CN117046593A - Automatic collecting and crushing treatment device for neutral borosilicate glass slag - Google Patents

Automatic collecting and crushing treatment device for neutral borosilicate glass slag Download PDF

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Publication number
CN117046593A
CN117046593A CN202311308277.6A CN202311308277A CN117046593A CN 117046593 A CN117046593 A CN 117046593A CN 202311308277 A CN202311308277 A CN 202311308277A CN 117046593 A CN117046593 A CN 117046593A
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CN
China
Prior art keywords
slag
assembly
conveying
collecting
crushing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202311308277.6A
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Chinese (zh)
Other versions
CN117046593B (en
Inventor
王焕一
宋小龙
王希伟
崔元辉
翟梓翔
陈新飞
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Cangzhou Four Stars Thermal Glass Co ltd
Four Stars Glass Tube Co ltd
Original Assignee
Cangzhou Four Stars Thermal Glass Co ltd
Four Stars Glass Tube Co ltd
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Application filed by Cangzhou Four Stars Thermal Glass Co ltd, Four Stars Glass Tube Co ltd filed Critical Cangzhou Four Stars Thermal Glass Co ltd
Priority to CN202311308277.6A priority Critical patent/CN117046593B/en
Publication of CN117046593A publication Critical patent/CN117046593A/en
Application granted granted Critical
Publication of CN117046593B publication Critical patent/CN117046593B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • B02C21/02Transportable disintegrating plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/18Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
    • B02C19/186Use of cold or heat for disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/02Crushing or disintegrating by disc mills with coaxial discs
    • B02C7/04Crushing or disintegrating by disc mills with coaxial discs with concentric circles of intermeshing teeth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/12Shape or construction of discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/14Adjusting, applying pressure to, or controlling distance between, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/16Driving mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/17Cooling or heating of discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage

Abstract

The invention provides an automatic collecting and crushing treatment device for neutral borosilicate glass slag, which belongs to the technical field of glass production and comprises a cooling assembly, a collecting assembly, a conveying assembly and a crushing assembly, wherein the cooling assembly is used for carrying out cooling treatment on floating slag and bottom slag discharged from a kiln, the collecting assembly can collect and collect the slag cooled by the cooling assembly onto the conveying assembly, the conveying assembly can convey the slag from the cooling assembly to the crushing assembly, the crushing assembly can crush the slag, the slag is conveyed to a glass bin after being treated, and the whole process does not need manual participation, so that the automatic operation level is improved. The automatic collecting and crushing treatment device for the neutral borosilicate glass slag, provided by the invention, solves the technical problems of high labor intensity, personnel consumption and low treatment efficiency of manually collecting and crushing the floating slag and the bottom slag, and has the technical effects of automatically collecting and crushing the slag, reducing the labor intensity and improving the treatment efficiency.

Description

Automatic collecting and crushing treatment device for neutral borosilicate glass slag
Technical Field
The invention belongs to the technical field of glass production, and particularly relates to an automatic collecting and crushing treatment device for neutral borosilicate glass slag.
Background
The neutral borosilicate glass has certain amount of bottom slag and floating slag produced during production, and the slag has slightly different composition from the middle material to be molded, so that the neutral borosilicate glass has no waste disposal and no molding participation. However, the glass after waste discharge can be used as a hot material, because the glass components of the part are relatively stable, the bottom slag and the scum flow out of the kiln, are cooled, manually collected and then manually crushed, and then enter a glass bin for use. The operation mode has the advantages of high labor intensity, personnel consumption, incapability of ensuring safety in the crushing working process and lower collection and crushing efficiency, so that a device capable of automatically collecting and crushing slag is required to be researched, manual operation is replaced, and the operation treatment efficiency is improved.
Disclosure of Invention
The invention aims to provide an automatic collecting and crushing treatment device for neutral borosilicate glass slag, which aims to solve the technical problems of high labor intensity, personnel consumption and low treatment efficiency of manual collection and crushing treatment after cooling of bottom slag and slag flowing out of a kiln.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a neutral borosilicate glass slag charge automatic collection crushing processing apparatus, include:
the cooling assembly is provided with a feed inlet, a discharge hole and a cooling chamber, the feed inlet is used for receiving the floating slag and the bottom slag flowing out of the kiln, the received floating slag and bottom slag flow into the cooling chamber and are cooled in the cooling chamber, and the cooled floating slag and bottom slag are discharged from the discharge hole;
the collecting assembly is provided with a collecting end and a discharging end, and the collecting end is in butt joint with the discharging hole and is used for receiving the floating slag and the bottom slag discharged from the discharging hole of the cooling assembly;
a conveying assembly having a conveying portion with a degree of freedom for conveying movement in a linear direction, the conveying portion having an input end and an output end, the input end being in abutment with the collection assembly discharge end and for receiving the slag and bottom slag discharged from the discharge end, the conveying assembly being for conveying the slag and bottom slag from the input end toward the output end, the conveyed slag and bottom slag being discharged from the output end;
the crushing assembly is arranged at the output end of the conveying assembly and is used for receiving the floating slag and the bottom slag discharged from the output end and crushing the floating slag and the bottom slag, the crushing assembly is provided with a discharge end, and the crushed floating slag and the crushed bottom slag are discharged from the discharge end.
In one possible implementation manner, the automatic collecting, pulverizing and processing device for the neutral borosilicate glass slag further comprises:
the control panel is provided with a control unit which is respectively and electrically connected with the cooling assembly, the conveying assembly and the crushing assembly and is used for respectively controlling operation, the control panel is also provided with a timer used for controlling operation time and a display used for displaying control information, and the control panel is provided with a wireless communication module.
In one possible implementation manner, the collecting end of the collecting assembly is provided with a collecting sensor, the collecting sensor is used for detecting whether the floating slag and the bottom slag are close to the collecting end, the discharging end is rotationally connected with an electric control blocking plate, the electric control blocking plate is used for closing and opening the discharging end, the electric control blocking plate and the collecting sensor are electrically connected with a control panel, and the control panel controls the electric control blocking plate to rotate according to signals detected by the collecting sensor so as to control the discharging end to be opened or closed.
In one possible implementation, the delivery assembly includes:
the bottom of the supporting mechanism is provided with a travelling wheel and can move towards any direction;
the lifting mechanisms are connected to the upper parts of the supporting mechanisms, and the upper ends of the lifting mechanisms have the freedom degree of lifting movement along the vertical direction; the conveying part is connected to the upper ends of the plurality of groups of lifting mechanisms, and the conveying height of the conveying part is adjusted by the aid of the plurality of groups of lifting mechanisms; the conveying part comprises a conveying belt which circularly conveys and operates, and a plurality of scraping teeth for driving materials to move are arranged on the conveying belt at equal intervals;
and the conveying controller is respectively and electrically connected with the conveying part and the lifting mechanism and is used for controlling the conveying speed, starting and stopping the conveying and adjusting the conveying height.
In one possible implementation manner, a plurality of groups of photovoltaic power supply assemblies are arranged on the side portion of the supporting mechanism, and the electric energy output end of each photovoltaic power supply assembly is electrically connected with the lifting mechanism and the conveying controller and respectively supplies power.
In one possible implementation, a machine vision detection assembly for detecting the material located on the conveying portion is arranged above the conveying portion, and the machine vision detection assembly is provided with an image acquisition unit for acquiring an appearance image of the material.
In one possible implementation manner, a receiving component is arranged between the output end of the conveying component and the crushing component, a receiving hopper is arranged at the upper end of the receiving component, the receiving hopper moves in the vertical direction and has a degree of freedom of moving in the horizontal direction, one end, close to the conveying component, of the receiving hopper is used for receiving the floating slag and the bottom slag, one end, far away from the conveying component, of the receiving hopper is communicated with a discharge chute, and the discharge chute is used for conveying the floating slag and the bottom slag into the crushing component.
In one possible implementation, the pulverizing assembly includes:
the side part of the movable frame is provided with a feeding channel for allowing the floating slag and the bottom slag to enter the movable frame, and the floating slag and the bottom slag discharged from the output end of the conveying assembly enter the movable frame through the feeding channel;
the static disc is arranged at the inner bottom of the movable frame, the upper end face of the static disc is provided with a plurality of fixed teeth in a plurality of concentric circles, the upper end face of the static disc is used for supporting the floating slag and the bottom slag discharged from the output end, the static disc is vertically provided with a plurality of through holes, and the through holes are arranged between two adjacent fixed teeth;
the movable disc is arranged above the static disc and has a degree of freedom of lifting along the vertical direction, a plurality of extrusion teeth are concentrically arranged on the lower end surface of the movable disc and are used for extruding slag and bottom slag which are positioned on the static disc towards the direction of extrusion so as to crush the slag and the bottom slag, the extrusion teeth and the fixed teeth are arranged in a staggered manner vertically, the crushed slag and the crushed bottom slag fall into the lower part of the static disc through the through holes, and the bottom end of the static disc is a discharge end;
the driver is arranged at the inner top of the movable frame and provided with a driving end moving along the vertical direction, and the driving end is connected with the movable disc.
In one possible implementation, the driving end of the driver is connected with a rotary table, the lower end of the rotary table is a rotary end and has a degree of freedom of circumferential rotation in a horizontal plane, the movable disc is connected to the rotary end, and the movable disc can circumferentially rotate to crush the floating slag and the bottom slag.
In one possible implementation manner, a grinding assembly is arranged below the static disc, materials discharged from the bottom end of the static disc enter the grinding assembly and are ground, a plurality of grinders are arranged on the grinding assembly from top to bottom, and grinding precision of the grinders is sequentially increased from top to bottom.
The automatic collecting and crushing treatment device for the neutral borosilicate glass slag has the beneficial effects that: compared with the prior art, the automatic collecting, crushing and processing device for the neutral borosilicate glass slag comprises a cooling component, a collecting component, a conveying component and a crushing component, wherein the cooling component is provided with a feed inlet, a discharge outlet and a cooling chamber; the collecting assembly is provided with a collecting end and a discharging end, and the collecting end is in butt joint with the discharging hole and is used for receiving the floating slag and the bottom slag discharged from the discharging hole of the cooling assembly; the conveying assembly is provided with a conveying part which conveys the freedom degree of movement along the straight line direction, the conveying part is provided with an input end and an output end, the input end is in butt joint with the discharge end of the collecting assembly and is used for receiving the floating slag and the bottom slag discharged from the discharge end, the conveying assembly is used for conveying the floating slag and the bottom slag from the input end towards the output end, and the conveyed floating slag and the bottom slag are discharged from the output end; the crushing assembly is arranged at the output end of the conveying assembly and is used for receiving the floating slag and the bottom slag discharged from the output end and crushing the floating slag and the bottom slag, the crushing assembly is provided with a discharge end, the crushed floating slag and the crushed bottom slag are discharged from the discharge end, the technical problems of high labor intensity, personnel consumption and low treatment efficiency of manual collection and crushing treatment of the floating slag and the bottom slag are solved, and the automatic slag collecting and crushing device has the technical effects of automatically realizing the collection and crushing of the slag, reducing the labor intensity and improving the treatment efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of an apparatus for automatically collecting, pulverizing and processing neutral borosilicate glass slag according to an embodiment of the present invention (the left side of a cooling assembly represents a kiln, and the straight arrow in the drawing represents the flow direction of materials);
fig. 2 is a schematic diagram of a material receiving assembly of the device for automatically collecting, crushing and processing neutral borosilicate glass slag according to the embodiment of the invention (in the figure, the straight arrow indicates the flow direction of the material);
fig. 3 is a schematic structural diagram of a crushing assembly of the device for automatically collecting, crushing and processing neutral borosilicate glass slag according to the embodiment of the invention (in the figure, the straight arrow indicates the flow direction of materials);
FIG. 4 is a top view of a stationary disc structure of a crushing assembly (through holes are not shown) of an automatic neutral borosilicate glass slag collecting and crushing treatment device according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of one of the grinders of the grinding assembly of the automatic collecting, pulverizing and processing device for neutral borosilicate glass slag according to the embodiment of the invention (arrows in the figure indicate material flow directions).
Reference numerals illustrate:
1. a cooling assembly; 11. a feed inlet; 12. a discharge port; 13. a cooling chamber; 2. a collection assembly; 21. a collection end; 22. a discharge end; 23. collecting the sensor; 24. an electric control blocking plate; 3. a transport assembly; 31. a conveying section; 311. an input end; 312. an output end; 313. a conveyor belt; 314. scraping teeth; 32. a support mechanism; 33. a lifting mechanism; 34. a transport controller; 35. a walking wheel; 4. a crushing assembly; 41. a movable frame; 42. a stationary disc; 43. a movable plate; 44. a driver; 45. a feed channel; 46. tooth fixing; 47. a through hole; 48. extruding teeth; 49. a support leg; 410. a rotating plate; 411. ejector rods; 412. a rotary table; 413. a grinding assembly; 414. a grinder; 4141. a top plate; 4142. a lower plate; 4143. grinding balls; 4144. a leak hole; 4145. a material plate; 415. a receiving tray; 416. a heater; 5. a control panel; 6. a moving end; 7. a photovoltaic power supply assembly; 8. a machine vision inspection assembly; 81. an image acquisition unit; 9. a bracket; 91. a telescopic rod; 10. a receiving assembly; 101. a receiving hopper; 102. a discharge chute; 103. a lifting table; 104. a slide rail; 105. a sliding block.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1 to 5, the device for automatically collecting and pulverizing the neutral borosilicate glass slag according to the present invention will now be described. The device comprises a cooling assembly 1, a collecting assembly 2, a conveying assembly 3 and a crushing assembly 4, wherein the cooling assembly 1 is provided with a feed port 11, a discharge port 12 and a cooling chamber 13, the feed port 11 is used for receiving floating slag and bottom slag flowing out of a kiln, the received floating slag and bottom slag flow into the cooling chamber 13 and are cooled in the cooling chamber 13, and the cooled floating slag and bottom slag are discharged from the discharge port 12; the collecting assembly 2 is provided with a collecting end 21 and a discharging end 22, wherein the collecting end 21 is in butt joint with the discharging hole 12 and is used for receiving the floating slag and the bottom slag discharged from the discharging hole 12 of the cooling assembly 1; the conveying assembly 3 has a conveying portion 31 of freedom of conveying movement in a straight direction, the conveying portion 31 having an input end 311 and an output end 312, the input end 311 being in abutment with the discharge end 22 of the collecting assembly 2 and for receiving the slag and bottom slag discharged from the discharge end 22, the conveying assembly 3 being for conveying the slag and bottom slag from the input end 311 toward the output end 312, the conveyed slag and bottom slag being discharged from the output end 312; the crushing assembly 4 is arranged at the output end 312 of the conveying assembly 3 and is used for receiving the floating slag and the bottom slag discharged from the output end 312 and crushing the floating slag and the bottom slag, the crushing assembly 4 is provided with a discharge end, and the crushed floating slag and the crushed bottom slag are discharged from the discharge end.
Compared with the prior art, the automatic collecting and crushing treatment device for the neutral borosilicate glass slag provided by the invention has the technical effects that the slag is collected through the collecting assembly 2, is transported to the crushing position from the cooling position through the conveying assembly 3, and can be crushed through the crushing assembly 4, so that the technical problems of high labor intensity, personnel consumption and low treatment efficiency in manual collecting and crushing treatment of floating slag and bottom slag are solved, and the automatic collecting and crushing treatment device for the neutral borosilicate glass slag has the technical effects of automatically realizing the collection and crushing of the slag, reducing the labor intensity and improving the treatment efficiency.
The cooling assembly 1 has the function of cooling slag, the cooling chamber 13 is used for containing slag (including floating slag and bottom slag or possible materials) and cooling, the slag enters from the feed inlet 11, and is discharged from the discharge outlet 12 after cooling, and the cooling assembly 1 can be made of products or equipment in the prior art. The collection assembly 2 can collect the materials discharged from the discharge port 12 and is converged on the conveying assembly 3, so that the materials are convenient to transport, the transport purpose is to transport the materials from a cooled position to a crushing position, manual operation is not needed in the transport, the labor intensity of workers can be relieved, the materials are crushed through the crushing assembly 4, and the crushed materials enter a glass bin. The whole process is free from manual participation, and the collection and crushing processing capacity and the automation degree of materials are improved.
In some embodiments, referring to fig. 1 to 5, the apparatus for automatically collecting and pulverizing neutral borosilicate glass slag further includes a control panel 5 having control units electrically connected to the cooling module 1, the conveying module 3 and the pulverizing module 4, respectively, for controlling operations, the control panel 5 further having a timer for controlling an operation time and a display for displaying control information, and the control panel 5 having a wireless communication module. The invention also comprises a mobile terminal 6, which is similar to a remote controller, and is also provided with a wireless communication module, wherein the two wireless communication modules are mutually and wirelessly connected, so that the control of the cooling component 1, the conveying component 3 and the crushing component 4 can be realized at the mobile terminal 6, the functions and the actions of the mobile terminal are the same as those of the control panel 5, thus the mobile terminal 6 is directly and remotely operated without manually operating the control panel 5, that is, a worker can operate the mobile terminal 6 and also can operate the control panel 5, and the control of the components can be realized, so that the flexibility and the convenience of operation are greatly improved. The control panel 5 may display the operation state or data information of each component, or may time the operation time of each component, and the control panel 5 has a PLC controller, so as to set the operation parameters of each component in advance, thereby realizing automatic operation or running.
Specifically, the current time and the function of the radio can be displayed on the display.
In some embodiments, referring to fig. 1 to 5, the collecting end 21 of the collecting assembly 2 has a collecting sensor 23, the collecting sensor 23 is used for detecting whether the floating slag and the bottom slag are close to the collecting end 21, the discharging end 22 is rotatably connected with an electric control blocking plate 24, the electric control blocking plate 24 is used for closing and opening the discharging end 22, the electric control blocking plate and the collecting sensor 23 are electrically connected with the control panel 5, and the control panel 5 controls the electric control blocking plate 24 to rotate according to the signal detected by the collecting sensor 23 so as to control the opening or closing of the discharging end 22. In order to realize automatic collection of the collection assembly 2, when the collection sensor 23 detects that slag is close to the collection assembly 2, a signal is sent to the control panel 5, the control panel 5 indicates that the electric control blocking plate 24 is opened, and the slag can enter the interior of the collection assembly 2 and flow onto the conveying assembly 3 through dead weight, and the current discharge end 22 is in an opened state. When the collecting sensor 23 does not detect that slag is approaching, the electric control blocking plate 24 is closed to the discharge end 22, and the slag in the collecting assembly 2 cannot automatically fall onto the conveying assembly 3 and is temporarily stored in the collecting assembly 2. The collection sensor 23 may be a proximity sensor that detects the presence of material in proximity to the sensor and if so, detects a signal, or else does not detect a signal. The collecting assembly 2 comprises a funnel-shaped sleeve, the collecting sensor 23 is fixed above the sleeve, the electric control blocking plate 24 is equivalent to a baffle or cover plate, and can block or shade or cover the discharge end 22, and the discharge end 22 is a port, and can block the port, so that other objects can be prevented from entering the conveying assembly 3 by mistake.
In some embodiments, referring to fig. 1 to 5, the conveying assembly 3 includes a supporting mechanism 32, a plurality of sets of lifting mechanisms 33 and a conveying controller 34, wherein the bottom of the supporting mechanism 32 has a travelling wheel 35 and can move towards any direction; the plurality of groups of lifting mechanisms 33 are connected to the upper part of the supporting mechanism 32, and the upper end has the freedom degree of lifting movement along the vertical direction; the conveying part 31 is connected to the upper ends of the plurality of groups of lifting mechanisms 33, and the conveying height of the conveying part 31 is adjusted by the plurality of groups of lifting mechanisms 33; the conveying part 31 comprises a conveying belt 313 which circularly conveys and operates, and a plurality of scraping teeth 314 for driving materials to move are arranged on the conveying belt 313 at equal intervals; the conveying controller 34 is electrically connected with the conveying part 31 and the lifting mechanism 33 respectively, and is used for controlling the conveying speed, starting and stopping the conveying and adjusting the conveying height. The plurality of walking wheels 35 and at least one brake is arranged at the bottom of the supporting mechanism 32, and the brake can brake the at least one walking wheel 35, so that the position of the supporting mechanism 32 can be limited, and the supporting mechanism can be locked or positioned. The lifting mechanism 33 includes a plurality of lifting columns, and the upper end thereof is telescopically adjustable so as to be movable by pushing the conveying section 31. The slag is transported on the conveyor 313, the conveyor 313 is provided with scraping teeth 314, the scraping teeth 314 are equivalent to a structure fixed on the conveyor 313, are equivalent to scrapers arranged on the conveyor belt of the scraper conveyor, and play the same roles as the scrapers, so that the scraping teeth 314 can drive the slag to be transported. When the slag reaches the output end 312, the slag is automatically thrown off the conveyor 313 and falls onto the shredder assembly 4. The collecting module 2 is located right above the input end 311, and the slag discharged from the collecting module 2 can automatically fall onto the input end 311, the input end 311 is the end of the conveyor 313 near the collecting module 2, and since the conveyor 313 is circulating, the input end 311 and the output end 312 are virtual ends, which can be regarded as the ends near the left side and the right side of the conveyor 313. The conveying controller 34 is a controller capable of controlling operation, and workers can control the conveying controller 34 to realize automatic conveying of slag. The controller is provided with a speed control key, a start-stop key and a telescopic height adjusting key of the lifting mechanism 33.
Specifically, the conveying part 31 further includes a motor, a driving wheel connected to the power output end 312 of the motor, and a driven wheel far away from the motor, the driving wheel is surrounded by the driving wheel and the driven wheel, the driving wheel is driven by the motor to rotate, the driving wheel drives the driving wheel 313 to rotate, and then the driven wheel follows, so that after the slag falls onto the driving wheel 313, the slag can be conveyed from the input end 311 to the output end 312 along with the conveying of the driving wheel 313, and finally the slag reaches the crushing assembly 4, and can be crushed by the crushing assembly 4.
To achieve that each load can be powered in the absence of the utility power, in some embodiments, referring to fig. 1 to 5, a plurality of groups of photovoltaic power modules 7 are disposed on the side of the supporting mechanism 32, and the power output end 312 of the photovoltaic power modules 7 is electrically connected to the lifting mechanism 33 and the conveying controller 34 and respectively powered. The photovoltaic power supply assembly 7 is detachably connected to the side wall of the supporting structure, can be adjusted towards the direction of the sun, can fully collect solar energy and charge, the photovoltaic power supply assembly 7 comprises a storage battery, the storage battery is electrically connected with the lifting mechanism 33, the conveying controller 34 and the like, and is also electrically connected with the electric control blocking plate 24, the cooling assembly 1 and the crushing assembly 4, so that the electric power can be supplied to the assemblies needing to be used in the invention, the operation and the slag collection and crushing operation can be performed under the condition that no commercial power is connected, the flexibility and the convenience of operation treatment are improved, and the electric power supply assembly can be used at any time and any place. The length of the supporting mechanism 32 is long, and a plurality of groups of photovoltaic power supply assemblies 7 can be arranged, so that power supply can be performed.
To identify and determine the appearance of the slag, and to check the appearance of the slag, in some embodiments, referring to fig. 1 to 5, a machine vision detection assembly 8 for detecting the material on the conveying portion 31 is disposed above the conveying portion 31, and the machine vision detection assembly 8 has an image acquisition unit 81 for acquiring an appearance image of the material. The image acquisition unit 81 can acquire images of slag in the transportation process, record the form of the slag after being cooled, and the like, and workers can see or record the appearance images of the slag through the machine vision detection assembly 8, so that the slag can be conveniently turned over and checked in the later period, and records are provided for the transportation of the slag. The image acquisition unit 81 comprises an industrial CCD camera, a plurality of images of slag can be acquired simultaneously or not simultaneously, and the shot images can be saved for later viewing.
According to the invention, the support 9 is arranged above the conveying component 3, the machine vision detection component 8 is arranged on the support 9, the bottom end of the support 9 is connected with the telescopic rod 91, the telescopic rod 91 stretches vertically, the plurality of image acquisition units 81 are arranged at the bottom end of the telescopic rod 91, and the shooting distance of slag can be adjusted by means of the stretching of the telescopic rod 91. Wherein the collecting assembly 2 is also connected to the bracket 9, and the horizontal position of the collecting assembly 2 connected to the bracket 9 can be adjusted, so that the position of the collecting assembly 2 for discharging slag onto the conveying assembly 3 and the position for receiving slag discharged from the cooling assembly 1 can be adjusted.
In order to realize that the slag discharged from the conveying mechanism can smoothly enter the crushing assembly 4, in some embodiments, referring to fig. 1 to 5, a material receiving assembly 10 is disposed between an output end 312 of the conveying assembly 3 and the crushing assembly 4, a material receiving hopper 101 is disposed at an upper end of the material receiving assembly 10, the material receiving hopper 101 has a degree of freedom of moving along a horizontal direction, one end of the material receiving hopper 101, which is close to the conveying assembly 3, is used for receiving the slag and the bottom slag, and one end, which is far away from the conveying assembly 3, is communicated with a discharge chute 102, and the discharge chute 102 is used for conveying the slag and the bottom slag into the crushing assembly 4. The receiving component 10 can receive slag and input the slag into the crushing component 4, the receiving component 10 comprises a lifting table 103, a sliding rail 104 arranged at the upper end of the lifting table 103, a sliding block 105 connected with the sliding rail 104 in a sliding fit manner, and a step-shaped receiving hopper 101 arranged at the upper end of the sliding block 105, the left side of the receiving hopper 101 is used for receiving the slag, the slag falls into the receiving hopper 101, the receiving hopper 101 has a freedom of moving along the vertical direction through the lifting table 103, and the sliding rail 104 has a freedom of moving along the horizontal direction, so that the position of the receiving hopper 101 for receiving the slag can be adjusted. The jackscrews are arranged on the sliding blocks 105 in a penetrating mode, the inner ends of the jackscrews can be abutted to the sliding rails 104 through screwing the jackscrews, so that the positions of the sliding blocks 105 can be limited, the height of the receiving hopper 101 can be positioned through adjusting the height of the lifting table 103, and the locking is achieved after the adjustment is finished.
In some embodiments, referring to fig. 1 to 5, the pulverizing assembly 4 includes a movable frame 41, a stationary plate 42, a movable plate 43, and a driver 44, and a feeding channel 45 for allowing the slag and the bottom slag to enter the movable frame 41 is provided at a side of the movable frame 41, and the slag and the bottom slag discharged from the output end 312 of the conveying assembly 3 enter the movable frame 41 through the feeding channel 45; the stationary disc 42 is arranged at the inner bottom of the movable frame 41, the upper end surface of the stationary disc 42 is provided with a plurality of fixed teeth 46 in a plurality of concentric circles, the upper end surface of the stationary disc 42 is used for supporting the floating slag and the bottom slag discharged from the output end 312, the stationary disc 42 is vertically provided with a plurality of through holes 47, and the through holes 47 are arranged between two adjacent fixed teeth 46; the movable disc 43 is arranged above the stationary disc 42, has the degree of freedom of lifting along the vertical direction, a plurality of extrusion teeth 48 are concentrically arranged on the lower end surface of the movable disc 43, the extrusion teeth 48 are used for extruding slag and bottom slag which are positioned on the stationary disc 42 towards the direction so as to crush the slag, the plurality of extrusion teeth 48 and the plurality of fixed teeth 46 are arranged in a staggered manner vertically, the crushed slag and the crushed bottom slag fall into the lower part of the stationary disc 42 through the through holes 47, and the bottom end of the stationary disc 42 is a discharge end; the driver 44 is provided at the inner top of the movable frame 41, and has a driving end moving in the vertical direction, and the driving end is connected to the movable disc 43. The bottom of the movable frame 41 is provided with the supporting legs 49, the bottom of the supporting legs 49 is provided with wheels, the side part of the movable frame 41 is provided with the feeding channel 45, the right end of the receiving hopper 101 can pass through the feeding channel 45 when seen from the figure, slag firstly reaches the upper end face of the stationary disc 42, then can be extruded and crushed through the lifting movement of the movable disc 43, and the crushed slag leaks out of the through hole 47. In this case, the glass may be transported into the glass chamber by mechanical equipment or by manual transportation. The fixed teeth 46 and the extruding teeth 48 have the same structure and the same height and are conical, so that slag can be crushed. The driver 44 comprises a telescopic column, the upper end of which is fixedly connected with the top of the movable frame 41, and the lower end of which faces the stationary disc 42, and the telescopic column stretches vertically. The movable disk 43 is shaped to fit the shape of the stationary disk 42, or is circular or rectangular.
Specifically, the fixed teeth 46 and the extrusion teeth 48 are arranged in a staggered manner, the fixed teeth 46 and the extrusion teeth 48 are not in contact or collision, the extrusion teeth 48 are positioned between two adjacent fixed teeth 46, and the lower ends of the extrusion teeth 48 are not in contact with the upper end surface of the stationary disc 42, so that the movable disc 43 and the stationary disc 42 are prevented from collision or mutual damage.
The stationary plate 42 is circular or rectangular, the end of the stationary plate 42 is hinged with a rotating plate 410, when slag discharged from the receiving hopper 101 does not fall onto the stationary plate 42, the slag is likely to fall beside the stationary plate 42, the slag falls onto the rotating plate 410, an ejector rod 411 is connected between the bottom end of the rotating plate 410 and the stationary plate 42, one end of the ejector rod 411 is hinged with the bottom end of the rotating plate 410, the other end of the ejector rod is hinged with the stationary plate 42, the rotating plate 410 can be ejected to rotate through expansion and contraction of the ejector rod 411, and then the slag on the rotating plate 410 can be transferred onto the stationary plate 42. Preferably, fixed teeth 46 are also provided on swivel plate 410. The pressing teeth 48 on the movable plate 43 may also press the slag on the rotating plate 410.
In order to realize that the movable disc 43 can rotate circumferentially, and can crush the slag during extrusion, that is, rotate while extruding, so that the crushing effect on the slag is better, in some embodiments, referring to fig. 1 to 5, the driving end of the driver 44 is connected with a rotary table 412, the lower end of the rotary table 412 is a rotary end and has a degree of freedom of rotating circumferentially in a horizontal plane, the movable disc 43 is connected to the rotary end, and the movable disc 43 can rotate circumferentially to crush the floating slag and the bottom slag. The rotary table 412 is an electric rotary table 412, and can drive the movable disc 43 to rotate circumferentially, so that the movable disc can be rotated while being pressed downwards, and the slag can be fully crushed. It should be noted that, since the fixed teeth 46 and the pressing teeth 48 are both circularly arranged, they are not in contact, and the pressing teeth 48 are not affected when the movable disk 43 rotates, so that the movable disk 43 can have both the lifting and rotating movement modes. The rotary table 412 is electrically connected to the photovoltaic power module 7 and can receive power.
In some embodiments, referring to fig. 1 to 5, a grinding assembly 413 is disposed below the stationary disc 42, the material discharged from the bottom end of the stationary disc 42 enters the grinding assembly 413 and is ground, the grinding assembly 413 is provided with a plurality of grinders 414 from top to bottom, and grinding precision of the plurality of grinders 414 increases from top to bottom. In this embodiment, three grinders 414 are disposed up and down, the grinder 414 located at the uppermost layer grinds the slag, the grinder 414 located below in sequence grinds the slag, and finally the ground slag or slag powder is discharged from the grinder 414 located below. The grinder 414 includes an upper plate 4141 and a lower plate 4142, the upper plate 4141 is a fixed plate, the lower plate 4142 can rotate circumferentially, a plurality of grinding balls 4143 are arranged at the upper end of the lower plate 4142, the upper ends of the grinding balls 4143 are close to the lower end of the upper plate 4141, a plurality of leakage holes 4144 are vertically arranged on the upper plate 4141, slag falls from the leakage holes 4144, then reaches the area between the upper plate 4141 and the lower plate 4142, and the slag can be ground along with the rotation of the lower plate 4142. The ground slag is discharged from the end of the lower plate 4142 and then falls to the upper end of the upper plate 4141 located at the lower layer. The repeated grinding can realize the full grinding of the slag. Preferably, the end of the upper plate 4141 is provided with a plate 4145, and the plate 4145 is inclined, so that slag falling from the lower plate 4142 located at the upper layer falls onto the plate 4145 and further falls into the drain holes 4144, and is ground. The lower disc 4142 may be considered a movable disc and the upper disc 4141 may be considered a fixed disc, the movable disc rotating below the fixed disc without contacting the fixed disc, the distance between the two determining the granularity or accuracy of the grinding of the slag. The distances between the fixed disks and the movable disks of the three grinders 414 decrease sequentially from top to bottom, and the grinding accuracy increases sequentially. The center of the lower disc 4142 is connected with a rotating shaft in a transmission way, and the rotating shaft is connected with power elements such as a motor in a power transmission way, so that the lower disc 4142 can be driven to rotate circumferentially, and slag is ground.
Preferably, the lower plate 4142 is hollow inside and a heater 416 is provided inside, and the heater 416 is used to heat or warm the slag falling from the upper plate 4141, so as to prevent the slag from being in a low temperature state during use in winter. The heater 416 is electrically connected to the control panel 5, and controls heating by the control panel 5. In addition, the heater 416 is electrically connected to the photovoltaic power module 7 and receives power.
The invention is also provided with the receiving tray 415 below the grinding assembly 413, the receiving tray 415 can receive slag or slag powder falling from the grinding assembly 413, and the receiving tray 415 can move towards any direction, so that the slag can be conveyed into the glass bin.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (10)

1. The utility model provides a neutral borosilicate glass slag charge automatic collection crushing processing apparatus which characterized in that includes:
the cooling assembly is provided with a feed inlet, a discharge hole and a cooling chamber, the feed inlet is used for receiving the floating slag and the bottom slag flowing out of the kiln, the received floating slag and bottom slag flow into the cooling chamber and are cooled in the cooling chamber, and the cooled floating slag and bottom slag are discharged from the discharge hole;
the collecting assembly is provided with a collecting end and a discharging end, and the collecting end is in butt joint with the discharging hole and is used for receiving the floating slag and the bottom slag discharged from the discharging hole of the cooling assembly;
a conveying assembly having a conveying portion with a degree of freedom for conveying movement in a linear direction, the conveying portion having an input end and an output end, the input end being in abutment with the collection assembly discharge end and for receiving the slag and bottom slag discharged from the discharge end, the conveying assembly being for conveying the slag and bottom slag from the input end toward the output end, the conveyed slag and bottom slag being discharged from the output end;
the crushing assembly is arranged at the output end of the conveying assembly and is used for receiving the floating slag and the bottom slag discharged from the output end and crushing the floating slag and the bottom slag, the crushing assembly is provided with a discharge end, and the crushed floating slag and the crushed bottom slag are discharged from the discharge end.
2. The automatic neutral borosilicate glass slag collecting and crushing treatment device according to claim 1, further comprising:
the control panel is provided with a control unit which is respectively and electrically connected with the cooling assembly, the conveying assembly and the crushing assembly and is used for respectively controlling operation, the control panel is also provided with a timer used for controlling operation time and a display used for displaying control information, and the control panel is provided with a wireless communication module.
3. The apparatus according to claim 2, wherein the collecting end of the collecting assembly has a collecting sensor for detecting whether the float slag and the bottom slag are close to the collecting end, the discharging end is rotatably connected with an electric control blocking plate for closing and opening the discharging end, the electric control blocking plate and the collecting sensor are electrically connected with the control panel, and the control panel controls the electric control blocking plate to rotate according to the signal detected by the collecting sensor to control the opening or closing of the discharging end.
4. The apparatus for automatically collecting and pulverizing neutral borosilicate glass slag according to claim 1, wherein said conveyor assembly comprises:
the bottom of the supporting mechanism is provided with a travelling wheel and can move towards any direction;
the lifting mechanisms are connected to the upper parts of the supporting mechanisms, and the upper ends of the lifting mechanisms have the freedom degree of lifting movement along the vertical direction; the conveying part is connected to the upper ends of the plurality of groups of lifting mechanisms, and the conveying height of the conveying part is adjusted by the aid of the plurality of groups of lifting mechanisms; the conveying part comprises a conveying belt which circularly conveys and operates, and a plurality of scraping teeth for driving materials to move are arranged on the conveying belt at equal intervals;
and the conveying controller is respectively and electrically connected with the conveying part and the lifting mechanism and is used for controlling the conveying speed, starting and stopping the conveying and adjusting the conveying height.
5. The automatic neutral borosilicate glass slag collecting and crushing treatment device according to claim 4, wherein a plurality of groups of photovoltaic power supply assemblies are arranged on the side parts of the supporting mechanism, and the electric energy output ends of the photovoltaic power supply assemblies are electrically connected with the lifting mechanism and the conveying controller and respectively supply power.
6. The apparatus according to claim 4, wherein a machine vision detecting unit for detecting the material on the conveying part is provided above the conveying part, and the machine vision detecting unit has an image collecting unit for collecting an appearance image of the material.
7. The automatic neutral borosilicate glass slag collecting and crushing treatment device according to claim 1, wherein a receiving assembly is arranged between the output end of the conveying assembly and the crushing assembly, a receiving hopper is arranged at the upper end of the receiving assembly, the receiving hopper has a degree of freedom of moving in the vertical direction and a degree of freedom of moving in the horizontal direction, one end of the receiving hopper, which is close to the conveying assembly, is used for receiving the floating slag and the bottom slag, and one end, which is far away from the conveying assembly, is communicated with a discharge chute, and the discharge chute is used for conveying the floating slag and the bottom slag into the crushing assembly.
8. The automatic neutral borosilicate glass slag collecting, pulverizing and processing apparatus of claim 1, wherein said pulverizing assembly comprises:
the side part of the movable frame is provided with a feeding channel for allowing the floating slag and the bottom slag to enter the movable frame, and the floating slag and the bottom slag discharged from the output end of the conveying assembly enter the movable frame through the feeding channel;
the static disc is arranged at the inner bottom of the movable frame, the upper end face of the static disc is provided with a plurality of fixed teeth in a plurality of concentric circles, the upper end face of the static disc is used for supporting the floating slag and the bottom slag discharged from the output end, the static disc is vertically provided with a plurality of through holes, and the through holes are arranged between two adjacent fixed teeth;
the movable disc is arranged above the static disc and has a degree of freedom of lifting along the vertical direction, a plurality of extrusion teeth are concentrically arranged on the lower end surface of the movable disc and are used for extruding slag and bottom slag which are positioned on the static disc towards the direction of extrusion so as to crush the slag and the bottom slag, the extrusion teeth and the fixed teeth are arranged in a staggered manner vertically, the crushed slag and the crushed bottom slag fall into the lower part of the static disc through the through holes, and the bottom end of the static disc is a discharge end;
the driver is arranged at the inner top of the movable frame and provided with a driving end moving along the vertical direction, and the driving end is connected with the movable disc.
9. The apparatus according to claim 8, wherein the driving end of the driver is connected to a rotary table, the lower end of the rotary table is a rotary end and has a degree of freedom of rotating circumferentially in a horizontal plane, the movable disc is connected to the rotary end, and the movable disc can rotate circumferentially to break the float slag and the bottom slag.
10. The automatic neutral borosilicate glass slag collecting and crushing treatment device according to claim 8, wherein a grinding assembly is arranged below the stationary disc, materials discharged from the bottom end of the stationary disc enter the grinding assembly and are ground, a plurality of grinders are arranged on the grinding assembly from top to bottom, and the grinding precision of the grinders is sequentially increased from top to bottom.
CN202311308277.6A 2023-10-11 2023-10-11 Automatic collecting and crushing treatment device for neutral borosilicate glass slag Active CN117046593B (en)

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CN209548740U (en) * 2019-01-24 2019-10-29 四川佛都药业有限公司 A kind of Chinese traditional medicine dispensing Medical liquor extraction apparatus
CN112295668A (en) * 2020-11-11 2021-02-02 夏知福 Feed salt treatment equipment for feed processing and treatment method thereof
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CN113102052A (en) * 2021-02-26 2021-07-13 湖北省武穴市特种钢铸造有限公司 Broken filter equipment of residue letter sorting for special steel production
CN215277549U (en) * 2021-02-02 2021-12-24 河南金多新材料有限公司 Converter refining slag recycling device
CN216704537U (en) * 2021-12-22 2022-06-10 山东范之道食品科技有限公司 Multifunctional stone mill
CN217584491U (en) * 2022-05-24 2022-10-14 华电新疆五彩湾北一发电有限公司 Thermal power plant boiler bottom slag treatment device
CN219512116U (en) * 2022-12-15 2023-08-11 苏州优联威视科技有限公司 Visual detection and NG marking equipment for appearance of kit

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09313963A (en) * 1996-05-31 1997-12-09 Nittetsu Mining Co Ltd Grinding method and apparatus therefor
WO2002064257A2 (en) * 2001-02-09 2002-08-22 Egon Evertz K.G. (Gmbh & Co.) Method and device for preparing slag in order to form granulates
CN108148933A (en) * 2017-12-15 2018-06-12 宁波市鄞州堃信工业产品设计有限公司 The processing mechanism and its processing method of a kind of blast-furnace slag
CN108311212A (en) * 2018-03-29 2018-07-24 潘荣静 A kind of fully synthetic device of natural products effective ingredient
CN108855381A (en) * 2018-06-25 2018-11-23 临泉县生产力促进中心 A kind of grinding device for flour processing
CN209548740U (en) * 2019-01-24 2019-10-29 四川佛都药业有限公司 A kind of Chinese traditional medicine dispensing Medical liquor extraction apparatus
CN212974237U (en) * 2020-08-17 2021-04-16 江西盛典科技有限公司 Industrial crude iodine high-temperature purification device
CN112295668A (en) * 2020-11-11 2021-02-02 夏知福 Feed salt treatment equipment for feed processing and treatment method thereof
CN215277549U (en) * 2021-02-02 2021-12-24 河南金多新材料有限公司 Converter refining slag recycling device
CN113102052A (en) * 2021-02-26 2021-07-13 湖北省武穴市特种钢铸造有限公司 Broken filter equipment of residue letter sorting for special steel production
CN216704537U (en) * 2021-12-22 2022-06-10 山东范之道食品科技有限公司 Multifunctional stone mill
CN217584491U (en) * 2022-05-24 2022-10-14 华电新疆五彩湾北一发电有限公司 Thermal power plant boiler bottom slag treatment device
CN219512116U (en) * 2022-12-15 2023-08-11 苏州优联威视科技有限公司 Visual detection and NG marking equipment for appearance of kit

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