CN117046361B - A device for wet dosing of powdered materials and water treatment method thereof - Google Patents
A device for wet dosing of powdered materials and water treatment method thereof Download PDFInfo
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- CN117046361B CN117046361B CN202311316641.3A CN202311316641A CN117046361B CN 117046361 B CN117046361 B CN 117046361B CN 202311316641 A CN202311316641 A CN 202311316641A CN 117046361 B CN117046361 B CN 117046361B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/821—Combinations of dissimilar mixers with consecutive receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
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Abstract
Description
技术领域Technical Field
本发明涉及于污水深度处理领域,更具体地,涉及一种用于粉末物料湿法投加的装置及其水处理方法。The present invention relates to the field of sewage deep treatment, and more specifically, to a device for wet dosing of powdered materials and a water treatment method thereof.
背景技术Background technique
活性炭作为一种良好的吸附剂,由于其集表面积大和化学稳定性好等优点于一体,在全世界范围内被广泛的应用于环保领域,其中最常见的就是在水处理方面。粉末活性炭是一种具有除色、有机物、嗅味等作用的水处理工艺,随着近几年的应用,粉末活性炭的投加成为了水厂关注的重要方法。由于近年频频爆出的水污染突发性事件,使得越来越多的自来水厂都认识水污染处理的重要性,因此为了应对这些特殊情况,很多水厂都增加了粉末活性炭投加工艺。As a good adsorbent, activated carbon is widely used in the field of environmental protection worldwide due to its large surface area and good chemical stability. The most common application is in water treatment. Powdered activated carbon is a water treatment process that has the functions of removing color, organic matter, odor, etc. With its application in recent years, the addition of powdered activated carbon has become an important method of concern for water plants. Due to the frequent water pollution incidents in recent years, more and more water plants have realized the importance of water pollution treatment. Therefore, in order to cope with these special situations, many water plants have added powdered activated carbon addition processes.
目前投加粉末活性炭常见的有两种投加工艺,一种是将粉末活性炭配置成浓度为10%左右的粉浆,由计量泵输送至投加点,此种方式被称为湿法投加工艺;另一种是将粉末活性炭由定量给料设备直接定量投加到水射器中,由水射器将炭粉投加至投加点中。如果考虑到炭粉和水在混合罐内混合,将活性碳湿法投加工艺与活性碳干法投加工艺比较,一般认为湿法工艺更容易保证精度,因为炭粉和水在混合罐内经过搅拌可以得到混合非常均匀的粉浆,在管路中的分散均匀性较好。At present, there are two common dosing processes for powdered activated carbon. One is to prepare powdered activated carbon into a slurry with a concentration of about 10%, and transport it to the dosing point by a metering pump. This method is called wet dosing process; the other is to directly dosing powdered activated carbon into the water ejector by a quantitative feeding device, and the water ejector will add carbon powder to the dosing point. If we consider that carbon powder and water are mixed in the mixing tank, and compare the activated carbon wet dosing process with the activated carbon dry dosing process, it is generally believed that the wet process is easier to ensure accuracy, because carbon powder and water can be stirred in the mixing tank to obtain a very uniform slurry, and the dispersion uniformity in the pipeline is better.
针对粉末物料湿法投加的装置,行业内进行了相关研究和设计,如现有技术一种活性炭投加装置及方法,该装置包括一个炭浆罐、射流泵和气液分离器,当炭输送至炭浆罐后,水依次经射流泵、气液分离器、气液分离器与炭浆罐的连通管后进入炭浆罐,炭粉输入与进水同步,在进水流经射流泵时,射流泵进口吸气,炭浆罐内的空气被吸进射流泵中,炭浆罐内部处于微负压状态,悬浮在空气中的炭粉连同空气一同被吸入射流泵中与水充分混合后进入气液分离器,空气在气液分离器中实现与水的分离后排出,与水充分混合后的炭粉随水流经包括一个炭浆罐、射流泵和气液分离器,当炭输送至炭浆罐后,水依次经射流泵、气液分离器、气液分离器与炭浆罐的连通管后进入炭浆罐与炭浆罐的连通管后进入炭浆罐。该发明通过射流泵的抽吸作用使炭浆罐内形成微负压,使进入射流泵内的炭粉与水流激烈碰撞混合,水分子快速浸湿活性炭颗粒,形成稳定的活性炭悬浮液,解决了从炭浆罐抽出的微量炭粉外溢扬尘的问题。The industry has conducted relevant research and design on devices for wet dosing of powder materials. For example, in the prior art, an activated carbon dosing device and method are provided. The device includes a carbon slurry tank, a jet pump and a gas-liquid separator. After the carbon is transported to the carbon slurry tank, water enters the carbon slurry tank through the jet pump, the gas-liquid separator, and the connecting pipe between the gas-liquid separator and the carbon slurry tank in sequence. The carbon powder input is synchronized with the water inlet. When the water inlet flows through the jet pump, the jet pump inlet inhales air, and the air in the carbon slurry tank is sucked into the jet pump. The carbon slurry tank is The interior is in a state of slight negative pressure. The carbon powder suspended in the air is sucked into the jet pump together with the air and fully mixed with water and then enters the gas-liquid separator. The air is separated from the water in the gas-liquid separator and then discharged. The carbon powder fully mixed with water flows with the water through a carbon slurry tank, a jet pump and a gas-liquid separator. After the carbon is transported to the carbon slurry tank, the water enters the carbon slurry tank through the jet pump, the gas-liquid separator, the connecting pipe between the gas-liquid separator and the carbon slurry tank, and then enters the carbon slurry tank. The invention forms a slight negative pressure in the carbon slurry tank through the suction action of the jet pump, so that the carbon powder entering the jet pump and the water flow collide and mix violently, and the water molecules quickly soak the activated carbon particles to form a stable activated carbon suspension, which solves the problem of the overflow of trace carbon powder extracted from the carbon slurry tank and raising dust.
现有技术一种湿法投加粉末活性炭的强化深度处理装置,该装置通过两个旋转的压料辊将能活性炭碾压成更细腻的粉末,通过旋转的输料绞龙将粉末状的活性炭挤入混料管的内部与水混合搅拌,最后排出呈流体的活性炭浆,流体活性炭浆输入污水中能够在水中迅速扩散,与污水充分的混合,活性炭能够充分吸附污水中的污染物质。The prior art discloses an enhanced deep treatment device for wet-dosing powdered activated carbon, which uses two rotating pressing rollers to crush the activated carbon into finer powder, squeezes the powdered activated carbon into a mixing pipe through a rotating feeding auger to mix and stir with water, and finally discharges activated carbon slurry in a fluid state. The fluid activated carbon slurry is input into sewage and can diffuse rapidly in the water and be fully mixed with the sewage, so that the activated carbon can fully absorb the pollutants in the sewage.
然而,上述现有技术虽然能将粉末活性炭与水混合成炭浆,但粉末活性炭在炭浆配置过程中,存在至少以下技术问题:1.粉末活性炭在斜螺旋输送到制备罐的过程中容易出现分成粉尘泄漏,造成生产车间粉末浓度过高,存在一定的安全隐患;2.受活性炭吸潮影响,在炭浆配置过程中很容易出现结团问题,结团后的活性炭通过搅拌无法打破;3.活性炭在溶液中属于悬浮状态,容易在管道以及制备罐底部沉积,普通的搅拌无法保证活性炭能均匀悬浮,导致活性炭沉积浪费;4. 炭浆属于悬浮液,固体含量高,容易对投加管道和射流泵容易造成堵塞,导致射流泵故障率高,维修保养频率加大,同时螺杆泵输出流量小,多个点投加需要多台射流泵,因此现有的投加系统投资成本高,维护成本高。However, although the above-mentioned prior art can mix powdered activated carbon and water into carbon slurry, there are at least the following technical problems in the process of preparing the powdered activated carbon slurry: 1. Powdered activated carbon is prone to dust leakage during the process of being transported to the preparation tank by the oblique screw, resulting in excessive powder concentration in the production workshop, posing certain safety hazards; 2. Affected by the moisture absorption of activated carbon, agglomeration is prone to occur during the preparation of the carbon slurry, and the agglomerated activated carbon cannot be broken by stirring; 3. Activated carbon is in a suspended state in the solution and is easily deposited in the pipeline and at the bottom of the preparation tank. Ordinary stirring cannot ensure that the activated carbon can be evenly suspended, resulting in waste of activated carbon deposition; 4. Carbon slurry is a suspension with a high solid content, which is easy to cause blockage of the dosing pipeline and jet pump, resulting in a high failure rate of the jet pump and an increased frequency of maintenance. At the same time, the output flow of the screw pump is small, and multiple jet pumps are required for multiple-point dosing. Therefore, the existing dosing system has high investment cost and high maintenance cost.
发明内容Summary of the invention
本发明为克服上述现有技术存在的技术问题,提供一种用于粉末物料湿法投加的装置。In order to overcome the technical problems existing in the above-mentioned prior art, the present invention provides a device for wet dosing of powder materials.
本发明的另一目的在于,提供一种用于粉末物料湿法投加的装置的水处理方法。Another object of the present invention is to provide a water treatment method for a device for wet dosing of powder materials.
一种用于粉末物料湿法投加的装置,包括存料装置、用于制备高浓度的粉浆混合装置和用于制作低浓度粉浆的储液装置,所述混合装置与存料装置连接,所述用于制作低浓度粉浆的储液罐装置连通于混合装置;A device for wet dosing of powder materials, comprising a material storage device, a mixing device for preparing high-concentration slurry, and a liquid storage device for making low-concentration slurry, wherein the mixing device is connected to the material storage device, and the liquid storage tank device for making low-concentration slurry is connected to the mixing device;
所述存料装置还与拆包机相连接,所述存料装置包括真空吸料器、除尘器和粉料仓;所述粉料仓通过真空吸料器连接于拆包机,用于将拆包机内的粉末物料吸取到粉料仓中,所述粉料仓底部内腔为锥式形状;所述除尘器设置于粉料仓顶部,用于除去粉料仓排出的灰尘;The material storage device is also connected to the unpacking machine, and includes a vacuum suction device, a dust collector and a powder bin; the powder bin is connected to the unpacking machine through the vacuum suction device, and is used to suck the powder material in the unpacking machine into the powder bin, and the inner cavity at the bottom of the powder bin is conical; the dust collector is arranged on the top of the powder bin, and is used to remove dust discharged from the powder bin;
所述混合装置包括螺旋送料机、湿润机构和破碎混合泵;所述螺旋送料机连接于存料装置的出料口,用于输送粉末物料;所述湿润机构设置于螺旋送料机的送料末端,用于将粉末快速与水混合;所述破碎混合泵设置于湿润机构底端,用于将从湿润机构出来的成团物料进行混合打散成均匀的粉浆;The mixing device comprises a screw feeder, a wetting mechanism and a crushing and mixing pump; the screw feeder is connected to the discharge port of the storage device and is used to convey powder materials; the wetting mechanism is arranged at the feeding end of the screw feeder and is used to quickly mix the powder with water; the crushing and mixing pump is arranged at the bottom of the wetting mechanism and is used to mix and break up the agglomerated materials coming out of the wetting mechanism into a uniform slurry;
所述储液装置设有一级制备腔,所述一级制备腔设置有若干条曝气管和搅拌装置;所述若干条曝气管与负压装置连接,使一级制备腔实现间隔式曝气;所述搅拌装置设置于一级制备腔内部,用于将高浓度粉浆与水进行充分混合;The liquid storage device is provided with a primary preparation chamber, and the primary preparation chamber is provided with a plurality of aeration pipes and a stirring device; the plurality of aeration pipes are connected to the negative pressure device, so that the primary preparation chamber can achieve intermittent aeration; the stirring device is arranged inside the primary preparation chamber, and is used to fully mix the high-concentration slurry with water;
所述负压装置包括空压机、储气罐和冷干机;所述空压机连通于储气罐一端,用于将空气压缩储存于储气罐内;所述冷干机连接于储气罐另一端,用于干燥压缩空气中的水蒸气。The negative pressure device includes an air compressor, an air tank and a cold dryer; the air compressor is connected to one end of the air tank and is used to compress the air and store it in the air tank; the cold dryer is connected to the other end of the air tank and is used to dry the water vapor in the compressed air.
优选地,所述负压装置与曝气管之间通过通管连通,通过往曝气管内注入高压气体,使气体在曝气管内爆发形成气泡,从而实现曝气。Preferably, the negative pressure device is connected to the aeration pipe via a through pipe, and high-pressure gas is injected into the aeration pipe to cause the gas to explode in the aeration pipe to form bubbles, thereby achieving aeration.
优选地,粉末物料包括粉末活性炭。Preferably, the powdered material comprises powdered activated carbon.
优选地,所述拆包机用于驱动机械设备实现粉末物料进行拆包处理,所述真空吸料器可以通过吸料管实现将拆包后的粉末物料运输到粉料仓中。Preferably, the unpacking machine is used to drive mechanical equipment to unpack the powder material, and the vacuum suction device can transport the unpacked powder material to the powder bin through a suction pipe.
通过上述技术方案设计,存料过程:拆包机对粉末物料进行拆包,然后,真空吸料器通过气压变化来实现将拆包后的粉末物料运输到粉料仓。Through the design of the above technical solution, the material storage process is: the unpacking machine unpacks the powder material, and then the vacuum suction device transports the unpacked powder material to the powder silo through the change of air pressure.
进一步地,所述破碎混合泵设有破碎切割转盘,破碎切割转盘通过电机驱动进行转动切割。Furthermore, the crushing and mixing pump is provided with a crushing and cutting turntable, and the crushing and cutting turntable is driven by a motor to rotate and cut.
优选地,所述破碎混合泵的转盘材质为不锈钢。Preferably, the turntable of the crushing mixing pump is made of stainless steel.
进一步地,所述湿润机构内腔为锥式形状,湿润机构内腔设置有进水口,进水口套接有进水管;进水管内的水以切线方式从进水口进入到湿润机构内腔形成漩涡水流,粉末物料以少量多次落入漩涡水流中进行混合成高浓度粉浆,快速与漩涡水流混合,避免粉末活性炭附着在湿润机构的内壁。Furthermore, the inner cavity of the wetting mechanism is conical in shape, and is provided with a water inlet, which is sleeved with a water inlet pipe; the water in the water inlet pipe enters the inner cavity of the wetting mechanism from the water inlet in a tangential manner to form a vortex water flow, and the powdered material falls into the vortex water flow in small amounts multiple times to be mixed into a high-concentration slurry, and is quickly mixed with the vortex water flow to prevent the powdered activated carbon from adhering to the inner wall of the wetting mechanism.
进一步地,所述螺旋送料机与存料装置连接处设置有插板阀,所述插板阀用于精确控制粉末的输送当量。Furthermore, a gate valve is provided at the connection between the screw feeder and the storage device, and the gate valve is used to accurately control the conveying equivalent of the powder.
进一步地,所述混合装置还设置有隔离阀和防回水传感器,所述隔离阀用于将螺旋送料机与湿润机构连接,所述防回水传感器设置于湿润机构内用于控制隔离阀开启或关闭。Furthermore, the mixing device is also provided with an isolation valve and an anti-backwater sensor, the isolation valve is used to connect the screw feeder with the wetting mechanism, and the anti-backwater sensor is arranged in the wetting mechanism to control the opening or closing of the isolation valve.
优选地,所述防回水传感器和隔离阀进行电连接,所述防回水传感器用于检测湿润机构内的异常,并且可以通过控制隔离阀开启或关闭来控制湿润机构内的粉末物料。Preferably, the anti-backwater sensor is electrically connected to the isolation valve, and the anti-backwater sensor is used to detect abnormalities in the wetting mechanism, and can control the powder material in the wetting mechanism by controlling the opening or closing of the isolation valve.
通过上述技术方案设计,混合配置过程:根据实时水量以及配比浓度,来精准控制螺旋给料机输送当量的粉末物料,根据需求将粉料仓出料处插板阀移开,粉末物料掉落至螺旋送料机上,螺旋送料机将粉末物料运输至湿润机构内,所述湿润机构内腔为锥式形状,湿润机构内腔设置有进水口,进水口套接有进水管,水在进水管内以切线方式从进水口进入到湿润机构内,从而在湿润机构内形成漩涡水流,粉末物料以少量多次落入漩涡水流内混合,避免粉末物料附着在湿润机构的内壁,混合后得液体进入到破碎混合泵,该泵在固液进入口设有一个破碎切割转盘,转盘材质为316不锈钢,与电机主轴连接,转速可达1500RPM,通过快速切割功能将所有成团的粉末物料进行彻底打散,然后再与水混合进入到制备罐内,完成混合配置过程。Through the above technical solution design, the mixing and configuration process: according to the real-time water volume and the ratio concentration, the screw feeder is accurately controlled to transport an equivalent amount of powder material, the gate valve at the discharge of the powder bin is removed according to the demand, and the powder material falls onto the screw feeder, and the screw feeder transports the powder material to the wetting mechanism. The inner cavity of the wetting mechanism is conical in shape, and the inner cavity of the wetting mechanism is provided with a water inlet, and the water inlet is sleeved with a water inlet pipe. Water enters the wetting mechanism from the water inlet in a tangential manner in the water inlet pipe, thereby forming a vortex water flow in the wetting mechanism. The powder material falls into the vortex water flow in a small amount and multiple times to mix, so as to avoid the powder material adhering to the inner wall of the wetting mechanism. The liquid obtained after mixing enters the crushing and mixing pump. The pump is provided with a crushing and cutting turntable at the solid-liquid inlet. The turntable is made of 316 stainless steel and is connected to the motor main shaft. The speed can reach 1500RPM. All clumped powder materials are thoroughly broken up through the quick cutting function, and then mixed with water and enter the preparation tank to complete the mixing and configuration process.
进一步地,所述曝气管斜向下30-35度开孔,孔洞大小为2mm-3mm,孔洞设置间距为50mm-55mm,所述曝气管,若干条曝气管之间设置间距为300mm-330mm。Furthermore, the aeration pipe has holes obliquely opened at 30-35 degrees downward, the hole size is 2mm-3mm, the hole spacing is 50mm-55mm, and the spacing between the aeration pipes is 300mm-330mm.
优选地,所述曝气管材料为PVC管,所述曝气管斜向下30度开孔,孔洞大小为2mm,孔洞设置间距为50mm,若干条曝气管之间设置间距为300mm。Preferably, the aeration pipe is made of PVC pipe, the aeration pipe has a hole opening at an angle of 30 degrees downward, the hole size is 2 mm, the hole spacing is 50 mm, and the spacing between the aeration pipes is 300 mm.
进一步地,所述负压装置还通过管道连通于拆包机,为拆包机供应压缩空气;所述负压装置还通过管道连通于真空吸料器;所述负压装置还通过管道连通于除尘器,为除尘器提供气压和清灰脉冲气源;所述负压装置还通过管道连通于粉料仓内腔底部,为粉料仓提供空气源。Furthermore, the negative pressure device is also connected to the unpacking machine through a pipeline to supply compressed air to the unpacking machine; the negative pressure device is also connected to the vacuum suction device through a pipeline; the negative pressure device is also connected to the dust collector through a pipeline to provide air pressure and cleaning pulse air source for the dust collector; the negative pressure device is also connected to the bottom of the inner cavity of the powder silo through a pipeline to provide an air source for the powder silo.
进一步地,所述储液装置设有二级制备腔,所述二级制备腔包括搅拌装置和潜污泵,所述搅拌装置设置于二级制备腔内部用于提高了粉浆均匀性,所述潜污泵设置于二级制备腔内部,用于将粉浆排出储液装置。Furthermore, the liquid storage device is provided with a secondary preparation chamber, which includes a stirring device and a submersible sewage pump. The stirring device is arranged inside the secondary preparation chamber to improve the uniformity of the slurry, and the submersible sewage pump is arranged inside the secondary preparation chamber to discharge the slurry from the liquid storage device.
进一步地,所述潜污泵排水出口可拆卸连接有排浆管道,用于将粉浆排到水中;所述潜污泵的排水出口还可拆卸设置有回流管道连通于二级制备腔,用于对粉浆进行回流搅拌,减少底部的沉积;所述潜污泵的排水出口还可拆卸设置有加水管道分别连通于湿润机构和破碎混合泵,用于增加制备粉浆的浓度。Furthermore, the drainage outlet of the submersible sewage pump is detachably connected with a slurry discharge pipe for discharging the slurry into the water; the drainage outlet of the submersible sewage pump is also detachably provided with a reflux pipe connected to the secondary preparation chamber for reflux stirring of the slurry to reduce bottom sedimentation; the drainage outlet of the submersible sewage pump is also detachably provided with a water adding pipe connected to the wetting mechanism and the crushing and mixing pump respectively for increasing the concentration of the prepared slurry.
通过上述技术方案设计,回流过程:所述潜污泵配套变频器,可以通过变频调节流量,潜污泵出口可拆卸连接有回流管道,回流管道设置有电动阀,回流管道通向二级腔体底部,潜污泵可以使粉浆通过回流管道回流到二级腔体内,能有效减少二级腔体底部粉浆的沉积;所述潜污泵出口还设置有排浆管道,潜污泵能定量将粉浆通过排浆管道投加至水体中。Through the design of the above technical scheme, the reflux process: the submersible sewage pump is equipped with a frequency converter, which can adjust the flow rate by frequency conversion. The outlet of the submersible sewage pump is detachably connected with a reflux pipe, and the reflux pipe is provided with an electric valve. The reflux pipe leads to the bottom of the secondary cavity. The submersible sewage pump can make the slurry return to the secondary cavity through the reflux pipe, which can effectively reduce the deposition of the slurry at the bottom of the secondary cavity; the outlet of the submersible sewage pump is also provided with a slurry discharge pipe, and the submersible sewage pump can quantitatively add the slurry into the water body through the slurry discharge pipe.
一种使用所述用于粉末物料湿法投加的装置的水处理方法,包括以下步骤:A water treatment method using the device for wet dosing of powder materials comprises the following steps:
S1:真空吸料器将粉末物料从拆包机输送到粉料仓;S1: The vacuum suction device transports the powder material from the bagging machine to the powder silo;
S2:将粉末物料进行预湿;根据需求将粉料仓出料处插板阀移开,粉末物料掉落至螺旋送料机上,螺旋送料机将粉末物料运输至湿润机构内,湿润机构内设置有进水管,进水管通过注水进入到湿润机构内,从而在湿润机构内形成漩涡水流,根据需求将隔离阀开启让粉末物料落入湿润机构的漩涡水流中混合预湿;S2: Pre-wetting the powder material; according to the demand, the gate valve at the discharge of the powder silo is removed, and the powder material falls onto the screw feeder. The screw feeder transports the powder material to the wetting mechanism. The wetting mechanism is provided with a water inlet pipe, and the water inlet pipe enters the wetting mechanism through water injection, thereby forming a vortex water flow in the wetting mechanism. According to the demand, the isolation valve is opened to allow the powder material to fall into the vortex water flow of the wetting mechanism for mixing and pre-wetting;
S3:预湿后的粉浆输送到破碎混合泵中,所述破碎混合泵将粉浆与水进行切割打散形成所需浓度且均匀的粉浆;S3: The pre-wetted slurry is transported to a crushing and mixing pump, which cuts and breaks up the slurry and water to form a uniform slurry of required concentration;
S4:破碎混合泵内粉浆输送到一级制备腔内,所述一级制备腔对粉浆进行搅拌和曝气处理;S4: The slurry in the crushing and mixing pump is transported to the primary preparation chamber, where the primary preparation chamber stirs and aerates the slurry;
S5:一级制备腔内处理后的粉浆输送到二级制备腔,所述二级制备腔内的潜污泵定量将粉浆通过回流管道运输回二级制备腔内;必要时,潜污泵可以通过排浆管道将粉浆运输投放到水内;必要时,潜污泵可以通过加水管道将粉浆运输回湿润机构或/和破碎混合泵内。S5: The slurry treated in the primary preparation chamber is transported to the secondary preparation chamber, and the submersible sewage pump in the secondary preparation chamber quantitatively transports the slurry back to the secondary preparation chamber through the reflux pipe; when necessary, the submersible sewage pump can transport the slurry into the water through the slurry discharge pipe; when necessary, the submersible sewage pump can transport the slurry back to the wetting mechanism or/and the crushing and mixing pump through the water supply pipe.
与现有技术相比,本发明技术方案的有益效果是:Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
湿润机构内腔能使水形成漩涡流体,粉末物料落入湿润机构内时能快速与水混合配置成高浓度粉浆,然后进入破碎混合泵与水配置搅拌混合;经过预润湿处理成高浓度粉浆可以有效降低粉末颗粒的间隙,使得粉浆在水中更易于溶解和混合,避免了粉末颗粒聚集和凝块的形成,从实现了粉浆的配置更加均匀,最后再与水混合进入到制备罐内,同时,在储液装置内设置有一级设置搅拌机和分散式曝气装置,通过现有工艺的压缩空气进行间隔式使粉浆产生气泡进行曝气处理,从而解决储液装置底部沉积问题,确保粉浆的均匀性;制备罐二级腔体内设置潜污泵,潜污泵连接有回流管道,回流管道通向二级腔体底部,潜污泵可以使粉浆通过回流管道回流到二级腔体内,能有效减少二级腔体底部粉浆的沉积;所述潜污泵出口还设置有排浆管道,潜污泵能定量将粉浆通过排浆管道投加至水体中。The inner cavity of the wetting mechanism can make the water form a vortex fluid. When the powder material falls into the wetting mechanism, it can be quickly mixed with water to form a high-concentration slurry, and then enter the crushing and mixing pump to mix with water; after pre-wetting to form a high-concentration slurry, the gap between the powder particles can be effectively reduced, so that the slurry is easier to dissolve and mix in water, avoiding the aggregation of powder particles and the formation of clots, thereby achieving a more uniform configuration of the slurry, and finally mixing with water to enter the preparation tank. At the same time, a first-level mixer and a dispersed aeration device are arranged in the liquid storage device, and the compressed air of the existing process is used to intermittently make the slurry generate bubbles for aeration treatment, thereby solving the sedimentation problem at the bottom of the liquid storage device and ensuring the uniformity of the slurry; a submersible sewage pump is arranged in the secondary cavity of the preparation tank, and the submersible sewage pump is connected to a reflux pipe, which leads to the bottom of the secondary cavity. The submersible sewage pump can make the slurry return to the secondary cavity through the reflux pipe, which can effectively reduce the deposition of the slurry at the bottom of the secondary cavity; the outlet of the submersible sewage pump is also provided with a slurry discharge pipe, and the submersible sewage pump can quantitatively add the slurry to the water body through the slurry discharge pipe.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为用于粉末物料湿法投加的装置的结构示意图;FIG1 is a schematic diagram of the structure of a device for wet dosing of powder materials;
其中,1、存料装置;101、拆包机;102、真空吸料器;103、除尘器;104、粉料仓;2、混合装置;201、螺旋送料机;202、湿润机构;203、破碎混合泵;204、插板阀;205、隔离阀;206、防回水传感器;3、储液装置;301、一级制备腔;302、二级制备腔;303、曝气管;304、搅拌装置;305、潜污泵;306、排浆管道;307、回流管道;308、加水管道;4、负压装置;401、空压机;402、储气罐;403、冷干机。Among them, 1. material storage device; 101. unpacking machine; 102. vacuum suction device; 103. dust collector; 104. powder silo; 2. mixing device; 201. screw feeder; 202. wetting mechanism; 203. crushing and mixing pump; 204. gate valve; 205. isolation valve; 206. anti-backwater sensor; 3. liquid storage device; 301. primary preparation chamber; 302. secondary preparation chamber; 303. aeration pipe; 304. stirring device; 305. submersible sewage pump; 306. slurry discharge pipe; 307. reflux pipe; 308. water supply pipe; 4. negative pressure device; 401. air compressor; 402. gas storage tank; 403. cold dryer.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例的附图,对本申请的技术方案进行清楚、完整地描述。显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于所描述的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the present application will be clearly and completely described below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the described embodiments, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
除非另外定义,本申请使用的技术术语或者科学术语应当为本申请所属领域内具有一般技能的人士所理解的通常意义。本申请中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. "First", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
实施例1Example 1
如图1所示,本实施例公开一种用于粉末物料湿法投加的装置,包括存料装置1、混合装置2和储液装置3,存料装置1将粉末活性炭运输至混合装置2内,混合装置2对粉末活性炭进行预润湿配置成高浓度炭浆,然后再将高浓度炭浆与水混合搅拌混合成所需浓度的炭浆,最后进入到储液装置3内进行存储,在有需要时将炭浆从储液装置3内运输投放至水体中。As shown in Figure 1, this embodiment discloses a device for wet dosing of powdered materials, including a storage device 1, a mixing device 2 and a liquid storage device 3. The storage device 1 transports powdered activated carbon to the mixing device 2, the mixing device 2 pre-wets the powdered activated carbon to form a high-concentration carbon slurry, and then mixes the high-concentration carbon slurry with water and stirs it to form a carbon slurry of a desired concentration, and finally enters the liquid storage device 3 for storage. When needed, the carbon slurry is transported from the liquid storage device 3 to a water body.
存料装置1包括拆包机101、真空吸料器102、除尘器103和粉料仓104,真空吸料器102吸料口通过吸料管连接于拆包机101,真空吸料器102放料口连接于粉料仓104,除尘器103设置于粉料仓104顶部用于除去粉料仓104内的灰尘。The material storage device 1 includes a packing unpacker 101, a vacuum suction device 102, a dust collector 103 and a powder bin 104. The suction port of the vacuum suction device 102 is connected to the packing unpacker 101 through a suction pipe, the discharge port of the vacuum suction device 102 is connected to the powder bin 104, and the dust collector 103 is arranged on the top of the powder bin 104 to remove dust in the powder bin 104.
在本实施例的实施过程中,存料过程:拆包机101对粉末活性炭进行拆包,然后,打开真空吸料器102,使其产生足够的气压,真空吸料器102吸料口通过吸料管将活性炭粉末转移到粉料仓104,完成存料过程。该存料装置1能有效减少活性炭粉末的泄漏,避免影响到制备炭浆的精确度和稳定性,导致生产质量下降。In the implementation process of this embodiment, the storage process: the unpacking machine 101 unpacks the powdered activated carbon, then opens the vacuum suction device 102 to generate sufficient air pressure, and the suction port of the vacuum suction device 102 transfers the activated carbon powder to the powder bin 104 through the suction pipe to complete the storage process. The storage device 1 can effectively reduce the leakage of activated carbon powder, avoid affecting the accuracy and stability of preparing carbon slurry, and cause a decrease in production quality.
实施例2Example 2
如图1所示,本实施例公开一种用于粉末物料湿法投加的装置,包括存料装置1、混合装置2和储液装置3,存料装置1将粉末活性炭运输至混合装置2内,混合装置2对粉末活性炭进行预润湿配置成高浓度炭浆,然后再将高浓度炭浆与水混合搅拌混合成所需浓度的炭浆,最后进入到储液装置3内进行存储,在有需要时将炭浆从储液装置3内运输投放至水体中。As shown in Figure 1, this embodiment discloses a device for wet dosing of powdered materials, including a storage device 1, a mixing device 2 and a liquid storage device 3. The storage device 1 transports powdered activated carbon to the mixing device 2, the mixing device 2 pre-wets the powdered activated carbon to form a high-concentration carbon slurry, and then mixes the high-concentration carbon slurry with water and stirs it to form a carbon slurry of a desired concentration, and finally enters the liquid storage device 3 for storage. When needed, the carbon slurry is transported from the liquid storage device 3 to a water body.
混合装置2包括螺旋送料机201、湿润机构202和破碎混合泵203,螺旋送料机201与粉料仓104出料处设置有插板阀204,湿润机构202设置于螺旋送料机201的送料末端用于将粉末快速与水混合,破碎混合泵203设置于湿润机构202底端用于将从湿润机构202出来的成团物料进行混合打散成高浓度炭浆。The mixing device 2 includes a screw feeder 201, a wetting mechanism 202 and a crushing and mixing pump 203. A gate valve 204 is provided at the discharge of the screw feeder 201 and the powder bin 104. The wetting mechanism 202 is provided at the feeding end of the screw feeder 201 for quickly mixing the powder with water. The crushing and mixing pump 203 is provided at the bottom end of the wetting mechanism 202 for mixing and breaking up the agglomerated materials coming out of the wetting mechanism 202 into a high-concentration carbon slurry.
在本实施例的实施过程中,混合配置过程:根据实时水量以及配比浓度,来精准控制螺旋送料机201输送当量的粉末活性炭,将粉料仓104出料处插板阀204移开,粉末活性炭掉落至螺旋送料机201上,螺旋送料机201将粉末活性炭运输至湿润机构202内,湿润机构202内设置有进水管,进水管通过注水进入到湿润机构202内,从而在湿润机构202内形成漩涡流体,粉末活性炭落入湿润机构内腔内时能快速与水混合并且不会附着在湿润机构202的内腔壁面,混合后得液体进入到破碎混合泵203,破碎混合泵203在固液进入口设有一个破碎切割转盘,转盘材质为316不锈钢,与电机主轴连接,转速可达1500RPM,通过破碎切割转盘快速切割功能将所有成团的活性炭进行彻底打散形成高浓度炭浆,然后高浓度炭浆进入到储液装置3内与水混合,完成混合配置过程;混合装置2能够避免粉末活性炭直接与水混合配置发生结团现象。In the implementation process of this embodiment, the mixing configuration process: according to the real-time water volume and the ratio concentration, the screw feeder 201 is accurately controlled to transport an equivalent amount of powdered activated carbon, the gate valve 204 at the discharge of the powder bin 104 is removed, and the powdered activated carbon falls onto the screw feeder 201, and the screw feeder 201 transports the powdered activated carbon to the wetting mechanism 202. The wetting mechanism 202 is provided with a water inlet pipe, and the water inlet pipe enters the wetting mechanism 202 by injecting water, thereby forming a vortex fluid in the wetting mechanism 202, and the powdered activated carbon can quickly mix with water when falling into the inner cavity of the wetting mechanism. The mixed activated carbon will not adhere to the inner cavity wall of the wetting mechanism 202, and the mixed liquid enters the crushing and mixing pump 203. The crushing and mixing pump 203 is equipped with a crushing and cutting turntable at the solid-liquid inlet. The turntable is made of 316 stainless steel and is connected to the motor main shaft. The speed can reach 1500RPM. The crushing and cutting turntable can quickly cut all the clumped activated carbon to form a high-concentration carbon slurry. Then the high-concentration carbon slurry enters the liquid storage device 3 and mixes with water to complete the mixing configuration process. The mixing device 2 can prevent the powdered activated carbon from agglomerating when it is directly mixed with water.
实施例3Example 3
如图1所示,本实施例公开一种用于粉末物料湿法投加的装置,包括存料装置1、混合装置2和储液装置3,存料装置1将粉末活性炭运输至混合装置2内,混合装置2对粉末活性炭进行预润湿配置成高浓度炭浆,然后再将高浓度炭浆与水混合搅拌混合成所需浓度的炭浆,最后进入到储液装置3内进行存储,在有需要时将炭浆从储液装置3内运输投放至水体中。As shown in Figure 1, this embodiment discloses a device for wet dosing of powdered materials, including a storage device 1, a mixing device 2 and a liquid storage device 3. The storage device 1 transports powdered activated carbon to the mixing device 2, the mixing device 2 pre-wets the powdered activated carbon to form a high-concentration carbon slurry, and then mixes the high-concentration carbon slurry with water and stirs it to form a carbon slurry of a desired concentration, and finally enters the liquid storage device 3 for storage. When needed, the carbon slurry is transported from the liquid storage device 3 to a water body.
在实施例2的基础上,在本实施例的实施过程中,混合装置2还设置有隔离阀205和防回水传感器206,隔离阀205用于将螺旋送料机201与湿润机构202进行连接,防回水传感器206设置于湿润机构202内用于控制隔离阀205开启或关闭。On the basis of Example 2, during the implementation of this example, the mixing device 2 is further provided with an isolation valve 205 and an anti-backwater sensor 206. The isolation valve 205 is used to connect the screw feeder 201 with the wetting mechanism 202, and the anti-backwater sensor 206 is arranged in the wetting mechanism 202 to control the opening or closing of the isolation valve 205.
当水源输送存在故障,炭浆不能被及时从湿润机构202输送出去时,防回水保护装置会自动启动,此时,插板阀204和隔离阀205进行关闭,能有效防止水进入到喂料机内部。When there is a failure in the water supply and the carbon slurry cannot be transported out of the wetting mechanism 202 in time, the anti-backwater protection device will automatically start. At this time, the gate valve 204 and the isolation valve 205 are closed, which can effectively prevent water from entering the feeder.
当制备炭浆过程完成后,插板阀204会关闭,能有效防止水汽进入到粉料仓104内,导致内部的粉末活性炭吸潮。When the carbon slurry preparation process is completed, the gate valve 204 will be closed, which can effectively prevent water vapor from entering the powder silo 104 and causing the powdered activated carbon inside to absorb moisture.
实施例4Example 4
如图1所示,本实施例公开一种用于粉末物料湿法投加的装置,包括存料装置1、混合装置2和储液装置3,存料装置1将粉末活性炭运输至混合装置2内,混合装置2对粉末活性炭进行预润湿配置成高浓度炭浆,然后再将高浓度炭浆与水混合搅拌混合成所需浓度的炭浆,最后进入到储液装置3内进行存储,在有需要时将炭浆从储液装置3内运输投放至水体中。As shown in Figure 1, this embodiment discloses a device for wet dosing of powdered materials, including a storage device 1, a mixing device 2 and a liquid storage device 3. The storage device 1 transports powdered activated carbon to the mixing device 2, the mixing device 2 pre-wets the powdered activated carbon to form a high-concentration carbon slurry, and then mixes the high-concentration carbon slurry with water and stirs it to form a carbon slurry of a desired concentration, and finally enters the liquid storage device 3 for storage. When needed, the carbon slurry is transported from the liquid storage device 3 to a water body.
储液装置3设有一级制备腔301,一级制备腔301设置有若干条曝气管303和搅拌装置304,干条曝气管303与负压装置4连接使一级制备腔301实现间隔式曝气,搅拌装置304设置于一级制备腔301内部用于将高浓度炭浆与水进行充分混合。The liquid storage device 3 is provided with a primary preparation chamber 301, and the primary preparation chamber 301 is provided with a plurality of aeration pipes 303 and a stirring device 304. The dry aeration pipes 303 are connected to the negative pressure device 4 to enable the primary preparation chamber 301 to achieve intermittent aeration. The stirring device 304 is arranged inside the primary preparation chamber 301 to fully mix the high-concentration carbon slurry with water.
负压装置4包括空压机401、储气罐402和冷干机403,空压机401连通于储气罐402一端用于将空气压缩储存于储气罐402内,冷干机403连接于储气罐402另一端用于干燥压缩空气中的水蒸气。The negative pressure device 4 includes an air compressor 401, an air tank 402 and a cold dryer 403. The air compressor 401 is connected to one end of the air tank 402 for compressing air and storing it in the air tank 402. The cold dryer 403 is connected to the other end of the air tank 402 for drying water vapor in the compressed air.
曝气管303材料为PVC管,所述曝气管303斜向下30度开孔,孔洞大小为2mm,孔洞设置间距为50mm,若干条曝气管303之间设置间距为300mm。The aeration pipe 303 is made of PVC pipe, and the aeration pipe 303 has a hole opening at an angle of 30 degrees downward, the hole size is 2 mm, the hole spacing is 50 mm, and the spacing between the aeration pipes 303 is 300 mm.
在本实施例的实施过程中,当高浓度炭浆与水进入一级制备腔301时,搅拌装置304能对高浓度炭浆与水进行搅拌混合成所需的炭浆;负压装置4与曝气管303之间通过管道连通,通过往曝气管303内注入高压气体,使高压气体在曝气管303的管孔中爆发形成气泡,从而对高浓度炭浆与水进行剧烈搅拌,提高了腔体内的炭浆均匀性,且避免底部炭浆的沉积;由于曝气管303为PVC管,优良耐腐蚀性,PVC管比较经济实惠,适于大规模使用和低成本项目。During the implementation of this embodiment, when high-concentration carbon slurry and water enter the first-level preparation chamber 301, the stirring device 304 can stir and mix the high-concentration carbon slurry and water into the required carbon slurry; the negative pressure device 4 is connected to the aeration pipe 303 through a pipeline, and high-pressure gas is injected into the aeration pipe 303, so that the high-pressure gas explodes in the tube holes of the aeration pipe 303 to form bubbles, thereby vigorously stirring the high-concentration carbon slurry and water, improving the uniformity of the carbon slurry in the cavity, and avoiding the deposition of the carbon slurry at the bottom; since the aeration pipe 303 is a PVC pipe with excellent corrosion resistance, the PVC pipe is relatively economical and suitable for large-scale use and low-cost projects.
当负压装置4进行压缩工作时,空压机401将空气进行压缩存储到储气罐402内,但需要进行曝气时,将储气罐402打开,压缩空气经过冷干机403进行干燥,能有效防止水蒸气进入储气罐402内,从而影响到炭浆的浓度配置。When the negative pressure device 4 performs compression work, the air compressor 401 compresses the air and stores it in the air tank 402. However, when aeration is required, the air tank 402 is opened and the compressed air is dried by the cold dryer 403, which can effectively prevent water vapor from entering the air tank 402 and affecting the concentration configuration of the carbon slurry.
实施例5Example 5
如图1所示,本实施例公开一种用于粉末物料湿法投加的装置,包括存料装置1、混合装置2和储液装置3,存料装置1将粉末活性炭运输至混合装置2内,混合装置2对粉末活性炭进行预润湿配置成高浓度炭浆,然后再将高浓度炭浆与水混合搅拌混合成所需浓度的炭浆,最后进入到储液装置3内进行存储,在有需要时将炭浆从储液装置3内运输投放至水体中。As shown in Figure 1, this embodiment discloses a device for wet dosing of powdered materials, including a storage device 1, a mixing device 2 and a liquid storage device 3. The storage device 1 transports powdered activated carbon to the mixing device 2, the mixing device 2 pre-wets the powdered activated carbon to form a high-concentration carbon slurry, and then mixes the high-concentration carbon slurry with water and stirs it to form a carbon slurry of a desired concentration, and finally enters the liquid storage device 3 for storage. When needed, the carbon slurry is transported from the liquid storage device 3 to a water body.
在本实施例的实施过程中,负压装置4还通过管道连通于拆包机101,为拆包机101的气动元件供应压缩动力源,保障了拆包机101的正常运转;负压装置4还通过管道连通于真空吸料器102,通过对真空吸料器102内部进行吹气除尘,保障了真空吸料器102的正常运转;负压装置4还通过管道连通于除尘器103,为除尘器103提供气压和清灰脉冲气源,保障了除尘器103对粉料仓104的除尘工作;负压装置4还通过管道连通于粉料仓104内腔底部,在必要的时候,通过对粉料仓104内腔底部进行吹气,将附着在粉料仓104底部内腔的炭末吹落,避免了粉料仓104内腔底部被炭末堆积从而进行堵塞。During the implementation of this embodiment, the negative pressure device 4 is also connected to the unpacking machine 101 through a pipeline, and supplies a compression power source to the pneumatic components of the unpacking machine 101, thereby ensuring the normal operation of the unpacking machine 101; the negative pressure device 4 is also connected to the vacuum absorber 102 through a pipeline, and blows air to the inside of the vacuum absorber 102 to remove dust, thereby ensuring the normal operation of the vacuum absorber 102; the negative pressure device 4 is also connected to the dust collector 103 through a pipeline, and provides air pressure and cleaning pulse air source for the dust collector 103, thereby ensuring the dust removal work of the powder bin 104 by the dust collector 103; the negative pressure device 4 is also connected to the bottom of the inner cavity of the powder bin 104 through a pipeline. When necessary, the carbon powder attached to the inner cavity of the bottom of the powder bin 104 is blown off by blowing air to the bottom of the inner cavity of the powder bin 104, thereby avoiding the accumulation of carbon powder and clogging of the bottom of the inner cavity of the powder bin 104.
实施例6Example 6
如图1所示,本实施例公开一种用于粉末物料湿法投加的装置,包括存料装置1、混合装置2和储液装置3,存料装置1将粉末活性炭运输至混合装置2内,混合装置2对粉末活性炭进行预润湿配置成高浓度炭浆,然后再将高浓度炭浆与水混合搅拌混合成所需浓度的炭浆,最后进入到储液装置3内进行存储,在有需要时将炭浆从储液装置3内运输投放至水体中。As shown in Figure 1, this embodiment discloses a device for wet dosing of powdered materials, including a storage device 1, a mixing device 2 and a liquid storage device 3. The storage device 1 transports powdered activated carbon to the mixing device 2, the mixing device 2 pre-wets the powdered activated carbon to form a high-concentration carbon slurry, and then mixes the high-concentration carbon slurry with water and stirs it to form a carbon slurry of a desired concentration, and finally enters the liquid storage device 3 for storage. When needed, the carbon slurry is transported from the liquid storage device 3 to a water body.
在本实施例的实施过程中,储液装置3还设有二级制备腔302,二级制备腔302内设置多台潜污泵305进行炭浆投加,潜污泵305配套变频器,可以通过变频调节流量,潜污泵305排水出口还可拆卸设置回流管道307,回流管道307内设置可调节电动阀以及电磁流量计通过二级制备腔302底部的回流管道307对炭浆进行回流搅拌,能有效减少二级制备腔302底部炭浆的沉积;潜污泵305排水出口还可拆卸设置多条排浆管道306,排浆管道306内设置可调节电动阀以及电磁流量计;因为潜污泵305运营成本低,运行稳定、节省地面空间、具有高度自动化和低能耗等优点,并且维护方便,还能有效降低人员活动风险。During the implementation of this embodiment, the liquid storage device 3 is also provided with a secondary preparation chamber 302, and a plurality of submersible sewage pumps 305 are arranged in the secondary preparation chamber 302 for adding carbon slurry. The submersible sewage pump 305 is equipped with a frequency converter, and the flow rate can be adjusted by frequency conversion. The drainage outlet of the submersible sewage pump 305 can also be removably provided with a reflux pipe 307, and an adjustable electric valve and an electromagnetic flowmeter are arranged in the reflux pipe 307. The carbon slurry is refluxed and stirred through the reflux pipe 307 at the bottom of the secondary preparation chamber 302, which can effectively reduce the deposition of the carbon slurry at the bottom of the secondary preparation chamber 302; the drainage outlet of the submersible sewage pump 305 can also be removably provided with a plurality of slurry discharge pipes 306, and an adjustable electric valve and an electromagnetic flowmeter are arranged in the slurry discharge pipe 306; because the submersible sewage pump 305 has low operating costs, stable operation, saves ground space, has the advantages of high automation and low energy consumption, and is easy to maintain, it can also effectively reduce the risk of personnel activities.
当储液装置3需要进行将炭浆投加至水体中时,关闭回流管道307的电动阀和电磁流量计,打开排浆管道306的电动阀和电磁流量计,设置好排浆管道306内电磁流量计的参数,电磁流量计根据参数来反馈调节电动阀的开度,从而保证加药量符合要求;When the liquid storage device 3 needs to add carbon slurry into the water body, the electric valve and electromagnetic flowmeter of the return pipe 307 are closed, the electric valve and electromagnetic flowmeter of the slurry discharge pipe 306 are opened, and the parameters of the electromagnetic flowmeter in the slurry discharge pipe 306 are set. The electromagnetic flowmeter adjusts the opening of the electric valve according to the parameters to ensure that the dosage meets the requirements;
当储液装置3不需要进行将炭浆投加至水体中时,打开回流管道307的电动阀和电磁流量计,关闭排浆管道306的电动阀和电磁流量计,设置好回流管道307内电磁流量计的参数,电磁流量计根据参数来反馈调节电动阀的开度,从而能灵活操纵炭浆在二级制备腔302内的回流速率。When the liquid storage device 3 does not need to add carbon slurry into the water body, the electric valve and electromagnetic flowmeter of the reflux pipe 307 are opened, the electric valve and electromagnetic flowmeter of the slurry discharge pipe 306 are closed, and the parameters of the electromagnetic flowmeter in the reflux pipe 307 are set. The electromagnetic flowmeter adjusts the opening of the electric valve according to the parameters, so as to flexibly control the reflux rate of the carbon slurry in the secondary preparation chamber 302.
实施例7Example 7
如图1所示,本实施例公开一种用于粉末物料湿法投加的装置,包括存料装置1、混合装置2和储液装置3,存料装置1将粉末活性炭运输至混合装置2内,混合装置2对粉末活性炭进行预润湿配置成高浓度炭浆,然后再将高浓度炭浆与水混合搅拌混合成所需浓度的炭浆,最后进入到储液装置3内进行存储,在有需要时将炭浆从储液装置3内运输投放至水体中。As shown in Figure 1, this embodiment discloses a device for wet dosing of powdered materials, including a storage device 1, a mixing device 2 and a liquid storage device 3. The storage device 1 transports powdered activated carbon to the mixing device 2, the mixing device 2 pre-wets the powdered activated carbon to form a high-concentration carbon slurry, and then mixes the high-concentration carbon slurry with water and stirs it to form a carbon slurry of a desired concentration, and finally enters the liquid storage device 3 for storage. When needed, the carbon slurry is transported from the liquid storage device 3 to a water body.
在实施例5的基础上,在本实施例的实施过程中,潜污泵305排水出口还可拆卸设置有通往湿润机构202和/或破碎混合泵203的管道,当储液装置3内的炭浆浓度不够时,潜污泵305将炭浆通向该管道运输到湿润机构202和/或破碎混合泵203内进行混合搅拌提高炭浆浓度。On the basis of Example 5, during the implementation of this embodiment, the drainage outlet of the submersible sewage pump 305 can also be removably provided with a pipeline leading to the wetting mechanism 202 and/or the crushing and mixing pump 203. When the carbon slurry concentration in the liquid storage device 3 is insufficient, the submersible sewage pump 305 transports the carbon slurry to the wetting mechanism 202 and/or the crushing and mixing pump 203 through the pipeline for mixing and stirring to increase the carbon slurry concentration.
一种用于粉末物料湿法投加装置的水处理方法,包括以下步骤:A water treatment method for a powder material wet dosing device comprises the following steps:
S1:真空吸料器102将粉末物料从拆包机101输送到粉料仓104;S1: The vacuum suction device 102 transports the powder material from the unpacking machine 101 to the powder material bin 104;
S2:将粉末物料进行预湿;根据需求将粉料仓104出料处插板阀204移开,粉末活性炭掉落至螺旋送料机201上,螺旋送料机201将粉末活性炭运输至湿润机构202内,湿润机构202内设置有进水管,进水管通过注水进入到湿润机构202内,从而在湿润机构202内形成漩涡水流,根据需求将隔离阀205开启让粉末活性炭落入湿润机构202内,与漩涡水流中混合预湿;S2: pre-wetting the powder material; according to the demand, the gate valve 204 at the discharge of the powder bin 104 is removed, and the powdered activated carbon falls onto the screw feeder 201, and the screw feeder 201 transports the powdered activated carbon to the wetting mechanism 202. The wetting mechanism 202 is provided with a water inlet pipe, and the water inlet pipe enters the wetting mechanism 202 by injecting water, thereby forming a vortex water flow in the wetting mechanism 202. According to the demand, the isolation valve 205 is opened to allow the powdered activated carbon to fall into the wetting mechanism 202 and be mixed with the vortex water flow for pre-wetting;
S3:预湿后的炭浆输送到破碎混合泵203中,所述破碎混合泵将炭浆与水进行切割打散形成所需浓度且均匀的炭浆;S3: The pre-wetted carbon slurry is transported to the crushing and mixing pump 203, which cuts and breaks up the carbon slurry and water to form a uniform carbon slurry of required concentration;
S4:破碎混合泵203内炭浆输送到一级制备腔301内,所述一级制备腔301对炭浆进行搅拌和曝气处理;S4: The carbon slurry in the crushing and mixing pump 203 is transported to the primary preparation chamber 301, and the primary preparation chamber 301 performs stirring and aeration treatment on the carbon slurry;
S5:一级制备腔301内处理后的炭浆输送到二级制备腔302,所述二级制备腔302内的潜污泵305定量将炭浆通过回流管道307运输回二级制备腔302内;必要时,潜污泵305可以通过排浆管道306将炭浆运输投放到水内;必要时,潜污泵305可以通过加水管道308将炭浆运输回湿润机构202或/和破碎混合泵203内。S5: The treated carbon slurry in the primary preparation chamber 301 is transported to the secondary preparation chamber 302, and the submersible sewage pump 305 in the secondary preparation chamber 302 quantitatively transports the carbon slurry back to the secondary preparation chamber 302 through the reflux pipe 307; when necessary, the submersible sewage pump 305 can transport the carbon slurry into the water through the slurry discharge pipe 306; when necessary, the submersible sewage pump 305 can transport the carbon slurry back to the wetting mechanism 202 or/and the crushing and mixing pump 203 through the water supply pipe 308.
通过上述技术方案设计,混合配置过程:根据实时水量以及配比浓度,来精准控制螺旋给料机输送当量的粉末活性炭,将螺旋给料机出口的插板阀204移开,粉末活性炭掉落至湿润机构202内,所述湿润机构202内腔为锥式形状,湿润机构202内腔设置有进水口,进水口套接有进水管,水在进水管内以切线方式从进水口进入到湿润机构202内,从而在湿润机构202内形成漩涡水流,粉末物料以少量多次落入漩涡水流内混合,避免粉末活性炭附着在湿润机构202的内壁,混合后得液体进入到破碎混合泵,该泵在固液进入口设有一个破碎切割转盘,转盘材质为316不锈钢,与电机主轴连接,转速可达1500RPM,通过快速切割功能将所有成团的活性炭进行彻底打散,然后再与水混合进入到制备罐内,完成混合配置过程。Through the above technical solution design, the mixing and configuration process: according to the real-time water volume and the ratio concentration, the screw feeder is accurately controlled to transport an equivalent amount of powdered activated carbon, the gate valve 204 at the outlet of the screw feeder is removed, and the powdered activated carbon falls into the wetting mechanism 202. The inner cavity of the wetting mechanism 202 is conical in shape, and the inner cavity of the wetting mechanism 202 is provided with a water inlet, and the water inlet is sleeved with a water inlet pipe. Water enters the wetting mechanism 202 from the water inlet in a tangential manner in the water inlet pipe, thereby forming a vortex water flow in the wetting mechanism 202. The powdered material falls into the vortex water flow in small amounts and multiple times to mix, so as to prevent the powdered activated carbon from adhering to the inner wall of the wetting mechanism 202. The liquid obtained after mixing enters the crushing and mixing pump. The pump is provided with a crushing and cutting turntable at the solid-liquid inlet. The turntable is made of 316 stainless steel and is connected to the motor main shaft. The speed can reach 1500RPM. All clumped activated carbons are completely broken up through the quick cutting function, and then mixed with water and enter the preparation tank to complete the mixing and configuration process.
工作原理working principle
拆包机101对粉末物料进行拆包,真空吸料器102吸料口通过吸料管将粉末物料运输到粉料仓104内,将粉料仓104出料处插板阀204移开,粉末物料掉落至螺旋送料机201上,螺旋送料机201将粉末物料掉运输落至湿润机构202内,湿润机构202内设置有进水口,进水口套接有进水管,水在进水管内以切线方式从进水口进入到湿润机构202,从而在湿润机构202内形成漩涡水流,粉末物料落入漩涡水流内进行混合预湿,混合粉浆进入到破碎混合泵203,破碎混合泵203在固液进入口设有一个破碎切割转盘,通过破碎切割转盘快速切割功能将所有成团的粉末物料进行彻底打散形成高浓度粉浆,然后高浓度粉浆与水进入一级制备腔301内,一级制备腔301内的搅拌装置304对高浓度粉浆与水进行搅拌混合成所需的粉浆,曝气管303设置在一级制备腔301的腔内,负压装置4与曝气管303之间通过管道连通,通过往曝气管303内注入高压气体,使高压气体在曝气管303的管孔中爆发形成气泡,从而对高浓度粉浆与水进行剧烈搅拌,然后所需浓度的粉浆进入二级制备腔302,二级制备腔302内设有潜污泵305,在需要进行投放粉浆进入水中时,潜污泵305将粉浆通向排浆管道306运输投放到水内;在不需要进行投放粉浆进入水中时,潜污泵305将粉浆通向回流管道307运输到二级制备腔302内回流;当二级制备腔302内粉浆的浓度过低时,潜污泵305可以通过加水管道308将粉浆运输回湿润机构202和/或破碎混合泵203内,增加粉浆的浓度。The unpacking machine 101 unpacks the powder material, the vacuum suction device 102 transports the powder material to the powder bin 104 through the suction pipe, the gate valve 204 at the discharge of the powder bin 104 is removed, and the powder material falls onto the screw feeder 201, and the screw feeder 201 transports the powder material to the wetting mechanism 202, and the wetting mechanism 202 is provided with a water inlet, and the water inlet is connected to the water inlet pipe, and water enters the wetting mechanism from the water inlet in a tangential manner. 202, so that a vortex water flow is formed in the wetting mechanism 202, and the powder material falls into the vortex water flow for mixing and pre-wetting, and the mixed slurry enters the crushing and mixing pump 203. The crushing and mixing pump 203 is provided with a crushing and cutting turntable at the solid-liquid inlet. The crushing and cutting turntable has a fast cutting function to completely break up all the clumped powder materials to form a high-concentration slurry, and then the high-concentration slurry and water enter the primary preparation chamber 301. The stirring device 304 in the primary preparation chamber 301 The high-concentration slurry is stirred and mixed with water to form the required slurry. The aeration pipe 303 is arranged in the cavity of the primary preparation chamber 301. The negative pressure device 4 is connected to the aeration pipe 303 through a pipeline. By injecting high-pressure gas into the aeration pipe 303, the high-pressure gas explodes in the tube hole of the aeration pipe 303 to form bubbles, thereby vigorously stirring the high-concentration slurry and water, and then the slurry of the required concentration enters the secondary preparation chamber 302. A submersible sewage pump 305 is arranged in the secondary preparation chamber 302. When it is necessary to put the slurry into the water, the submersible sewage pump 305 transports the slurry to the slurry discharge pipe 306 and puts it into the water; when it is not necessary to put the slurry into the water, the submersible sewage pump 305 transports the slurry to the return pipe 307 and refluxes it into the secondary preparation chamber 302; when the concentration of the slurry in the secondary preparation chamber 302 is too low, the submersible sewage pump 305 can transport the slurry back to the wetting mechanism 202 and/or the crushing and mixing pump 203 through the water supply pipe 308 to increase the concentration of the slurry.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311316641.3A CN117046361B (en) | 2023-10-12 | 2023-10-12 | A device for wet dosing of powdered materials and water treatment method thereof |
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| CN202311316641.3A CN117046361B (en) | 2023-10-12 | 2023-10-12 | A device for wet dosing of powdered materials and water treatment method thereof |
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| CN117046361B true CN117046361B (en) | 2024-05-03 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206577720U (en) * | 2017-03-03 | 2017-10-24 | 上海诺固恩机械设备有限公司 | A kind of liquor potassic permanganate dosing system |
| CN206793451U (en) * | 2017-04-14 | 2017-12-26 | 河南瑞泰耐火材料科技有限公司 | Binder for fire-resistant materials process units |
| CN207903920U (en) * | 2017-12-08 | 2018-09-25 | 石家庄国华环保科技有限公司 | A kind of lime automatic Dosing System |
| CN219002744U (en) * | 2022-12-12 | 2023-05-12 | 潍坊诺德生物科技有限公司 | Liquid fertilizer production equipment |
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2023
- 2023-10-12 CN CN202311316641.3A patent/CN117046361B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206577720U (en) * | 2017-03-03 | 2017-10-24 | 上海诺固恩机械设备有限公司 | A kind of liquor potassic permanganate dosing system |
| CN206793451U (en) * | 2017-04-14 | 2017-12-26 | 河南瑞泰耐火材料科技有限公司 | Binder for fire-resistant materials process units |
| CN207903920U (en) * | 2017-12-08 | 2018-09-25 | 石家庄国华环保科技有限公司 | A kind of lime automatic Dosing System |
| CN219002744U (en) * | 2022-12-12 | 2023-05-12 | 潍坊诺德生物科技有限公司 | Liquid fertilizer production equipment |
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| CN117046361A (en) | 2023-11-14 |
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Denomination of invention: A device for wet feeding of powder materials and its water treatment method Granted publication date: 20240503 Pledgee: China Construction Bank Corporation Guangzhou Development Zone Branch Pledgor: NEAO GUANGZHOU ENVIRONMENTAL TECHNOLOGY CO.,LTD. Registration number: Y2024980059496 |
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