CN117040176A - Shifting device and method for sand mixing sledge motor - Google Patents
Shifting device and method for sand mixing sledge motor Download PDFInfo
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- CN117040176A CN117040176A CN202310780281.6A CN202310780281A CN117040176A CN 117040176 A CN117040176 A CN 117040176A CN 202310780281 A CN202310780281 A CN 202310780281A CN 117040176 A CN117040176 A CN 117040176A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/26—Means for adjusting casings relative to their supports
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/50—Disassembling, repairing or modifying dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
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Abstract
Description
技术领域Technical field
本发明涉及一种用于混砂橇电机的移位装置及方法,属于石油钻采设备技术领域。The invention relates to a shifting device and method for a sand mixing sled motor, and belongs to the technical field of oil drilling equipment.
背景技术Background technique
电驱动压裂混砂橇采用变频电机和封闭式设计,实现对液体和压裂砂的快速准确地控制和对杂质、雨水的良好防护,能够满足复杂工况下的压裂工艺要求;可实现24小时连续作业,安全性高,大幅降低劳动强度,实现混砂设备与储砂装置设备自动化控制和一体化操作,能够极大地提高压裂混砂操作的效率和质量、降低作业成本,是现有混砂系统的先进设备。The electric-driven fracturing sand mixing skid adopts a variable frequency motor and a closed design to achieve rapid and accurate control of liquid and fracturing sand and good protection against impurities and rainwater, and can meet the fracturing process requirements under complex working conditions; it can be realized 24-hour continuous operation, high safety, greatly reducing labor intensity, realizing automatic control and integrated operation of sand mixing equipment and sand storage equipment, which can greatly improve the efficiency and quality of fracturing sand mixing operations and reduce operating costs. It is now the ideal There are advanced equipment of sand mixing system.
电机作为电驱动压裂混砂橇的动力源,其维护的难易度决定了电驱动压裂混砂橇的工作效率和质量。现有电驱动压裂混砂橇的电机维护,存在以下技术缺陷:As the power source of the electric fracturing sand mixing sled, the difficulty of maintenance of the motor determines the working efficiency and quality of the electric fracturing sand mixing sled. The motor maintenance of the existing electric-driven fracturing sand mixing sled has the following technical defects:
现有的电驱动压裂混砂橇中,当电机需要维护,或者出现故障需要检修时,因操作空间受限,只能将电机总成上方的活动铺板或者台架拆掉,然后将泵的进出口法兰拆开,用吊车将电机总成整体吊装到地面进行相关操作。维护或检修工作完成后,再吊装回去重新装好。整个过程花费时间长,操作麻烦,且需使用吊车,不但成本高,工作效率还低,影响压裂作业的施工进度。In the existing electric-driven fracturing sand mixing skid, when the motor needs maintenance or a fault occurs and needs to be repaired, due to the limited operating space, the movable decking or bench above the motor assembly can only be removed, and then the pump Dismantle the inlet and outlet flanges, and use a crane to lift the entire motor assembly to the ground for related operations. After the maintenance or overhaul work is completed, hoist it back and reinstall it. The whole process takes a long time, is troublesome to operate, and requires the use of a crane. It is not only costly but also low in work efficiency, which affects the construction progress of the fracturing operation.
发明内容Contents of the invention
本发明的发明目的在于:针对上述存在的问题,提供一种用于混砂橇电机的移位装置及方法,该装置和方法设计的结构简单,其操作方式便捷,更重要的是不需要任何其他电源等,直接可通过人工操作即可完成,有效提高电机维护效率。The object of the present invention is to: in view of the above-mentioned existing problems, provide a shifting device and method for a sand mixing sled motor. The device and method are designed to have a simple structure, convenient operation, and more importantly, do not require any Other power supplies, etc., can be completed directly through manual operation, effectively improving the efficiency of motor maintenance.
本发明采用的技术方案如下:The technical solutions adopted by the present invention are as follows:
一种用于混砂橇电机的移位装置,其特征在于:包括安装于电驱动压裂混砂橇底座上的电机总成,所述电机总成包括电机以及安装座,并通过安装座装配于混砂橇底座上;A shifting device for a sand mixing sled motor, characterized by: including a motor assembly installed on the base of an electrically driven fracturing sand mixing sled. The motor assembly includes a motor and a mounting base, and is assembled through the mounting base. On the base of the sand mixing sled;
所述安装座的底部设置有用于电机总成升降的升降机构,所述升降机构的顶部与安装座之间为可拆卸装配;The bottom of the mounting base is provided with a lifting mechanism for lifting the motor assembly, and the top of the lifting mechanism and the mounting base are detachably assembled;
所述安装座的一侧还设置有用于安装座移位的侧拉机构。One side of the mounting base is also provided with a side pull mechanism for displacing the mounting base.
进一步的,所述电机总成还包括泵,所述电机通过联轴器与泵装配。Further, the motor assembly also includes a pump, and the motor is assembled with the pump through a coupling.
进一步的,所述升降机构或/和侧拉机构为电动伸缩缸、丝杆或者液压伸缩缸。Further, the lifting mechanism or/and side pulling mechanism is an electric telescopic cylinder, a screw rod or a hydraulic telescopic cylinder.
进一步的,所述升降机构包括固定设置在混砂橇底座上的第一螺母,以及与第一螺母匹配的丝杆,所述丝杆装配于第一螺母内通过螺纹匹配可实现上下的位移,所述丝杆的顶部与安装座的底面匹配。Further, the lifting mechanism includes a first nut fixedly arranged on the base of the sand mixing sled, and a screw rod matching the first nut. The screw rod is assembled in the first nut and can achieve up and down displacement through thread matching. The top of the screw rod matches the bottom surface of the mounting base.
进一步的,所述丝杆为双头丝杆,所述升降机构还包括设置于安装座底部的螺母机构,所述螺母机构于双头丝杆的上部匹配,并通过双头丝杆的转动调节电机总成的高度。Furthermore, the screw is a double-headed screw, and the lifting mechanism also includes a nut mechanism provided at the bottom of the mounting base. The nut mechanism is matched with the upper part of the double-headed screw and is adjusted by the rotation of the double-headed screw. The height of the motor assembly.
进一步的,所述螺母机构包括与丝杆上部匹配且与第一螺母旋向相反的第二螺母,以及固定设置于安装座底部的第三螺母,所述第三螺母与第二螺母通过内外螺纹匹配,其旋向与第二螺母和丝杆之间匹配的旋向相同。Further, the nut mechanism includes a second nut that matches the upper part of the screw rod and rotates in the opposite direction to the first nut, and a third nut that is fixedly provided at the bottom of the mounting base. The third nut and the second nut are connected through internal and external threads. Matching, the direction of rotation is the same as the direction of matching between the second nut and the screw rod.
进一步的,所述第二螺母、第三螺母以及丝杆设置有相匹配的条形孔,在条形孔内设置插销,通过调整插销的位置实现丝杆与第二螺母,或者第二螺母与第三螺母相对固定装配。Further, the second nut, the third nut and the screw rod are provided with matching strip holes, and a latch is provided in the strip hole. By adjusting the position of the latch, the screw rod and the second nut, or the second nut and the screw rod are connected. The third nut is relatively fixedly assembled.
进一步的,所述侧拉机构包括设置于混砂橇底座一侧的支撑座,所述支撑座上设置有可将电机总成拉出或推入的可伸缩的推拉杆,所述推拉杆的一端与电机总成装配。Further, the side pulling mechanism includes a support seat provided on one side of the sand mixing sled base. The support seat is provided with a telescopic push-pull rod that can pull the motor assembly out or push it in. The push-pull rod is One end is assembled with the motor assembly.
进一步的,所述支撑座的上部设置有通孔,所述推拉杆为丝杆且能够贯穿通孔,在所述推拉杆上设置有两个螺母,并分别位于通孔的两端部以与支撑座面贴合。Further, a through hole is provided on the upper part of the support base, and the push-pull rod is a screw rod and can penetrate the through hole. Two nuts are provided on the push-pull rod and are respectively located at both ends of the through hole to connect with the through hole. Supportive seat fit.
进一步的,当电机总成提升后,在所述安装座的底部还可装配便于电机总成移位的移位机构。Furthermore, when the motor assembly is lifted, a shifting mechanism can be installed at the bottom of the mounting base to facilitate the displacement of the motor assembly.
进一步的,所述移位机构包括设置于安装座底部和混砂橇底座之间的滚轮;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的滚轮轨道机构;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的滑轮滑轨机构;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的齿轮齿条机构;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的链轮链条机构。Further, the shifting mechanism includes a roller disposed between the bottom of the mounting base and the base of the sand mixing sled; or the shifting mechanism includes a roller track mechanism disposed between the bottom of the mounting base and the base of the sand mixing sled; or the The displacement mechanism includes a pulley rail mechanism disposed between the bottom of the mounting base and the base of the sand mixing sled; or the shifting mechanism includes a rack and pinion mechanism disposed between the bottom of the mounting base and the base of the sand mixing sled; or the The shifting mechanism includes a sprocket chain mechanism disposed between the bottom of the mounting base and the base of the sand mixing sled.
一种用于混砂橇电机的移位方法,采用上述的一种用于混砂橇电机的移位装置,包括以下步骤:A method for shifting a sand mixing sled motor, using the above-mentioned shifting device for a sand mixing sled motor, including the following steps:
S1、起始状态时,电机总成通过安装座放置于混砂橇底座上,并通过螺栓固定;S1. In the initial state, the motor assembly is placed on the base of the sand mixing sled through the mounting base and fixed with bolts;
S2、当电机总成需要维修时,拆掉安装座与混砂橇的连接螺栓,以及拆掉泵进出口处的法兰连接;S2. When the motor assembly needs maintenance, remove the connecting bolts between the mounting base and the sand mixing skid, and remove the flange connection at the pump inlet and outlet;
S3、操作升降机构,并通过升降机构将电机总成升至目标位置,此时,安装座已经离开混砂橇底座,并与混砂橇之间产生间隙,产生间隙后在所述间隙安装移位机构,调节升降机构,使安装座底部脱离升降机构;S3. Operate the lifting mechanism, and raise the motor assembly to the target position through the lifting mechanism. At this time, the mounting base has left the base of the sand mixing sled, and a gap is generated between the sand mixing sled and the sand mixing sled. After the gap is generated, install the mobile device in the gap. position mechanism, adjust the lifting mechanism so that the bottom of the mounting base is separated from the lifting mechanism;
S4、操作侧拉机构,使电机总成拉出,并进行维修;S4. Operate the side pull mechanism to pull out the motor assembly and perform maintenance;
S5、维修完成后,按照步骤S4-S1相反的动作过程进行,使得电机总成回到原位。S5. After the repair is completed, follow the reverse action process of steps S4-S1 to return the motor assembly to its original position.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are:
1、本发明的一种用于混砂橇电机的移位装置及方法,在结构的设计上,结合上升和平移的设置使得电机模块在工作要求下能够单独的移出,在维修上相对于传统的结构设计不用考虑原始结构需要考虑的维修操作空间的预留,在整个结构动作上,较传统结构具有更多的操作步骤,但是在具体的操作上,本设计更具有便捷的优势,更是在维修上,操作更加快捷,进一步的提升了维修效率,同时也可使整个混砂橇结构更加紧凑,不用更多的考虑后续维护的空间;1. A shifting device and method for a sand mixing sled motor of the present invention. In terms of structural design, combined with the lifting and translation settings, the motor module can be moved out individually under work requirements. Compared with traditional methods in terms of maintenance, The structural design does not need to consider the reservation of maintenance operation space that the original structure needs to consider. In terms of the entire structural movement, it has more operating steps than the traditional structure. However, in terms of specific operations, this design has the advantage of convenience and is more In terms of maintenance, the operation is faster, which further improves the maintenance efficiency. It also makes the entire sand mixing sled more compact, eliminating the need to consider more space for subsequent maintenance;
2、本发明的一种用于混砂橇电机的移位装置及方法,在结构设计上,与现有设计不同理念的是,本设计是采用最原始的机械结构,并采用手动的方式进行,作为突出的说明,在该结构的设计上,不需要额外的动力提供即可完成电机的检修,相对于电子、液压等伸缩杆的设计,在宕机的情况下是无法对电机进行维护,通过该传统的手段实现在任意工况下均能够完成相应的检修和维护。2. A shifting device and method for a sand mixing sled motor of the present invention. In terms of structural design, it is different from existing designs in that this design adopts the most original mechanical structure and is carried out manually. , as a prominent explanation, the design of this structure does not require additional power supply to complete the maintenance of the motor. Compared with the design of telescopic rods such as electronics and hydraulics, the motor cannot be maintained in the event of downtime. Through this traditional method, corresponding inspection and maintenance can be completed under any working conditions.
附图说明Description of the drawings
本发明将通过例子并参照附图的方式说明,其中:The invention will be explained by way of example and with reference to the accompanying drawing, in which:
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是本发明后视图的结构示意图;Figure 2 is a schematic structural diagram of the rear view of the present invention;
图3是本发明升降机构的结构示意图;Figure 3 is a schematic structural diagram of the lifting mechanism of the present invention;
图4是本发明侧拉机构的结构示意图;Figure 4 is a schematic structural diagram of the side pulling mechanism of the present invention;
图5是本发明工艺的流程示意图。Figure 5 is a schematic flow diagram of the process of the present invention.
图中标记:1-升降机构,11-第一螺母,12-丝杆,13-第二螺母,14-第三螺母,15-插销,2-侧拉机构,21-支撑座,22-推拉杆,3-电机总成,31-电机,32-联轴器,33-泵,34-安装座,4-混砂橇底座。Markings in the figure: 1-Lifting mechanism, 11-First nut, 12-Screw rod, 13-Second nut, 14-Third nut, 15-Latch, 2-Side pull mechanism, 21-Support seat, 22-Push Tie rod, 3-motor assembly, 31-motor, 32-coupling, 33-pump, 34-mounting base, 4-sand mixing sled base.
具体实施方式Detailed ways
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or all steps in a method or process disclosed, except mutually exclusive features and/or steps, may be combined in any way.
本说明书中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification may be replaced by other equivalent or alternative features having similar purposes, unless specifically stated. That is, unless otherwise stated, each feature is only one example in a series of equivalent or similar features.
实施例1Example 1
一种用于混砂橇电机的移位装置,如图1至图4所示,包括安装于电驱动压裂混砂橇底座4上的电机总成3,所述电机总成3包括电机31以及安装座34,并通过安装座34装配于混砂橇底座4上;A shifting device for a sand mixing sled motor, as shown in Figures 1 to 4, includes a motor assembly 3 installed on the base 4 of an electrically driven fracturing sand mixing sled, and the motor assembly 3 includes a motor 31 And the mounting seat 34, and is assembled on the sand mixing skid base 4 through the mounting seat 34;
所述安装座的底部设置有用于电机总成3升降的升降机构1,所述升降机构1的顶部与安装座之间为可拆卸装配;The bottom of the mounting base is provided with a lifting mechanism 1 for lifting the motor assembly 3, and the top of the lifting mechanism 1 and the mounting base are detachably assembled;
所述安装座的一侧还设置有用于安装座移位的侧拉机构2。A side pull mechanism 2 for displacing the mounting base is also provided on one side of the mounting base.
在结构的设计上,本设计中采用的升降机构1以及侧拉机构2的设计,在双结构的设计下,利用升降的功能以及侧拉的功能可实现整个电机总成的上升以及向侧边移动的过程,实现电机总成能够独立的移出混砂橇,从而有效的解决了电机维修的问题。In terms of structural design, the design of the lifting mechanism 1 and the side pulling mechanism 2 used in this design is a dual-structure design. The lifting function and the side pulling function can be used to realize the rise and side movement of the entire motor assembly. During the moving process, the motor assembly can be moved out of the sand mixing sled independently, thus effectively solving the problem of motor maintenance.
作为更加具体的设计,在上述具体的设计基础上,所述电机总成3还包括泵33,所述电机31通过联轴器32与泵33装配。在具体的设计中,电机总成3匹配相应的部件作为具体的结构设计。As a more specific design, based on the above specific design, the motor assembly 3 also includes a pump 33 , and the motor 31 is assembled with the pump 33 through a coupling 32 . In the specific design, the motor assembly 3 matches the corresponding components as the specific structural design.
在本实施例中,以更具备优势的结构作为具体的设计,作为具体的说明,该具体的设计即为:升降机构1以及侧拉机构2均作为手动的结构设计。作为特别的说明,按照技术发展要求,通常的要求均为以电动等智能化进行优化设计,而在本结构的设计中,相对而言与技术的发展有所不同,主要考虑的情况是基于采用动力源的方式,在动力源同步异常或者整个现场全面宕机停电等情况下,要进行全面的维护和检修时,而电机总成3又作为重要的组成部分,该部分的检修和维护是必要的。在上述的情况考虑下,为了保证电机总成3在任意情况下可进行检修或维护,从而采取传统的手动的结构设计。In this embodiment, a more advantageous structure is used as a specific design. As a specific explanation, the specific design is: both the lifting mechanism 1 and the side pulling mechanism 2 are designed as manual structures. As a special note, according to the requirements of technological development, the usual requirements are to optimize the design with electric and other intelligence. However, in the design of this structure, it is relatively different from the development of technology. The main consideration is based on the use of The way of power source, when the power source synchronization is abnormal or the entire site is completely down and power outage, comprehensive maintenance and inspection are required, and the motor assembly 3 is an important component, and inspection and maintenance of this part are necessary. of. Considering the above situation, in order to ensure that the motor assembly 3 can be inspected or maintained under any circumstances, a traditional manual structural design is adopted.
在上述具体的设计上,作为更加具体的设计,所述升降机构1包括固定设置在混砂橇底座4上的第一螺母11,以及与第一螺母11匹配的丝杆12,所述丝杆12装配于第一螺母11内通过螺纹匹配可实现上下的位移,所述丝杆12的顶部与安装座的底面匹配。在该设计中,作为具体的描述,在旋动丝杆12的动作过程中,丝杆12相对于第一螺母11可实现上下的位移,利用丝杆12顶部对电机总成3底部匹配,在丝杆12的作用下可实现电机总成3的升降。作为具体的设计,在装配混砂橇底座4时,可以考虑在安装且配合第一螺母的位置开深孔,预留丝杆相对混砂橇底座上下移动的空间。Based on the above specific design, as a more specific design, the lifting mechanism 1 includes a first nut 11 fixedly provided on the sand mixing sled base 4, and a screw rod 12 matching the first nut 11. The screw rod 12 is assembled in the first nut 11 to achieve up and down displacement through thread matching, and the top of the screw rod 12 matches the bottom surface of the mounting base. In this design, as a specific description, during the action of rotating the screw rod 12, the screw rod 12 can achieve up and down displacement relative to the first nut 11, and the top of the screw rod 12 is used to match the bottom of the motor assembly 3. Under the action of the screw rod 12, the motor assembly 3 can be raised and lowered. As a specific design, when assembling the sand mixing sled base 4, you can consider opening a deep hole at the position where the first nut is installed and matched, and leaving space for the screw rod to move up and down relative to the sand mixing sled base.
作为更加具体的设计,基于安全考虑以及整个结构的整体性的考虑,更进一步的设计,所述丝杆12为双头丝杆12,所述升降机构1还包括设置于安装座底部的螺母机构,所述螺母机构于双头丝杆12的上部匹配,并通过双头丝杆12的转动调节电机总成3的高度。作为具体的描述,该方式的结构设计有效实现螺母机构与第一螺母11之间的间距能够因需要调节而变大或者缩小。As a more specific design, based on safety considerations and the integrity of the entire structure, a further design is that the screw rod 12 is a double-headed screw rod 12, and the lifting mechanism 1 also includes a nut mechanism provided at the bottom of the mounting base. , the nut mechanism is matched with the upper part of the double-ended screw rod 12, and the height of the motor assembly 3 is adjusted by the rotation of the double-ended screw rod 12. As a specific description, the structural design in this manner effectively enables the distance between the nut mechanism and the first nut 11 to be increased or decreased as required.
在上述具体结构的设计基础上,作为更加具体的设计,所述螺母机构包括与丝杆12上部匹配且与第一螺母11旋向相反的第二螺母13,以及固定设置于安装座底部的第三螺母14,所述第三螺母14与第二螺母13通过内外螺纹匹配,其旋向与第二螺母13和丝杆12之间匹配的旋向相同。Based on the design of the above specific structure, as a more specific design, the nut mechanism includes a second nut 13 that matches the upper part of the screw rod 12 and rotates in the opposite direction to the first nut 11, and a third nut 13 fixedly provided at the bottom of the mounting base. The third nut 14 is matched with the second nut 13 through internal and external threads, and its rotation direction is the same as the matching rotation direction between the second nut 13 and the screw rod 12 .
更加具体的,所述第二螺母13、第三螺母14以及丝杆12设置有相匹配的条形孔,在条形孔内设置插销15,通过调整插销15的位置实现丝杆12与第二螺母13,或者第二螺母13与第三螺母14相对固定装配。More specifically, the second nut 13, the third nut 14 and the screw rod 12 are provided with matching strip holes, and a latch 15 is arranged in the strip hole. By adjusting the position of the latch 15, the screw rod 12 and the second screw rod 12 are connected. The nut 13, or the second nut 13 and the third nut 14 are relatively fixedly assembled.
在上述具体的结构设计基础上,作为更加具体的说明,在第一螺母11、第二螺母13以及丝杆12的设计,主要的目的是在不同的旋向基础上实现丝杆12旋转时,第一螺母11、第二螺母13同步向中部靠近或者远离。比如,双头丝杆12两端部为同向,第一螺母11、第二螺母13的旋向相反,其在丝杆12的转动过程中,继续旋向的反向,使得第一螺母11、第二螺母13靠近或者远离丝杆12的中部。Based on the above specific structural design, as a more specific explanation, the main purpose of the design of the first nut 11, the second nut 13 and the screw rod 12 is to realize the rotation of the screw rod 12 based on different rotation directions. The first nut 11 and the second nut 13 move toward or away from the middle part simultaneously. For example, the two ends of the double-headed screw 12 are in the same direction, and the first nut 11 and the second nut 13 have opposite directions of rotation. During the rotation of the screw 12, they continue to reverse the direction of rotation, so that the first nut 11 , the second nut 13 is close to or away from the middle of the screw rod 12 .
作为相反的设计,丝杆12可以为双向丝杆12,两端部螺纹相反设计,第一螺母11、第二螺母13旋向相同,在转动丝杆12时可实现第一螺母11和第二螺母13同步向中部靠近或者远离。As an opposite design, the screw rod 12 can be a two-way screw rod 12 with opposite threads at both ends. The first nut 11 and the second nut 13 rotate in the same direction. When the screw rod 12 is rotated, the first nut 11 and the second nut 13 can rotate. The nut 13 moves toward or away from the middle synchronously.
更进一步的,第二螺母13、第三螺母14以及丝杆12设置有相匹配的条形孔,在条形孔内设置插销15。根据实际需求,可用销轴等工具来推动插销15,而在销轴插入时可根据经验判断条形孔的位置,从而推入插销15。作为具体的描述,根据需要时插入插销15,而在正常运行时,电机总成3与混砂橇底座之间是固定装配的,其相对而言可不用考虑插销15的位置,甚至可取出,在需要升降的过程时再推入。另外,在具体的设计上,第二螺母13与第三螺母14在需要平移过程中时需要脱离,因此,采用了第二螺母13和第三螺母14的设计。Furthermore, the second nut 13, the third nut 14 and the screw rod 12 are provided with matching strip holes, and the latch 15 is provided in the strip holes. According to actual needs, tools such as pins can be used to push the latch 15. When the pin is inserted, the position of the strip hole can be judged based on experience, thereby pushing the latch 15 in. As a specific description, the latch 15 is inserted when needed, and during normal operation, the motor assembly 3 and the sand mixing sled base are fixedly assembled. Relatively speaking, the position of the latch 15 does not need to be considered, and it can even be removed. Push it in when the lifting process is required. In addition, in terms of specific design, the second nut 13 and the third nut 14 need to be separated when the translation process is required. Therefore, the design of the second nut 13 and the third nut 14 is adopted.
在上述的结构设计上,当第二螺母与丝杆为一体时,第二螺母的外螺纹等同丝杆的一部分,在上述操作流程的具体设计上,第二螺母13与第三螺母14在需要平移过程中时需要脱离,脱离过程中,可采取两种方式,第一种是,使第三螺母14持续上升,直至第三螺母14脱离第二螺母13;作为更加安全的方式,第二种的方式是,使第三螺母14相对第二螺母13向下移动,直至脱离第二螺母。In the above structural design, when the second nut and the screw are integrated, the external thread of the second nut is equivalent to a part of the screw. In the specific design of the above operation process, the second nut 13 and the third nut 14 are required to be It is necessary to disengage during the translation process. During the disengagement process, two methods can be adopted. The first is to continue to raise the third nut 14 until the third nut 14 is separated from the second nut 13. As a safer method, the second The method is to move the third nut 14 downward relative to the second nut 13 until it is disengaged from the second nut.
在上述具体的设计基础上,丝杆作为升降机构的一部分,在具体的实施过程中,电机安装座上是开设有用于丝杆通过的通孔,以便于电机总成能够沿着丝杆上下移动。而在上述第三螺母14相对第二螺母13向下移动,直至脱离第二螺母的情况下,此时该通孔是大于第二螺母13的最大直径的,从而实现升降机构的拆卸。Based on the above specific design, the screw rod is used as part of the lifting mechanism. During the specific implementation process, the motor mounting base is provided with a through hole for the screw rod to pass through, so that the motor assembly can move up and down along the screw rod. . When the third nut 14 moves downward relative to the second nut 13 until it is disengaged from the second nut, the through hole is larger than the maximum diameter of the second nut 13, thereby realizing the disassembly of the lifting mechanism.
在上述具体的结构设计基础上,作为更加具体的设计,所述侧拉机构2包括设置于混砂橇底座一侧的支撑座21,所述支撑座21上设置有可将电机总成3拉出或推入的可伸缩的推拉杆22,所述推拉杆22的一端与电机总成3装配。Based on the above specific structural design, as a more specific design, the side pulling mechanism 2 includes a support base 21 provided on one side of the sand mixing sled base. The support base 21 is provided with a structure that can pull the motor assembly 3 A telescopic push-pull rod 22 can be pushed out or pushed in. One end of the push-pull rod 22 is assembled with the motor assembly 3.
更进一步的设计,所述支撑座21的上部设置有通孔,所述推拉杆22为丝杆12且能够贯穿通孔,在所述推拉杆22上设置有两个螺母,并分别位于通孔的两端部以与支撑座21面贴合。In a further design, the upper part of the support base 21 is provided with a through hole. The push-pull rod 22 is a screw rod 12 and can pass through the through hole. Two nuts are provided on the push-pull rod 22 and are respectively located in the through hole. The two ends are in contact with the support base 21.
在上述具体的设计基础上,作为具体的描述,在需要拉出伸缩杆时,则松动内侧螺母一定位置,旋转外侧的螺母实现电机总成3的拉出。而在推入的操作过程中,则进行相反的动作。在该设计基础上,在拉出电机总成3后还能够进一步的对伸缩杆进行锁定,不仅有效的保证了整个维修过程的安全性,同时还有效的提高了维护效率。具体的,Based on the above specific design, as a specific description, when it is necessary to pull out the telescopic rod, loosen the inner nut to a certain position and rotate the outer nut to pull out the motor assembly 3. During the pushing operation, the opposite action is performed. Based on this design, the telescopic rod can be further locked after pulling out the motor assembly 3, which not only effectively ensures the safety of the entire maintenance process, but also effectively improves maintenance efficiency. specific,
在具体的推拉的作用下,需要实现电机31移位更具有便捷性以及可操作性,在具体的设计上,当电机总成3提升后,在所述安装座的底部还可装配便于电机总成3移位的移位机构。通过该结构的设计,在丝杆12与电机总成的安装座脱离后,可利用移位机构作为支撑,并支撑起电机总成3,而在推拉机构的作用下,实现快速的移位。Under the action of specific push and pull, it is necessary to achieve more convenient and operable shifting of the motor 31. In terms of specific design, when the motor assembly 3 is lifted, it can also be assembled at the bottom of the mounting base to facilitate the motor assembly. A 3-shift shifting mechanism. Through the design of this structure, after the screw rod 12 is separated from the mounting seat of the motor assembly, the displacement mechanism can be used as a support to support the motor assembly 3, and under the action of the push-pull mechanism, rapid displacement can be achieved.
在移位机构的设计上,更具体的,所述移位机构包括设置于安装座底部和混砂橇底座之间的滚轮;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的滚轮轨道机构;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的滑轮滑轨机构;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的齿轮齿条机构;或者所述移位机构包括设置于安装座底部和混砂橇底座之间的链轮链条机构。In terms of the design of the shifting mechanism, more specifically, the shifting mechanism includes a roller disposed between the bottom of the mounting base and the base of the sand mixing sled; or the shifting mechanism includes a roller disposed between the bottom of the mounting base and the base of the sand mixing sled. a roller track mechanism between; or the shifting mechanism includes a pulley rail mechanism disposed between the bottom of the mounting base and the sand mixing sled base; or the shifting mechanism includes a pulley rail mechanism disposed between the bottom of the mounting base and the sand mixing sled base; a gear and rack mechanism between; or the shifting mechanism includes a sprocket chain mechanism disposed between the bottom of the mounting base and the base of the sand mixing sled.
在其中一种实施方式中,所述移位机构包括设置于安装座底部的滚轮;或者所述移位机构包括设置于安装座底部的滚轮,以及设置于混砂橇底座上的轨道;或者所述移位机构包括设置于安装座底部的滑轮,以及设置于混砂橇底座上的滑轨;或者所述移位机构包括设置于安装座底部的齿轮,以及设置于混砂橇底座上的齿条;或者所述移位机构包括设置于安装座底部的链轮,以及设置于混砂橇底座上的链条。作为其他的实施方式,在上述的升降机构的设计上,关于相关部件的安装位置,可在安装座和混砂橇底座之间进行更换。In one embodiment, the displacement mechanism includes a roller provided at the bottom of the installation base; or the displacement mechanism includes a roller provided at the bottom of the installation base, and a track provided on the base of the sand mixing sled; or the The shifting mechanism includes a pulley provided at the bottom of the mounting base and a slide rail provided on the base of the sand mixing sled; or the shifting mechanism includes a gear provided at the bottom of the mounting base and teeth provided on the base of the sand mixing sled. or the shifting mechanism includes a sprocket arranged at the bottom of the mounting base, and a chain arranged on the base of the sand mixing sled. As another embodiment, in the design of the above-mentioned lifting mechanism, the installation position of the relevant components can be replaced between the installation seat and the sand mixing sled base.
作为更加具体的设计,为了进一步的有效实现滚轮在位移过程的效果,以及考虑到混砂橇底座表面的问题,更进一步的设计,在所述混砂橇底座上对应位置可设置与滚轮匹配的滑轨。As a more specific design, in order to further effectively realize the effect of the rollers in the displacement process, and taking into account the problem of the surface of the sand mixing sled base, a further design can be provided on the corresponding position of the sand mixing sled base to match the rollers. Slide rail.
上述滚轮以及滑轨的设计,在本领域中具有较为常见的结构,同时,为便于安装,可在对应的位置设计装配槽用来定位,因此在该结构具体的展现上,在图示中并未体现,但,并不影响本领域技术人员对该结构的理解和获取。The design of the above-mentioned rollers and slide rails has a relatively common structure in this field. At the same time, in order to facilitate installation, assembly grooves can be designed at corresponding positions for positioning. Therefore, in the specific presentation of this structure, it is not shown in the illustration. Not shown, however, does not affect the understanding and acquisition of the structure by those skilled in the art.
在上述具体的结构设计上,作为更加具体的说明,在以上的设计基础上,电机总成3的升降以及侧边推拉的过程中,采用传统的手动结构设计,并不参与有相关的电动或者气动等等外界动力源的结构设计,而在该设计上,在结构设计上看似不明智的选择,在本领域中,作为大型的钻井装备的领域中,提倡的也是智能化设计,但是在维修时,需要蒋外界动力源断开,当然,作为考虑的是可以单独考虑接入动力源,又需要考虑全面切断维护,而在混砂橇结构中,电机总成3又作为核心部件,需要及时检修和维护。那么,就需要考虑人工拆卸或者是人员进入架体内操作,在整体结构布局上,基于设备太大,可操作空间也相对局限,费时费工,在借助上述结构的基础上,能够在不同的环境进行快速有效的进行维护,通用性强,实用性更具特色。As for the above specific structural design, as a more specific explanation, on the basis of the above design, during the lifting and side pushing and pulling of the motor assembly 3, a traditional manual structural design is adopted, and no relevant electric or electric components are involved. The structural design of external power sources such as pneumatics, etc., and this design seems to be an unwise choice in structural design. In this field, as the field of large-scale drilling equipment, intelligent design is also advocated, but in During maintenance, the external power source needs to be disconnected. Of course, as a consideration, the power source can be separately considered, and full cut-off maintenance needs to be considered. In the sand mixing sled structure, the motor assembly 3 is also a core component and needs to be Timely inspection and maintenance. Then, it is necessary to consider manual disassembly or personnel entering the frame for operation. In terms of the overall structural layout, the equipment is too large and the operable space is relatively limited, which is time-consuming and labor-intensive. On the basis of the above structure, it can operate in different environments. Carry out maintenance quickly and effectively, with strong versatility and practicality.
实施例2Example 2
在实施例1的设计基础上,与上述具体的设计不同的是,在升降机构1以及侧拉机构2的设计具有一定的差异,实施例1中为传统的手动结构,而在本实施例中,采用的是智能结构,具体的,所述升降机构1或/和侧拉机构2为电动伸缩缸、丝杆或者液压伸缩缸。Based on the design of Embodiment 1, what is different from the above-mentioned specific design is that there are certain differences in the design of the lifting mechanism 1 and the side pull mechanism 2. In Embodiment 1, it is a traditional manual structure, while in this embodiment , an intelligent structure is adopted. Specifically, the lifting mechanism 1 and/or the side pulling mechanism 2 are electric telescopic cylinders, screw rods or hydraulic telescopic cylinders.
作为进一步的描述,所述升降机构1和侧拉机构2为电动伸缩缸、丝杆或者液压伸缩缸。As further description, the lifting mechanism 1 and the side pulling mechanism 2 are electric telescopic cylinders, screw rods or hydraulic telescopic cylinders.
实施例3Example 3
与实施例1不同的是,当所述第三螺母14与第二螺母13之间为光面配合,或者所述第三螺母14与第二螺母13之间具有间隙,所述第二螺母13以及第三螺母14设置有相匹配的条形孔,在条形孔内设置插销。What is different from Embodiment 1 is that when the third nut 14 and the second nut 13 have a smooth fit, or there is a gap between the third nut 14 and the second nut 13 , the second nut 13 And the third nut 14 is provided with a matching strip hole, and a latch is provided in the strip hole.
在本实施例中,在装配移位机构后,以移位机构作为主要支撑后,取出插销,再继续操作丝杆的旋转,以便于拆取丝杆,从而实现升降机构的拆卸。In this embodiment, after assembling the shift mechanism and using the shift mechanism as the main support, the latch is taken out, and then the screw rod is continued to rotate to facilitate the removal of the screw rod, thereby realizing the disassembly of the lifting mechanism.
结合实施例1和实施例3,作为具体的描述,在具体的结构设计上,主要考虑的是,升降机构都是需要拆卸的,而采用电动伸缩缸或者是液压伸缩缸的情况下会出现一定的干涉,为了便于拆卸,以及保证混砂橇底座的平坦,从而采取了该结构的设计,能够有效的实现整个结构的高效率操作以及保证相关动作过程的流畅,这是传统结构结合相关自动化结构是无法取代的,也是无法带来的技术效果。Combining Embodiment 1 and Embodiment 3, as a specific description, in terms of specific structural design, the main consideration is that the lifting mechanism needs to be disassembled, and certain problems will occur when using an electric telescopic cylinder or a hydraulic telescopic cylinder. In order to facilitate disassembly and ensure the flatness of the sand mixing sled base, the structure is designed to effectively achieve high-efficiency operation of the entire structure and ensure the smoothness of the relevant action processes. This is a traditional structure combined with related automation structures. It is irreplaceable and cannot bring about technical effects.
实施例4Example 4
一种用于混砂橇电机的移位方法,采用实施例1所设计的一种用于混砂橇电机31的移位装置,如图5所示,包括以下步骤:A method for shifting the sand mixing sled motor, using a shifting device for the sand mixing sled motor 31 designed in Embodiment 1, as shown in Figure 5, including the following steps:
S1、起始状态时,电机总成通过安装座放置于混砂橇底座上,并通过螺栓固定;S1. In the initial state, the motor assembly is placed on the base of the sand mixing sled through the mounting base and fixed with bolts;
S2、当电机总成需要维修时,拆掉安装座与混砂橇的连接螺栓,以及拆掉泵进出口处的法兰连接;S2. When the motor assembly needs maintenance, remove the connecting bolts between the mounting base and the sand mixing skid, and remove the flange connection at the pump inlet and outlet;
S3、操作升降机构,并通过升降机构将电机总成升至目标位置,此时,安装座已经离开混砂橇底座,并与混砂橇之间产生间隙,产生间隙后在所述间隙安装移位机构,调节升降机构,使安装座底部脱离升降机构;S3. Operate the lifting mechanism, and raise the motor assembly to the target position through the lifting mechanism. At this time, the mounting base has left the base of the sand mixing sled, and a gap is generated between the sand mixing sled and the sand mixing sled. After the gap is generated, install the mobile device in the gap. position mechanism, adjust the lifting mechanism so that the bottom of the mounting base is separated from the lifting mechanism;
S4、操作侧拉机构,使电机总成拉出,并进行维修;S4. Operate the side pull mechanism to pull out the motor assembly and perform maintenance;
S5、维修完成后,按照步骤S4-S1相反的动作过程进行,使得电机总成回到原位。。S5. After the repair is completed, follow the reverse action process of steps S4-S1 to return the motor assembly to its original position. .
步骤S3中,根据具体结构的设计,需要旋转丝杆12,在旋转丝杆12的作用下使电机31底座与混砂橇底座之间产生间隙,并达到指定的高度,在达到一定高度后,在相应的位置安装滚轮,通常,滚轮采用2组,每组2个的设计,再在混砂橇底座上表面装配滑轨,该滑轨为凹槽式结构,滚轮可设置在凹槽内,再使丝杆12与电机31底座脱离,并通过滚轮作为支撑。In step S3, according to the design of the specific structure, the screw rod 12 needs to be rotated. Under the action of the rotating screw rod 12, a gap is generated between the base of the motor 31 and the base of the sand mixing sled, and reaches a specified height. After reaching a certain height, Install the rollers at the corresponding positions. Usually, the rollers are designed in 2 sets of 2 each, and then a slide rail is assembled on the upper surface of the sand mixing sled base. The slide rail has a groove structure, and the rollers can be set in the groove. Then the screw rod 12 is separated from the base of the motor 31 and supported by the roller.
在步骤S4安装座中,在需要拉出伸缩杆时,则松动内侧螺母一定位置,旋转外侧的螺母实现电机总成3的拉出。而在推入的操作过程中,则进行相反的动作。在该设计基础上,在拉出电机总成3后还能够进一步的对伸缩杆进行锁定,不仅有效的保证了整个维修过程的安全性,同时还有效的提高了维护效率。In step S4 of the mounting base, when it is necessary to pull out the telescopic rod, loosen the inner nut to a certain position and rotate the outer nut to pull out the motor assembly 3. During the pushing operation, the opposite action is performed. Based on this design, the telescopic rod can be further locked after pulling out the motor assembly 3, which not only effectively ensures the safety of the entire maintenance process, but also effectively improves maintenance efficiency.
本发明并不局限于前述的具体实施方式。本发明扩展到任何在本说明书中披露的新特征或任何新的组合,以及披露的任一新的方法或过程的步骤或任何新的组合。The present invention is not limited to the specific embodiments described above. The invention extends to any new features or any new combinations disclosed in this specification, as well as to any new method or process steps disclosed or any new combinations.
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