CN117032002B - Intelligent detection-based glue barrel switching transmission method and glue barrel switching transmission device - Google Patents
Intelligent detection-based glue barrel switching transmission method and glue barrel switching transmission device Download PDFInfo
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- CN117032002B CN117032002B CN202311284243.8A CN202311284243A CN117032002B CN 117032002 B CN117032002 B CN 117032002B CN 202311284243 A CN202311284243 A CN 202311284243A CN 117032002 B CN117032002 B CN 117032002B
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- 239000003292 glue Substances 0.000 title claims abstract description 331
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 40
- 238000001514 detection method Methods 0.000 title claims abstract description 33
- 238000003860 storage Methods 0.000 claims abstract description 89
- 238000004891 communication Methods 0.000 claims abstract description 35
- 230000006698 induction Effects 0.000 claims description 37
- 238000004590 computer program Methods 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 8
- 238000010586 diagram Methods 0.000 description 9
- 230000008878 coupling Effects 0.000 description 6
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- 238000005859 coupling reaction Methods 0.000 description 6
- 230000006870 function Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- 238000011897 real-time detection Methods 0.000 description 1
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Abstract
The invention discloses a glue barrel switching transmission method and a glue barrel switching transmission device based on intelligent detection, wherein the method comprises the following steps: and receiving an opening control instruction, sending a pressurizing instruction to each cylinder, acquiring input sensing information, determining the current storage state of each glue barrel, acquiring a communication control instruction corresponding to the storage state information according to an output rule, sending the communication control instruction to a control valve, sending the output control instruction to an output pump, judging whether the sensing information acquired in real time meets a preset switching condition, and if so, acquiring the switching control instruction corresponding to the sensing information according to the output rule, and sending the switching control instruction to the control valve. According to the glue barrel switching transmission method, the storage state of each glue barrel is automatically detected, whether the sensing information acquired in real time meets the preset switching condition is judged, if yes, a switching control instruction is generated to the control valve to switch the glue barrel for outputting the glue solution, the glue barrel can be switched and output, the glue solution can be continuously output in the process of replacing the glue barrel, and the glue solution continuous output capability is improved.
Description
Technical Field
The invention relates to the technical field of intelligent control, in particular to a glue barrel switching transmission method and a glue barrel switching transmission device based on intelligent detection.
Background
In the process of adhering and combining the device parts, the enterprise needs to use glue solution, the glue solution is stored in a glue barrel, the single glue barrel is pumped out and pressurized and output through a conveying pump, and when the glue solution in the glue barrel is used up, a new glue barrel needs to be replaced. However, the existing mode of replacing the glue barrel to output the glue solution obviously requires to interrupt the output of the glue solution to replace the glue barrel, and the process of interrupting the output of the glue solution is obviously not suitable for a continuous production line. Therefore, the problem that the glue solution can not be continuously output in the process of replacing the glue barrel exists in the prior art.
Disclosure of Invention
The embodiment of the invention provides a glue barrel switching transmission method and a glue barrel switching transmission device based on intelligent detection, which aim to solve the problem that glue solution is continuously output in the process of realizing glue barrel replacement in the prior art method.
In a first aspect, an embodiment of the present invention provides a glue barrel switching transmission method based on intelligent detection, where the method is applied to a controller of a glue barrel switching transmission device, where the glue barrel switching transmission device is provided with a plurality of glue barrel assembly bits, and each glue barrel assembly bit is provided with a glue barrel; the glue barrel switching and conveying device is provided with a cylinder communicated with the pressurizing port of each glue barrel, the pressurizing port of each glue barrel is respectively provided with a sensor, and the output port of each glue barrel is communicated with an output pump through a pipeline; the pipeline is provided with a control valve, the controller is in communication connection with each sensor, each cylinder, the output pump and the control valve, wherein the method comprises the following steps:
if the starting control information is received, a corresponding pressurizing instruction is sent to each cylinder;
acquiring input induction information and determining the current storage state of each glue barrel, wherein the induction information comprises induction values of each sensor;
acquiring a communication control instruction corresponding to the storage state information according to a preset output rule and sending the communication control instruction to the control valve; the storage state information comprises the current storage state of each glue barrel;
sending an output control command to the output pump;
and if the sensing information acquired in real time meets the preset switching condition, acquiring a switching control instruction corresponding to the latest sensing information according to the output rule and transmitting the switching control instruction to the control valve.
In a second aspect, an embodiment of the present invention further provides a glue barrel switching and transmitting device, where a controller in the glue barrel switching and transmitting device applies the glue barrel switching and transmitting method based on intelligent detection as described in the first aspect, where the glue barrel switching and transmitting device includes a substrate, a control box and a fixed bracket that are disposed on the substrate;
the base plate is provided with a plurality of glue barrel assembly positions, a cylinder communicated with the pressurizing ports of each glue barrel is assembled with the pressurizing port, and the pressurizing ports of each glue barrel are respectively provided with a sensor; the output pump is fixedly assembled on the fixed support, a fixed plate through hole is formed in a fixed plate of the fixed support, and the output pump comprises a servo motor, a coupler and a pump body; a coupler arranged at the output end of the servo motor penetrates through the through hole of the fixing plate to be connected with the connecting rod of the pump body;
one end of the pipeline is communicated with the inlet of the pump body, a plurality of connecting ports are separated from the other end of the pipeline and extend to the side of each glue barrel assembly position respectively and are communicated with the output ports of each glue barrel, and control valves are arranged at the branching positions of the pipeline;
the controller is arranged in the control box and is electrically connected with the sensors, the cylinders, the servo motor and the control valve.
The embodiment of the invention provides a glue barrel switching transmission method and a glue barrel switching transmission device based on intelligent detection, wherein the method comprises the following steps: and receiving an opening control instruction, sending a pressurizing instruction to each cylinder, acquiring input sensing information, determining the current storage state of each glue barrel, acquiring a communication control instruction corresponding to the storage state information according to an output rule, sending the communication control instruction to a control valve, sending the output control instruction to an output pump, judging whether the sensing information acquired in real time meets a preset switching condition, and if so, acquiring the switching control instruction corresponding to the sensing information according to the output rule, and sending the switching control instruction to the control valve. According to the intelligent detection-based glue barrel switching transmission method, the storage state of each glue barrel is automatically detected, whether the sensing information acquired in real time meets the preset switching conditions is judged, if yes, a switching control instruction is generated to the control valve to switch the glue barrel for outputting glue solution, the glue barrel can be switched and output, the glue solution can be continuously output in the process of replacing the glue barrel, and the glue solution continuous output capability is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a flow chart of a method for switching and transmitting a glue barrel based on intelligent detection according to an embodiment of the present invention;
fig. 2 is a schematic circuit diagram of a glue barrel switching transmission device according to an embodiment of the present invention;
fig. 3 is an application structure diagram of a glue barrel switching transmission device provided by an embodiment of the present invention;
fig. 4 is another application structure diagram of the glue barrel switching transmission device provided by the embodiment of the invention;
fig. 5 is an exploded structure diagram of a glue barrel switching and transmitting device provided by an embodiment of the present invention;
fig. 6 is another explosion structure diagram of the glue barrel switching transmission device provided by the embodiment of the invention;
fig. 7 is a partial structure diagram of a glue barrel switching transmission device provided by an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a computer device according to an embodiment of the present invention.
Reference numerals: 11. a substrate; 12. a pulley; 13. a control box; 131. a controller; 14. a fixed bracket; 15. a glue barrel; 16. a cylinder; 161. a sensor; 17. an output pump; 171. a servo motor; 172. a coupling; 173. a pump body; 18. a pipeline; 181. a control valve; 182. a multi-directional control valve.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be understood that the terms "comprises" and "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
Referring to fig. 1 and 2, as shown in the drawings, an embodiment of the present invention provides a glue barrel switching and conveying method based on intelligent detection, which is applied to a controller 131 of a glue barrel switching and conveying device, and the method is executed by being installed in the controller 131 of the glue barrel switching and conveying device, wherein a plurality of glue barrel assembly bits are arranged on the glue barrel switching and conveying device, and each glue barrel assembly bit is provided with a glue barrel 15; the glue barrel switching and conveying device is provided with a cylinder 16 communicated with the pressurizing port of each glue barrel 15, the pressurizing port of each glue barrel 15 is respectively provided with a sensor 161, and the output port of each glue barrel is communicated with an output pump 17 through a pipeline 18; the pipeline 18 is provided with a control valve 181, and the controller 131 is in communication connection with each sensor 161, each cylinder 16, the output pump 17 and the control valve 181, and the electrical connection structure is shown in fig. 2. Wherein the sensor 161 may be a barometric pressure detection sensor. As shown in FIG. 1, the method includes steps S110 to S150.
S110, if the opening control information is received, a corresponding pressurizing instruction is sent to each cylinder.
And if the opening control information is received, sending a corresponding pressurizing instruction to each cylinder. The user can input corresponding opening control information through the control button, for example, the user presses or rotates the control button, so that the opening control information is input, and the controller sends a pressurizing instruction to each cylinder after receiving the opening control information. The cylinder works and generates pressure, and the air pressure generated by the cylinder is transmitted to the inside of the rubber barrel through the pressurizing port; the glue solution in the glue barrel is output to the pipeline from the output port of the glue barrel under the pressure effect, and is further output to other equipment for processing by using the glue solution through the pipeline.
S120, acquiring input sensing information and determining the current storage state of each glue barrel.
And acquiring input induction information and determining the current storage state of each glue barrel, wherein the induction information comprises induction values of each sensor. After the cylinders assembled on the rubber barrels work, certain air pressure is kept in the rubber barrels, air pressure detection can be carried out through the sensors arranged at the pressurizing ports of the rubber barrels at the moment, so that induction values are obtained and transmitted to the controller, and the controller can receive induction information containing the induction values of the sensors.
In a specific embodiment, step S120 includes the sub-steps of: judging whether the induction value of each glue barrel in the induction information is larger than a preset induction threshold value or not, and obtaining an induction judgment result of each glue barrel; and determining the current storage state of each glue barrel according to the sensing judgment result.
Further, whether the induction value of each glue barrel in the induction information is larger than a preset induction threshold value or not can be judged, and specifically, if glue solution is reserved in the glue barrel, the glue solution seals an output port of the glue barrel at the moment, and the corresponding induction value is a higher air pressure value; if the glue solution remained in the glue barrel is less or not remained, the output port of the glue barrel is not closed by the glue solution, at the moment, a passage is formed between the pressurizing port and the output port in a penetrating way, and then air flow smoothly flows from the pressurizing port to the output port to realize pressure relief of the glue barrel, and at the moment, the corresponding induction value is a lower air pressure value.
An induction threshold value can be preset, and whether the induction value corresponding to each glue barrel is larger than the preset induction threshold value or not is sequentially judged, so that induction judgment results of each glue barrel are obtained, and the induction judgment results are larger than or not larger than.
And further determining the current storage state of each glue barrel according to the induction judgment result, wherein the storage state is the state information that the glue barrel stores glue solution or does not store glue solution. If the sensing judgment result of the glue barrel is larger than the preset value, judging the storage state of the glue barrel as storage glue solution; if the sensing judgment result of the glue barrel is not more than the preset value, judging that the storage state of the glue barrel is not stored with glue solution. The storage states of all the glue barrels are combined into storage state information.
Further, if the storage state of a certain glue barrel is that glue solution is not stored, a pressurizing stopping instruction can be sent to an air cylinder assembled on the controller through the controller, so that the air cylinder stops working.
S130, acquiring a communication control instruction corresponding to the storage state information according to a preset output rule and sending the communication control instruction to the control valve.
And acquiring a communication control instruction corresponding to the storage state information according to a preset output rule and sending the communication control instruction to the control valve, wherein the storage state information comprises the current storage state of each glue barrel. Further, a communication control instruction corresponding to the stored state information may be obtained according to the output rule, and the communication control instruction may be sent to one or more control valves, so as to control the conduction of the pipeline. The output rule is a rule for limiting the output sequence of each glue barrel assembly bit.
In a specific embodiment, step S130 includes the sub-steps of: determining one glue barrel as a target glue barrel according to the output rule and the storage state of each glue barrel; and generating a corresponding communication control instruction according to the target glue barrel and sending the communication control instruction to the control valve.
Specifically, a glue barrel can be determined as a target glue barrel according to an output rule and a storage state of each glue barrel, specifically, the output rule includes an output sequence of each glue barrel assembly position, for example, for the case of three glue barrel assembly positions, the output sequence can be set to be 1-2-3-1-2- … …, whether the storage state of the glue barrel of the first glue barrel assembly position is a storage glue solution can be firstly judged according to the output rule, and if so, the first glue barrel is determined to be the target glue barrel; if not, further judging whether the storage state of the glue barrel of the second glue barrel assembly position is the storage glue solution, and the like. If the storage states of the glue barrels of the three glue barrel assembly positions are all not stored with glue liquid, an alarm prompt message is sent out.
Through the judging process, a target glue barrel can be determined according to the output rule and the storage state of each glue barrel.
And generating a corresponding communication control instruction according to the target glue barrel, and conducting and controlling the control valve through the communication control instruction, so that the output port of the target glue barrel is conducted with the output pump, and the output ports of other glue barrels are disconnected with the output pump.
S140, sending out an output control instruction to the output pump.
And sending an output control command to the output pump. Further, an output control command can be sent to the output pump, the output pump starts to work after receiving the output control command, the output pump sucks out the glue solution in the target glue barrel through the communicated pipeline, and the glue solution is pressurized and then is output to other equipment using the glue solution for processing through the output pipeline.
And S150, if the sensing information acquired in real time meets the preset switching condition, acquiring a switching control instruction corresponding to the latest sensing information according to the output rule and transmitting the switching control instruction to the control valve.
And if the sensing information acquired in real time meets the preset switching condition, acquiring a switching control instruction corresponding to the latest sensing information according to the output rule and transmitting the switching control instruction to the control valve. Furthermore, the glue barrel can be periodically detected through the sensor, so that the controller can acquire sensing information obtained through real-time detection, and the controller judges whether the sensing information acquired in real time meets preset switching conditions, namely that the glue solution of the target glue barrel is used up. If the sensing information acquired in real time meets the preset switching condition, acquiring a switching control instruction corresponding to the latest sensing information according to an output rule, wherein the switching control instruction is the instruction information for adjusting the control valve so as to conduct between other glue barrels storing glue solution and the output pump through a pipeline.
In a specific embodiment, determining whether the sensing information acquired in real time meets a preset switching condition includes: determining the storage updating state of each glue barrel according to the induction information obtained in real time; and judging whether the storage updating state is different from the storage state of each glue barrel or not, so as to judge whether the sensing information meets the preset switching condition or not.
Specifically, the storage update state of each glue barrel can be determined according to the sensing information acquired in real time, and the storage update state at the moment and the storage state in the step are state information at different moments. Further, whether the storage update state is different from the storage state of each glue barrel is judged, if the storage update state is different from the storage state of each glue barrel, the storage state of the target glue barrel is changed from the storage glue solution to the non-storage glue solution, namely, the glue solution in the target glue barrel is used up, and at the moment, the induction information can be judged to meet the preset switching condition. If the storage update state is not different from the storage state of each glue barrel, the storage state of the target glue barrel is not changed at the moment, and the sensing information is judged to not meet the preset switching condition.
In a specific embodiment, step S150 includes the sub-steps of: determining one glue barrel as a target switching glue barrel according to the output rule and the latest storage state of each glue barrel; determining a corresponding control valve adjustment strategy according to the target switching rubber bucket and the communication control instruction; and generating a corresponding switching control instruction according to the control valve adjustment strategy and sending the switching control instruction to the control valve.
Determining one glue barrel as a target glue barrel according to the output rule and the latest storage state of each glue barrel, namely judging whether the storage state of the next glue barrel corresponding to the target glue barrel is a stored glue solution according to the output sequence of each glue barrel in the output rule, and determining the next glue barrel as a target switching glue barrel if the storage state of the next glue barrel is the stored glue solution; if the storage state of the next glue barrel is not the stored glue solution, the storage state of the next glue barrel is continuously acquired for judgment.
If a stopping instruction input by a user through a button is received, the controller sends out a control instruction to control the cylinder to stop working, and then sends out the control instruction to control the output pump to stop working.
Determining a corresponding control valve adjustment strategy according to the target switching glue barrel and the communication control instruction, wherein the control valve adjustment strategy is strategy information for controlling the conducting state of the control valve, and if the control valve adjustment strategy can be a first control valve: left side conduction- > right side conduction, second control valve: right turn-on- > left turn-on. In other embodiments, the control valve may be a multi-directional control valve, and the multi-directional control valve may be used instead of the plurality of control valves in the above technical method. For example, when four glue barrels are arranged, a five-way valve can be assembled at an input port of the output pump, one port of the five-way valve is communicated with the input port of the output pump, the remaining four ports are respectively communicated with the four glue barrels through pipelines, and then the multidirectional control valve can be controlled according to a control valve adjustment strategy so as to conduct a pipeline between any glue barrel and the output pump, and glue solution in one glue barrel at a specific position is output to the output pump through the conducted pipeline.
Further, a corresponding switching control command can be generated according to the control valve adjustment strategy, and the switching control command is sent to the control valve so as to control the control valve to adjust the conducting state through the switching control command. Then the target switching glue barrel is converted into a new target glue barrel for glue output.
In a specific embodiment, after step S150, the method further includes the steps of: determining a corresponding target replacement rubber barrel according to the switching control instruction; sending out a pressurizing stopping instruction to a cylinder corresponding to the target replacement rubber barrel; and generating glue replacement prompt information to prompt an operator to replace a new glue barrel.
Further, the corresponding target replacement glue barrel can be determined according to the switching control instruction, wherein the target replacement glue barrel is the glue barrel with the previous storage state changed from the stored glue solution to the glue barrel without the stored glue solution, and the target replacement glue barrel is the previous empty glue barrel which is correspondingly switched through the switching control instruction.
And sending out a pressurizing stopping instruction to a cylinder corresponding to the target replacement glue barrel, so that the cylinder of the empty glue barrel stops working.
Further, a glue replacement prompt message is generated so as to prompt an operator to replace a new glue barrel to replace the target glue barrel. The glue replacement prompt information can be language prompt information, display prompt information or combination of the language prompt information and the display prompt information, so that an operator can determine the position of a glue barrel assembly position which is specifically required to carry out glue barrel replacement operation according to the glue replacement prompt information, and replace a glue barrel on the corresponding glue barrel assembly position according to the glue replacement prompt information, namely replace an empty glue barrel on the glue barrel switching transmission device by using the glue barrel filled with glue solution. After the operator finishes the replacement of the rubber barrel, the corresponding replacement button can be pressed to output replacement completion information to the controller, after the controller acquires the replacement completion information, the controller can send out a pressurizing instruction again to the cylinder which stops working and the cylinder is restarted, so that the controller can acquire the induction value of the corresponding inductor of the rubber barrel after the replacement again.
In the method for switching and transmitting the glue barrel based on intelligent detection disclosed in the above embodiment, the method includes: and receiving an opening control instruction, sending a pressurizing instruction to each cylinder, acquiring input sensing information, determining the current storage state of each glue barrel, acquiring a communication control instruction corresponding to the storage state information according to an output rule, sending the communication control instruction to a control valve, sending the output control instruction to an output pump, judging whether the sensing information acquired in real time meets a preset switching condition, and if so, acquiring the switching control instruction corresponding to the sensing information according to the output rule, and sending the switching control instruction to the control valve. According to the intelligent detection-based glue barrel switching transmission method, the storage state of each glue barrel is automatically detected, whether the sensing information acquired in real time meets the preset switching conditions is judged, if yes, a switching control instruction is generated to the control valve to switch the glue barrel for outputting glue solution, the glue barrel can be switched and output, the glue solution can be continuously output in the process of replacing the glue barrel, and the glue solution continuous output capability is improved.
Referring to fig. 3 to 6, the embodiment of the present invention further provides a glue delivery device of a multi-glue barrel 15, wherein the controller 131 in the glue delivery device of the multi-glue barrel 15 applies the method for controlling output switching of the glue barrel 15 described in the above embodiment, and the glue delivery device of the multi-glue barrel 15 includes a substrate 11, a control box 13 and a fixing bracket 14 disposed on the substrate 11; the base plate 11 is provided with a plurality of glue barrel assembling positions, a cylinder 16 communicated with the pressurizing ports of each glue barrel 15 is assembled with the pressurizing port, and the pressurizing ports of each glue barrel 15 are respectively provided with a sensor 161; the output pump 17 is fixedly assembled on the fixed bracket 14, and a fixed plate through hole is formed in a fixed plate of the fixed bracket 14; the output pump 17 comprises a servo motor 171, a coupling 172 and a pump body 173; the coupling 172 arranged at the output end of the servo motor 171 passes through the through hole of the fixing plate and is connected with the connecting rod 4 of the pump body 173.
The air cylinder 16 is used for generating air pressure to push out glue solution in the glue barrel 15, the pressurizing port is provided with a sensor 161, and the sensor 161 can be used for detecting the pressure in the pressurizing port and outputting the pressure to the controller 131. The output end of the servo motor 171 is provided with a coupler 172, the coupler 172 penetrates through the through hole of the fixing plate and is connected with a connecting rod on the pump body 173, the servo motor 171 works and drives the coupler 172 to rotate, the coupler 172 further drives the connecting rod to rotate, and the connecting rod further drives an impeller in the pump body 173 to rotate, so that pressurizing output of glue solution through the output pump 17 is achieved. The output pump 17 is fixedly assembled on the fixing frame, the inlet of the pump body 173 is communicated with the pipeline 18, and the outlet of the pump body 173 is communicated with other equipment for processing by using glue solution through an output pipe.
One end of the pipeline 18 is communicated with an inlet of the pump body 173, a plurality of connecting ports are separated from the other end of the pipeline to extend to the side of each glue barrel assembly position and communicate with an output port of each glue barrel 15, and control valves 181 are arranged at the branching positions of the pipeline 18; the controller 131 is provided in the control box 13, and the controller 131 is electrically connected to the sensors 161, the cylinders 16, the servo motor 171, and the control valve 181. Wherein, the glue barrel assembly position on the base plate 11 is not less than two.
Any number of glue barrel assembling positions can be arranged on the base plate 11, the pipelines 18 are correspondingly arranged according to the number of the glue barrel assembling positions, and the control valves 181 are respectively arranged at the branching positions of the pipelines 18. For example, as shown in fig. 4, in a specific embodiment, three glue tanks are disposed on the base 11, and the main pipeline 18 led out from the inlet of the pump body 173 is branched to form two sub-pipelines 18, wherein one sub-pipeline 18 is communicated with the output port of the glue tank 15 disposed on one glue tank mounting position, the other sub-pipeline 18 is branched to form two branched pipelines 18, the two branched pipelines 18 are respectively communicated with the output ports of the glue tank 15 disposed on two glue tank mounting positions, and one control valve 181 is disposed at each intersection of the pipelines 18, so that two control valves 181 are required to be disposed in the above embodiment. For example, as shown in fig. 6, in a specific embodiment, four glue barrel assembling positions are disposed on the base plate 11, the main pipeline 18 led out from the inlet of the pump body 173 is branched to form two sub-pipelines 18, each sub-pipeline 18 is further branched to form two branched pipelines 18, each branched pipeline 18 is respectively communicated with the output port of the glue barrel 15 disposed on one glue barrel assembling position at a corresponding position, and three control valves 181 are required to be disposed in the above embodiment. In other embodiments, two, five or more glue barrel assembly locations may also be provided on the base plate 11.
Alternatively, the control valve is a multi-directional control valve 182, and the multi-directional control valve 182 replaces the plurality of control valves in the technical method to achieve the same control effect; when four glue barrels 15 are provided, as shown in fig. 7, a multi-way control valve 182 (five-way valve) may be assembled at the input port of the output pump 17, one port of the multi-way control valve 182 is communicated with the input port of the output pump 17, and the remaining four ports are respectively communicated with the four glue barrels 15 through the pipeline 18, so that the multi-way control valve 182 may be controlled according to the control valve adjustment strategy, so that the pipeline 18 between any glue barrel 15 and the output pump 17 is conducted, and the glue solution in one glue barrel 15 at a specific position is output to the output pump 17 through the conducted pipeline 18.
The pulley 12 can be arranged on the lower end surface of the base plate 11, and the glue conveying device of the multi-glue barrel 15 can be pushed to slide through the pulley 12, so that the glue conveying device of the multi-glue barrel 15 can be conveniently moved to a proper position.
The glue barrel switching and transmitting device provided by the embodiment of the invention is applied to the glue barrel switching and transmitting method based on intelligent detection, and the method comprises the following steps: and receiving an opening control instruction, sending a pressurizing instruction to each cylinder, acquiring input sensing information, determining the current storage state of each glue barrel, acquiring a communication control instruction corresponding to the storage state information according to an output rule, sending the communication control instruction to a control valve, sending the output control instruction to an output pump, judging whether the sensing information acquired in real time meets a preset switching condition, and if so, acquiring the switching control instruction corresponding to the sensing information according to the output rule, and sending the switching control instruction to the control valve. According to the intelligent detection-based glue barrel switching transmission method, the storage state of each glue barrel is automatically detected, whether the sensing information acquired in real time meets the preset switching conditions is judged, if yes, a switching control instruction is generated to the control valve to switch the glue barrel for outputting glue solution, the glue barrel can be switched and output, the glue solution can be continuously output in the process of replacing the glue barrel, and the glue solution continuous output capability is improved.
The above-mentioned glue barrel switching transmission method based on intelligent detection may be implemented in the form of a computer program, and the above-mentioned controller 131 may be implemented in the form of a computer device, and the computer program may be run on the computer device as shown in fig. 8.
Referring to fig. 8, fig. 8 is a schematic block diagram of a computer device according to an embodiment of the present invention. The computer device may be a controller 131 for performing a glue barrel switching transmission method based on intelligent detection.
With reference to FIG. 8, the computer device 500 includes a processor 502, a memory, and a network interface 505, connected by a system bus 501, where the memory may include a storage medium 503 and an internal memory 504.
The storage medium 503 may store an operating system 5031 and a computer program 5032. The computer program 5032, when executed, may cause the processor 502 to perform an intelligent detection based glue vat switching transmission method, where the storage medium 503 may be a volatile storage medium or a non-volatile storage medium.
The processor 502 is used to provide computing and control capabilities to support the operation of the overall computer device 500.
The internal memory 504 provides an environment for the execution of a computer program 5032 in the storage medium 503, which computer program 5032, when executed by the processor 502, causes the processor 502 to perform a bucket switching transmission method based on intelligent detection.
The network interface 505 is used for network communication, such as providing for transmission of data information, etc. It will be appreciated by those skilled in the art that the architecture shown in fig. 8 is merely a block diagram of some of the architecture relevant to the present inventive arrangements and is not limiting of the computer device 500 to which the present inventive arrangements may be implemented, as a particular computer device 500 may include more or fewer components than shown, or may combine some of the components, or have a different arrangement of components.
The processor 502 is configured to run a computer program 5032 stored in a memory, so as to implement the corresponding functions in the above-mentioned glue barrel switching transmission method based on intelligent detection.
Those skilled in the art will appreciate that the embodiment of the computer device shown in fig. 8 is not limiting of the specific construction of the computer device, and in other embodiments, the computer device may include more or less components than those shown, or certain components may be combined, or a different arrangement of components. For example, in some embodiments, the computer device may include only a memory and a processor, and in such embodiments, the structure and function of the memory and the processor are consistent with the embodiment shown in fig. 8, and will not be described again.
It should be appreciated that in an embodiment of the invention, the processor 502 may be a central processing unit (Central Processing Unit, CPU), the processor 502 may also be other general purpose processors, digital signal processors (Digital Signal Processor, DSPs), application specific integrated circuits (Application Specific Integrated Circuit, ASICs), off-the-shelf programmable gate arrays (Field-Programmable Gate Array, FPGAs) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, or the like. Wherein the general purpose processor may be a microprocessor or the processor may be any conventional processor or the like.
In another embodiment of the invention, a computer-readable storage medium is provided. The computer readable storage medium may be a volatile or nonvolatile computer readable storage medium. The computer readable storage medium stores a computer program, wherein the computer program when executed by a processor realizes the steps included in the intelligent detection-based glue barrel switching transmission method.
It will be clearly understood by those skilled in the art that, for convenience and brevity of description, specific working procedures of the apparatus, device and unit described above may refer to corresponding procedures in the foregoing method embodiments, which are not repeated herein. Those of ordinary skill in the art will appreciate that the elements and algorithm steps described in connection with the embodiments disclosed herein may be embodied in electronic hardware, in computer software, or in a combination of the two, and that the elements and steps of the examples have been generally described in terms of function in the foregoing description to clearly illustrate the interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
In the several embodiments provided by the present invention, it should be understood that the disclosed apparatus, device and method may be implemented in other manners. For example, the apparatus embodiments described above are merely illustrative, and for example, the division of the units is merely a logical function division, there may be another division manner in actual implementation, or units having the same function may be integrated into one unit, for example, multiple units or components may be combined or may be integrated into another system, or some features may be omitted, or not performed. In addition, the coupling or direct coupling or communication connection shown or discussed with each other may be an indirect coupling or communication connection via some interfaces, devices, or elements, or may be an electrical, mechanical, or other form of connection.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the embodiment of the present invention.
In addition, each functional unit in the embodiments of the present invention may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The integrated units may be implemented in hardware or in software functional units.
The integrated units, if implemented in the form of software functional units and sold or used as stand-alone products, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention is essentially or part of what contributes to the prior art, or all or part of the technical solution may be embodied in the form of a software product stored in a computer-readable storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned computer-readable storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a magnetic disk, an optical disk, or other various media capable of storing program codes.
While the invention has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various changes and substitutions of equivalents may be made and equivalents will be apparent to those skilled in the art without departing from the scope of the invention. Therefore, the protection scope of the invention is subject to the protection scope of the claims.
Claims (9)
1. The intelligent detection-based glue barrel switching transmission method is characterized by being applied to a controller of a glue barrel switching transmission device, wherein a plurality of glue barrel assembly positions are arranged on the glue barrel switching transmission device, and each glue barrel assembly position is provided with a glue barrel; the glue barrel switching and conveying device is provided with a cylinder communicated with the pressurizing port of each glue barrel, the pressurizing port of each glue barrel is respectively provided with a sensor, and the output port of each glue barrel is communicated with an output pump through a pipeline; the pipeline is provided with a control valve, the controller is in communication connection with each sensor, each cylinder, the output pump and the control valve, and the method comprises the following steps:
if the starting control information is received, a corresponding pressurizing instruction is sent to each cylinder;
acquiring input induction information and determining the current storage state of each glue barrel, wherein the induction information comprises induction values of each sensor; the induction information is an induction value obtained by detecting air pressure by a sensor at a pressurizing port of the rubber barrel;
acquiring a communication control instruction corresponding to the storage state information according to a preset output rule and sending the communication control instruction to the control valve; the storage state information comprises the current storage state of each glue barrel;
if the storage state of one glue barrel is not stored with glue solution, sending out a command for stopping pressurization to a cylinder corresponding to the glue barrel which is not stored with glue solution, so that the cylinder stops working;
sending an output control command to the output pump;
if the sensing information acquired in real time meets the preset switching condition, acquiring a switching control instruction corresponding to the latest sensing information according to the output rule and transmitting the switching control instruction to the control valve;
judging whether the sensing information acquired in real time meets a preset switching condition or not comprises the following steps:
determining the storage updating state of each glue barrel according to the induction information obtained in real time;
and judging whether the storage updating state is different from the storage state of each glue barrel or not, so as to judge whether the sensing information meets the preset switching condition or not.
2. The method for switching and transmitting glue barrels based on intelligent detection according to claim 1, wherein the steps of obtaining input sensing information and determining the current storage state of each glue barrel comprise:
judging whether the induction value of each glue barrel in the induction information is larger than a preset induction threshold value or not, and obtaining an induction judgment result of each glue barrel;
and determining the current storage state of each glue barrel according to the sensing judgment result.
3. The intelligent detection-based glue barrel switching transmission method according to claim 1 or 2, wherein the step of acquiring the communication control command corresponding to the sensing information according to a preset output rule and sending the communication control command to the control valve comprises the following steps:
determining one glue barrel as a target glue barrel according to the output rule and the storage state of each glue barrel;
and generating a corresponding communication control instruction according to the target glue barrel and sending the communication control instruction to the control valve.
4. The intelligent detection-based glue barrel switching transmission method according to claim 1, wherein the step of acquiring a switching control instruction corresponding to the sensing information according to the output rule and sending the switching control instruction to the control valve comprises the steps of:
determining one glue barrel as a target switching glue barrel according to the output rule and the latest storage state of each glue barrel;
determining a corresponding control valve adjustment strategy according to the target switching rubber bucket and the communication control instruction;
and generating a corresponding switching control instruction according to the control valve adjustment strategy and sending the switching control instruction to the control valve.
5. The intelligent detection-based glue barrel switching transmission method according to claim 4, wherein after the switching control command corresponding to the sensing information is obtained according to the output rule and sent to the control valve, the method further comprises:
determining a corresponding target replacement rubber barrel according to the switching control instruction;
sending out a pressurizing stopping instruction to a cylinder corresponding to the target replacement rubber barrel;
and generating glue replacement prompt information to prompt an operator to replace a new glue barrel.
6. The intelligent detection-based glue barrel switching and transmitting device is characterized in that a controller in the glue barrel switching and transmitting device applies the intelligent detection-based glue barrel switching and transmitting method as claimed in any one of claims 1-5, and the glue barrel switching and transmitting device comprises a substrate, a control box and a fixed bracket, wherein the control box and the fixed bracket are arranged on the substrate;
the base plate is provided with a plurality of glue barrel assembly positions, a cylinder communicated with the pressurizing ports of each glue barrel is assembled with the pressurizing port, and the pressurizing ports of each glue barrel are respectively provided with a sensor; the output pump is fixedly assembled on the fixed support, a fixed plate through hole is formed in a fixed plate of the fixed support, and the output pump comprises a servo motor, a coupler and a pump body; a coupler arranged at the output end of the servo motor penetrates through the through hole of the fixing plate to be connected with the connecting rod of the pump body;
one end of the pipeline is communicated with the inlet of the pump body, a plurality of connecting ports are separated from the other end of the pipeline and extend to the side of each glue barrel assembly position respectively and are communicated with the output ports of each glue barrel, and control valves are arranged at the branching positions of the pipeline;
the controller is arranged in the control box and is electrically connected with the sensors, the cylinders, the servo motor and the control valve.
7. The intelligent detection-based glue barrel switching and transmitting device according to claim 6, wherein glue barrel assembling positions on the substrate are not less than two.
8. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the computer device implements the intelligent detection based glue vat switching transmission method according to any one of claims 1 to 5 when the computer program is executed.
9. A computer readable storage medium, characterized in that the computer readable storage medium stores a computer program, which when executed by a processor implements the intelligent detection based glue vat switching transmission method according to any one of claims 1 to 5.
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| CN202311284243.8A CN117032002B (en) | 2023-10-07 | 2023-10-07 | Intelligent detection-based glue barrel switching transmission method and glue barrel switching transmission device |
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| CN202311284243.8A CN117032002B (en) | 2023-10-07 | 2023-10-07 | Intelligent detection-based glue barrel switching transmission method and glue barrel switching transmission device |
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| CN117032002A (en) | 2023-11-10 |
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