CN117020681A - Production machine tool - Google Patents
Production machine tool Download PDFInfo
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- CN117020681A CN117020681A CN202311300195.7A CN202311300195A CN117020681A CN 117020681 A CN117020681 A CN 117020681A CN 202311300195 A CN202311300195 A CN 202311300195A CN 117020681 A CN117020681 A CN 117020681A
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- hydraulic pump
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000012748 slip agent Substances 0.000 claims description 47
- 238000006243 chemical reaction Methods 0.000 claims description 40
- 238000002347 injection Methods 0.000 claims description 24
- 239000007924 injection Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 13
- 238000003754 machining Methods 0.000 claims description 10
- 230000003746 surface roughness Effects 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 230000000087 stabilizing effect Effects 0.000 claims description 5
- 239000000284 extract Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 9
- 239000000243 solution Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a production machine tool, which comprises a machine tool and an intelligent remote operation system, wherein the machine tool comprises a machine body, a machine case is fixedly arranged on the right side of the machine body, the intelligent remote operation system is arranged in the machine case, a workbench is fixedly arranged in the machine body, a flat tongs is fixedly arranged above the workbench, a clamping block is fixedly arranged on the inner wall of the flat tongs, a motor is connected with the rear side of the flat tongs in a threaded manner, the motor is connected with a bearing at the rear end of the workbench, a fixing cavity is fixedly arranged on the inner wall of the clamping block, a plurality of stable holes are formed in the rear side surface of the clamping block, a hydraulic pump is fixedly arranged on the inner wall of the left side of the clamping block, the hydraulic pump is connected with an external anti-skidding agent pipeline, and a top block is slidably connected on the inner wall of the fixing cavity.
Description
Technical Field
The invention belongs to the technical field of machine tool operation systems, and particularly relates to a production machine tool.
Background
With the continuous advancement of machine tool operating system technology, a program control system is installed in a machine tool cabinet, and the control system can logically process a program specified by a control code or other symbol instruction, decode the program, and input the program into an internal part of the machine tool through an information carrier to influence each part, while the existing machine tool operating system cannot perform anti-slip processing work on a blank when clamping the blank through system rationalization.
In the existing machine tool operating system, intelligent anti-slip adjustment work cannot be performed according to the self anti-slip property of a blank, so that the blank is deviated from a clamping unstable position in the machining process, the precision requirement of workpiece machining is affected, automatic anti-slip work is more conveniently performed by calling data in a database of the blank through the system, the anti-slip effect is good, the blank is fully and stably fed and discharged, and the phenomenon becomes a problem to be solved urgently by the personnel in the field.
Disclosure of Invention
The invention aims at solving the problems in the background technology by aiming at the production machine tool of the existing material collecting device.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a production lathe, includes lathe and intelligent remote operation system, its characterized in that: the machine tool comprises a machine body, a machine case is fixedly installed on the right side of the machine body, an intelligent remote operation system is arranged inside the machine case, a workbench is fixedly installed inside the machine body, a flat tongs is fixedly installed above the workbench, a clamping block is fixedly installed on the inner wall of the flat tongs, a motor is connected with the rear side of the flat tongs through threads, the motor is connected with a rear end bearing of the workbench, a fixed cavity is fixedly installed on the inner wall of the clamping block, a plurality of stable holes are formed in the rear side surface of the clamping block, a hydraulic pump is fixedly installed on the left inner wall of the clamping block, the hydraulic pump is connected with an external anti-slip agent pipeline, a jacking block is fixedly installed on the rear side of the jacking block, a plurality of jacking rods are fixedly installed at the outer ends of the jacking rods, the outer ends of the jacking rods are made of frosting materials and are provided with cams, an electric rotating disc is fixedly installed on the upper side inner wall bearing of the fixing cavity, a pulley is fixedly installed on the upper side and the lower side of the rotating shaft, a control valve is fixedly installed in the middle of the rotating disc, a control plug is fixedly installed on the front side of the jacking block, a control valve is connected with a control plug, and the control plug is connected with the control plug through the control plug in a sliding mode, and the control plug is connected with the control plug.
The invention further discloses that the intelligent remote operation system comprises a data scheduling module, a database module and a data conversion module, wherein the data scheduling module is electrically connected with the database module, and the data scheduling module and the data conversion module are electrically connected;
the data scheduling module is used for calling blank data in the database module, the database module is used for storing surface roughness data of various types of blanks, and the data conversion module is used for converting the surface roughness data of the blanks into surface skid resistance data of the blanks.
The intelligent remote operation system comprises a data acquisition module, an intelligent conversion module and an intelligent control module, wherein the data acquisition module is electrically connected with the data conversion module, the intelligent conversion module is respectively electrically connected with the data acquisition module and the intelligent control module, and the intelligent control module is respectively electrically connected with the electric turntable, the motor and the hydraulic pump;
the intelligent conversion module is used for converting according to the surface anti-skid property of the blank and inputting the result into the intelligent control module, and the intelligent control module is used for controlling the operation of the electric turntable, the motor and the hydraulic pump.
The invention further describes that the operation process of the intelligent remote operation system comprises the following steps:
s1, an intelligent remote operation system operates, an operator inputs a blank model into the intelligent remote operation system, the data scheduling module calls the stored surface roughness data corresponding to the blank model from the database module, the data is input into the data conversion module, the data conversion module starts data conversion work, and finally the data is input into the data acquisition module;
s2, the data acquisition module acquires data in the data conversion module and inputs the data into the intelligent conversion module, and the intelligent conversion module converts the result into an intelligent control module;
s3, the intelligent control module drives the motor to enable the flat tongs to clamp the blank, meanwhile, the electric turntable is controlled to operate through electric drive, further clamping and stabilizing treatment is carried out on the blank, S4 is carried out under the condition that the non-skid property of the blank is small, and S5 is carried out in the contrary;
s4, controlling the hydraulic pump to run by the intelligent control module, simultaneously controlling the rotation amplitude of the electric turntable to be maximum, performing anti-skid treatment on the blank, and then entering S5;
s5, starting blank machining, namely driving a motor to reversely run by the intelligent remote operation system after the blank machining is finished, opening the flat tongs, taking down a workpiece, and closing the intelligent remote operation system.
According to the invention, in the step S3, the intelligent control module controls the electric turntable to operate, so that the rotating shaft drives the cam to rotate, the cam rotates to contact the surface of the rear side of the ejector block, so as to prop against the ejector block, the front side of the ejector block slides to the rear side along the inner wall of the fixing cavity after being stressed, so that the ejector rod is driven to slide to the rear side along the fixing hole until the ejector rod extends out of the fixing cavity, the ejector rod props against the blank, and the strength of the ejector rod blank is changed according to the surface anti-slip property of the blank.
In the step S4, the intelligent control module controls the hydraulic pump to operate, the hydraulic pump extracts the anti-slip agent from the outside through the pipeline and then injects the anti-slip agent into the control valve, the anti-slip agent is blocked by the control valve, the anti-slip agent is discharged from the injection hole through the pipeline subsequently, the anti-slip agent injection work is performed on the surface of the blank, and the discharge capacity of the anti-slip agent discharged by the hydraulic pump is changed according to the surface anti-slip property of the blank.
In the step S4, the intelligent control module drives the electric turntable to drive the rotating shaft to rotate, the pulley drives the sliding plug to slide outwards along the inner wall of the control valve through the steel rope, the anti-slip agent entering the control valve is discharged from the left end and the right end, is injected into the injection hole through the pipeline, and is finally discharged from the injection hole to a gap between the fixing cavity and the blank.
The invention further describes that in the step S5, the motor is driven to operate through the intelligent remote operation system, so that the flat tongs can be automatically opened and closed.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the flat tongs and the intelligent remote operation system are adopted to control the operation of the hydraulic pump through electric drive, the hydraulic pump extracts the anti-slip agent from the outside through the pipeline and then injects the anti-slip agent into the control valve, at the moment, the anti-slip agent is blocked by the control valve, the rotating shaft drives the pulley to rotate in the rotating process, the pulley pulls the sliding plug to slide outwards along the inner wall of the control valve through the steel rope, after a certain sliding distance, the anti-slip agent entering the control valve is discharged from the left end and the right end of the sliding plug, is injected into the injection hole through the pipeline, and finally is discharged from the injection hole to a gap between the fixed cavity and the blank, so that the anti-slip effect is further increased, and the clamping effect on the blank is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the upper structure of the workbench of the invention;
FIG. 3 is a schematic view of the structure of the flat tongs of the present invention;
FIG. 4 is a schematic view of the internal structure of the clamping block of the present invention;
FIG. 5 is a schematic plan view of the internal structure of the stationary chamber of the present invention;
FIG. 6 is a flow diagram of the intelligent remote operating system of the present invention;
in the figure: 1. a body; 2. a work table; 3. flat tongs; 4. a motor; 5. a clamping block; 6. a fixed cavity; 7. a hydraulic pump; 8. a top block; 9. a push rod; 10. a stabilizing hole; 11. a rotating shaft; 12. a cam; 13. a control valve; 14. a sliding plug; 15. an electric turntable; 16. and (3) a pulley.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides the following technical solutions: the production machine tool comprises a machine tool body 1, a machine case is fixedly arranged on the right side of the machine body 1, the intelligent remote operation system is arranged in the machine case, a workbench 2 is fixedly arranged in the machine body 1, a flat tongs 3 is fixedly arranged above the workbench 2, a clamping block 5 is fixedly arranged on the inner wall of the flat tongs 3, a motor 4 is in threaded connection with the rear side of the flat tongs 3, the motor 4 is connected with a bearing at the rear end of the workbench 2, a fixing cavity 6 is fixedly arranged on the inner wall of the clamping block 5, a plurality of fixing holes 10 are formed in the rear side surface of the clamping block 5, a hydraulic pump 7 is fixedly arranged on the inner wall of the left side of the clamping block 5, the hydraulic pump 7 is connected with an external anti-slip agent pipeline, a jacking block 8 is slidably connected on the inner wall of the fixing cavity 6, a plurality of jacking rods 9 are fixedly arranged on the rear side of the jacking block 8, the outer ends of the jacking rods 9 are made of frosted materials and are provided with injection holes 10 in a sliding manner, the front side inner wall bearing of the fixed cavity 6 is connected with a rotating shaft 11, cams 12 are fixedly arranged on the upper side and the lower side of the rotating shaft 11, an electric turntable 15 is fixedly arranged at the upper end of the rotating shaft 11, a pulley 16 is fixedly arranged in the middle of the rotating shaft 11, a control valve 13 is fixedly arranged on the front side of the jacking block 8, a sliding plug 14 is slidably connected on the inner wall of the control valve 13, the sliding plug 14 is connected with a steel rope of the pulley 16, the left end and the right end of the control valve 13 are respectively connected with a pipe of the ejector rod 9, the upper end of the control valve 13 is connected with a pipe of the hydraulic pump 7, an intelligent remote operation system is respectively electrically connected with the electric turntable 15, a motor 4 and the hydraulic pump 7, an operator places a blank to be processed in the flat tongs 3, at the moment, the machine tool is started again, the intelligent remote operation system in a machine box runs, the intelligent remote operation system rotates the motor 4 drives the clamping block 5 to fix the blank in real time through electric drive, at this time, the electric rotating disc 15 is controlled by electric drive to run, the electric rotating disc 15 starts to rotate, thereby driving the rotating shaft 11 to rotate, the rotating shaft 11 drives the cam 12 to rotate, the cam 12 rotates to contact with the surface of the rear side of the jacking block 8, thereby jacking the jacking block 8, the front side of the jacking block 8 is stressed and then slides towards the rear side along the inner wall of the fixed cavity 6, thereby driving the jacking rod 9 to slide towards the rear side along the stable hole 10 until the jacking rod 9 stretches out of the fixed cavity 6, the jacking rod 9 props against the blank, so that the clamping force on the blank is further increased, the abrasive material at the front end of the jacking rod 9 can play a certain anti-slip role, meanwhile, the hydraulic pump 7 is controlled by electric drive to run, the anti-slip agent is extracted from the outside through a pipeline and then injected into the control valve 13, at this time, the rotating shaft 11 drives the pulley 16 to rotate in the rotating process, the pulley 16 pulls the sliding plug 14 towards the outer side along the inner wall of the control valve 13 through a steel rope, after a certain distance, the anti-slip agent entering the control valve 13 is discharged from the left end and right end of the blank through a pipeline, finally discharged from the blank into the gap between the fixed cavity 6 and the blank, so that the clamping effect on the blank is further increased;
the intelligent remote operation system comprises a data scheduling module, a database module and a data conversion module, wherein the data scheduling module is electrically connected with the database module, and the data scheduling module is electrically connected with the data conversion module;
the data scheduling module is used for calling blank data in the database module, the database module is used for storing various types of blank surface roughness data, and the data conversion module is used for converting the blank surface roughness data into blank surface skid resistance data;
the intelligent remote operation system comprises a data acquisition module, an intelligent conversion module and an intelligent control module, wherein the data acquisition module is electrically connected with the data conversion module, the intelligent conversion module is respectively electrically connected with the data acquisition module and the intelligent control module, and the intelligent control module is respectively electrically connected with the electric turntable 15, the motor 4 and the hydraulic pump 7;
the data acquisition module is used for acquiring the surface skid resistance data of the blank in the data conversion module, the intelligent conversion module is used for converting according to the surface skid resistance of the blank and inputting the result into the intelligent control module, and the intelligent control module is used for controlling the operation of the electric turntable 15, the motor 4 and the hydraulic pump 7;
the operation process of the intelligent remote operation system comprises the following steps:
s1, an intelligent remote operation system operates, an operator inputs a blank model into the intelligent remote operation system, the data scheduling module calls the stored surface roughness data corresponding to the blank model from the database module, the data is input into the data conversion module, the data conversion module starts data conversion work, and finally the data is input into the data acquisition module;
s2, the data acquisition module acquires data in the data conversion module and inputs the data into the intelligent conversion module, and the intelligent conversion module converts the result into an intelligent control module;
s3, the intelligent control module drives the motor 4 to enable the flat tongs 3 to clamp the blank, meanwhile, the electric turntable 15 is controlled to run through electric drive, further clamping and stabilizing treatment is carried out on the blank, and the process enters S4 under the condition that the non-skid property of the blank is small, and otherwise, the process enters S5;
s4, controlling the hydraulic pump 7 to run by the intelligent control module, simultaneously controlling the rotating amplitude of the electric turntable 15 to be maximum, performing anti-skid treatment on the blank, and then entering S5;
s5, starting blank machining until the blank machining is finished, driving a motor 4 by an intelligent remote operation system to reversely run, opening a flat tongs 3, taking down a workpiece, and closing the intelligent remote operation system;
in S3, the intelligent control module controls the electric turntable 15 to run, so that the rotating shaft 11 drives the cam 12 to rotate, the cam 12 rotates to contact the surface of the rear side of the ejector block 8, so as to push against the ejector block 8, the front side of the ejector block 8 slides to the rear side along the inner wall of the fixed cavity 6 after being stressed, so as to drive the ejector rod 9 to slide to the rear side along the stable hole 10 until the ejector rod 9 extends out of the fixed cavity 6, the ejector rod 9 pushes against the blank, the force of the ejector rod 9 pushing against the blank is changed according to the surface anti-slip property of the blank,the surface slip resistance of the blank is:
；
the force of the ejector rod 9 ejector rod blank is +.>Maximum force of ejector rod 9 ejector rod blank, < >>The minimum blank surface anti-skid property in all blanks in a database is that the larger the surface anti-skid property of the blank is, the smaller the force of the ejector rod 9 ejector column blank is, the blank has a certain anti-skid effect, so that the fixing force of the blank is reduced, the deformation degree of the blank is reduced, the quality of the blank is improved, the quality of a workpiece produced subsequently is higher, meanwhile, the operation energy consumption of the device is reduced, the production cost is reduced, the larger the force of the ejector rod 9 ejector column blank is, the larger the surface anti-skid property of the blank is, and the fixing force of the blank is increased to avoid the blank from slipping in the machining process to cause machining failure, and even the blank can be prevented from flying out to damage a machine tool and injuring operators;
in S4, the intelligent control module controls the hydraulic pump 7 to run, the hydraulic pump 7 extracts the anti-slip agent from the outside through a pipeline and then injects the anti-slip agent into the control valve 13, at this time, the anti-slip agent is blocked by the control valve 13, and then is discharged from the injection hole through the pipeline, the anti-slip agent injection work is carried out on the surface of the blank, and the discharge capacity of the anti-slip agent discharged by the hydraulic pump 7 is changed according to the surface anti-slip property of the blank:
；
discharge of anti-skid agent for hydraulic pump 7, +.>The maximum discharge capacity of the anti-slip agent discharged by the hydraulic pump 7 is the larger the surface anti-slip performance of the blank is, the smaller the discharge capacity of the anti-slip agent discharged by the hydraulic pump 7 is, and the blank has certain anti-slip performance, so that the amount of the anti-slip agent is reduced, unnecessary waste caused by excessive discharge of the anti-slip agent is avoided, the production cost is strictly controlled, and the smaller the surface anti-slip performance of the blank isThe larger the discharge amount of the anti-slip agent discharged by the hydraulic pump 7 is, the larger the anti-slip effect is, so that the anti-slip agent is discharged in a large amount, the anti-slip effect is improved, the possibility that a blank is separated from the flat tongs 3 is reduced, and the use safety of a machine tool is improved;
in S4, the intelligent control module drives the electric turntable 15 to drive the pulley 16 to rotate in the rotation process, the pulley 16 pulls the sliding plug 14 to slide outwards along the inner wall of the control valve 13 through the steel rope, the anti-slip agent entering the control valve 13 is discharged from the left end and the right end, is injected into the injection hole through the pipeline, and is finally discharged from the injection hole to the gap between the fixing cavity 6 and the blank:
when (when)When (1): />，/>For the rotation angle of the electric turntable 15 +.>For the maximum rotation angle of the electric turntable 15, the skid resistance of the blank is poor, so that the skid-proof agent is injected into the injection hole from the pipeline and discharged to the gap between the fixed cavity 6 and the blank, the skid-proof agent starts to inject the blank, the blank can be subjected to skid-proof treatment, and>，/>injection force of the anti-slip agent into the control valve 13 for the hydraulic pump 7, < >>The maximum injection force of the anti-slip agent injected into the control valve 13 by the hydraulic pump 7 is the greater the injection force of the anti-slip agent injected into the control valve 13 by the hydraulic pump 7, the smaller the anti-slip agent injected into the surface of the blank, so that the anti-slip agent can be fully applied to the surface of the blank, thereby the anti-slip agent is injected by the hydraulic pump 7The larger the force is, the larger the force of the anti-slip agent discharged from the injection hole through the pipeline is, so that the anti-slip agent fully enters the gap between the blank and the flat tongs 3, the anti-slip effect is further improved, the larger the anti-slip performance of the surface of the blank is, the smaller the injection force of the hydraulic pump 7 for injecting the anti-slip agent into the control valve 13 is, and the larger force injection is not needed, so that the running energy consumption of the device is reduced;
when (when)When (I)>The normal skid resistance of the blank is as follows: />，/>，/>The normal injection force of the hydraulic pump 7 for injecting the anti-slip agent into the control valve 13 is that the blank has certain anti-slip property, so that the rotating angle of the electric turntable 15 is small, the anti-slip agent cannot be discharged from the control valve 13, the waste of the anti-slip agent is reduced, the production cost is saved, and meanwhile, the normal injection force enables the control valve 13 to rapidly discharge the anti-slip agent after the control valve 13 is opened under the condition that the anti-slip property of the subsequent blank is reduced, so that the anti-slip is ensured to be timely;
s5, through intelligent remote operation system driving motor 4 operation, make flat tongs 3 can open and shut automatically to the settling of blank and the work of taking off of work piece of being convenient for more improve process speed, thereby accelerate production efficiency, the electric drive is fixed for the manpower simultaneously, and fixed dynamics is stronger, can increase the fixed effect of work piece.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a production lathe, includes lathe and intelligent remote operation system, its characterized in that: the machine tool comprises a machine body (1), a machine case is fixedly arranged on the right side of the machine body (1), an intelligent remote operation system is arranged inside the machine case, a workbench (2) is fixedly arranged inside the machine body (1), a flat tongs (3) is fixedly arranged above the workbench (2), a clamping block (5) is fixedly arranged on the inner wall of the flat tongs (3), a motor (4) is connected with the rear side of the flat tongs (3) in a threaded manner, the motor (4) is connected with a bearing at the rear end of the workbench (2), a fixing cavity (6) is fixedly arranged on the inner wall of the clamping block (5), a plurality of stabilizing holes (10) are formed in the rear side surface of the clamping block (5), a hydraulic pump (7) is fixedly arranged on the inner wall of the left side of the clamping block (5), the hydraulic pump (7) is connected with an external anti-slip agent pipeline, a jacking block (8) is fixedly arranged on the rear side of the inner wall of the fixing cavity (6), a plurality of jacking rods (9) are fixedly arranged on the outer end of the flat tongs (9), a frosted material is arranged on the outer end of the jacking rod (9), the outer end of the jacking rod is fixedly connected with a rotating shaft (11) through a rotating shaft (11), a rotating shaft (11) is fixedly arranged on the front side of the rotating shaft (11), the pulley (16) is fixedly installed in the middle of the rotating shaft (11), the control valve (13) is fixedly installed on the front side of the ejector block (8), the sliding plug (14) is slidably connected to the inner wall of the control valve (13), the sliding plug (14) is connected with a pulley (16) steel rope, the left end and the right end of the control valve (13) are connected with the ejector rod (9) through pipelines, and the upper end of the control valve (13) is connected with the hydraulic pump (7) through pipelines.
2. A production machine according to claim 1, characterized in that: the intelligent remote operation system comprises a data scheduling module, a database module and a data conversion module, wherein the data scheduling module is electrically connected with the database module, and the data scheduling module and the data conversion module are electrically connected;
the data scheduling module is used for calling blank data in the database module, the database module is used for storing surface roughness data of various types of blanks, and the data conversion module is used for converting the surface roughness data of the blanks into surface skid resistance data of the blanks.
3. A production machine according to claim 2, characterized in that: the intelligent remote operation system comprises a data acquisition module, an intelligent conversion module and an intelligent control module, wherein the data acquisition module is electrically connected with the data conversion module, the intelligent conversion module is respectively electrically connected with the data acquisition module and the intelligent control module, and the intelligent control module is respectively electrically connected with an electric turntable (15), a motor (4) and a hydraulic pump (7);
the intelligent conversion module is used for converting according to the surface anti-skid property of the blank and inputting the result into the intelligent control module, and the intelligent control module is used for controlling the operation of the electric turntable (15), the motor (4) and the hydraulic pump (7).
4. A production machine according to claim 3, characterized in that: the operation process of the intelligent remote operation system comprises the following steps:
s1, an intelligent remote operation system operates, an operator inputs a blank model into the intelligent remote operation system, the data scheduling module calls the stored surface roughness data corresponding to the blank model from the database module, the data is input into the data conversion module, the data conversion module starts data conversion work, and finally the data is input into the data acquisition module;
s2, the data acquisition module acquires data in the data conversion module and inputs the data into the intelligent conversion module, and the intelligent conversion module converts the result into an intelligent control module;
s3, the intelligent control module drives the motor (4) to enable the flat tongs (3) to clamp the blank, meanwhile, the electric turntable (15) is controlled to run through electric drive, further clamping and stabilizing treatment is carried out on the blank, and the process enters S4 under the condition that the non-slip property of the blank is small, and otherwise, the process enters S5;
s4, controlling the hydraulic pump (7) to run by the intelligent control module, simultaneously controlling the rotating amplitude of the electric turntable (15) to be maximum, performing anti-skid treatment on the blank, and then entering S5;
s5, starting blank machining until the blank machining is finished, driving a motor (4) by an intelligent remote operation system to reversely run, opening a flat tongs (3), taking down a workpiece, and closing the intelligent remote operation system.
5. A production machine according to claim 4, characterized in that: in S3, intelligent control module control carousel (15) operation to make pivot (11) drive cam (12) rotate, cam (12) rotate to contact ejector block (8) rear side surface, thereby jack block (8) are propped, ejector block (8) front side atress back is followed fixed chamber (6) inner wall and is slided to the rear side, thereby drive ejector pin (9) and follow firm hole (10) and slide to the rear side, until stretching out fixed chamber (6), ejector pin (9) withstands the blank, and make the dynamics of ejector pin (9) jack column blank change according to the surperficial antiskid nature of blank.
6. A production machine according to claim 5, characterized in that: in S4, the intelligent control module controls the hydraulic pump (7) to run, the hydraulic pump (7) extracts the anti-slip agent from the outside through a pipeline and then injects the anti-slip agent into the control valve (13), at the moment, the anti-slip agent is blocked by the control valve (13), and then is discharged from the injection hole through the pipeline, the anti-slip agent injection work is carried out on the surface of the blank, and the discharge capacity of the anti-slip agent discharged by the hydraulic pump (7) is changed according to the surface anti-slip property of the blank.
7. A production machine according to claim 6, characterized in that: in S4, the intelligent control module drives the electric rotating disc (15) to drive the rotating shaft (11) to rotate in the rotating process, the pulley (16) drives the sliding plug (14) to slide outwards along the inner wall of the control valve (13) through the steel rope, the anti-slip agent entering the control valve (13) is discharged from the left end and the right end, is injected into the injection hole through the pipeline, and is finally discharged to a gap between the fixed cavity (6) and the blank from the injection hole.
8. A production machine according to claim 7, characterized in that: in the S5, the motor (4) is driven to operate through the intelligent remote operation system, so that the flat tongs (3) can be automatically opened and closed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311300195.7A CN117020681A (en) | 2023-10-10 | 2023-10-10 | Production machine tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311300195.7A CN117020681A (en) | 2023-10-10 | 2023-10-10 | Production machine tool |
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