CN117010764B - Fire control industry internet management platform - Google Patents
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Abstract
The invention relates to a fire control industry internet management platform, which comprises: the system comprises an industrial Internet connection and edge computing system, a device management system, a data full life cycle management system, a distributed data analysis system, an industrial professional application APP framework, a digital twin framework, an authentication center and after-sale service management system, an identity verification and authority management system and a platform operation and maintenance management system. The invention effectively solves the requirements of industrial real-time data and industrial batch processing, effectively manages and controls a plurality of counterfeit fire extinguishers on the market and the quality problem of fire extinguishing agents in the production process, and ensures that the inspection process and inspection data of each working procedure in the production can be dependent. And flexibly selecting and matching each service item according to the requirement, supporting the integrated deployment of the 3 rd party application and the remote management edge gateway, and updating the edge algorithm model by remote management, and processing the service items in a standard format for meeting the analysis requirement of enterprises.
Description
Technical Field
The invention belongs to the technical field of fire control, and particularly relates to a fire control industry internet management platform.
Background
The Chinese fire-fighting industry rapidly develops in the last 20 years, and has now formed a complete-door, initial-scale, international-level industry. The market scale of the Chinese fire-fighting industry in 2019 is 3559 hundred million yuan, the market scale of the fire-fighting product is 1016 hundred million yuan, and the market scale of the fire-fighting robot, the fire-fighting water belt and the intelligent evacuation system in the fire-fighting product is increased more. The fire industry belongs to the safeguarding safety industry, and the public safety of the authorities. The development of fire safety industry is one of the marks for measuring the modern civilization degree of a country and a city, and has important significance for the long-term security of the country and the promotion of social progress. With the increasing of the urban level, the matched investment of transportation, power grid and the like, the fire-fighting demand is continuously improved; the social fire safety awareness is improved, and the fire control requirement is gradually changed from passive to active; the fire control supervision is continuously strengthened, the industry standard is continuously standardized, and the mandatory policy forces the downstream demand to rigidify.
The scale of the enterprises of the current production and manufacturing type in the fire-fighting industry in China is generally smaller, the quality of the fire extinguishing agent in the production process is not effectively managed and controlled, and the inspection process and inspection data of each working procedure in the production are indiscriminate. Each fire extinguisher has no traceable identity nameplate tag which comprises a string of various data in the production process of the product, and the whole life cycle of the product can not be inquired through the identity nameplate.
Disclosure of Invention
In view of the above, the present invention provides a technical solution to overcome or at least partially solve the above problems. Accordingly, the present invention provides a fire industry internet management platform comprising:
the industrial Internet connection and edge computing system enables an industrial gateway deployment device connection module to be flexibly connected with the PLC through Modbus, profibus, fieldbus, directly collects device data and supports edge computing analysis in an application scene;
the equipment management system carries out comprehensive local and remote management on the industrial gateway, including deployment, security, configuration, soft firmware update, alarm and log management;
the data full life cycle management system provides data flow protocol adaptive collection, processing, aggregation and big data storage capacity, and the data flow processing engine provides a data processing flow;
the distributed data analysis system performs edge calculation analysis on equipment data at a gateway and stream data analysis at a platform end, and provides real-time state monitoring and prediction information for equipment operation; the local or cloud deployment platform realizes batch big data analysis and supports optimization decision and data modeling; providing a mechanism model and a machine learning digital model plug-in frame, and establishing a model, deploying and updating the model for data analysis;
an industrial professional application APP framework, based on micro-service and API management technology, provides a unified framework for simple development, deployment, operation, updating and management of industrial APP, enables a flattened industrial APP grid to be established, enables professional applications related to use cases to be developed agilely, and timely applies information obtained from data analysis to equipment operation and business processes;
a digital twin framework providing a digital twin model and an implementation framework, supporting the construction of a specific digital twin model, mapping compliance between components and equipment, up to production lines, workshops and factories in a digital space, and providing a data integration plug-in framework, flexibly simplifying the collection of full life cycle data including design data of specifications, models, processes and engineering, production data of people, machines, materials, methods and quality, and operation data of use and maintenance, enriching the digital twin model, supporting performance assessment, defect discovery, prediction failure and optimization of production and operation flow of products and equipment in a digital space; the product design is improved; realizing accurate product recall;
the authentication center and the after-sales service management system provide voluntary authentication, after-sales maintenance institution authentication and after-sales maintenance personnel authentication; providing maintenance application, maintenance data collection, process/work order management, after-sales maintenance management;
the identity verification and authority management system provides unified identity verification and authority management service, and supports security control and management based on identity verification and authority for accessing, using and managing various systems and frameworks, resources, data, services and applications of the platform;
the platform operation and maintenance management system is based on a system operation and maintenance management system of a cloud computing technology and a framework, supports a multi-tenant use mode, provides high reliability and lateral expansibility of the system, realizes safety guarantee which is derived from design and passes test verification, reduces the complexity of the system to the greatest extent from the aspects of design and technology selection, and enables the system to be easy to deploy, operate and manage; meanwhile, the system is guaranteed to have high portability, can be flexibly deployed on a public cloud platform, and can also be deployed in a private cloud or a data center in a factory.
Further, the fire control industry internet management platform is used for realizing the following functions: the gateway of the data integration is accessed, connected and bound with the gateway, and the gateway network port or serial port parameters are configured; setting acquisition point position information and transmitting the information to a gateway; and the data storage-relational database for data integration receives the uploading data of the gateway and stores the uploading data into the relational database.
Further, the fire industry internet management platform is further used for realizing the following functions: modeling and storing data of a data warehouse, and modeling and storing the data into a time sequence database; inquiring the relational data of the data warehouse, and inquiring the latest value of point position data; querying historical data of the data warehouse, and querying historical values of point data; streaming real-time data processing capabilities with data warehouse, the ability to process data in real-time by streaming engine; the system has batch offline data processing capability of a data warehouse, and supports batch offline data processing capability by deploying a resource scheduling system state.
Further, the fire industry internet management platform is further used for realizing the following functions: the open data of the data sharing is accessed by the 3 rd party, and a data interface is provided for the 3 rd party to access the relational data and the time sequence data; the gateway of the component state accesses the message queue state, the resource scheduling system state, the distributed file system state, the cache queue state, the time sequence database state and the relational data state to monitor the states of each component and the database; the application of service management is released, and service application is deployed through kubernets; application management of service management, namely restarting, adjusting copies, load balancing and exposing service applications through kubernets management; and checking the service management log and checking the application log.
Further, implementation of each of the functions can (1) support up to 500 gateway accesses in a standard manner; more gateway access is supported, and the authorized extension package can be purchased according to the requirement; the maximum support of 2000 gateway accesses is realized; (2) a relational database storing the latest value of each point location; the time sequence database stores historical data of all the points, and the storage time length is determined by machine resources; (3) The number of the deployment services is determined by machine resources, and deployment is carried out in a kubernetes+docker mode; (4) supporting distributed deployment of applications on edges, ends and clouds.
Further, the authentication function modules of the authentication center and the authentication center in the after-sales service management system comprise voluntary authentication, after-sales maintenance institution authentication and after-sales maintenance personnel authentication.
Further, the voluntary authentication process comprises fire control product information input, and corresponding processing is performed according to enterprise application, product inspection, product registration inspection, detection information uploading, application type selection, authentication rule selection, authentication process entering, message notification, auditing, contract management and certificate management.
Further, the authentication process of the after-sales maintenance service organization comprises a voluntary authentication process according to the standards of the fire extinguisher product maintenance, replacement and after-sales service group, and the authentication system for confirming the after-sales maintenance authentication service comprises after-sales maintenance enterprise authentication and personnel qualification authentication; for two-dimensional code dot matrix and two-dimensional code system management, users upload two-dimensional code labels of different dot matrix types according to different enterprise users.
Further, the after-sales maintenance personnel certification carries out corresponding processing according to enterprise registration, personnel registration, online payment, online video training, online examination, simple answer correction, real operation video auditing, video publishing and examination question bank.
Further, the after-sales service management system comprises an after-sales maintenance platform application management subsystem, wherein the two-dimensional code system management application of the after-sales maintenance platform application management subsystem uses two-dimensional codes in the processes of voluntary authentication, after-sales maintenance authentication and product quality touch ranking through different number segments, connects all data streams in series through the distribution application of the two-dimensional codes, and carries out coding system arrangement according to industrial Internet mark analysis priority, so that early-stage laying is carried out on the content analyzed by the later-stage mark.
The technical scheme provided by the invention has at least the following technical effects or advantages:
the invention effectively solves the requirements of industrial real-time data and industrial batch processing, the digital twin body frame uniformly defines the composition relation of components, equipment and systems, stores equipment specifications and configuration parameters, real-time state quantity and fault and maintenance records, effectively manages and controls the quality problems of a plurality of counterfeited fire extinguishers and fire extinguishing agents in the production process in the market, and ensures that the inspection process and inspection data of each process in the production can be dependent. The data analysis fuses mechanism analysis and big data analysis, flexibly selects and matches each service item as required, supports the integrated deployment of 3 rd party application and remote management (configuration and upgrading) of an edge gateway and remote management updating of an edge algorithm model, processes the edge algorithm model in a standard format for meeting enterprise analysis requirements, and maintains key historical data extracted from a data source.
Drawings
FIG. 1 is a fire industry Internet management platform architecture;
FIG. 2 is a data flow of the fire industry Internet management platform;
FIG. 3 is a voluntary authentication flow;
FIG. 4 is a maintenance enterprise residence flow;
FIG. 5 is a 1 st-3 rd sub-process of the production enterprise residence process;
FIG. 6 is a sub-process of the 4 th process of manufacturing an enterprise residence process;
FIG. 7 is an after-market maintenance test certification flow;
FIG. 8 is a schematic diagram of an after-market maintenance test certification interface;
FIG. 9 is a maintenance institution APP application flow;
FIG. 10 is a schematic diagram of a maintenance data acquisition scheme;
FIG. 11 is a schematic view of a process/work order;
FIG. 12 is a schematic diagram of an externally verified document;
FIG. 13 is a schematic diagram of a fire industry Internet management platform interface.
Description of the embodiments
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
The fire control industry internet management platform is an industrial system based on the internet technology, equipment, an information system, a business process and staff of a factory can be fused together, the equipment operation and the business process are deeply known through data analysis, decision making and execution are optimized, and intelligence is promoted, so that the efficiency of the factory is improved, new value is created, and the competitiveness of the factory is improved. Meanwhile, the fire-fighting industry internet management platform is also a platform based on internet technology, and aims to support information sharing and collaboration between enterprises and industries so as to support development and innovation of the industries. It can support data exchange between enterprises and interactions between enterprises and consumers. It may also support information sharing between businesses and government agencies, as well as collaboration between businesses and industry organizations.
Hardware environment
The host machine supporting J2EE and the virtual host machine are selected and used based on an open source system for development and use, so that the method has good portability and has no special requirement on a hardware network.
Software environment
1. Using MySQL as a data storage database, using Redis as a cache, and using the space wing cloud OOS as a file storage;
2. the spring closed technology is adopted as a solution of the system, so that the system has better expandability;
3. using linux as an application server of the system;
4. the client adopts a browser mode, and meets the usability requirement of the zero client.
The fire-fighting industry internet management platform is a complete solution, integrates the latest machine learning, big data, cloud computing, micro-service, API management, connection, security, equipment management and application development technologies, and develops a series of key technologies and provides a complete key-starting solution through optimization and innovation aiming at the requirements of the fire-fighting industry internet management platform. The solution covers key functional modules required by the factory to implement the fire industry internet management platform system, so that the factory can quickly and reliably implement and deploy the platform system, and realize value in the shortest time.
The invention provides a fire-fighting industry internet management platform, which is shown in a fire-fighting industry internet management platform architecture shown in fig. 1 and a platform data flow shown in fig. 2, and comprises the following steps:
1. industrial Internet connection and edge computing system
The device connection module is flexibly connected with any industrial control system (such as Fieldbus and PLC (programmable logic controller) through Modbus, profibus) in the industrial gateway, directly collects device data and supports edge calculation analysis in a certain application scene.
2. Device management system
Comprehensive local and remote management of the industrial gateway, such as management of deployment, security, configuration, soft firmware updates, alarms, logs, etc.
3. Data full life cycle management system
Data stream collection (protocol adaptation), processing, aggregation, and large data storage capabilities are provided, with the data stream processing engine providing data processing flows.
4. Distributed data analysis system
Performing edge calculation analysis on equipment data at a gateway, and realizing powerful flow data analysis at a platform end, thereby providing near real-time state monitoring and prediction information for equipment operation; and the batch big data analysis is realized on a locally or cloud deployed platform, and the optimization decision and the data modeling are supported. A digital model plug-in framework for mechanism model and machine learning is provided, and the model is simply built, deployed and updated for data analysis.
5. Industry professional Application (APP) framework
Based on micro-service and API management technology, a unified framework for simple development, deployment, operation, updating and management of industrial APP is provided, so that a flattened industrial APP grid can be established, professional applications related to use cases can be developed agilely, and information obtained from data analysis can be timely applied to equipment operation and business processes.
6. Digital twin body frame
Providing a digital twin model and an implementation framework, supporting the construction of a specific digital twin model, mapping the dependency between components and equipment, up to production lines, workshops and factories in a digital space, providing a data integration plug-in framework, flexibly simplifying the collection of full life cycle data including design data of specifications, models, processes and engineering, production data of people, machines, materials, methods and qualities, and operation data of use and maintenance, enriching the digital twin model, supporting performance evaluation, defect discovery, fault prediction and optimization of production and operation flows of products and equipment in a digital space; the product design is improved; realizing accurate product recall.
7. Authentication center and after-sales service management system
Providing voluntary certification, after-sales maintenance agency certification, and after-sales maintenance personnel certification; providing maintenance applications, maintenance data collection, process/work order management, and after-market maintenance management.
8. Authentication and rights management system
And unified identity verification and authority management services are provided, and security control and management based on identity verification and authority for accessing, using and managing platform systems, resources, data, services and applications are supported.
9. Platform system operation and maintenance management system
The system operation and maintenance management system based on the advanced cloud computing technology and the framework supports a multi-tenant use mode, provides high reliability and transverse expansibility of the system, realizes safety guarantee which is derived from design and passes test verification, reduces the complexity of the system to the greatest extent in design and technical selection, and enables the system to be easy to deploy, operate and manage. Meanwhile, the system is guaranteed to have high portability, can be flexibly deployed on a public cloud platform, and can also be deployed in a private cloud or a data center in a factory. The functions of the fire-fighting industry internet management platform are shown in table 1:
table 1, fire industry internet management platform function list:
。
embodiments of the invention: authentication center and after-sales service management system
The authentication function module comprises the following steps:
voluntary authentication (according to assessment center criteria);
certification by after-sales maintenance institutions;
after-sales maintenance personnel certification (on-line training, examination certification).
(1) Voluntary authentication procedure, see fig. 3 and table 2:
table 2, voluntary authentication list:
。
enterprise end:
new application: enterprises can apply for different types of authentication services
Correction application of enterprise modification service end returned application
Notification information: receiving all notifications from a system
Enterprise information: modifying enterprise information
Certificate information: querying all certificates of an enterprise
Service end:
application acceptance: comprises the steps of accepting and separating, accepting and processing (application accepting and returning approval), and managing contracts (contract signing and contract checking)
Business review: including inspection task delivery, dispatch of group workers, application merging, dispatch planning, personnel allocation, dispatch approval, dispatch management
Product inspection: including inspection tasks, inspection report audits
Authentication review: including factory inspection file auditing, report generation, rating arrangement, rating opinion, and leader issuance
Certificate management: comprising the following steps: certificate management, enterprise notification, and certificate issuance
Enterprise management: enterprise information management
Query statistics: comprising the following steps: certificate inquiry, business flow inquiry, factory checking task inquiry, archive inquiry
System maintenance: comprising the following steps: account management, unit management, rights allocation, system configuration, and log management.
(2) After-sales repair service institution authentication process: according to standards of fire extinguisher product maintenance, replacement and after-sales service groups, and voluntary authentication. Authentication system for confirming after-sales maintenance authentication service: including after-sales repair business certification, personnel qualification certification.
Maintenance enterprise residence flow, see fig. 4:
1) Fire extinguisher maintenance enterprises recommended by fire extinguisher production enterprises or non-recommended fire extinguisher maintenance enterprises register application fire fighting background auditing, and two auditors need to cross auditing, and pass results. After the registration is passed, the download contract is started to sign contract, pay the fee, and then apply for fire extinguisher maintenance certification.
2) Related data of 4 dimensions of submitted data are checked by a fire extinguisher production enterprise expert team, the recommended fire extinguisher maintenance enterprise checking needs to be taken as a review group expert of the recommended production enterprise, and the two-person cross checking is carried out by a rechecker after the checking is finished, and the expert remote factory checking is carried out after the checking is finished, and the fire platform is used for approval, certificate making and certificate issuing after the factory checking passes. The service extinguisher may download the certificate and retrieve the extinguisher service green code. And finishing the authentication flow of the maintenance enterprise after passing, verifying and electronically archiving.
The manufacturing enterprise residence process is divided into 4 sub-processes, namely 1. The manufacturing enterprise residence application process; 2. the manufacturing enterprises promote the application flow; 3. checking and maintaining enterprise data flow by a production enterprise; 4. the non-recommended maintenance enterprise or the recommended maintenance enterprise finds a non-recommended enterprise authorization process. The 1 st to 3 rd sub-flows are shown in fig. 5, the 4 th sub-flow is shown in fig. 6, and the 1 st to 3 rd sub-flows in the resident flow of the production enterprise are mainly summarized as follows:
1) And the production enterprises enter the residence platform, and personnel information (needing real-name authentication) of expert team is directly uploaded after the production enterprises pass the auditing.
2) The manufacturing enterprises recommend the fire extinguisher maintenance mechanism to enter the parking platform, and the maintenance mechanism submits the data platform for auditing. 4-dimensional data auditing is carried out by a recommended manufacturer and any one manufacturer.
In one embodiment, an expert list is set after the fire extinguisher manufacturing enterprises reside, and expert group resources are used for auditing of subsequent fire extinguisher maintenance enterprises.
Fire extinguisher maintenance enterprises recommended by fire extinguisher manufacturing enterprises or non-recommended fire extinguisher maintenance enterprises register applications. The fire control background audit needs two auditors to cross audit, and the passing result is passed. After the registration is passed, the contract signing contract is started to be downloaded, the annual fee of the platform is paid, and then the fire extinguisher maintenance certification is applied. Submitting data is checked by a fire extinguisher production enterprise expert team, the recommended fire extinguisher maintenance enterprise checking needs to be checked by the recommended production enterprise as a first review group expert and also is checked in a cross mode, two persons of check are checked in a cross mode by fire-fighting platform check staff after checking is finished, and after the check is finished, the factory is checked to pass through, approval is carried out by the fire-fighting platform, and certificate production and certificate issuing are carried out. The service extinguisher may download the certificate and retrieve the extinguisher service green code.
Fire extinguisher maintenance enterprises can find out the production enterprises who live for fire extinguisher maintenance authorization, submit applications, fire extinguisher production enterprises can check the application of authorization, and sign for authorization. The above process is shown in the 1 st-3 rd sub-flows of fig. 5.
The non-recommended maintenance enterprise of the 4 th sub-process, or the recommended maintenance enterprise finds a non-recommended enterprise authorization process, see fig. 6, summarized as:
if the maintenance organization is not the recommended manufacturer for registration, the maintenance organization needs to select the manufacturer for authorization, the manufacturer needs to confirm the signature and seal on the application authority of the maintenance organization, and the maintenance organization uploads the confirmation authorization application, so that the party can authorize the success.
The after-sales repair enterprise authentication process is shown in table 3:
table 3, after-market repair corporate authentication checklist:
。
(3) After-sales repair personnel certification
After-sales service personnel examination authentication flow, see fig. 7; after-sales maintenance personnel examination certification interfaces, see fig. 8;
personnel training is divided into two categories:
1) Personal user examination: the user personal examination needs to register on a platform, select a learning course needing to report the examination after the registration is successful, and participate in online video learning of the examination subjects after the payment is completed online, and can participate in examination/practical examination after the learning duration reaches the standard, and can acquire the personal certificate after the examination/practical examination passes.
2) Enterprise users: the enterprise user directly participates in the examination subject of the examination, and the examination flow is the same as the personal start flow without paying.
3) The system has the functions of issuing personal certificates and inquiring personal skills on the certificate line.
The after-sales attendant authentication process is shown in table 4:
table 4, after-market attendant certification checklist:
。
in one embodiment, the fire extinguisher maintenance skill test training system comprises a test end: the test taker registers and authenticates the real name, then learns the corresponding theoretical course and practical course, and after learning, registers the test, pays the registration fee and participates in the corresponding theoretical test and practical test. After the examination is approved by the fire platform company, the fire extinguisher maintenance skill certificate can be acquired.
Fire extinguisher maintenance skill examination training system fire control platform backstage management end: certificate creation, examination question bank editing management, theoretical practice course management and test taker end theoretical course practice course modification.
Because the fire extinguisher maintenance enterprises pay annual fees for the fire fighting interconnection platform, the fire extinguisher maintenance enterprises can pay fees for staff training examination and registering after successful authentication, and the fire extinguisher maintenance enterprises can directly register the fire extinguisher.
After-sales maintenance personnel authentication subsystem function implementation rules:
1) The interface follows a single functional principle. One interface performs only one function.
2) The database does not support multi-table linked-table queries.
3) All interfaces which are possibly inserted in parallel need to be locked to prevent repeated submission and repeated generation of data.
Algorithm
The test paper generation logic uses a question bank to randomly select and generate test paper, and a random algorithm is used. All lists were in reverse order of time using a ranking algorithm.
Data structure
The subsystem data store uses a mysql relational database.
Maintenance authentication subsystem function implementation rules:
1) The interface follows a single functional principle. One interface performs only one function.
2) The database does not support multi-table linked-table queries.
3) All possible concurrent interfaces need to be locked to prevent repeated submission and repeated generation of data.
Algorithm
When the production enterprises audit, the audit expert group randomly generates and uses a random algorithm. All lists were in reverse order of time using a ranking algorithm.
Data structure
The system data store uses a mysql relational database. The specific detailed data design is shown in the fire control certification training database design document and the fire control maintenance database design document.
An after-market service management system comprising:
1. after-sales maintenance platform application management subsystem
The two-dimensional code system management application applies the two-dimensional code to different fields through different number segments, and comprises voluntary authentication, after-sale maintenance authentication and product quality touch and row processes. And all the data streams are connected in series through the distribution application of the two-dimension code. And the coding system is arranged according to the priority of industrial Internet mark analysis, and the early-stage bedding is carried out for the content of the mark analysis in the later stage. Establishing a two-dimensional code coding management system: including after-market repair systems, voluntary certification systems. The same coding rules as industrial internet sign parsing are used. The Handle prefix consists of several numeric strings and separators "," where there are several separators "," in each prefix, which means that this prefix is a several-level prefix. The Handle suffix is a character string composed of any number of UTF-8 characters, and can be defined by a user, and the recommended length is not more than 256 bytes. Firstly defining character strings formed by the following UTF-8 characters as the management content of a two-dimensional code standard system, and adding a prefix of a Handle before the Handle is added.
And (3) performing data monitoring flow through data monitoring real-time data entry, management and data sharing of information on each monitoring point, performing data diagnosis, and then visually displaying the inspection result. The problems existing in the data summary discovered by the unified data monitoring subsystem are complex and complex.
The platform provides an external public inquiry service, and the platform can inquire and check the voluntary certification certificate, the after-sale maintenance certification certificate, the personnel qualification certification certificate, the after-sale maintenance data of the fire extinguisher, the production data of the fire extinguisher and the production data of the emergency lamp.
2. After-sales repair APP application
The fire extinguisher starts from production, flows through the AB label, records the production process data and uploads the maintenance information of the fire fighting product through the webpage or the mobile phone terminal. The AB tag is also applied to maintenance management of the fire extinguisher, and relevant maintenance data are recorded. The produced data can be queried through trusted query and quality tracing, a repaired enterprise operates by using a repaired APP, and the repair information comprises: user information, maintenance unit information, maintenance product model specification, maintenance number, maintenance date, maintenance state (hydrostatic test, replacement of parts and fire extinguishing agent filling condition), maintenance total quality, next maintenance time suggestion, original product identity information and the like.
Maintenance institution APP application flow, see fig. 9; the contents of the functional modules of the maintenance application subsystem are shown in Table 5:
table 5, maintenance application subsystem function module content schedule:
。
3. maintenance data acquisition subsystem
Collecting production process real-time data of water pressure test equipment, dry powder, medicament filling equipment, inflation equipment and residual deformation rate equipment in the after-sale maintenance process, wherein the production process real-time data is shown in Table 6:
table 6, production process real time data list:
。
maintenance data acquisition scheme, see fig. 10;
the application layer/platform layer comprises gateway configuration management and gateway acquisition data reception.
The edge layer is connected with the collected object by adopting an edge gateway (IIG 1000) through a serial port (RS 485) or a network port (RJ 45) according to the interface and the communication protocol of the collected object PLC; for some devices, a conversion module is needed to be connected or a docking interface is provided for the gateway to dock and collect data. The communication connection of the edge gateway with the platform supports a 4G network or a wired network.
And managing and configuring the edge gateway and combining with the LWM2M protocol through a configuration tool positioned at the cloud (application layer/platform layer), issuing acquisition point location information, and receiving data acquired by the gateway.
In one embodiment, fire extinguisher in-out warehouse management, statistics of fire extinguisher sources, warehouse in, warehouse out, and scrap statistics. The data acquisition and evidence storage of the fire extinguisher maintenance procedure are carried out on a dry powder fire extinguisher, a water-based fire extinguisher, a trolley fire extinguisher and CO 2 And data acquisition in the maintenance procedures of the fire extinguisher and the clean gas fire extinguisher. And inquiring the maintenance record of the fire extinguisher.
4. Process/work order management subsystem
Adding, deleting and modifying the process types, arranging according to the priority of the working procedures, operating operators in the production line according to the step of the priority of the work orders, and if maintenance is not carried out according to the priority, the corresponding work order procedure in the system cannot finish circulation.
After the warehouse entry, corresponding worksheets are automatically produced, and operators execute operations according to the worksheets, see fig. 11.
Quality inspection sheet for maintenance procedure
1. Externally verifying the document, see FIG. 12;
2. dry powder, water base, clean gas water pressure test bill, interface drawing is omitted;
3. detecting (water-based) bill in the threaded cylinder, and making an interface diagram slightly;
4. detecting (dry powder) bill and interface drawing in the threaded cylinder;
5. filling the bill (dry powder) of the checking bill again, and making an interface diagram slightly;
6. filling the checking bill (water-based) bill again, and making an interface diagram slightly;
7. nitrogen filling/fitting bill replacement, and interface drawing is omitted;
8. fitting inspection/bill replacement, interface sketch;
9. airtight detection of a bill, and interface drawing;
10. dry powder checking bill and interface drawing;
11. factory checking documents, and interface drawing is omitted;
12. CO 2 and detecting the bill of the hydraulic residual deformation rate of the cart fire extinguisher, and the interface is slightly shown.
The fire industry internet management platform interface is shown in fig. 13.
In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Similarly, it should be appreciated that in the foregoing description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. However, the disclosed method should not be construed as reflecting the intention that: i.e., the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim.
Claims (10)
1. The utility model provides a fire control industry internet management platform which characterized in that includes:
the industrial Internet connection and edge computing system enables an industrial gateway deployment device connection module to be flexibly connected with the PLC through Modbus, profibus, fieldbus, directly collects device data and supports edge computing analysis in an application scene;
the equipment management system carries out comprehensive local and remote management on the industrial gateway, including deployment, security, configuration, soft firmware update, alarm and log management;
the data full life cycle management system provides data flow protocol adaptive collection, processing, aggregation and big data storage capacity, and the data flow processing engine provides a data processing flow;
the distributed data analysis system performs edge calculation analysis on equipment data at a gateway and stream data analysis at a platform end, and provides real-time state monitoring and prediction information for equipment operation; carrying out batched big data analysis, optimization decision and data modeling on a local or cloud deployment platform; providing a mechanism model and a machine learning digital model plug-in frame, and establishing a model, deploying and updating the model for data analysis;
the industrial professional application APP framework is used for carrying out simple development, deployment, operation, updating and management of the industrial APP based on micro-service and API management technology, establishing a flattened industrial APP grid, developing professional application related to use cases, and timely applying information obtained from data analysis to equipment operation and business processes;
a digital twin framework providing a digital twin model and an implementation framework, supporting the construction of a specific digital twin model, mapping compliance between components and equipment, up to production lines, workshops and factories in a digital space, and providing a data integration plug-in framework, flexibly simplifying the collection of full life cycle data including design data of specifications, models, processes and engineering, production data of people, machines, materials, methods and quality, and operation data of use and maintenance, enriching the digital twin model, supporting performance assessment, defect discovery, prediction failure and optimization of production and operation flow of products and equipment in a digital space; the product design is improved; realizing accurate product recall;
the authentication center and the after-sales service management system provide voluntary authentication, after-sales maintenance institution authentication and after-sales maintenance personnel authentication; providing maintenance application, maintenance data collection, process/work order management, after-sales maintenance management;
the identity verification and authority management system provides unified identity verification and authority management service, and supports security control and management based on identity verification and authority for accessing, using and managing various systems and frameworks, resources, data, services and applications of the platform;
the platform operation and maintenance management system is based on a cloud computing technology and a system operation and maintenance management system of a framework, supports a multi-tenant use mode, provides high reliability and lateral expansibility of the system, realizes safety guarantee which is derived from design and passes test verification, and enables the system to be easy to deploy, operate and manage; meanwhile, the system is guaranteed to have high portability, can be flexibly deployed on a public cloud platform, and can also be deployed in a private cloud or a data center in a factory.
2. The fire industry internet management platform of claim 1, wherein the fire industry internet management platform is configured to implement the following functions: the gateway access through data integration, connect and bind the gateway, and dispose gateway network port or serial port parameter; setting acquisition point position information to be issued to a gateway through data acquisition configuration of data integration; and through the data storage-relation type database of the data integration, receiving the uploading data of the gateway and storing the uploading data into the relation type database.
3. The fire industry internet management platform of claim 2, further configured to implement the following functions: modeling and storing data through the data warehouse, and storing the data into a time sequence database; inquiring the latest value of point location data through the relational data inquiry of the data warehouse; querying historical data of the data warehouse, and querying historical values of point data; streaming real-time data processing capabilities with data warehouse, the ability to process data in real-time by streaming engine; the system has batch offline data processing capability of a data warehouse, and supports batch offline data processing capability by deploying a resource scheduling system state.
4. A fire industry internet management platform according to claim 3, wherein the fire industry internet management platform is further adapted to perform the following functions: the method comprises the steps of providing open data of data sharing for a 3 rd party to access, and providing a data interface for the 3 rd party to access the relational data and the time sequence data; the method comprises the steps of accessing a message queue state, a resource scheduling system state, a distributed file system state, a cache queue state, a time sequence database state and a relational data state through a gateway of a component state, and monitoring the states of each component and each database; the application of service management is released, and service application is deployed through kubernets; application management of service management, namely restarting, adjusting copies, load balancing and exposing service applications through kubernets management; and checking the service management log and checking the application log.
5. The fire industry internet management platform of any one of claims 2 to 4, wherein each of said functions is implemented to (1) support up to 500 gateway accesses for standard allocation; more gateway access is supported, and the authorized extension package can be purchased according to the requirement; the maximum support of 2000 gateway accesses is realized; (2) a relational database storing the latest value of each point location; the time sequence database stores historical data of all the points, and the storage time length is determined by machine resources; (3) The number of the deployment services is determined by machine resources, and deployment is carried out in a kubernetes+docker mode; (4) supporting distributed deployment of applications on edges, ends and clouds.
6. The fire industry internet management platform of claim 1, wherein the authentication function of the authentication center and the after-sales service management system comprises voluntary authentication, after-sales service authentication.
7. The fire industry internet management platform according to claim 6, wherein the voluntary authentication process includes fire product information input, and corresponding processing is performed according to enterprise application, product inspection, inspection product registration, detection information uploading, application type selection, authentication rule selection, authentication entering process, message notification, auditing, contract management, and certificate management.
8. The fire industry internet management platform according to claim 6, wherein the after-sales maintenance organization certification process includes a voluntary certification process according to fire extinguisher product maintenance, replacement, and after-sales service group standards, and the certification system for confirming after-sales maintenance certification services includes after-sales maintenance enterprise certification, personnel qualification certification; for two-dimensional code dot matrix and two-dimensional code system management, users upload two-dimensional code labels of different dot matrix types according to different enterprise users.
9. The fire industry internet management platform of claim 6, wherein the after-sales attendant certification performs corresponding processing according to enterprise registration, personnel registration, online payment, online video training, online examination, simple answer modification, real-time video auditing, video publishing, and examination question bank.
10. The fire control industry internet management platform of claim 8, wherein the after-sales service management system comprises an after-sales service platform application management subsystem, wherein the two-dimensional code system management application of the after-sales service platform application management subsystem applies the two-dimensional code to the processes including voluntary authentication, after-sales service authentication and product quality touch and row through different number segments, connects all data streams in series through the distribution application of the two-dimensional code, and carries out coding system arrangement according to the industrial internet mark analysis priority, and carries out front-stage bedding on the content analyzed by the post-stage mark.
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