CN117008481A - Pressure parameter optimization-based reaction kettle process control method and device - Google Patents

Pressure parameter optimization-based reaction kettle process control method and device Download PDF

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Publication number
CN117008481A
CN117008481A CN202311287972.9A CN202311287972A CN117008481A CN 117008481 A CN117008481 A CN 117008481A CN 202311287972 A CN202311287972 A CN 202311287972A CN 117008481 A CN117008481 A CN 117008481A
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pressure
reaction kettle
temperature
gas
height
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CN117008481B (en
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范林静
高薇
鲍学全
鲍浩冉
陈雪辉
刘伟
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Anhui Songyu Engineering Technology Equipment Co ltd
ANHUI SPECIAL EQUIPMENT INSPECTION INSTITUTE
Anhui Jianzhu University
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Anhui Songyu Engineering Technology Equipment Co ltd
ANHUI SPECIAL EQUIPMENT INSPECTION INSTITUTE
Anhui Jianzhu University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B13/00Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
    • G05B13/02Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
    • G05B13/04Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00054Controlling or regulating the heat exchange system
    • B01J2219/00056Controlling or regulating the heat exchange system involving measured parameters
    • B01J2219/00058Temperature measurement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00054Controlling or regulating the heat exchange system
    • B01J2219/00056Controlling or regulating the heat exchange system involving measured parameters
    • B01J2219/00065Pressure measurement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00094Jackets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00162Controlling or regulating processes controlling the pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention relates to the technical field of reaction kettle control, in particular to a reaction kettle process control method and device based on pressure parameter optimization. Firstly, acquiring temperature values and pressure values of the same height and different positions, and calculating to obtain a temperature average value and a pressure average value which can show the height characteristics; then, performing pressure measurement correction on the temperature average value through an EKF, and simultaneously updating the pressure average value to reduce noise influence generated by pressure, so as to obtain a gas temperature optimized value and a gas pressure optimized value; then, the gas temperatures with different heights are subjected to weight distribution and then data fusion to obtain a more accurate final value of the gas temperature in the reaction kettle, and the gas pressures with different heights are optimized and averaged to obtain a more accurate final value of the gas pressure so as to respectively and correspondingly perform accurate temperature control and pressure control, thereby solving the problem that the control precision is affected due to the fact that errors exist in the temperature measurement in the existing reaction kettle.

Description

Pressure parameter optimization-based reaction kettle process control method and device
Technical Field
The invention relates to the technical field of reaction kettle control, in particular to a reaction kettle process control method based on pressure parameter optimization and a reaction kettle process control device based on pressure parameter optimization, wherein the reaction kettle process control device is used.
Background
The reaction kettle is a container with physical or chemical reaction, and the functions of heating, evaporating, cooling and low-speed and high-speed mixing required by the process are realized through the structural design and parameter configuration of the container.
One important parameter affecting the reaction kettle production efficiency and effect is temperature. Because the reaction kettle is internally provided with the stirring device, stirring can be carried out during the reaction, and the temperature of the reactant and the temperature of the gas above the reactant can be approximately regarded as the same temperature parameter, namely the temperature in the reaction kettle.
In the prior art, the temperature in the reaction kettle is generally controlled by directly measuring the temperature in the reaction kettle by adopting a temperature sensor arranged at a single position. Firstly, temperature values may be different at different heights or different positions of the same height, so that only a single position is set, and the temperature acquisition has one-sided property; on the other hand, the influence of other factors (such as pressure) in the closed container on the temperature measurement is not considered, so that the temperature measurement is error, and the control accuracy of the temperature of the reaction kettle is affected.
Disclosure of Invention
Based on the above, it is necessary to provide a method and a device for controlling a process of a reaction kettle based on optimization of pressure parameters, aiming at the problem that the control accuracy is affected by errors in temperature measurement in the existing reaction kettle.
The invention is realized by adopting the following technical scheme:
in a first aspect of the present disclosure, a method for controlling a process of a reaction vessel based on optimization of pressure parameters is provided, comprising the steps of:
step one, obtaining the current momentt k Height in reaction kettleh i Location NojGas temperature values at various locationsT ikj And calculate the average value
Acquiring the current timet k Height in reaction kettleh i Location NojGas pressure values at each locationP ikj And calculate the average value
Acquiring the current timet k Volume of gas in reaction vesselV k
Step two, binding by EKFFor->Performing prediction correction to obtain the current momentt k Height in reaction kettleh i Gas temperature optimum at ∈>. Wherein (1)>For the last momentt k-1 Height in reaction kettleh i Is a pressure optimized value.
For a pair ofOptimizing to obtain the current momentt k Height in reaction kettleh i Optimized value of the pressure->. Wherein,abis a weight coefficient; />For the current momentt k Height in reaction kettleh i A pressure update value at;;/>for the last momentt k-1 Height in reaction kettleh i A pressure update value at; />For the last momentt k-1 Height in reaction kettleh i A gas temperature optimum value at;V k for the current momentt k The volume of gas in the reaction kettle;V k-1 for the last momentt k-1 The volume of gas in the reaction kettle.
Step three, calculatingMean value of>And will->As the current timet k Final value of gas pressure in the reaction vessel.
Calculation based on optimization methodCorresponding weighting coefficientsω ik And then obtain the fused temperature dataAnd will->As the current timet k Final value of gas temperature in the reaction vessel.
Step four, according toThe temperature of the reaction kettle is adjusted according to a preset rule; according to->And (3) performing pressure adjustment on the reaction kettle according to a second preset rule.
The pressure parameter optimization-based reactor process control method implements a method or process according to embodiments of the present disclosure.
In a second aspect of the present disclosure, there is provided a pressure parameter optimization-based reactor process control apparatus, using the pressure parameter optimization-based reactor process control method disclosed in the first aspect.
The reaction kettle process control device based on pressure parameter optimization comprises: the device comprises a data detection module, a data processing module, a temperature adjustment module and a pressure adjustment module.
The data detection module comprises a temperature detection module, a pressure detection module and a volume detection module; the temperature detection module is used for obtaining the current momentt k Height in reaction kettleh i Location NojGas temperature values at various locationsT ikj The method comprises the steps of carrying out a first treatment on the surface of the The pressure detection module is used for acquiring the current momentt k Height in reaction kettleh i Location NojGas pressure values at each locationP ikj Volume detection moduleFor obtaining the current timet k Volume of gas in reaction vesselV k
The data processing module is used for calculating an average valueThe method comprises the steps of carrying out a first treatment on the surface of the Calculate the average +.>The method comprises the steps of carrying out a first treatment on the surface of the For->Performing pressure optimization to obtain a pressure optimization value +.>The method comprises the steps of carrying out a first treatment on the surface of the Binding via EKF->For->Performing prediction correction to obtain the current momentt k Height in reaction kettleh i Gas temperature optimum at ∈>The method comprises the steps of carrying out a first treatment on the surface of the Calculate->Mean value of>The method comprises the steps of carrying out a first treatment on the surface of the Calculating ∈>Corresponding weighting coefficientsω ik And obtain the fused temperature data +.>
The temperature adjusting module is used for adjusting the temperature according toAnd (5) carrying out temperature adjustment on the reaction kettle according to a preset rule. The pressure adjusting module is used for adjusting the pressure according to->And (3) performing pressure adjustment on the reaction kettle according to a second preset rule.
Such pressure parameter optimization-based reactor process control devices implement methods or processes according to embodiments of the present disclosure.
Compared with the prior art, the invention has the following beneficial effects:
firstly, acquiring temperature values and pressure values of the same height and different positions, and calculating to obtain a temperature average value and a pressure average value which can show the height characteristics; then, performing pressure measurement correction on the temperature average value through an EKF, and simultaneously updating the pressure average value to reduce noise influence generated by pressure, so as to obtain a gas temperature optimized value and a gas pressure optimized value; and then, carrying out weight distribution on the gas temperatures at different heights and then carrying out data fusion to obtain a more accurate final value of the gas temperature in the reaction kettle, and carrying out optimization and averaging on the gas pressures at different heights to obtain a more accurate final value of the gas pressure so as to respectively and correspondingly carry out accurate temperature control and pressure control.
And 2, the invention also encrypts and stores the calculated final value of the gas temperature and the final value of the gas pressure in the reaction kettle by adopting an SHA-3 algorithm so as to ensure the safety of data.
Drawings
FIG. 1 is a flow chart of a method for controlling a process of a reaction kettle based on optimization of pressure parameters in the invention;
FIG. 2 is a block diagram of a reaction vessel to which the control method of FIG. 1 is specifically applied;
in the drawings, the list of components represented by the various numbers is as follows:
1. oxygen valve, 2, heater, 3, heat exchanger, 4, outlet cooling water valve, 5, inlet cooling water valve, 6, circulating pump, 7, kettle body, 8, stirring device, 9, jacket, 10, pressure release valve, 11, flexible sensor, 12, volume sensor.
The foregoing general description of the invention will be described in further detail with reference to the drawings and detailed description.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It is noted that when an element is referred to as being "mounted to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or/and" as used herein includes any and all combinations of one or more of the associated listed items.
Example 1
Referring to fig. 1, a flow chart of a method for controlling a process of a reaction kettle based on optimization of pressure parameters in the present invention is shown. The control method is particularly applied to the reaction kettle, and the structure of the reaction kettle can be various. Referring to fig. 2, a structural diagram of a reaction kettle to which the control method of embodiment 1 is specifically applied is shown.
As shown in fig. 2, the reaction kettle comprises a kettle body 7 and a jacket 9 for accommodating a heat exchange medium. The jacket 9 is arranged at the periphery of the kettle body 7 and is used for enabling the heat exchange medium to exchange heat for the kettle body 7. The heat exchange medium can be heat conduction oil or water. The jacket 9 is connected with a temperature adjusting device, and the temperature of the jacket 9 is adjusted by the temperature adjusting device. The temperature adjusting device can directly adopt a constant temperature tank or a mode of multi-component assembly: the heater 2, the heat exchanger 3 and the circulating pump 6 are arranged on one side of the jacket 9, the top of the jacket 9 is connected with a liquid inlet of the heater 2, a liquid outlet of the heater 2 is connected with a heat medium inlet of the heat exchanger 3, a heat medium outlet of the heat exchanger 3 is connected with an inlet of the circulating pump 6, and an outlet of the circulating pump 6 is connected with the bottom of the jacket 9. The cold medium inlet and outlet of the heat exchanger 3 is connected with a cooling water source and is respectively provided with a cooling water outlet valve 4 and a cooling water inlet valve 5, and the whole forms controllable circulation. That is, when the reaction kettle needs to be cooled, the reaction kettle can be cooled by reducing the temperature of the temperature adjusting device or/and adjusting the flow speed of the heat exchange medium. When the temperature of the reaction kettle is required to be raised, the temperature of the temperature regulating device can be raised, or/and the flow rate of the heat exchange medium can be adjusted, so that the temperature of the reaction kettle is raised.
The stirring device 8 is arranged in the kettle body 7, and the stirring device 8 is driven by an external servo motor to stir reactants in the kettle body 7.
The inner top of the kettle body 7 is provided with a volume sensor 12 for detecting the current momentt k Volume of gas in reaction vesselV k
The top of the kettle body 7 is also provided with an oxygen-introducing valve 1 and a pressure relief valve 10 for adjusting the pressure of the reaction kettle. Specifically, when both valves are kept closed, the air tightness in the kettle body 7 is ensured. The pressure relief valve 10 is opened to perform air discharge and pressure relief, and the oxygen opening valve 1 is opened to perform air intake pressurization.
The kettle body 7 is internally and evenly provided withnA plurality of temperature sensors, each plurality of temperature sensors includingmA plurality of; first, theiOf groups ofmThe temperature sensors are distributed at the height in the reaction kettleh i Is a different location of (c). Wherein, the firstjThe temperature sensors are used for detecting the current momentt k Height in reaction kettleh i Location NojGas temperature values at various locationsT ikj
The kettle body 7 is internally and evenly provided withnGroup pressure sensorEach group of pressure sensors comprisesmA plurality of; first, theiOf groups ofmThe pressure sensors are distributed at the height in the reaction kettleh i Of (3), whereinjThe pressure sensors are used for detecting the current momentt k Height in reaction kettleh i Location NojGas pressure values at each locationP ikj
In this embodiment 1, the temperature sensor and the pressure sensor both adopt the flexible sensor 11, which has the advantages of small volume and convenient installation, and can be arranged at a plurality of positions at the same height, thereby facilitating wiring. As shown in fig. 2, only one set of flexible sensors 11 is shown, but in practice, a plurality of sets of flexible sensors 11 are distributed in the kettle body 7.
Based on the structure of the reaction kettle, the reaction kettle process control method based on pressure parameter optimization of the embodiment 1 comprises the following steps:
in a first step, the first step is to provide a first step,
acquiring the current timet k Height in reaction kettleh i Location NojGas temperature values at various locationsT ikj And calculate the average value
Acquiring the current timet k Height in reaction kettleh i Location NojGas pressure values at each locationP ikj And calculate the average value
Acquiring the current timet k Volume of gas in reaction vesselV k
See above forT ikj Namely from the firstiGroup ofmFirst of the temperature sensorsjAnd a plurality of temperature sensors. For the followingP ikj Namely from the firstiGroup ofmFirst of the pressure sensorsjAnd obtaining the pressure sensors. For the followingV k I.e. from the volume sensor 12.
Will beAs the current timet k Height in reaction kettleh i Temperature observations at; as the current timet k Height in reaction kettleh i Pressure observations at.i=1,2…nj=1,2…m
Step two, a step two of the method,
binding by EKFFor->Performing prediction correction to obtain the current momentt k Height in reaction kettleh i Gas temperature optimum at ∈>
Wherein,for the last momentt k-1 Height in reaction kettleh i Is a pressure optimized value.
For a pair ofOptimizing to obtain the current momentt k Height in reaction kettleh i Optimized value of the pressure->
First look atObtain->Is a process of (2)Namely->The optimizing process specifically comprises the following steps:
first, obtaining the last timet k-1 Height in reaction kettleh i Optimized value of gas temperature atThe method comprises the steps of carrying out a first treatment on the surface of the It should be noted that ∈>The last time is needed to passt k-1 The EKF predicts the corrective course, creating a closed loop effect between temperature and pressure.
Second, calculating the current timet k Height in reaction kettleh i Pressure update value at
The method comprises the steps of carrying out a first treatment on the surface of the Wherein (1)>For the last momentt k-1 Height in reaction kettleh i A pressure update value at;for the last momentt k-1 Height in reaction kettleh i A gas temperature optimum value at;V k for the current momentt k The volume of gas in the reaction kettle;V k-1 for the last momentt k-1 The volume of gas in the reaction kettle.
Third step, calculate. Wherein,abis a weight coefficient; for the followingabThe requirements of (2) are as follows:a∈[0,1],b∈[0,1],a+b=1。
review ofObtain->The process of (1) is the current timet k The EKF of (a) predicts the course of correction. Wherein it is required to use,/>Then use and +.>The same procedure results in a closed loop effect between temperature and pressure.
The method specifically comprises the following steps:
s101, establishing the current momentt k Prediction equation for pressure versus temperature:
wherein,for the current momentt k The prior predicted value of the gas temperature in the reaction kettle,w k-1 for the last momentt k-1 Process noise of the system;αβγis a constant; />For the last momentt k-1 Posterior estimate of pressure in tank->
It should be noted that the prediction equation is constructed based on the Clausius-Clapeyron equation and the ideal gas state equation.
S102, establishing the current momentt k Temperature observation equation in reaction kettleZ ik
Wherein,v k for the current momentt k Measurement noise of the system.
S103, carrying out prior estimation on the temperature of the gas in the reaction kettle:
this is because the influence of the system noise, i.e., the process noise is 0, is not considered in the a priori estimation calculation.
S104, calculating gas temperature covariance:
wherein,for the current momentt k A predicted value of gas temperature covariance; />For the last momentt k-1 A posterior estimate of gas temperature covariance.
Is->And (5) linearizing to obtain the jacobian matrix. I.e. < ->Will->At the position of、/>Solving bias guide and introducing internal process noise +.>. Wherein (1)>Representing the last timet k-1 And (5) a posterior estimation value of the gas temperature in the reaction kettle.
For gas temperature spread kalman filter process noise,w k is the current timet k Is a function of the gas temperature process noise of (a),Qis process noisew k Is a covariance matrix of (a);
s105, calculating a gas temperature gain coefficient:
wherein,K ik for the current momentt k Is a gain factor of (a).HFor the observation equationZ ik Is a coefficient matrix of (a).
Measurement noise for gas temperature extended kalman filtering,v k is the current step of measuring noise for the gas temperature,Rto measure noisev k Is a covariance matrix of (a).
S106, performing posterior estimation on the temperature of the gas in the reaction kettle:
wherein,for the current momentt k A posterior estimation value of the gas temperature in the reaction kettle; />Is a nonlinear expression of the expected value of the gas temperature.
Obtaining the target parameter value +.>
The system noise contribution is likewise not taken into account in the posterior estimation, i.e. the process noise is 0.
S107, update the gas temperature covariance:
wherein,C ik for the current momentt k A posterior estimate of the gas temperature covariance,Iis an identity matrix.
Step three, calculatingMean value of>And will->As the current timet k Final value of gas pressure in the reaction vessel.
Calculation based on optimization methodCorresponding weighting coefficientsω ik And then obtain the fused temperature dataAnd will->As the current timet k Final value of gas temperature in the reaction vessel.
In the second step, a current time can be obtained for different heightst k Temperature observations and pressure observations. For final control, the current moment of the reaction kettle can be represented by conversion based on temperature observation values and pressure observation values of different heightst k Temperature value, pressure value of (c).
In this example 1, the pressure was calculated by directly averagingAnd takes the average value as the current timet k Final value of gas pressure in the reaction vessel.
For the temperature, calculating a weighting coefficient based on an optimization method, and then obtaining the temperature by weighting calculationThe method comprises the following specific steps of:
s201, dividing the inside of the reaction kettle into parts along the height direction of the reaction kettlenA subsystem; wherein,h i corresponds to the firstiAnd a subsystem.
S202, build the firstiWeighted error function for subsystems
Wherein,ω ik is thatWeight coefficient of (c) in the above-mentioned formula (c).
S203, using a weighted least square method pairDeviation guide is calculated:
wherein,f (P,K) Representing pressureTAnd temperaturePIs derived from S103) and expressed as:
f (P,K):
s204, using gradient descent methodAnd (3) substitution:
wherein,λrepresenting an update step size;λ∈[0,n]the specific value is adjusted according to the actual value.
S205, simultaneous
Calculated outω ik
Then based onω ik Building a weighted formulaThus obtaining +.>
Step four, according toThe temperature of the reaction kettle is adjusted according to a preset rule; according to->And (3) performing pressure adjustment on the reaction kettle according to a second preset rule.
Specifically, the preset rule one includes:
judgingWhether it is in a preset temperature range;
if it isJudging +.>Relationship with upper and lower temperature limits of the temperature range;
wherein if itThe temperature is higher than the upper limit temperature of the temperature range, and the reaction kettle is cooled;
if it isAnd (3) heating the reaction kettle at a temperature lower than the lower limit temperature of the temperature range.
In addition, ifIn a preset temperature range, no operation is performed.
The preset rule II comprises the following steps:
judgingWhether in a predetermined pressure range;
if it isJudging +.>Relationship with upper pressure and lower pressure of pressure range;
wherein if itThe pressure is greater than the upper limit pressure of the pressure range, and the pressure of the reaction kettle is relieved;
if it isAnd (3) pressurizing the reaction kettle when the pressure is smaller than the lower limit pressure of the pressure range.
In addition, in the case of the optical fiber,if the pressure is within the preset pressure range, the operation is not performed.
In another embodiment, there is a second method of autoclave process control based on pressure parameter optimization: before the fourth step, the SHA-3 method is used for obtaining the product in the third step、/>And (5) performing encryption storage. SHA-3 is a third generation secure hash algorithm, and has the characteristics of high encryption speed and high security.
、/>Is the same as the encryption process of (a) here only +.>An example is described. Specific: invoking SHA-3 library generationHash value of (a)α k And do->Encryption using a preset key to obtain an encrypted value A k And then A is carried out k And (3) withα k Binding together to form A k ||α k And stored. Thus, the encrypted storage is completed.
For encrypting and storing、/>And (3) performing decryption, and if the decryption is correct, performing step four. Or +.>The following description is given for the sake of example: call +.>When in use, the stored A is firstly called k ||α k And check A k ||α k Whether or not to contain hash valueα k The method comprises the steps of carrying out a first treatment on the surface of the If call A k ||α k Without hash valuesα k And indicating that the data is not trusted because the data is called by mistake or tampered in the transmission process. If call A k ||α k Containing hash valuesα k Then continue to decrypt with the preset key to get +.>Based on the decryption +.>And controlling.
Used in step four、/>Is stored from encryption>、/>Extracting. That is, the encryption is stored first +.>、/>Decryption is performed, only correct decryption is achieved>、/>And step four can be smoothly performed.
Example 2
Example 2 first discloses a first pressure parameter optimization-based reactor process control apparatus, using the pressure parameter optimization-based reactor process control method disclosed in example 1.
The reaction kettle process control device based on pressure parameter optimization comprises: the device comprises a data detection module, a data processing module, a temperature adjustment module and a pressure adjustment module.
The data detection module comprises a temperature detection module, a pressure detection module and a volume detection module. The temperature detection module is used for obtaining the current momentt k Height in reaction kettleh i Location NojGas temperature values at various locationsT ikj . The pressure detection module is used for acquiring the current momentt k Height in reaction kettleh i Location NojGas pressure values at each locationP ikj . The volume detection module is used for acquiring the current momentt k Volume of gas in reaction vesselV k
The data processing module is used for carrying out the following processes:
1, calculating an average value
2, calculating the average value
3, toPerforming pressure optimization to obtain a pressure optimization value +.>
4, binding by EKFFor->Performing prediction correction to obtain the current momentt k Height in reaction kettleh i Gas temperature optimum at ∈>
5, calculatingMean value of>
6, calculating based on the optimization methodCorresponding weighting coefficientsω ik And obtain fused temperature data
The temperature adjusting module is used for adjusting the temperature according toA pair of reaction kettles enter according to a preset ruleAnd (5) row temperature adjustment. The pressure adjusting module is used for adjusting the pressure according to->And (3) performing pressure adjustment on the reaction kettle according to a second preset rule.
Of course, this embodiment 2 also discloses a second reactor process control device based on pressure parameter optimization, and uses the second reactor process control method based on pressure parameter optimization disclosed in embodiment 1.
The second pressure parameter-based optimized reactor process control apparatus is substantially the same as above, except that it further comprises: an encryption module and a decryption module.
The encryption module is used for obtaining the data processing module by using the SHA-3 method、/>And (5) performing encryption storage.
The decryption module is used for encrypting and storing、/>Decrypting; if decryption is correct, get->、/>
Then, the temperature adjustment module is based onIs derived from the decryption module>. The pressure adjusting module is based on->Is derived from the decryption module>. Compared to directly retrieving +.>、/>By encrypting and decrypting, the communication security during data transmission can be ensured.
Example 3
Embodiment 3 discloses a readable storage medium, in which computer program instructions are stored, which when read and executed by a processor, perform the steps of the pressure parameter optimization-based reactor process control method disclosed in embodiment 1.
The method of embodiment 1 may be applied in the form of software, such as a program designed to be independently executable on a computer-readable storage medium, which may be a usb disk, through which the program is designed to start the entire method by external triggering.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (10)

1. The reaction kettle process control method based on pressure parameter optimization is characterized by comprising the following steps of:
step one, obtaining the current momentt k Height in reaction kettleh i Location NojGas temperature values at various locationsT ikj And calculate the average valueThe method comprises the steps of carrying out a first treatment on the surface of the Acquiring the current timet k Height in reaction kettleh i Location NojGas pressure values at each locationP ikj And calculate the average +.>The method comprises the steps of carrying out a first treatment on the surface of the Acquiring the current timet k Volume of gas in reaction vesselV k
Wherein,for the current momentt k Height in reaction kettleh i Temperature observations at; />For the current momentt k Height in reaction kettleh i A pressure observation at;i=1,2…nj=1,2…m
step two, binding by EKFFor->Performing prediction correction to obtain the current momentt k Height in reaction kettleh i Gas temperature optimum at ∈>The method comprises the steps of carrying out a first treatment on the surface of the Wherein (1)>For the last momentt k-1 Height in reaction kettleh i A pressure optimization value;
for a pair ofOptimizing to obtain the current momentt k Height in reaction kettleh i Optimized value of the pressure->
Wherein,abis a weight coefficient; />For the current momentt k Height in reaction kettleh i A pressure update value at; />;/>For the last momentt k-1 Height in reaction kettleh i A pressure update value at; />For the last momentt k-1 Height in reaction kettleh i A gas temperature optimum value at;V k for the current momentt k The volume of gas in the reaction kettle;V k-1 for the last momentt k-1 The volume of gas in the reaction kettle;
step three, calculatingMean value of>And will->As the current timet k A final value of gas pressure in the reaction kettle;
calculation based on optimization methodCorresponding weighting coefficientsω ik And then obtain the fused temperature dataAnd will->As the current timet k A final value of the gas temperature in the reaction kettle;
step four, according toThe temperature of the reaction kettle is adjusted according to a preset rule; according to->And (3) performing pressure adjustment on the reaction kettle according to a second preset rule.
2. The pressure parameter optimization-based reactor process control method according to claim 1, wherein: in step two, binding by EKFFor->The method for performing predictive correction includes:
s101, establishing the current momentt k Prediction equation for pressure versus temperature:
wherein,for the current momentt k The prior predicted value of the gas temperature in the reaction kettle,w k-1 for the last momentt k-1 Process noise of the system;αβγis a constant; />For the last momentt k-1 Posterior estimate of pressure in the tank->
S102, establishing the current momentt k Temperature observation equation in reaction kettleZ ik
Wherein,v k for the current momentt k Measuring noise of the system;
s103, carrying out prior estimation on the temperature of the gas in the reaction kettle:
s104, calculating gas temperature covariance:
wherein,for the current momentt k A predicted value of gas temperature covariance; />For the last momentt k-1 A posterior estimate of gas temperature covariance; />Is->Linearizing to obtain a jacobian matrix;
for gas temperature spread kalman filter process noise,w k is the current timet k Is a function of the gas temperature process noise of (a),Qis process noisew k Is a covariance matrix of (a);
s105, calculating a gas temperature gain coefficient:
wherein,K ik for the current momentt k Is used for the gain factor of (a),Hfor the observation equationZ ik Coefficient matrix of (a);measurement noise for gas temperature extended kalman filtering,v k is the current step of measuring noise for the gas temperature,Rto measure noisev k Is a covariance matrix of (a);
s106, performing posterior estimation on the temperature of the gas in the reaction kettle:
wherein,for the current momentt k A posterior estimation value of the gas temperature in the reaction kettle; />
Is a nonlinear expression of the expected value of the gas temperature;
s107, update the gas temperature covariance:
wherein,C ik for the current momentt k A posterior estimate of the gas temperature covariance,Iis an identity matrix.
3. The pressure parameter optimization-based reactor process control method according to claim 2, wherein: in step three, calculating based on the optimization methodCorresponding weighting coefficientsω ik The method of (1) comprises:
s201, dividing the inside of the reaction kettle into parts along the height direction of the reaction kettlenA subsystem; wherein,h i corresponds to the firstiA subsystem;
s202, build the firstiWeighted error function for subsystems
Wherein,ω ik is thatWeight coefficient of (2);
s203, using a weighted least square method pairDeviation guide is calculated:
wherein,f (P,K) Representing pressureTAnd temperaturePIs expressed as:
f (P,K):
s204, using gradient descent methodAnd (3) substitution:
wherein,λrepresenting an update step size;
s205, simultaneousCalculated outω ik
4. The pressure parameter optimization-based reaction kettle process control method according to claim 1, wherein the reaction kettle comprises a kettle body;
the kettle body is uniformly provided withnA plurality of temperature sensors, each plurality of temperature sensors includingmA plurality of; first, theiOf groups ofmThe temperature sensors are distributed at the height in the reaction kettleh i Of (3), whereinjThe temperature sensors are used for detectingT ikj
The kettle body is uniformly provided withnA plurality of pressure sensors, each plurality of pressure sensors includingmA plurality of; first, theiOf groups ofmThe pressure sensors are distributed at the height in the reaction kettleh i Of (3), whereinjThe pressure sensors are used for detectingP ikj
The top of the kettle body is provided with a volume sensor for detectingV k
5. The pressure parameter optimization-based reaction kettle process control method according to claim 4, wherein the reaction kettle further comprises a jacket for accommodating a heat exchange medium, and the jacket is arranged outside the kettle body and used for enabling the heat exchange medium to exchange heat with the kettle body;
the top of the kettle body is also provided with an oxygen-introducing valve and a pressure-releasing valve for adjusting the pressure of the reaction kettle.
6. The pressure parameter optimization-based reactor process control method according to claim 1, wherein the preset rule one includes:
judgingWhether it is in a preset temperature range;
if it isJudging +.>Relationship with upper and lower temperature limits of the temperature range;
wherein if itThe temperature is higher than the upper limit temperature of the temperature range, and the reaction kettle is cooled;
if it isAnd heating the reaction kettle at a temperature lower than the lower limit temperature of the temperature range.
7. The pressure parameter optimization-based reactor process control method according to claim 6, wherein the preset second rule comprises:
judgingWhether in a predetermined pressure range;
if it isJudging +.>Relationship with upper and lower pressure limits of the pressure range;
wherein if itThe pressure is greater than the upper limit pressure of the pressure range, and the pressure of the reaction kettle is relieved;
if it isAnd (3) pressurizing the reaction kettle when the pressure is smaller than the lower limit pressure of the pressure range.
8. The pressure parameter optimization-based reactor process control method according to claim 1, wherein the step three is performed by using the SHA-3 method before the step four、/>Encrypting and storing;
for encrypting and storing、/>And (3) performing decryption, and if the decryption is correct, performing step four.
9. A pressure parameter optimization-based reaction kettle process control device, characterized in that the pressure parameter optimization-based reaction kettle process control method according to any one of claims 1 to 7 is used;
the reaction kettle process control device based on pressure parameter optimization comprises:
the data detection module comprises a temperature detection module, a pressure detection module and a volume detection module; the temperature detection module is used for obtaining the current momentt k Height in reaction kettleh i Location NojGas temperature values at various locationsT ikj The method comprises the steps of carrying out a first treatment on the surface of the The pressure detection module is used for obtaining the current moment
t k Height in reaction kettleh i Location NojGas pressure values at each locationP ikj The volume detection module is used for acquiring the current momentt k Volume of gas in reaction vesselV k
A data processing module for calculating an average valueThe method comprises the steps of carrying out a first treatment on the surface of the Calculate the average +.>The method comprises the steps of carrying out a first treatment on the surface of the For->Performing pressure optimization to obtain a pressure optimization value +.>The method comprises the steps of carrying out a first treatment on the surface of the Binding via EKF->For->Performing prediction correction to obtain the current momentt k Height in reaction kettleh i Gas temperature optimum at ∈>The method comprises the steps of carrying out a first treatment on the surface of the Calculate->Mean value of>The method comprises the steps of carrying out a first treatment on the surface of the Calculating ∈>Corresponding weighting coefficientsω ik And obtain the fused temperature data +.>
A temperature adjusting module for adjusting the temperature according toA pair of reaction kettles enter according to a preset ruleRow temperature adjustment;
and
a pressure adjusting module for adjusting the pressure according toAnd (3) performing pressure adjustment on the reaction kettle according to a second preset rule.
10. The pressure parameter optimization-based reactor process control device of claim 9, further comprising:
an encryption module for obtaining the data processing module by SHA-3 method、/>Encrypting and storing;
and
a decryption module for encrypting the stored data、/>Decrypting; if decryption is correct, get->、/>
Wherein the temperature adjusting module is based onDerived from decryption module>The method comprises the steps of carrying out a first treatment on the surface of the Pressure adjusting dieBlock basis->Derived from decryption module>
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