CN117003234B - Multifunctional soaking device for graphite electrode - Google Patents
Multifunctional soaking device for graphite electrode Download PDFInfo
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- CN117003234B CN117003234B CN202310814557.8A CN202310814557A CN117003234B CN 117003234 B CN117003234 B CN 117003234B CN 202310814557 A CN202310814557 A CN 202310814557A CN 117003234 B CN117003234 B CN 117003234B
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- frame
- fixedly arranged
- scraping
- soaking
- graphite electrode
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 239000010439 graphite Substances 0.000 title claims abstract description 106
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 106
- 238000002791 soaking Methods 0.000 title claims abstract description 72
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims description 70
- 238000007790 scraping Methods 0.000 claims description 64
- 239000011248 coating agent Substances 0.000 claims description 58
- 238000000576 coating method Methods 0.000 claims description 58
- 239000000463 material Substances 0.000 claims description 25
- 238000005485 electric heating Methods 0.000 claims description 17
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 8
- 238000003491 array Methods 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 10
- 235000017491 Bambusa tulda Nutrition 0.000 description 10
- 241001330002 Bambuseae Species 0.000 description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 10
- 239000011425 bamboo Substances 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000010426 asphalt Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/20—Graphite
- C01B32/21—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0423—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material for supplying liquid or other fluent material to several spraying apparatus
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses a multifunctional soaking device for graphite electrodes, which particularly relates to the technical field of graphite electrode processing, and comprises a base, wherein a supporting frame is fixedly arranged at the top end of the base, a soaking cylinder is fixedly arranged at one side of the supporting frame, a liquid storage cylinder is fixedly arranged at one side of the supporting frame, which is far away from the soaking cylinder, a first pipe is fixedly arranged at the bottom end of the liquid storage cylinder, and a second pipe is fixedly arranged at the bottom end of the soaking cylinder.
Description
Technical Field
The invention relates to the technical field of graphite electrode processing, in particular to a multifunctional soaking device for a graphite electrode.
Background
The graphite electrode is a high-temperature resistant graphite conductive material prepared by taking petroleum coke and asphalt coke as aggregate and coal asphalt as adhesive through raw material calcination, crushing and grinding, proportioning, kneading, forming, roasting, dipping, graphitizing and machining, wherein a plurality of irregular tiny pores exist in the processed graphite electrode, the graphite electrode is generally dipped in order to enhance the strength of the graphite electrode, the common graphite electrode is placed in a mixed solution of a plurality of inorganic matters for dipping, and the performance of the raw graphite electrode is improved after the treatment of a certain process, so that the reactivity, high-grade loss and column cracking capacity of the electrode are improved;
the conventional soaking device for graphite electrodes still has some problems when in use: most of the graphite electrodes are placed in a soaking cylinder, vacuumized and heated, so that soaking liquid enters the graphite electrodes, soaking time is long, performance improvement of the graphite electrodes is not ideal only by entering the soaking liquid into the graphite electrodes, when the graphite electrodes are pulled out, the soaking liquid is attached to the surfaces of the graphite electrodes, and the graphite electrodes can be completely pulled out after standing for a period of time, so that time is relatively wasted and using effects are not ideal.
Disclosure of Invention
The invention aims to provide a multifunctional soaking device for a graphite electrode, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a multi-functional soak device for graphite electrode, includes the base, the top fixed mounting of base has the support frame, one side fixed mounting of support frame has a soaking section of thick bamboo, one side fixed mounting that the soaking section of thick bamboo was kept away from to the support frame has a stock solution section of thick bamboo, the bottom fixed mounting of stock solution section of thick bamboo has first pipe, the bottom fixed mounting of soaking section of thick bamboo has the second pipe, fixed mounting has liquid guide pump mechanism between first pipe, the second pipe, the middle part fixed mounting of soaking section of thick bamboo has the pressure pipe, the tip fixed mounting of pressure pipe has the pressure pump mechanism, the top sealing installation of soaking section of thick bamboo has the cover, the inboard top of soaking section of thick bamboo is equipped with auxiliary mechanism, the top of cover is equipped with the transfer mechanism, the bottom of transfer mechanism passes the cover and fixed mounting has locating component, the bottom of locating component can be dismantled and be equipped with columnar graphite electrode.
Preferably, the auxiliary mechanism comprises an auxiliary outer frame, the auxiliary outer frame is fixedly arranged at the top of the inner side of the soaking cylinder, the wall scraping mechanism is fixedly arranged at the bottom of the inner side of the auxiliary outer frame, the coating mechanism is fixedly arranged at the top of the inner side of the auxiliary outer frame, an electric heating preheating piece is arranged between the wall scraping mechanism and the coating mechanism, the electric heating preheating piece is fixedly arranged at the middle of the inner side of the auxiliary outer frame, and the electric heating preheating piece is of a spiral structure.
Preferably, the wall scraping mechanism comprises a wall scraping outer bottom frame, the top of the wall scraping outer bottom frame is fixedly provided with a wall scraping outer top frame through screws, the wall scraping outer bottom frame and the wall scraping outer top frame are fixedly installed at the inner bottom of the auxiliary outer frame, a material penetrating through groove is formed in the middle of the wall scraping outer bottom frame and the middle of the wall scraping outer top frame, a distance adjusting frame is arranged on one side sliding clamp of the wall scraping outer bottom frame, which is close to the outer top frame, a plurality of annular arrays are distributed, one side of the wall scraping outer top frame, which is close to the outer bottom frame, is rotatably clamped with a distance adjusting ring matched with the distance adjusting frame, the lower surface of the distance adjusting ring is provided with a plane thread groove matched with the plane thread groove, the plane thread groove is movably clamped in the plane thread groove, the back ends of the distance adjusting frames are all extended into the material penetrating through groove, a plurality of the wall scraping strips are fixedly installed at the back ends of the distance adjusting frames, the distance adjusting strips are fixedly installed at the side of the driven gear is arranged on the first side of the flexible gear, the driven gear is meshed with the first side of the flexible gear, and the driven gear is fixedly installed on the first side of the flexible gear is meshed with the first side of the flexible gear.
Preferably, the coating mechanism comprises a coating outer ring frame, the coating outer ring frame is of a hollow structure, the coating outer ring frame is fixedly arranged at the top of the inner side of the auxiliary outer frame, a material guide pipe is integrally formed at the outer side of the coating outer ring frame and fixedly arranged at the top of the auxiliary outer frame, one end, far away from the coating outer ring frame, of the material guide pipe extends out of the outer side of the auxiliary outer frame, and a plurality of coating spray heads distributed in an annular array are fixedly arranged at the inner side of the coating outer ring frame.
Preferably, the transfer mechanism comprises a U-shaped rotating frame, the U-shaped rotating frame is fixedly arranged at the middle part of the top end of the cylinder cover, a longitudinal sliding sleeve frame is rotatably arranged at the middle part of the U-shaped rotating frame through a bearing, a driving outer frame is integrally formed at the bottom of the longitudinal sliding sleeve frame, a lifting rod is movably inserted into the middle part of the longitudinal sliding sleeve frame, the bottom of the lifting rod movably penetrates through the middle part of the cylinder cover, a clamping slide bar is integrally formed at the inner side of the longitudinal sliding sleeve frame, a clamping slide groove matched with the clamping slide bar is formed in the outer wall of the lifting rod, the clamping slide bar is in sliding connection with the corresponding clamping slide groove, a rack is fixedly clamped at one side, far away from the clamping slide groove, of the lifting rod, a second gear is arranged in the driving outer frame, the second gear is in meshed connection with the rack, a first shaft is fixedly arranged at the middle part of the second gear, and the first shaft is rotatably arranged on the driving outer frame.
Preferably, one end of the first shaft extends out of the outer side of the driving frame, a first worm wheel is fixedly installed at one end of the first shaft, a first worm is connected to the bottom of the first worm wheel in a meshed mode, a second motor is fixedly installed at the outer side of the driving frame, and a driving end of the second motor and the first worm are coaxially and fixedly installed.
Preferably, a second worm wheel is fixedly arranged at the top of the longitudinal sliding sleeve frame, a second worm is connected with the side end of the second worm wheel in a meshed mode, a third motor is fixedly arranged at the top end of the U-shaped rotating frame, and the driving end of the third motor and the second worm are coaxially and fixedly arranged.
Preferably, the positioning assembly comprises a positioning outer frame, an installing seat is fixedly arranged at the top end of the positioning outer frame, the bottom of the lifting rod is fixedly arranged in the installing seat through bolts, a plurality of positioning bolts distributed in an annular array are arranged on the outer side threads of the positioning outer frame, the opposite ends of the positioning bolts extend into the positioning outer frame, the opposite ends of the positioning bolts are fixedly provided with anti-slip pads, the top of the columnar graphite electrode is movably clamped in the positioning outer frame, and the top of the outer wall of the columnar graphite electrode is contacted with the anti-slip pads.
Preferably, the columnar graphite electrode movably penetrates through the outer ring frame of the coating, the electric heating preheating piece and the material penetrating groove.
Preferably, the top of the liquid storage barrel is fixedly provided with a liquid guide pipe, the bottom end of the soaking barrel is fixedly provided with a liquid discharge pipe, and the top end of the barrel cover is fixedly provided with a lifting hanging ring.
Compared with the prior art, the invention has the beneficial effects that:
1. through setting up assist mechanism, the cooperation is used and is shifted mechanism, locating component, fix a position the columnar graphite electrode, and can drive the columnar graphite electrode and go up and down and rotate, be convenient for carry out rotatory soaking to the columnar graphite electrode, promote the soaking effect of columnar graphite electrode, simultaneously, carry out the clearance of the surplus soak of outer wall residue to the columnar graphite electrode after soaking, need not to stand for a long time, can take out the columnar graphite electrode completely, promote the result of use of whole device, and directly carry out the even spraying of high Wen Shuhuan reaction coating of graphite to the columnar graphite electrode after soaking processing, brush and form the protective layer on the columnar graphite electrode surface, carry out supplementary spraying to the columnar graphite electrode, promote the electrode of columnar graphite electrode and ease reactivity, high loss, the cracked ability of cylinder.
2. Through setting up the wall scraping mechanism, can nimble interval of adjusting a plurality of wall scraping strips to the columnar graphite electrode of adaptation different external diameter size sizes.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Figure 1 is a schematic diagram of the structure of the present invention,
figure 2 is a schematic diagram of the connection of the present invention after the partial structure is split,
figure 3 is an enlarged view of the invention at a in figure 2,
figure 4 is a schematic structural view of the auxiliary mechanism in the invention,
figure 5 is a schematic view of the wall scraping mechanism in the invention,
figure 6 is an enlarged view of the invention at B in figure 5,
figure 7 is a schematic view of another construction of the wall scraping mechanism in the invention,
figure 8 is an enlarged view of figure 7 at C of the present invention,
figure 9 is a schematic view of the structure of the coating mechanism of the present invention,
figure 10 is a schematic view of the transfer mechanism of the present invention,
fig. 11 is a schematic connection diagram of a part of the structure of the transfer mechanism in the present invention.
In the figure: 1. a base; 2. a support frame; 3. a soaking cylinder; 4. a liquid storage cylinder; 41. a first tube; 42. a second tube; 43. a liquid guide pump mechanism; 44. a catheter; 5. a pumping pipe; 51. a pumping pump mechanism; 52. a liquid discharge pipe; 6. a cylinder cover; 61. a lifting hanging ring; 7. an auxiliary mechanism; 8. a transfer mechanism; 9. a positioning assembly; 10. a columnar graphite electrode; 71. an auxiliary outer frame; 72. a wall scraping mechanism; 73. a coating mechanism; 74. an electrically heated preheating member; 721. scraping the outer bottom frame of the wall; 722. scraping the outer top frame of the wall; 701. feeding and trough penetrating; 723. a distance adjusting frame; 724. a distance adjusting ring; 725. scraping a wall strip; 726. a driven toothed ring; 7261. a first gear; 727. a first motor; 731. a coating outer ring frame; 732. a material guiding pipe; 733. a coating spray head; 81. a U-shaped rotating frame; 82. a longitudinal sliding sleeve frame; 821. a card slide bar; 822. a clamping chute; 83. driving the outer frame; 84. a lifting rod; 85. a rack; 86. a second gear; 87. a first shaft; 88. a first worm wheel; 881. a first worm; 882. a second motor; 89. a second worm wheel; 891. a second worm; 892. a third motor; 91. positioning the outer frame; 92. a mounting base; 93. positioning bolts; 94. an anti-slip mat.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-11, the invention provides a multifunctional soaking device for a graphite electrode, which comprises a base 1, wherein a support frame 2 is fixedly arranged at the top end of the base 1, a soaking cylinder 3 is fixedly arranged at one side of the support frame 2, a liquid storage cylinder 4 is fixedly arranged at one side of the support frame 2 far away from the soaking cylinder 3, a first pipe 41 is fixedly arranged at the bottom end of the liquid storage cylinder 4, a second pipe 42 is fixedly arranged at the bottom end of the soaking cylinder 3, a liquid guide mechanism 43 is fixedly arranged between the first pipe 41 and the second pipe 42, a liquid guide pipe 44 is fixedly arranged at the top of the liquid storage cylinder 4, soaking liquid is filled into the liquid storage cylinder 4 through the liquid guide pipe 44 for buffering, the liquid guide mechanism 43 is started, and the soaking liquid buffered in the liquid storage cylinder 4 is guided into the soaking cylinder 3 through the first pipe 41 and the second pipe 42;
the middle part of the soaking cylinder 3 is fixedly provided with a pumping pipe 5, the end part of the pumping pipe 5 is fixedly provided with a pumping pump mechanism 51, the pumping pump mechanism 51 is started to vacuumize the soaking cylinder 3, the bottom end of the soaking cylinder 3 is fixedly provided with a liquid discharge pipe 52, and the soaking liquid in the soaking cylinder 3 is discharged through the liquid discharge pipe 52;
the top sealing installation of soaking section of thick bamboo 3 has cover 6, the inboard top of soaking section of thick bamboo 3 is equipped with assist mechanism 7, the top of cover 6 is equipped with transfer mechanism 8, transfer mechanism 8's bottom passes cover 6 and fixed mounting has locating component 9, the bottom of locating component 9 can be dismantled and be equipped with columnar graphite electrode 10, the top fixed mounting of cover 6 has lifting hanging ring 61, during the use, connects outside lifting mechanism and lifting hanging ring 61, opens lifting mechanism, drives cover 6, transfer mechanism 8, locating component 9 and columnar graphite electrode 10 and goes up and down.
The auxiliary mechanism 7 comprises an auxiliary outer frame 71, the auxiliary outer frame 71 is fixedly arranged at the top of the inner side of the soaking cylinder 3, a wall scraping mechanism 72 is fixedly arranged at the bottom of the inner side of the auxiliary outer frame 71, a coating mechanism 73 is fixedly arranged at the top of the inner side of the auxiliary outer frame 71, an electric heating preheating piece 74 is arranged between the wall scraping mechanism 72 and the coating mechanism 73, the electric heating preheating piece 74 is fixedly arranged at the middle of the inner side of the auxiliary outer frame 71, the electric heating preheating piece 74 is in a spiral structure, when in use, the electric heating preheating piece 74 is started, the columnar graphite electrode 10 is preheated through the electric heating preheating piece 74 in the process that the columnar graphite electrode 10 enters the soaking cylinder 3, so that the subsequent soaking processing of the columnar graphite electrode 10 is facilitated, and the soaking effect of the columnar graphite electrode 10 is effectively improved.
The scraping mechanism 72 comprises a scraping outer bottom frame 721, a scraping outer top frame 722 is fixedly arranged at the top end of the scraping outer bottom frame 721 through screws, the scraping outer bottom frame 721 and the scraping outer top frame 722 are fixedly arranged at the bottom of the inner side of the auxiliary outer frame 71, and a material penetrating groove 701 is formed in the middle of each of the scraping outer bottom frame 721 and the scraping outer top frame 722, so that the columnar graphite electrode 10 can conveniently penetrate through the material penetrating groove 701 and enter the soaking cylinder 3;
a plurality of distance adjusting frames 723 are arranged on one side of the outer scraping wall frame 721 close to the outer scraping wall top frame 722 in a sliding clamping manner, a plurality of distance adjusting frames 723 are distributed in an annular array manner, a distance adjusting ring 724 matched with the distance adjusting frames 723 is arranged on one side of the outer scraping wall top frame 722 close to the outer scraping wall frame 721 in a rotating clamping manner, a plane thread protrusion is arranged on the lower surface of the distance adjusting ring 724, a plane thread groove matched with the plane thread protrusion is formed on the upper surface of the plurality of distance adjusting frames 723, the plane thread protrusions are movably clamped in the corresponding plane thread grooves, the opposite ends of the plurality of distance adjusting frames 723 extend into the material penetrating grooves 701, a scraping wall bar 725 is fixedly arranged at the opposite ends of the plurality of distance adjusting frames 723, the scraping strips 725 are in a circular arc structure, when the scraping strips 725 are made of soft materials, the distance adjusting ring 724 is controlled to rotate to drive the plane thread protrusions to rotate, the plane thread protrusions are matched with the plane thread protrusions to be movably clamped in the corresponding plane thread grooves, the distance adjusting frames 723 are synchronously driven to move in opposite directions, the scraping strips 725 are driven to move in opposite directions, the distance adjusting ring 724 is controlled to rotate in opposite directions to drive the plane thread protrusions to rotate in opposite directions, the plane thread protrusions are matched with the plane thread protrusions to be movably clamped in the corresponding plane thread grooves, the distance adjusting frames 723 are synchronously driven to move in opposite directions to drive the scraping strips 725 to move in opposite directions, and then the distance between the scraping strips 725 is flexibly adjusted to adapt to columnar graphite electrodes 10 with different outer diameter sizes;
the outside middle part fixed mounting of roll adjustment ring 724 has driven ring gear 726, driven ring gear 726 rotates the joint in scraping wall outer roof frame 722, driven ring gear 726's side meshing is connected with first gear 7261, first gear 7261 rotates and installs in scraping wall outer roof frame 722, one side fixed mounting that is close to first gear 7261 in scraping wall outer roof frame 722 has first motor 727, the coaxial fixed mounting of drive end and first gear 7261 of first motor 727, during the use, control starts first motor 727, drives first gear 7261 and rotates to drive driven ring gear 726 and rotate, and then drive roll adjustment ring 724 rotates.
The coating mechanism 73 comprises a coating outer ring frame 731, the coating outer ring frame 731 is of a hollow structure, the coating outer ring frame 731 is fixedly arranged at the inner top of the auxiliary outer frame 71, a material guide pipe 732 is integrally formed at the outer side of the coating outer ring frame 731, the material guide pipe 732 is fixedly arranged at the top of the auxiliary outer frame 71, one end of the material guide pipe 732, which is far away from the coating outer ring frame 731, extends out of the outer side of the auxiliary outer frame 71, when the coating mechanism is used, one end of the material guide pipe 732, which is far away from the coating outer ring frame 731, is connected with a material conveying end of the graphite high Wen Shuhuan reaction coating input pump mechanism, the graphite high-temperature relaxation reaction coating input pump mechanism is started, the graphite high-temperature relaxation reaction coating is guided into the coating outer ring frame 731 of the hollow structure through the material guide pipe 732, a plurality of coating spray heads 733 distributed in an annular array are fixedly arranged at the inner side of the coating outer ring frame 731, then the coating spray heads 733 are uniformly sprayed out through the coating spray heads, the graphite high Wen Shuhuan reaction coating can be directly carried out on the columnar graphite electrode 10 after soaking processing, a protective layer is formed on the surface of the columnar graphite electrode 10, the columnar graphite electrode 10 is assisted, the columnar graphite electrode 10 is sprayed, the high-temperature relaxation reaction coating effect is improved, the high-strength and the rupture performance of the columnar electrode 10 is improved.
The columnar graphite electrode 10 movably penetrates through the coating outer ring frame 731, the electric heating preheating piece 74 and the penetrating groove 701.
The transfer mechanism 8 comprises a U-shaped rotating frame 81, the U-shaped rotating frame 81 is fixedly arranged at the middle part of the top end of the cylinder cover 6, a longitudinal sliding sleeve frame 82 is rotatably arranged at the middle part of the U-shaped rotating frame 81 through a bearing, the longitudinal sliding sleeve frame 82 can rotate at the middle part of the U-shaped rotating frame 81, a driving outer frame 83 is integrally formed at the bottom of the longitudinal sliding sleeve frame 82, a lifting rod 84 is movably inserted into the middle part of the longitudinal sliding sleeve frame 82, the bottom of the lifting rod 84 movably penetrates through the middle part of the cylinder cover 6, a clamping sliding bar 821 is integrally formed at the inner side of the longitudinal sliding sleeve frame 82, a clamping sliding groove 822 matched with the clamping sliding bar 821 is formed in the outer wall of the lifting rod 84, the clamping sliding bar 821 is in sliding connection with the corresponding clamping sliding groove 822, the lifting rod 84 can longitudinally slide at the middle part of the longitudinal sliding sleeve frame 82 conveniently, and the lifting rod 84 can be driven to synchronously rotate while the longitudinal sliding sleeve frame 82 rotates;
a rack 85 is fixedly clamped on one side, far away from the clamping chute 822, of the lifting rod 84, a second gear 86 is arranged in the driving outer frame 83, the second gear 86 is in meshed connection with the rack 85, a first shaft 87 is fixedly arranged in the middle of the second gear 86, and the first shaft 87 is rotatably arranged on the driving outer frame 83; the outside of drive frame 83 extends to the tip of first axle 87, the tip fixed mounting of first axle 87 has first worm wheel 88, the bottom meshing of first worm wheel 88 is connected with first worm 881, the outside fixed mounting of drive frame 83 has second motor 882, the drive end and the coaxial fixed mounting of first worm 881 of second motor 882, during the use, control opens the rotation of second motor 882 drive first worm 881 to drive first worm wheel 88 to drive first axle 87, second gear 86 rotation, because second gear 86 and rack 85 meshing are connected, drive lifter 84 carries out longitudinal sliding at the middle part of indulging sliding sleeve 82, through setting up first worm wheel 88, first worm 881, prevent that first axle 87 from reversing by oneself.
The top fixed mounting of indulging sliding sleeve frame 82 has second worm wheel 89, the side meshing of second worm wheel 89 is connected with second worm 891, the top fixed mounting of U type revolving rack 81 has third motor 892, the coaxial fixed mounting of drive end and second worm 891 of third motor 892, during the use, control opens third motor 892, drives second worm wheel 891 and drives second worm wheel 89 rotation, and then drives indulging sliding sleeve frame 82, lifter 84 and rotate in step.
The positioning assembly 9 comprises a positioning outer frame 91, an installation seat 92 is fixedly installed at the top end of the positioning outer frame 91, the bottom of the lifting rod 84 is fixedly installed in the installation seat 92 through bolts, bolts between the transferring mechanism 8 and the positioning assembly 9 are fixed, a plurality of positioning bolts 93 distributed in an annular array are installed on the outer side threads of the positioning outer frame 91, the opposite ends of the positioning bolts 93 extend into the positioning outer frame 91, a plurality of anti-slip pads 94 are fixedly installed at the opposite ends of the positioning bolts 93, the top of the columnar graphite electrode 10 is movably clamped in the positioning outer frame 91, the top of the outer wall of the columnar graphite electrode 10 is contacted with the anti-slip pads 94, when the columnar graphite electrode 10 needs to be soaked, the top of the columnar graphite electrode 10 is placed in the positioning outer frame 91, the corresponding anti-slip pads 94 are driven to move in opposite directions until the top of the outer wall of the columnar graphite electrode 10 is contacted with the anti-slip pads 94, and the columnar graphite electrode 10 is positioned, so that the subsequent columnar graphite electrode 10 can be conveniently lifted, rotated and soaked.
When the lifting rod 84 rotates, the mounting seat 92 and the positioning outer frame 91 are driven to rotate, so that the columnar graphite electrode 10 is driven to rotate, the columnar graphite electrode 10 is conveniently soaked in a rotating mode and is subjected to wall scraping treatment in a rotating mode, residual redundant soaking liquid on the outer wall of the columnar graphite electrode 10 is effectively cleaned, standing is not needed for a long time, the columnar graphite electrode 10 can be completely pulled out, and the using effect of the whole device is improved.
Working principle: when in use, the external hoisting mechanism is connected with the hoisting hanging ring 61, and one end of the material guiding pipe 732, which is far away from the coating outer ring frame 731, is connected with the material conveying end of the graphite high Wen Shuhuan reaction coating material input pump mechanism;
starting a lifting mechanism to drive the cylinder cover 6, the transfer mechanism 8 and the positioning assembly 9 to rise, then placing the top of the columnar graphite electrode 10 in the positioning outer frame 91, and rotating a plurality of positioning bolts 93 to drive corresponding anti-slip pads 94 to move oppositely until the top of the outer wall of the columnar graphite electrode 10 is contacted with the plurality of anti-slip pads 94, so as to position the columnar graphite electrode 10;
subsequently, the columnar graphite electrode 10 is moved into the soaking cylinder 3 and moves downwards, and the columnar graphite electrode 10 movably penetrates through the coating outer ring frame 731, the electric heating preheating piece 74 and the material penetrating through groove 701;
when the columnar graphite electrode passes through the electric heating preheating piece 74, the electric heating preheating piece 74 is started to preheat the columnar graphite electrode 10, so that the subsequent soaking processing of the columnar graphite electrode 10 is facilitated;
until the cylinder cover 6 is hermetically arranged at the top end of the soaking cylinder 3, the pumping pump mechanism 51 is started to vacuumize the soaking cylinder 3;
subsequently, the liquid guide pump mechanism 43 is started, and the soaking liquid buffered in the liquid storage cylinder 4 is guided into the soaking cylinder 3 through the first pipe 41 and the second pipe 42;
subsequently, the second motor 882 is controlled to be started to drive the first worm 881 to rotate, the first worm wheel 88 is driven to rotate, the first shaft 87 and the second gear 86 are driven to rotate, and as the second gear 86 is connected with the rack 85 in a meshed manner, the lifting rod 84 is driven to longitudinally move downwards at the middle part of the longitudinal sliding sleeve frame 82, the mounting seat 92 and the positioning outer frame 91 are driven to longitudinally move downwards, and then the columnar graphite electrode 10 is driven to longitudinally move downwards until the columnar graphite electrode 10 moves into the soaking cylinder 3 and is soaked in the soaking liquid, so that soaking operation is performed;
simultaneously, the third motor 892 is controlled to be started, the second worm 891 is driven to drive the second worm wheel 89 to rotate, the longitudinal sliding sleeve frame 82 and the lifting rod 84 are driven to synchronously rotate, the mounting seat 92 and the positioning outer frame 91 are driven to rotate, the columnar graphite electrode 10 is soaked in a rotating mode, and the soaking effect is improved;
after the soaking is finished, starting a lifting mechanism, moving up the columnar graphite electrode 10, and simultaneously controlling to start a second motor 882 to drive a first worm 881 to reversely rotate, driving a lifting rod 84 to longitudinally move up in the middle of a longitudinal sliding sleeve frame 82, and driving the columnar graphite electrode 10 to longitudinally move up;
simultaneously, the first motor 727 is controlled to be started, the first gear 7261 is driven to rotate, the driven toothed ring 726 is driven to rotate, the distance adjusting ring 724 is driven to rotate, the plane thread protrusions are matched with the plane thread protrusions to be movably clamped in corresponding plane thread grooves, the distance adjusting frames 723 are synchronously driven to move in opposite directions, and the wall scraping strips 725 are driven to move in opposite directions until the wall scraping strips 725 are contacted with the outer wall of the columnar graphite electrode 10;
the columnar graphite electrode 10 is driven to rotate while being longitudinally moved upwards, the plurality of scraping strips 725 clean redundant soaking liquid remained on the outer wall of the columnar graphite electrode 10, the columnar graphite electrode 10 can be completely extracted without standing for a long time, and the using effect of the whole device is improved;
the columnar graphite electrode 10 moves upwards, meanwhile, a graphite high-temperature relieving reaction coating input pump mechanism is started, the graphite high-temperature relieving reaction coating is led into a coating outer ring frame 731 of a hollow structure through a material guide pipe 732, a plurality of coating spray heads 733 distributed in an annular array are fixedly arranged on the inner side of the coating outer ring frame 731, then the plurality of coating spray heads 733 are uniformly sprayed out, the soaked columnar graphite electrode 10 can be directly subjected to uniform spraying of graphite high Wen Shuhuan reaction coating, a protective layer is formed on the surface of the columnar graphite electrode 10 by brushing, auxiliary spraying is carried out on the columnar graphite electrode 10, and the capability of relieving reactivity, high-grade loss and cylinder cracking of the electrode of the columnar graphite electrode 10 is improved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a multi-functional soak device for graphite electrode, includes base (1), its characterized in that: the graphite electrode comprises a base (1), wherein a supporting frame (2) is fixedly arranged at the top end of the base (1), a soaking cylinder (3) is fixedly arranged at one side of the supporting frame (2), a liquid storage cylinder (4) is fixedly arranged at one side of the supporting frame (2), far away from the soaking cylinder (3), a first pipe (41) is fixedly arranged at the bottom end of the liquid storage cylinder (4), a second pipe (42) is fixedly arranged at the bottom end of the soaking cylinder (3), a liquid guide pump mechanism (43) is fixedly arranged between the first pipe (41) and the second pipe (42), a pumping pipe (5) is fixedly arranged at the middle part of the soaking cylinder (3), a cylinder cover (6) is fixedly arranged at the end part of the pumping pipe (5), an auxiliary mechanism (7) is arranged at the inner top of the soaking cylinder (3), a transfer mechanism (8) is arranged at the top end of the cylinder cover (6), a positioning component (9) is fixedly arranged at the bottom of the transfer mechanism (8) through the cylinder cover (6), and a graphite electrode (10) is detachably arranged at the bottom of the positioning component (9);
the auxiliary mechanism (7) comprises an auxiliary outer frame (71), the auxiliary outer frame (71) is fixedly arranged at the inner side top of the soaking cylinder (3), a wall scraping mechanism (72) is fixedly arranged at the inner side bottom of the auxiliary outer frame (71), a coating mechanism (73) is fixedly arranged at the inner side top of the auxiliary outer frame (71), an electric heating preheating piece (74) is arranged between the wall scraping mechanism (72) and the coating mechanism (73), the electric heating preheating piece (74) is fixedly arranged at the inner side middle part of the auxiliary outer frame (71), and the electric heating preheating piece (74) is of a spiral structure;
the scraping wall mechanism (72) comprises a scraping wall outer bottom frame (721), a plurality of scraping wall outer top frames (722) are fixedly arranged at the top ends of the scraping wall outer bottom frames (721) through screws, a distance adjusting ring (724) is fixedly arranged at the inner bottom of the auxiliary outer frame (71) in a matched mode, a material penetrating through groove (701) is formed in the middle of the scraping wall outer bottom frames (721) and the middle of the scraping wall outer top frames (722), a distance adjusting frame (723) is arranged on one side, close to the scraping wall outer top frames (722), of the scraping wall outer top frames (723) in a sliding clamping mode, a plurality of annular arrays are arranged on one side, close to the scraping wall outer bottom frames (721), of the scraping wall outer top frames (723) in a rotating clamping mode, a distance adjusting ring (724) is matched with the distance adjusting frame, plane thread protruding grooves are formed in the lower surface of the distance adjusting ring (724), plane protruding grooves are formed in the upper surface of the distance adjusting ring (723) in a matched mode, the plane protruding grooves are correspondingly arranged on the plane protruding grooves, the distance adjusting ring (723) are arranged on the middle of the scraping wall outer top frames (723), the distance adjusting ring (723) extends to the middle of the flexible material penetrating through groove (725) and extends to the middle portion (723), the driven gear ring (726) is rotationally clamped in the wall scraping outer top frame (722), a first gear (7261) is connected to the side end of the driven gear ring (726) in a meshed mode, the first gear (7261) is rotationally arranged in the wall scraping outer top frame (722), a first motor (727) is fixedly arranged on one side, close to the first gear (7261), of the wall scraping outer top frame (722), and the driving end of the first motor (727) and the first gear (7261) are coaxially and fixedly arranged;
the coating mechanism (73) comprises a coating outer ring frame (731), the coating outer ring frame (731) is of a hollow structure, the coating outer ring frame (731) is fixedly arranged at the top of the inner side of the auxiliary outer frame (71), a material guide pipe (732) is integrally formed at the outer side of the coating outer ring frame (731), the material guide pipe (732) is fixedly arranged at the top of the auxiliary outer frame (71), one end of the material guide pipe (732) far away from the coating outer ring frame (731) extends out of the auxiliary outer frame (71), and a plurality of coating spray heads (733) distributed in an annular array are fixedly arranged at the inner side of the coating outer ring frame (731);
the utility model provides a transfer mechanism (8) is including U type revolving rack (81), the top middle part of U type revolving rack (81) fixed mounting in cover (6), the middle part of U type revolving rack (81) is rotated through the bearing and is installed vertical sliding sleeve frame (82), the bottom integrated into one piece of vertical sliding sleeve frame (82) has drive frame (83), the middle part activity of vertical sliding sleeve frame (82) is inserted and is equipped with lifter (84), the middle part of cover (6) is run through in the bottom activity of lifter (84), the inboard integrated into one piece of vertical sliding sleeve frame (82) has card slide (821), card spout (822) with card slide (821) cooperation use have been seted up to the outer wall of lifter (84), card slide (821) sliding joint is in card spout (822) that correspond, one side fixed card that card spout (822) was kept away from to lifter (84) is equipped with second gear (86) in driving frame (83), second gear (86) and rack (86) are connected, second gear (87) are connected with rack (83) and are installed in the first rotation of rack (87) fixed shaft.
2. A multifunctional soaking device for graphite electrodes according to claim 1, characterized in that: the driving device is characterized in that one end part of the first shaft (87) extends out of the outer side of the driving outer frame (83), a first worm wheel (88) is fixedly installed at one end part of the first shaft (87), a first worm (881) is connected to the bottom of the first worm wheel (88) in a meshed mode, a second motor (882) is fixedly installed at the outer side of the driving outer frame (83), and the driving end of the second motor (882) and the first worm (881) are coaxially and fixedly installed.
3. A multifunctional soaking device for graphite electrodes according to claim 1, characterized in that: the top fixed mounting of indulging sliding sleeve frame (82) has second worm wheel (89), the side meshing of second worm wheel (89) is connected with second worm (891), the top fixed mounting of U type revolving rack (81) has third motor (892), the coaxial fixed mounting of drive end and second worm (891) of third motor (892).
4. A multifunctional soaking device for graphite electrodes according to claim 1, characterized in that: positioning assembly (9) are including location frame (91), the top fixed mounting of location frame (91) has mount pad (92), the bottom of lifter (84) is through bolt fixed mounting in mount pad (92), a plurality of positioning bolts (93) of annular array distribution are installed to the outside screw thread of location frame (91), and a plurality of in the opposite ends of positioning bolts (93) extend to location frame (91), a plurality of equal fixed mounting of opposite ends of positioning bolts (93) has slipmat (94), the top activity joint of columnar graphite electrode (10) is in location frame (91), the outer wall top of columnar graphite electrode (10) and a plurality of slipmat (94) contact.
5. A multifunctional soaking device for graphite electrodes according to claim 1, characterized in that: the columnar graphite electrode (10) movably penetrates through the coating outer ring frame (731), the electric heating preheating piece (74) and the penetrating groove (701).
6. A multifunctional soaking device for graphite electrodes according to claim 1, characterized in that: the top of the liquid storage barrel (4) is fixedly provided with a liquid guide pipe (44), the bottom end of the soaking barrel (3) is fixedly provided with a liquid discharge pipe (52), and the top end of the barrel cover (6) is fixedly provided with a lifting hanging ring (61).
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| CN202310814557.8A CN117003234B (en) | 2023-07-04 | 2023-07-04 | Multifunctional soaking device for graphite electrode |
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| CN202310814557.8A CN117003234B (en) | 2023-07-04 | 2023-07-04 | Multifunctional soaking device for graphite electrode |
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