CN116994841A - A kind of insulator vulcanization molding equipment - Google Patents
A kind of insulator vulcanization molding equipment Download PDFInfo
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- CN116994841A CN116994841A CN202310933414.9A CN202310933414A CN116994841A CN 116994841 A CN116994841 A CN 116994841A CN 202310933414 A CN202310933414 A CN 202310933414A CN 116994841 A CN116994841 A CN 116994841A
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- 239000012212 insulator Substances 0.000 title claims abstract description 53
- 238000004073 vulcanization Methods 0.000 title claims abstract description 25
- 238000000465 moulding Methods 0.000 title claims abstract description 20
- 239000004927 clay Substances 0.000 claims abstract description 50
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 230000003287 optical effect Effects 0.000 claims description 22
- 238000007493 shaping process Methods 0.000 claims description 15
- 239000004568 cement Substances 0.000 claims description 14
- 238000007667 floating Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 8
- 238000007731 hot pressing Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 3
- 239000003292 glue Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
技术领域Technical field
本发明涉及绝缘子生产设备技术领域,具体为一种绝缘子硫化成型设备。The invention relates to the technical field of insulator production equipment, specifically an insulator vulcanization molding equipment.
背景技术Background technique
绝缘子生产过程中,需要利用热压机,将胶泥包裹在芯棒外部且进行硫化成型,实际作业中,需要人工先在下模表面铺设底层胶泥,然后人工逐跟放置芯棒,且放置过程中需保证间隔均匀且与模具模腔对照,随后再进行上层胶泥的铺设,完成后进行合模,硫化成型后,人工将工件从模具内取出;整体效率较低,且硫化过程中需要高温,开模过程中,上模和下模均具有较高的余温,人工作业时,存在较大的烫伤风险;In the production process of insulators, a hot press is needed to wrap the clay around the outside of the mandrel and vulcanize it. In actual operation, it is necessary to manually lay the bottom layer of clay on the surface of the lower mold, and then manually place the mandrels one by one, and the placement process requires Ensure that the spacing is even and consistent with the mold cavity, and then lay the upper layer of cement. After completion, the mold is closed. After vulcanization and molding, the workpiece is manually removed from the mold; the overall efficiency is low, and the vulcanization process requires high temperature and mold opening. During the process, both the upper mold and the lower mold have high residual temperatures, and there is a greater risk of burns during manual work;
同时,现有的绝缘子芯棒与端头连接位置均采用压接的方式进行结合,即芯棒插入端子的空腔内,对端子外部径向加压,从而使二者结合,这就造成端子外部非绝对的圆形,截面呈跑道形,而上模和下模合模过程中,对应端子位置的模腔多为圆形截面,这就造成端子被压合位置处的胶泥包裹厚度不一,使绝缘子在室外温差较大的环境使用中,存在热形变不同,产生裂纹,缩短使用寿命,影响使用效果。At the same time, the existing insulator core rod and the terminal connection position are all connected by crimping, that is, the core rod is inserted into the cavity of the terminal and radially pressurizes the outside of the terminal, so that the two are combined, which causes the terminal The outside is not absolutely circular, and the cross-section is track-shaped. During the mold closing process of the upper and lower molds, the mold cavities corresponding to the terminal positions are mostly circular in cross-section, which results in different thicknesses of the glue wrapped at the pressed positions of the terminals. , so that when the insulator is used in an environment with a large outdoor temperature difference, there will be different thermal deformations, causing cracks, shortening the service life, and affecting the use effect.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有的缺陷,提供一种绝缘子硫化成型设备,采用自动化上下料设计,实现胶泥自动铺设,芯棒的自动排布和自动卸料,无需人工接近模具,在提升效率的同时,降低被烫伤的风险,同时通过芯棒的定位设计,保证绝缘子外部包裹厚度一致,避免形变不均造成的裂纹,可以有效解决背景技术中的问题。The technical problem to be solved by the present invention is to overcome the existing defects and provide an insulator vulcanization molding equipment that adopts an automated loading and unloading design to realize automatic laying of clay, automatic arrangement and automatic unloading of mandrels, without the need for manual access to the mold. While improving efficiency, the risk of burns is reduced. At the same time, through the positioning design of the core rod, the thickness of the outer package of the insulator is ensured to avoid cracks caused by uneven deformation, which can effectively solve the problems in the background technology.
为实现上述目的,本发明提供如下技术方案:一种绝缘子硫化成型设备,包括胶泥送料部、热压成形部和上下料传动部;In order to achieve the above object, the present invention provides the following technical solution: an insulator vulcanization molding equipment, including a clay feeding part, a hot pressing forming part and a loading and unloading transmission part;
热压成形部,包括上模、下模和驱动二者分膜的动力机构,所述上模和下模内均集成有加热机构;The hot press forming part includes an upper mold, a lower mold and a power mechanism that drives the two to separate films. The upper mold and the lower mold are both integrated with heating mechanisms;
上下料传动部,包括两组分布于热压成形部两侧的承托架,所述承托架能够水平纵向滑动,且能够沿竖直方向升降;The loading and unloading transmission part includes two sets of supporting brackets distributed on both sides of the hot press forming part. The supporting brackets can slide horizontally and longitudinally, and can rise and fall in the vertical direction;
胶泥送料部,布置于热压成形部的上游端上侧位置,包括对滚且用于胶泥送料的塑形辊,和布置在下游侧且沿胶泥进给方向伸缩的送料伸缩杆;所述送料伸缩杆自由端垂直设置有光轴;还包括能够将胶泥前端端部与下模上游端固定的胶泥固定压块,和驱动胶泥固定压块开合的动力机构;The clay feeding part is arranged at the upper side of the upstream end of the hot press forming part, and includes a shaping roller that is opposite and used for feeding clay, and a feeding telescopic rod that is arranged on the downstream side and telescopes along the clay feeding direction; the feeding part The free end of the telescopic rod is vertically provided with an optical axis; it also includes a cement fixed pressure block that can fix the front end of the glue and the upstream end of the lower mold, and a power mechanism that drives the glue fixed pressure block to open and close;
当送料伸缩杆处于最小行程时,胶泥越过塑形辊和光轴后,能够自由下落至胶泥固定压块与下模之间的固定区域内;When the feeding telescopic rod is at the minimum stroke, after the clay passes over the shaping roller and the optical axis, it can freely fall into the fixed area between the clay fixed pressing block and the lower mold;
当上模与下模处于分开状态时,光轴能够在送料伸缩杆带动下横穿上模与下模的中间区域。When the upper mold and the lower mold are in a separated state, the optical axis can be driven by the feeding telescopic rod to traverse the middle area of the upper mold and the lower mold.
作为本发明的一种优选技术方案,所述上模和下模合模后,内部设置有若干组独立容纳工件的模腔,且相邻两组模腔的大小伞片模腔错落布置;模腔端部与绝缘子端子对应位置截面为椭圆形。As a preferred technical solution of the present invention, after the upper mold and the lower mold are closed, several groups of mold cavities that independently accommodate workpieces are provided inside, and the large and small umbrella mold cavities of the two adjacent groups of mold cavities are staggeredly arranged; The cross section of the cavity end corresponding to the insulator terminal is oval.
作为本发明的一种优选技术方案,还包括芯棒整理部,所述分布与热压成形部两侧的主动挡板、被动挡板和驱动两者横向相对运动的驱动伸缩杆;所述主动挡板和被动挡板的水平中面均与上模和下模的结合面共面;As a preferred technical solution of the present invention, it also includes a mandrel organizing part, an active baffle plate on both sides of the distribution and hot-pressing forming part, a passive baffle plate and a driving telescopic rod that drives the two to move transversely relative to each other; the active baffle plate The horizontal middle surfaces of the baffle and the passive baffle are coplanar with the joint surface of the upper mold and the lower mold;
所述主动挡板内设置有连接动力源且能够沿横向运动的活塞缸,所述被动挡板内设置有通过弹性件安装,且能够沿横向运动的浮动板,所述活塞缸和浮动板与模腔内工件两端一一对应;The active baffle is provided with a piston cylinder connected to a power source and capable of transverse movement. The passive baffle is provided with a floating plate installed through elastic members and capable of transverse movement. The piston cylinder and floating plate are in conjunction with The two ends of the workpiece in the mold cavity correspond one to one;
所述活塞缸和浮动板的外端面均设置有内凹的球碗面或锥型孔。The outer end surfaces of the piston cylinder and the floating plate are both provided with concave bowl surfaces or tapered holes.
作为本发明的一种优选技术方案,所述上下料传动部还包括侧边滑块,所述侧边滑块与下模延伸水平纵向相对滑动安装,所述承托架与侧边滑块之间竖直布置有升降伸缩杆。As a preferred technical solution of the present invention, the loading and unloading transmission part also includes a side slide block, and the side slide block and the lower mold extend horizontally and longitudinally and are relatively slidably installed. There are lifting and telescopic poles arranged vertically in the room.
作为本发明的一种优选技术方案,所述承托架的前半段设置有用于固定绝缘子端部的夹具,后半段设置有用于承托绝缘子的弧形槽。As a preferred technical solution of the present invention, the first half of the supporting bracket is provided with a clamp for fixing the end of the insulator, and the second half is provided with an arc-shaped groove for supporting the insulator.
作为本发明的一种优选技术方案,所述下模下方固定设置有底台,所述底台两侧设置有水平纵向滑轨,内置有驱动电机;所述侧边滑块与滑轨滑动安装,且内置有与驱动电机轴端齿轮啮合的齿条。As a preferred technical solution of the present invention, a bottom platform is fixedly arranged below the lower mold, and horizontal longitudinal slide rails are provided on both sides of the bottom platform with a built-in driving motor; the side slide blocks and the slide rails are slidably installed , and has a built-in rack that meshes with the drive motor shaft end gear.
作为本发明的一种优选技术方案,所述光轴外部转动套装有套筒。As a preferred technical solution of the present invention, a sleeve is mounted on the outer rotation sleeve of the optical axis.
作为本发明的一种优选技术方案,所述热压成形部还包括驱动上模运动的分模伸缩杆;所述分模伸缩杆包括竖直布置在上模上下游两端的前伸缩杆和后伸缩杆,所述前伸缩杆和后伸缩杆的下端均设置有硬质接触块和限位套,所述硬质接触块与限位套之间沿轴线连接有弹簧,所述限位套与上模固定连接;As a preferred technical solution of the present invention, the hot press forming part also includes a mold-parting telescopic rod that drives the upper mold to move; the mold-parting telescopic rod includes a front telescopic rod and a rear telescopic rod that are vertically arranged at the upstream and downstream ends of the upper mold. Telescopic rod, the lower ends of the front telescopic rod and the rear telescopic rod are equipped with hard contact blocks and limit sleeves. A spring is connected along the axis between the hard contact block and the limit sleeve. The limit sleeve is connected to the telescopic rod. Upper mold fixed connection;
当合模时,硬质接触块直接与上模接触导力,当分模时,硬质接触块与上模分离,前伸缩杆和后伸缩杆通过弹簧向上模导力。When the mold is closed, the hard contact block directly contacts the upper mold to guide force. When the mold is separated, the hard contact block is separated from the upper mold, and the front telescopic rod and the rear telescopic rod guide force to the upper mold through springs.
作为本发明的一种优选技术方案,所述热压成形部还包括驱动上模运动的分模伸缩杆;所述分模伸缩杆包括竖直布置在上模上下游两端的前伸缩杆和后伸缩杆;所述前伸缩杆和后伸缩杆均与上模铰接;所述后伸缩杆的顶端竖直固定布置,所述前伸缩杆的中段铰接有斜拉伸缩杆,所述前伸缩杆和斜拉伸缩杆的顶端均采用铰接固定;As a preferred technical solution of the present invention, the hot press forming part also includes a mold-parting telescopic rod that drives the upper mold to move; the mold-parting telescopic rod includes a front telescopic rod and a rear telescopic rod that are vertically arranged at the upstream and downstream ends of the upper mold. Telescopic rod; the front telescopic rod and the rear telescopic rod are both hinged with the upper mold; the top of the rear telescopic rod is vertically fixed, and the middle section of the front telescopic rod is hinged with a diagonal telescopic rod. The front telescopic rod and The top ends of the diagonal telescopic rods are hinged and fixed;
当分模时,上模与下模之间的上游端间距大于下游端。When the mold is split, the distance between the upstream end and the lower mold is larger than the downstream end.
作为本发明的一种优选技术方案,所述塑形辊包括圆周面光滑的下辊,和圆周面设置有环形槽的上辊。As a preferred technical solution of the present invention, the shaping roller includes a lower roller with a smooth circumferential surface, and an upper roller with an annular groove on the circumferential surface.
与现有技术相比,本发明的有益效果是:本绝缘子硫化成型设备采用承托架的方式进行循环上下料,有效缩短上下料工序时长,减少该过程中上模和下模的温降,减少热损耗,降低设备整体能耗,同时,使操作者远离模具,有效避免被烫伤;Compared with the existing technology, the beneficial effects of the present invention are: the insulator vulcanization molding equipment uses a supporting frame to carry out cyclic loading and unloading, effectively shortening the loading and unloading process time, reducing the temperature drop of the upper mold and the lower mold during the process, Reduce heat loss and reduce the overall energy consumption of the equipment. At the same time, it keeps the operator away from the mold and effectively avoids burns;
同时,芯棒被固定在承托架上,能够有效保证芯棒在硫化过程中角度的稳定,即满足芯棒与端子压合角度与模腔端部的椭圆截面角度一致,从而保证绝缘子端子外部包裹层厚度一致,从而避免温差形变不一致造成的裂纹问题;At the same time, the mandrel is fixed on the supporting bracket, which can effectively ensure the stability of the angle of the mandrel during the vulcanization process, that is, the pressing angle between the mandrel and the terminal is consistent with the elliptical cross-section angle at the end of the mold cavity, thereby ensuring that the outside of the insulator terminal The thickness of the wrapping layer is consistent to avoid crack problems caused by inconsistent temperature differences and deformation;
而且采用胶泥送料部进行V字形胶泥铺设,且铺设过程中,由承托架配合进行芯棒布置,进一步缩短上料所需工时,提升效率。Moreover, a clay feeding part is used for V-shaped clay laying, and during the laying process, the supporting bracket is used to arrange the mandrel, which further shortens the working hours required for loading and improves efficiency.
附图说明Description of the drawings
图1为本发明结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为本发明纵向剖视图;Figure 2 is a longitudinal sectional view of the present invention;
图3为本发明横向剖视图;Figure 3 is a transverse cross-sectional view of the present invention;
图4为本发明分模状态下的纵向剖视图;Figure 4 is a longitudinal cross-sectional view of the present invention in a mold-parting state;
图5为本发明芯棒整理部示意图;Figure 5 is a schematic diagram of the mandrel arrangement part of the present invention;
图6为本发明分模状态示意图;Figure 6 is a schematic diagram of the mold splitting state of the present invention;
图7为本发明上下料传动部示意图;Figure 7 is a schematic diagram of the loading and unloading transmission part of the present invention;
图8为本发明下模示意图;Figure 8 is a schematic diagram of the lower mold of the present invention;
图9为本发明塑形辊示意图。Figure 9 is a schematic diagram of the shaping roller of the present invention.
图中:1、胶泥送料部;101、送料伸缩杆;102、导料板;103、塑形辊;1031、上辊;1032、下辊;104、光轴;105、套筒;In the picture: 1. Clay feeding part; 101. Telescopic feeding rod; 102. Guide plate; 103. Shaping roller; 1031. Upper roller; 1032. Lower roller; 104. Optical axis; 105. Sleeve;
2、热压成形部;201、上模;202、下模;203、分模伸缩杆;2031、后伸缩杆;2032、前伸缩杆;2033、斜拉伸缩杆;2034、限位套;2035、弹簧;204、底台;2. Hot pressing forming part; 201. Upper mold; 202. Lower mold; 203. Mold splitting telescopic rod; 2031. Rear telescopic rod; 2032. Front telescopic rod; 2033. Diagonal stretching rod; 2034. Limit sleeve; 2035 , spring; 204, bottom platform;
3、芯棒整理部;301、主动挡板;3011、活塞缸;302、被动挡板;3021、浮动板;3022、弹性件;303、驱动伸缩杆;3. Mandrel finishing part; 301. Active baffle; 3011. Piston cylinder; 302. Passive baffle; 3021. Floating plate; 3022. Elastic member; 303. Driving telescopic rod;
4、上下料传动部;401、承托架;4011、卸料段;4012、上料段;4013、卡接板;402、升降伸缩杆;403、侧边滑块;404、胶泥固定压块;405、压块驱动伸缩杆。4. Loading and unloading transmission part; 401, supporting bracket; 4011, unloading section; 4012, loading section; 4013, clamping plate; 402, lifting telescopic rod; 403, side slider; 404, cement fixed pressing block ; 405. The pressure block drives the telescopic rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-图9,本发明提供一种技术方案:一种绝缘子硫化成型设备,包括胶泥送料部1、热压成形部2和上下料传动部4;Referring to Figures 1 to 9, the present invention provides a technical solution: an insulator vulcanization molding equipment, including a clay feeding part 1, a hot press forming part 2 and a loading and unloading transmission part 4;
热压成形部2,包括上模201、下模202和驱动二者分膜的动力机构,上模201和下模202内均集成有加热机构;The hot press forming part 2 includes an upper mold 201, a lower mold 202 and a power mechanism that drives the two to separate films. The upper mold 201 and the lower mold 202 both have integrated heating mechanisms;
上下料传动部4,包括两组分布于热压成形部2两侧的承托架401,承托架401能够水平纵向滑动,且能够沿竖直方向升降;The loading and unloading transmission part 4 includes two sets of supporting brackets 401 distributed on both sides of the hot press forming part 2. The supporting brackets 401 can slide horizontally and longitudinally, and can rise and fall in the vertical direction;
胶泥送料部1,布置于热压成形部2的上游端上侧位置,包括对滚且用于胶泥送料的塑形辊103,和布置在下游侧且沿胶泥进给方向伸缩的送料伸缩杆101;送料伸缩杆101自由端垂直设置有光轴104;还包括能够将胶泥前端端部与下模202上游端固定的胶泥固定压块404,和驱动胶泥固定压块404开合的动力机构;The clay feeding part 1 is arranged at the upper side of the upstream end of the hot press forming part 2, and includes a shaping roller 103 that is opposite and used for feeding clay, and a feeding telescopic rod 101 that is arranged on the downstream side and telescopes along the clay feeding direction. ; The free end of the feeding telescopic rod 101 is vertically provided with an optical axis 104; it also includes a cement fixed pressure block 404 that can fix the front end of the glue to the upstream end of the lower mold 202, and a power mechanism that drives the glue fixed pressure block 404 to open and close;
当送料伸缩杆101处于最小行程时,胶泥越过塑形辊103和光轴104后,能够自由下落至胶泥固定压块404与下模202之间的固定区域内;When the feeding telescopic rod 101 is at the minimum stroke, after the clay crosses the shaping roller 103 and the optical axis 104, it can freely fall into the fixed area between the clay fixed pressing block 404 and the lower mold 202;
当上模201与下模202处于分开状态时,光轴104能够在送料伸缩杆101带动下横穿上模201与下模202的中间区域。When the upper mold 201 and the lower mold 202 are in a separated state, the optical axis 104 can be driven by the feeding telescopic rod 101 to traverse the middle area of the upper mold 201 and the lower mold 202 .
设计时,采用倾斜布置送料伸缩杆101的方式,使送料伸缩杆101在达到最大行程时,光轴104横穿上模201和下模202之间的缝隙,且光轴104此时水平高度与下模202上表面齐平,或略低于下模202的上表面,从而使下层胶泥能够较为服帖的与下模202表面贴合,而上层胶泥在光轴104与塑形辊103共同的张力作用下,处于斜拉状态,此时上层胶泥和下层胶泥下游端相连,且两者中间具有较大的空隙,便于承托架401进行芯棒的放置,胶泥不会对芯棒的摆放位置造成干涉。When designing, the feeding telescopic rod 101 is arranged obliquely, so that when the feeding telescopic rod 101 reaches the maximum stroke, the optical axis 104 traverses the gap between the upper mold 201 and the lower mold 202, and the horizontal height of the optical axis 104 at this time is equal to The upper surface of the lower mold 202 is flush with, or slightly lower than, the upper surface of the lower mold 202, so that the lower layer of glue can fit more docilely to the surface of the lower mold 202, and the upper layer of glue has a common tension between the optical axis 104 and the shaping roller 103. At this time, the upper layer of clay and the lower layer of clay are connected at the downstream end, and there is a large gap between the two, which is convenient for the supporting bracket 401 to place the mandrel, and the clay will not affect the placement of the mandrel. cause interference.
参阅图8,上模201和下模202合模后,内部设置有若干组独立容纳工件的模腔,且相邻两组模腔的大小伞片模腔错落布置;模腔端部与绝缘子端子对应位置截面为椭圆形;Referring to Figure 8, after the upper mold 201 and the lower mold 202 are closed, there are several sets of mold cavities that can independently accommodate workpieces, and the large and small umbrella mold cavities of the adjacent two sets of mold cavities are staggeredly arranged; the end of the mold cavity and the insulator terminal The cross section at the corresponding position is elliptical;
在模具设计时,将两件绝缘子错落布置,使相邻两件绝缘子的大伞片和小伞片处于同一平面内,即上模201和下模202合模时,胶泥受压流动时,多数为纵向流动,减少胶泥的横向流动,使得胶泥能够更加快速的对模腔进行填充,且保证模腔内各位置填充的均匀性,减少胶泥的浪费。When designing the mold, the two pieces of insulators are arranged staggeredly so that the large and small umbrella pieces of the two adjacent pieces of insulators are in the same plane. That is, when the upper mold 201 and the lower mold 202 are closed, when the clay flows under pressure, most of the In order to flow longitudinally and reduce the lateral flow of clay, the clay can fill the mold cavity more quickly, ensure the uniformity of filling at each position in the mold cavity, and reduce the waste of clay.
参阅图5,还包括芯棒整理部3,分布与热压成形部2两侧的主动挡板301、被动挡板302和驱动两者横向相对运动的驱动伸缩杆303;主动挡板301和被动挡板302的水平中面均与上模201和下模202的结合面共面;Referring to Figure 5, it also includes a mandrel arrangement part 3, active baffles 301 and passive baffles 302 distributed on both sides of the hot press forming part 2, and a driving telescopic rod 303 that drives the two to move transversely; the active baffle 301 and the passive baffle 303 The horizontal middle surface of the baffle 302 is coplanar with the joint surface of the upper mold 201 and the lower mold 202;
主动挡板301内设置有连接动力源且能够沿横向运动的活塞缸3011,被动挡板302内设置有通过弹性件3022安装,且能够沿横向运动的浮动板3021,活塞缸3011和浮动板3021与模腔内工件两端一一对应;The active baffle 301 is provided with a piston cylinder 3011 connected to a power source and capable of transverse movement. The passive baffle 302 is provided with a floating plate 3021 installed through an elastic member 3022 and capable of transverse movement. The piston cylinder 3011 and the floating plate 3021 One-to-one correspondence with both ends of the workpiece in the mold cavity;
活塞缸3011和浮动板3021的外端面均设置有内凹的球碗面或锥型孔。The outer end surfaces of the piston cylinder 3011 and the floating plate 3021 are both provided with concave spherical bowl surfaces or tapered holes.
为与模腔内绝缘子的布置方式匹配,采用主动挡板301和被动挡板302先行对芯棒进行两端对齐,后通过活塞缸3011动作,和浮动板3021的浮动配合,实现相邻两组芯棒轴向的行程差,满足工件最终的一致性要求。In order to match the layout of the insulators in the mold cavity, the active baffle 301 and the passive baffle 302 are used to first align the two ends of the core rod, and then through the action of the piston cylinder 3011 and the floating cooperation with the floating plate 3021, two adjacent groups are realized The axial stroke difference of the mandrel meets the final consistency requirements of the workpiece.
同时活塞缸3011和浮动板3021的端面均采用内凹的球碗结构或锥型孔结构,通过对两者轴线和模具内模腔轴线的一致性设定,使得芯棒在布置过程中与模具模腔内轴线的相对位置固定,保证上模201和下模202在合模后,芯棒轴线能够与模腔轴线重叠,即芯棒外圆周的胶泥包裹厚度一致,进而减少温差形变不均造成的裂纹问题。At the same time, the end faces of the piston cylinder 3011 and the floating plate 3021 adopt a concave bowl structure or a tapered hole structure. By consistent setting of the axis of the two and the axis of the mold cavity, the mandrel is in contact with the mold during the layout process. The relative position of the axes in the mold cavity is fixed to ensure that after the upper mold 201 and the lower mold 202 are closed, the axis of the mandrel can overlap with the axis of the mold cavity, that is, the thickness of the clay coating on the outer circumference of the mandrel is consistent, thus reducing the uneven deformation caused by temperature difference. crack problem.
参阅图7,上下料传动部4还包括侧边滑块403,侧边滑块403与下模202延伸水平纵向相对滑动安装,承托架401与侧边滑块403之间竖直布置有升降伸缩杆402;Referring to Figure 7, the loading and unloading transmission part 4 also includes a side slide block 403. The side slide block 403 and the lower mold 202 extend horizontally and longitudinally and are relatively slidably installed. A lifting device is arranged vertically between the supporting bracket 401 and the side slide block 403. Telescopic rod 402;
通过升降伸缩杆402动作,实现承托架401的上下运动,满足芯棒布置和硫化成型后工件的脱模的需求。By lifting and lowering the telescopic rod 402, the supporting bracket 401 can move up and down to meet the requirements of mandrel arrangement and demoulding of the workpiece after vulcanization and molding.
承托架401的前半段设置有用于固定绝缘子端部的夹具,后半段设置有用于承托绝缘子的弧形槽;The first half of the supporting bracket 401 is provided with a clamp for fixing the end of the insulator, and the second half is provided with an arc-shaped groove for supporting the insulator;
承托架前半段为上料段4012,采用与绝缘子端子相匹配的夹具,从而保证芯棒在布置时,不会发生自转,从而保证硫化过程中,芯棒外部包裹胶泥厚度均匀,而后半段为卸料段4011,采用弧形槽,有助于便于端部的承托,增加脱模时绝缘子端部受力面积;The first half of the support bracket is the loading section 4012, which uses a clamp that matches the insulator terminal to ensure that the core rod will not rotate when it is arranged, thereby ensuring that during the vulcanization process, the thickness of the clay wrapped around the core rod is uniform, and the second half For the discharge section 4011, an arc-shaped groove is used to facilitate end support and increase the stress-bearing area of the insulator end during demoulding;
同时在设计时,为满足生产线的柔性化,适配不同端子样式的绝缘子生产需求,承托架401内集成可拆卸的卡接板4013,卡接板4013直接与升降伸缩杆402固定连接,当更换生产产品时,直接将原有承托架401更换为适配新产品的承托架401即可,快速完成产线更换。At the same time, during the design, in order to meet the flexibility of the production line and adapt to the production needs of insulators with different terminal styles, the support bracket 401 integrates a detachable snap-in plate 4013. The snap-in plate 4013 is directly fixedly connected to the lifting telescopic rod 402. When replacing production products, the original supporting bracket 401 can be directly replaced with the supporting bracket 401 adapted to the new product, and the production line replacement can be quickly completed.
下模202下方固定设置有底台204,底台204两侧设置有水平纵向滑轨,内置有驱动电机;侧边滑块403与滑轨滑动安装,且内置有与驱动电机轴端齿轮啮合的齿条。A bottom platform 204 is fixedly provided below the lower mold 202. Horizontal longitudinal slide rails are provided on both sides of the bottom platform 204, with a built-in drive motor; the side slide blocks 403 are slidably installed with the slide rails, and have a built-in gear that meshes with the shaft end gear of the drive motor. rack.
参阅图4,光轴104外部转动套装有套筒105;Referring to Figure 4, the optical axis 104 is rotated externally with a sleeve 105;
在进行胶泥铺设时,胶泥绕过光轴104后走向发生改变,胶泥与光轴104之间存在相对运动,通过增加套筒105,能够减少胶泥与光轴104之间的摩擦,从而使胶泥能够顺利绕过光轴104,降低胶泥因绕过光轴104而被拉伸变形。When laying the cement, the direction of the cement changes after bypassing the optical axis 104. There is relative movement between the cement and the optical axis 104. By adding the sleeve 105, the friction between the cement and the optical axis 104 can be reduced, so that the cement can The optical axis 104 is smoothly bypassed, thereby reducing the stretching and deformation of the clay due to the optical axis 104 being bypassed.
参阅图3,热压成形部2还包括驱动上模201运动的分模伸缩杆203;分模伸缩杆203包括竖直布置在上模201上下游两端的前伸缩杆2032和后伸缩杆2031,前伸缩杆2032和后伸缩杆2031的下端均设置有硬质接触块和限位套2034,硬质接触块与限位套2034之间沿轴线连接有弹簧2035,限位套2034与上模201固定连接;Referring to Figure 3, the hot press forming part 2 also includes a mold-parting telescopic rod 203 that drives the upper mold 201 to move; the mold-parting telescopic rod 203 includes a front telescopic rod 2032 and a rear telescopic rod 2031 that are vertically arranged at the upstream and downstream ends of the upper mold 201. The lower ends of the front telescopic rod 2032 and the rear telescopic rod 2031 are provided with a hard contact block and a limit sleeve 2034. A spring 2035 is connected along the axis between the hard contact block and the limit sleeve 2034. The limit sleeve 2034 and the upper mold 201 Fixed connection;
当合模时,硬质接触块直接与上模201接触导力,当分模时,硬质接触块与上模201分离,前伸缩杆2032和后伸缩杆2031通过弹簧2035向上模201导力。When the mold is closed, the hard contact block directly contacts the upper mold 201 to guide force. When the mold is separated, the hard contact block is separated from the upper mold 201. The front telescopic rod 2032 and the rear telescopic rod 2031 guide force to the upper mold 201 through the spring 2035.
采用下模202固定,上模201直上直下的设计,结构简单,便于设计和装配;The lower mold 202 is used for fixation, and the upper mold 201 is designed to be straight up and down. The structure is simple and easy to design and assemble;
同时分模伸缩杆203与上模201之间采用柔性连接,合模时之间为刚性接触,能够快速进行力的传到,保证合模压力,分模时,采用弹簧2035传力,即分模时,上模201收到的拉力并非一个突变力,而是一个线性的增长力,且当上模201与下模202分离时,弹簧2035受力突变,上模201会与硬质接触块有个刚性撞击,从而使上模201产生振动,若有绝缘子与上模201有粘连,可通过该振动,促使绝缘子的脱离。At the same time, a flexible connection is used between the mold-parting telescopic rod 203 and the upper mold 201. When the mold is closed, there is a rigid contact between them, which can quickly transmit the force to ensure the mold-closing pressure. When the mold is separated, the spring 2035 is used to transmit the force, that is, the force is transmitted during mold closing. When the upper mold 201 is molded, the tensile force received by the upper mold 201 is not a sudden change force, but a linear growth force. When the upper mold 201 and the lower mold 202 are separated, the force of the spring 2035 changes suddenly, and the upper mold 201 will contact the hard contact block. There is a rigid impact, which causes the upper mold 201 to vibrate. If an insulator is adhered to the upper mold 201, the vibration can promote the detachment of the insulator.
参阅图4,热压成形部2还包括驱动上模201运动的分模伸缩杆203;分模伸缩杆203包括竖直布置在上模201上下游两端的前伸缩杆2032和后伸缩杆2031;前伸缩杆2032和后伸缩杆2031均与上模201铰接;后伸缩杆2031的顶端竖直固定布置,前伸缩杆2032的中段铰接有斜拉伸缩杆2033,前伸缩杆2032和斜拉伸缩杆2033的顶端均采用铰接固定;Referring to Figure 4, the hot press forming part 2 also includes a mold-parting telescopic rod 203 that drives the upper mold 201 to move; the mold-parting telescopic rod 203 includes a front telescopic rod 2032 and a rear telescopic rod 2031 that are vertically arranged at the upstream and downstream ends of the upper mold 201; The front telescopic rod 2032 and the rear telescopic rod 2031 are both hinged with the upper mold 201; the top of the rear telescopic rod 2031 is vertically fixed, and the middle section of the front telescopic rod 2032 is hinged with a diagonal telescopic rod 2033. The front telescopic rod 2032 and the diagonal telescopic rod 2033 are hinged. The tops of 2033 are hinged and fixed;
当分模时,上模201与下模202之间的上游端间距大于下游端;When the mold is separated, the upstream end distance between the upper mold 201 and the lower mold 202 is larger than the downstream end;
分模伸缩杆203底部采用铰接的方式,同时加入斜拉伸缩杆2033,使得上模201在分模时能够呈倾斜状态,即上游开口大于下游开口,从而便于胶泥送料部1的安装布置,便于送料伸缩杆101带着胶泥进入到上模201与下模202之间。The bottom of the mold-parting telescopic rod 203 is hinged, and a diagonal telescopic rod 2033 is added at the same time, so that the upper mold 201 can be tilted during mold-parting, that is, the upstream opening is larger than the downstream opening, thereby facilitating the installation and arrangement of the clay feeding part 1. The feeding telescopic rod 101 carries the clay and enters between the upper mold 201 and the lower mold 202.
参阅图9,塑形辊103包括圆周面光滑的下辊1032,和圆周面设置有环形槽的上辊1031;Referring to Figure 9, the shaping roller 103 includes a lower roller 1032 with a smooth circumferential surface, and an upper roller 1031 with an annular groove on the circumferential surface;
胶泥在生产和传输过程中,其形态为厚度均匀,且连续的长条平面,在导料板102上进行传输,而绝缘子的外形为大小伞片间隔布置的柱状体,因此在不同位置所需要包过的胶泥量不同,而在合模后,由于模具自身的高温,会造成胶泥硬化,流动性下降,因此采用带有环形槽的上辊1031,和圆柱形的下辊1032,对胶泥进行预塑形,使用于产生伞片位置的胶泥厚度增加,而其余位置的胶泥厚度减小,从而减少合模后胶泥的流动量,同时满足胶泥对芯棒的包裹需求。During the production and transportation process, the clay is in the form of a continuous long plane with uniform thickness, which is transported on the guide plate 102, while the shape of the insulator is a columnar body with large and small umbrellas arranged at intervals, so it is required at different locations. The amount of wrapped clay is different. After the mold is closed, due to the high temperature of the mold itself, the clay will harden and the fluidity will decrease. Therefore, an upper roller 1031 with an annular groove and a cylindrical lower roller 1032 are used to process the clay. Pre-shaping increases the thickness of the clay used to produce the umbrella blades, while reducing the thickness of the clay at other locations, thereby reducing the flow of clay after mold closing and meeting the need for the clay to wrap the mandrel.
在使用时:When using:
首先借助人工或其余上料机构,将若干组带有端子的芯棒布置在承托架401前半段的夹具内,等待上一组硫化完成,分模伸缩杆203带动上模201上移分模;First, with the help of manual or other loading mechanisms, several groups of mandrel rods with terminals are arranged in the clamp of the front half of the supporting bracket 401. After the previous group of vulcanization is completed, the parting telescopic rod 203 drives the upper mold 201 to move up the parting mold. ;
此时,升降伸缩杆402带动承托架401上升,对硫化好的绝缘子进行脱模,送料伸缩杆101由最大行程回缩至最短行程,且同时塑形辊103转动,带动胶泥进给,胶泥绕过光轴104后,自由下垂至胶泥固定压块404与下模202之间区域内,压块驱动伸缩杆405动作,使胶泥固定压块404将胶泥端部与下模202固定,此时,承托架401与送料伸缩杆101同步进行纵向动作,实现硫化好的绝缘子卸料、胶泥的铺设和芯棒的布置,完成芯棒布置后,承托架401下移,且在后续设备对绝缘子卸料后,承托架401复位;At this time, the lifting telescopic rod 402 drives the supporting bracket 401 to rise to demould the vulcanized insulator. The feeding telescopic rod 101 retracts from the maximum stroke to the shortest stroke, and at the same time, the shaping roller 103 rotates to drive the glue to feed, and the glue After bypassing the optical axis 104, it freely droops to the area between the cement fixed pressing block 404 and the lower mold 202. The pressing block drives the telescopic rod 405 to move, so that the cement fixed pressing block 404 fixes the end of the clay and the lower mold 202. At this time , the supporting bracket 401 and the feeding telescopic rod 101 perform longitudinal movements synchronously to realize the unloading of the vulcanized insulator, the laying of clay and the arrangement of the mandrel rods. After completing the arrangement of the mandrel rods, the supporting bracket 401 moves downward, and the subsequent equipment alignment After the insulator is unloaded, the supporting bracket 401 is reset;
随后芯棒整理部3内的主动挡板301和被动挡板302在驱动伸缩杆303的作用下,运动至指定位置,两者间距与绝缘子长度一致,从而使芯棒两端对齐,然后,间隔的活塞缸3011动作,使芯棒错落布置,调整后,进行合模,加热稳压后,进行开模;Then, the active baffle 301 and the passive baffle 302 in the core rod sorting part 3 move to the designated position under the action of the driving telescopic rod 303. The distance between them is consistent with the length of the insulator, so that the two ends of the core rod are aligned, and then the distance is The piston cylinder 3011 moves to make the core rods staggered. After adjustment, the mold is closed. After heating and stabilizing the pressure, the mold is opened;
在进行硫化生产过程中,通过对胶泥配方的调整,能够有效减少硫化后胶泥对模具的黏连情况,即脱模时,绝缘子多数是留在下模202内,对于这种情况,在进行合模后,芯棒整理部3直接与芯棒脱离,避免对后续承托架401的运动造成干涉;During the vulcanization production process, by adjusting the clay formula, the adhesion of the vulcanized clay to the mold can be effectively reduced. That is, during demoulding, most of the insulators remain in the lower mold 202. In this case, the mold is closed during mold closing. Finally, the mandrel organizing part 3 is directly separated from the mandrel to avoid interference with the subsequent movement of the supporting bracket 401;
对于胶泥黏连情况严重的,开模后,存在绝缘子依旧与上模201黏连的问题,此时在合模后,芯棒整理部3不脱离,在开模时,起到绝缘子的限位作用,促使其与上模201脱离,随后,在承托架401上升的作用下,带动绝缘子与下模202脱离。For serious glue adhesion, after the mold is opened, there is a problem that the insulator is still adhered to the upper mold 201. At this time, after the mold is closed, the mandrel finishing part 3 does not detach, and it acts as a limiter for the insulator when the mold is opened. The insulator acts to cause it to separate from the upper mold 201, and then, under the action of the supporting bracket 401 rising, the insulator is driven to separate from the lower mold 202.
重复上述步骤,进行下一轮绝缘子的生产。Repeat the above steps to produce the next round of insulators.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN113012870A (en) * | 2021-02-08 | 2021-06-22 | 张香爱 | Electric power equipment insulator forming device with automatic discharging function |
CN214026647U (en) * | 2020-11-12 | 2021-08-24 | 四川福翔科技有限公司 | Tube blank vulcanizing mould and equipment for fabric reinforced rubber tube |
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