CN116986829A - Semi-dry desulfurization ash-fly ash-slag composite cementing material and preparation method thereof - Google Patents

Semi-dry desulfurization ash-fly ash-slag composite cementing material and preparation method thereof Download PDF

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Publication number
CN116986829A
CN116986829A CN202310698914.9A CN202310698914A CN116986829A CN 116986829 A CN116986829 A CN 116986829A CN 202310698914 A CN202310698914 A CN 202310698914A CN 116986829 A CN116986829 A CN 116986829A
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Prior art keywords
ash
semi
fly ash
slag
dry desulfurization
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Inventor
葛文
卢正
段平
韩晓
崔淏
邱炜
任康乐
徐小锋
张健茹
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China University of Geosciences
Wuhan Institute of Rock and Soil Mechanics of CAS
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China University of Geosciences
Wuhan Institute of Rock and Soil Mechanics of CAS
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/243Mixtures thereof with activators or composition-correcting additives, e.g. mixtures of fly ash and alkali activators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a semi-dry desulfurization ash-fly ash-slag composite cementing material and a preparation method thereof. The invention comprises the following raw materials: fly ash + slag: 50% of semi-dry desulfurization ash: 3 to 9 percent, 5 to 20 percent of alkali-activated agent and 20.1 to 29.5 percent of wastewater, wherein the mass ratio of the fly ash to the slag is 0.4 to 2.3:1. the preparation method comprises the steps of sieving the semi-dry desulfurization ash, slag and fly ash according to the mass percentages, uniformly mixing, adding a certain amount of wastewater, adding the prepared excitant solution, uniformly stirring, pouring into a mould, vibrating, standing, demoulding and curing. The semi-dry desulfurization ash-fly ash-slag composite cementing material can effectively solidify heavy metal Pb in wastewater simultaneously 2+ 、Cd 2+ No extra energy consumption substances are needed, the concrete national standard is met, the heavy metal leaching toxicity is low, and the environmental safety is high.

Description

Semi-dry desulfurization ash-fly ash-slag composite cementing material and preparation method thereof
Technical Field
The invention relates to the technical field of inorganic cementing materials, in particular to a semi-dry desulfurization ash-fly ash-slag composite cementing material and a preparation method thereof.
Background
Industrial wastewater refers to wastewater discharged in the production process of industrial enterprises, and the wastewater contains waste in the production process, lost pollutants such as raw materials, intermediate products, final products, byproducts and the like, and is a main pollution source for causing water environment pollution. Along with the continuous development of industrial production such as chemistry, smelting, electroplating and the like, the dosage of cadmium, lead and compounds thereof is also increased, and the discharge of the polluted wastewater containing cadmium and lead is also more serious, so that the polluted wastewater becomes one of industrial wastewater with great hazard in the world. The traditional lead and cadmium containing wastewater treatment method mainly comprises a chemical precipitation method, an ion exchange method, an electrolytic method, a reverse osmosis method, an electrodialysis method, an active carbon adsorption method, a biological adsorption method and the like, wherein the heavy metal removal rate of most methods is only about 90 percent. And most of the methods in the prior art use energy materials to remove heavy metals in wastewater.
Disclosure of Invention
The invention aims at providing a semi-dry desulfurization ash-fly ash-slag composite cementing material and a preparation method thereof, aiming at the defects of the prior art.
The invention relates to a semi-dry desulfurization ash-fly ash-slag composite cementing material, which comprises the following raw materials in percentage by mass: fly ash + slag: 50% of semi-dry desulfurization ash: 3 to 9 percent, 5 to 20 percent of alkali excitant and 20.1 to 29.5 percent of wastewater; wherein the mass ratio of the fly ash to the slag is 0.4-2.3: 1.
further, the alkali-activator is NaOH and sodium water glass Na 2 O·nSiO 2
Further, the modulus of the alkali-activated agent is 0.5-2.0.
The preparation method of the semi-dry desulfurization ash-fly ash-slag composite cementing material comprises the steps of sieving the semi-dry desulfurization ash, the slag and the fly ash according to the mass percentage, uniformly mixing, adding a certain amount of wastewater, adding the prepared excitant, uniformly stirring, pouring into a mould, vibrating, standing, demoulding and curing to obtain the semi-dry desulfurization ash-fly ash-slag composite cementing material.
Further, the semi-dry desulfurization ash, slag and fly ash are sieved by a 120-mesh sieve.
Further, the alkali-activator is NaOH and sodium water glass Na 2 O·nSiO 2 The method comprises the steps of carrying out a first treatment on the surface of the The preparation process of the alkali-activator solution comprises the following steps: weighing sodium hydroxide in a beaker, adding a proper amount of distilled water, stirring for dissolution, cooling, adding water glass, stirring and standing to obtain an alkali-activated agent solution.
Further, covering a preservative film and standing for 24 hours.
The semi-dry desulfurization ash-fly ash-slag composite cementing material disclosed by the invention takes solid waste as a main raw material, and does not need extra energy consumption substances to treat wastewater, so that the cementing material meeting the national standard of concrete is obtained; when the Fly Ash (FA) and the slag (Sg) are added simultaneously, the activity of the slag is stimulated first, and the released heat can excite the fly ash more quickly, so that the pozzolanic effect of the fly ash is improved. In addition, semi-dry desulfurization ash (FGD) contains a large amount of SO 3 The method has the advantages that the method has an excitation effect on the pozzolan effect of the fly ash, the fly ash is subjected to hydration reaction under the sulfate activity excitation effect of the desulfurization ash, and the generated needle-shaped crystal ettringite is crossed with other hydration products and is filled with the other hydration products, so that the compressive strength of the cementing material can be increased, the strength accords with the national standard of concrete in different ages, the heavy metal leaching toxicity is lower, and the heavy metal Pb is realized 2+ 、Cd 2+ Is effective in curing.
Drawings
FIG. 1 is a flow chart of the preparation and testing of the semi-dry desulfurization ash-fly ash-slag composite cementing material of the present invention.
Detailed Description
The following are specific examples of the present invention, and the technical solutions of the present invention are further described, but the present invention is not limited to these examples.
1. Embodiments are described below:
3.1.1 technical proposal (taking the cementing material of the invention as an example)
(1) And (3) preparing a cementing material:
adding 3% Pb into distilled water 2+ 、Cd 2+ Simulating heavy metal-containing wastewater by adding nitrate, adopting orthogonal experiment, selecting five factors including water-gel ratio, exciting agent modulus, exciting agent content, fly ash-slag ratio and desulfurized ash content, setting four levels for each factor, performing 16 groups of orthogonal experiments, wherein the factor levels are shown in Table 1, preparing 20cm multiplied by 20cm samples according to the flow of FIG. 1, curing for 7 and 28 days respectively, and curing according to heavy metal Pb 2+ 、Cd 2+ Leaching concentration, selecting the optimal experimental proportion.
TABLE 1 level of orthogonal experimental factors
(2) Heavy metal solidification experiment
According to tables 2 and 3, simulated wastewater containing heavy metals Cd (II) and Pb (II) with different contents is prepared, and cementing materials are prepared according to an optimal formula respectively.
Table 2 simulation of Cd content settings in wastewater
Cd-0 Cd-1 Cd-2 Cd-3 Cd-4 Cd-5
0% 0.5% 1% 2% 3% 4%
TABLE 3 simulation of Pb content settings in wastewater
Pb-0 Pb-1 Pb-2 Pb-3 Pb-4 Pb-5
0% 0.5% 1% 2% 3% 4%
Wherein:
the Cd curing experiment started at a time of 2021.11.23 A.M. of 11:15 and the Pb curing experiment started at a time of 2021.11.25 A.M. of 10.25; each group was freeze-dried and cured for 7 and 28 days, and performance tests were performed at different times, respectively.
(3) Performance test:
A. solidification Property-heavy metal Leaching test
The block sample after 7 days and 28 days of curing and freeze drying is crushed, then the sample is sieved by a 7-mesh sieve and a 16-mesh sieve (1.19 mm-2.80 mm), 10g of sample particles after sieving are put into a 250mL conical flask, and 100mL of secondary water (solid-liquid ratio 1:10) is added. Sealing the bottle mouth of the conical flask by using a preservative film. The conical flask is fixed in a digital display water bath constant temperature oscillator for 8 hours of oscillation, the oscillation frequency is 120r/min, and the flask is kept stand for 16 hours after the oscillation is finished. The leachate was filtered through a microporous membrane (0.45 μm). The resulting leachate was diluted 2-fold with 2% hno3 and then tested for concentration of heavy metal ions in the leachate using ICP. Neutral environment leaching tests were performed according to HJ 557-2010.
B. Mechanical Property-compressive Strength test
And (3) placing the prepared gel material slurry in a triple metal test mould with the thickness of 20mm multiplied by 20mm to prepare a test block, standing for 1d, removing the film number, sealing and placing the test block sample in a standard curing chamber with the relative humidity of more than 90 percent and the temperature of (20+/-2) DEG C, continuously curing to 3, 7, 14 and 28d, respectively testing the unconfined compressive strength, and executing the steps according to the test procedure of the stable material test procedure of inorganic binders for highway engineering (JTGE 51-2009).
3.1.2 formula of cementing material
Cement a (cement of the invention):
water-to-gel ratio: 0.46; alkali-activator modulus: 0.5; water glass: 20.95g; naOH:9.82g; FA:31.80g; sg:74.8g; FGD:10g; simulating waste water: 50.98g;
cementing material B:
alkali-activator modulus: 0.5; water glass: 20.95g; naOH:9.82g; sg:91.6g; FGD:13.2g; simulating waste water: 65.34g;
cementing material C:
alkali-activator modulus: 0.5; water glass: 20.95g; naOH:9.82g; FA:56.8g; FGD:18.97g; simulating waste water: 95.8g;
cementing material D:
alkali-activator modulus: 0.5; water glass: 20.95g; naOH:9.82g; FA:34.4g; sg:79.3g; simulating waste water: 56.5g;
cementing material E:
rice hull ash: 18.4g; CFB desulfurization ash: 113g; slag powder: 55.5g; exciting agent: 25.4g; simulating waste water: 100g;
cementing material F:
slag: 167g; desulfurization ash: 28.6g; limestone: 4.4g; an activity excitant: 4.85g; simulating waste water: 100g.
The cementing material A is a ternary system composite material; the cementing materials B, C, D are binary system composite materials with one raw material reduced on the basis of A; cement E, F is a common other type of composite.
The invention provides a ternary composite cementing material for curing heavy metals Pb (II) and Cd (II) in industrial wastewater, which has lower leaching rate of heavy metals than the existing research after curing for a corresponding age, and has compressive strength meeting the national standard.
3.1.3 preparation flow of cementing Material
Weighing sodium hydroxide in a beaker, adding a proper amount of distilled water, stirring for dissolution, cooling, adding sodium silicate, stirring and standing, sieving with a 120-mesh sieve for semi-dry desulfurization ash, slag, fly ash and the like, stirring uniformly, adding a certain amount of wastewater, and weighing an exciting agent (NaOH+Na) 2 O.nSiO 2 ) Pouring into the mixture, stirring for 5 minutes, pouring into a mould, vibrating, covering with a preservative film, waiting for 24 hours, demoulding, and placing into a standard curing box for curing.
3.2 effects after implementation
3.2.1, examples and comparative examples
TABLE 4Pb Leaching test (Unit: μg/l)
TABLE 5Cd Leaching test (Unit: μg/l)
As shown in tables 4 and 5, pb of group 9 2+ 、Cd 2+ The leaching toxicity of the heavy metals 7d and 28d is the lowest, and the leaching amount is far lower than the limit value (Pb) specified in national standard GB5085.3-2001 hazardous waste identification Standard-leaching toxicity identification<5mg/L、Cd<1 mg/L), comprehensively considering the economic cost and the plasticity problem of the cementing material, selecting the 9 th formula as the preparation condition of the cementing material, and carrying out subsequent experiments such as heavy metal solidification performance comparison, compressive strength test and the like.
3.2.2 Performance test
A. Solidification Property-heavy metal Leaching test
TABLE 6 simulated wastewater 7d Leaching test with Cd-containing heavy metals (Unit: μg/l)
TABLE 7 simulated wastewater 7d Leaching test with Pb-containing heavy metals (Unit: μg/l)
Table 8 simulated wastewater 28d leaching test (Unit: μg/l) with Cd-containing heavy metal
TABLE 9 simulated wastewater 28d Leaching test with Pb-containing heavy metals (Unit: μg/l)
As shown in tables 6 to 9, as the heavy metal content in the simulated wastewater increases, the leaching concentration increases. Under neutral conditions (ph=7), in the cement according to the invention: adding 4% Pb 2+ Pb in 7 days and 28 days 2+ The cure rate of (2) was 99.75% and 99.95%, respectively; adding 4% Cd 2+ Cd 7 days and 28 days 2+ The solidification rate of the resin is 99.99 percent and 99.99 percent respectively, and the leaching amount is far lower than the limit value (Pb) specified in national standard GB5085.3-2001 hazardous waste identification standard-leaching toxicity identification<5mg/L、Cd<1 mg/L), the lead and cadmium cementing materials doped with 4% have no leaching toxicity, and meanwhile, the leaching amount of heavy metals is higher in 7 days, but the leaching amount is reduced to 28 days along with the increase of curing time, which indicates Pb 2+ And Cd 2+ Is cured inside the cement during curing. The group A, B, C, D shows that the ternary system (fly ash, slag and semi-dry desulfurization ash) provided by the invention has good effect of solidifying heavy metals in wastewater, and the solidification effect is better than that of a binary system; as can be seen from the comparison of group A, E, F, the cementing material of the invention cures heavy metal Cd 2+ 、Pb 2+ The effect of the adhesive is superior to other common cementing materials.
B. Mechanical Property-compressive Strength test
Table 10 compression resistance comparison
Table 11 simulation of the compressive strength test of Pb-containing heavy metal added wastewater (unit: mpa)
Table 12 simulation of 3d compressive strength test (unit: mpa) of wastewater containing Cd heavy metal
Table 13 simulation of the compressive Strength test of Pb-containing heavy Metal added wastewater 7d (Unit: mpa)
Table 14 simulation of compressive strength test of wastewater 7d containing Cd heavy metal (unit: mpa)
Table 15 simulation of compressive Strength test of Pb-containing heavy Metal added wastewater 14d (Unit: mpa)
Table 16 compressive strength test (Unit: mpa) of simulated wastewater containing Cd heavy metal 14d
Table 17 simulation of the compressive strength test of Pb-containing heavy metal added wastewater 28d (unit: mpa)
Table 18 test of compressive strength of simulated wastewater 28d containing Cd heavy metal (unit: mpa)
As shown in table 10, group a is the optimal formulation (ternary composite system) for the cement of the present invention; group B, C, D is the compressive strength of the cementing material prepared by canceling one raw material, performing an orthogonal experiment and obtaining the optimal formula; group E, F is other types of cement compressive strength. A. E, F the comparison shows that the cementing material has excellent mechanical properties and is obviously superior to other cementing materials; A. b, C, D comparison shows that the ternary composite system of the fly ash, slag and semi-dry desulfurization ash has good synergistic effect, and the compressive strength is superior to that of a binary system, and the principle is as follows: when the fly ash and the slag are added simultaneously, the activity of the slag is stimulated first, and the released heat can more rapidly stimulate the fly ash, so that the pozzolanic effect of the fly ash is improved. In addition, the desulfurized fly ash contains a large amount of SO 3 The method has the advantages that the method has an excitation effect on the pozzolan effect of the fly ash, the fly ash is subjected to hydration reaction under the sulfate activity excitation effect of the desulfurization ash, and the generated needle-shaped crystal ettringite is crossed with other hydration products and is filled with the other hydration products, so that the compressive strength of the cementing material can be increased, and the strength meets the national standards of concrete in different ages.
As can be seen from tables 11 to 18, the ternary composite cementing material A of the present invention was prepared using a cementing material containing Cd 2+ 、Pb 2+ After the heavy metal simulates the wastewater, the compressive strength of the wastewater exceeds B, C, D, E, F groups of cementing materials no matter in the early stage (3 d) or the later stage (28 d), because the ternary system (fly ash, slag and desulfurized ash) has good synergistic effect, dense cementing grids can be generated to wrap heavy metal ions, and good fixation can be achieved in a short timeThe gel material hydration products are crossed and filled together, so that the compressive strength can be increased, the gel material hydration products conform to the C30 standard (30 MPa is less than or equal to fcu) of GB50010-2010 concrete structural design Specification, and the gel material hydration products can be applied to multiple occasions.
3.3 examples of the invention
3.3.1 example of wastewater treatment
TABLE 19 certain wastewater Components
After uniformly stirring the wastewater and the raw materials of the cementing material, adding an alkali-exciting agent, uniformly mixing, demolding to prepare the cementing material, and respectively detecting the heavy metal leaching concentration of the cementing material after curing to 7d and 28d, wherein the detection result is as follows: cd at age 7d 2+ The leaching concentration is 122 mug/L, and the Pb < 2+ > leaching concentration is 436 mug/L; cd at 28d age 2+ The leaching concentration is 65 mug/L, the leaching concentration of Pb < 2+ > is 141 mug/L, which are far lower than the limit value (Pb) specified in national standard GB5085.3-2001 hazardous waste identification Standard-leaching toxicity identification<5mg/L、Cd<1mg/L)。
3.3.2 roadbed examples
After the wastewater and raw materials (semi-dry desulfurization ash, slag and fly ash) are stirred uniformly, an alkali-activated agent is added and mixed uniformly to prepare a cementing material, and compressive strength detection is carried out at the ages of 7d and 28d respectively, so that the strength of the cementing material meets the C30 standard (30 MPa is less than or equal to fcu) of GB50010-2010 concrete structural design Specification.
The above is not relevant and is applicable to the prior art.
While certain specific embodiments of the present invention have been described in detail by way of example, it will be appreciated by those skilled in the art that the foregoing examples are provided for the purpose of illustration only and are not intended to limit the scope of the invention, and that various modifications or additions and substitutions to the described specific embodiments may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the invention as defined in the accompanying claims. It should be understood by those skilled in the art that any modification, equivalent substitution, improvement, etc. made to the above embodiments according to the technical substance of the present invention should be included in the scope of protection of the present invention.

Claims (7)

1. A semi-dry desulfurization ash-fly ash-slag composite cementing material is characterized in that: comprises the following raw materials in percentage by mass: fly ash + slag: 50% of semi-dry desulfurization ash: 3 to 9 percent, 5 to 20 percent of alkali excitant and 20.1 to 29.5 percent of wastewater; wherein the mass ratio of the fly ash to the slag is 0.4-2.3: 1.
2. the semi-dry desulfurization ash-fly ash-slag composite cement according to claim 1, wherein: the alkali activator is NaOH and sodium silicate Na 2 O·nSiO 2
3. The semi-dry desulfurization ash-fly ash-slag composite cement according to claim 2, wherein: the modulus of the alkali-activated agent is 0.5-2.0.
4. A method for preparing a semi-dry desulfurization ash-fly ash-slag composite cementing material according to any one of claims 1 to 3, wherein: sieving the semi-dry desulfurization ash, slag and fly ash according to the mass percentage, uniformly mixing, adding the wastewater and alkali-activator, uniformly stirring, pouring into a mould, vibrating, standing, demoulding and curing to obtain the semi-dry desulfurization ash-fly ash-slag composite cementing material.
5. The method of manufacturing according to claim 4, wherein: the semi-dry desulfurization ash, slag and fly ash are sieved by a 120-mesh sieve.
6. The method of manufacturing according to claim 4, wherein: the alkali activator is NaOH and sodium silicate Na 2 O·nSiO 2 The method comprises the steps of carrying out a first treatment on the surface of the The preparation process of the alkali-activator solution comprises the following steps: weighing sodium hydroxide in beaker, adding appropriate amountDistilled water is stirred and dissolved, water glass is added after cooling, and the mixture is stirred and stood to obtain alkali-activated agent solution.
7. The method of manufacturing according to claim 4, wherein: covering with preservative film, and standing for 24 hr.
CN202310698914.9A 2023-06-13 2023-06-13 Semi-dry desulfurization ash-fly ash-slag composite cementing material and preparation method thereof Pending CN116986829A (en)

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