CN116986584B - Preparation method of nitrogen, phosphorus and iron doped carbon materials and their application in rubber - Google Patents
Preparation method of nitrogen, phosphorus and iron doped carbon materials and their application in rubber Download PDFInfo
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 73
- 239000003575 carbonaceous material Substances 0.000 title claims abstract description 69
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 229920001971 elastomer Polymers 0.000 title claims abstract description 36
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 229910052698 phosphorus Inorganic materials 0.000 title claims abstract description 30
- 239000011574 phosphorus Substances 0.000 title claims abstract description 30
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 238000003763 carbonization Methods 0.000 claims abstract description 38
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims abstract description 32
- 239000013067 intermediate product Substances 0.000 claims abstract description 30
- 238000006243 chemical reaction Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 23
- 229920001661 Chitosan Polymers 0.000 claims abstract description 20
- UMPKMCDVBZFQOK-UHFFFAOYSA-N potassium;iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[K+].[Fe+3] UMPKMCDVBZFQOK-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000012298 atmosphere Substances 0.000 claims abstract description 18
- 235000005074 zinc chloride Nutrition 0.000 claims abstract description 16
- 239000011592 zinc chloride Substances 0.000 claims abstract description 16
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910000388 diammonium phosphate Inorganic materials 0.000 claims abstract description 14
- 235000019838 diammonium phosphate Nutrition 0.000 claims abstract description 14
- FVZVCSNXTFCBQU-UHFFFAOYSA-N phosphanyl Chemical group [PH2] FVZVCSNXTFCBQU-UHFFFAOYSA-N 0.000 claims abstract 3
- 238000001816 cooling Methods 0.000 claims abstract 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract 2
- 238000000498 ball milling Methods 0.000 claims description 14
- 239000007789 gas Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000005696 Diammonium phosphate Substances 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Substances OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen(.) Chemical compound [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 17
- 238000009826 distribution Methods 0.000 description 13
- 239000002245 particle Substances 0.000 description 13
- 239000012299 nitrogen atmosphere Substances 0.000 description 11
- 241000143437 Aciculosporium take Species 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 229910001873 dinitrogen Inorganic materials 0.000 description 9
- 238000004073 vulcanization Methods 0.000 description 9
- HLBZWYXLQJQBKU-UHFFFAOYSA-N 4-(morpholin-4-yldisulfanyl)morpholine Chemical compound C1COCCN1SSN1CCOCC1 HLBZWYXLQJQBKU-UHFFFAOYSA-N 0.000 description 8
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical compound C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 8
- FWFZRPMNAAFGBA-UHFFFAOYSA-N 2-phosphanylethylphosphane Chemical compound PCCP FWFZRPMNAAFGBA-UHFFFAOYSA-N 0.000 description 7
- -1 ethane-1,2-diylbis(phosphino) Chemical class 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000003292 glue Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 229920005549 butyl rubber Polymers 0.000 description 4
- CSNJTIWCTNEOSW-UHFFFAOYSA-N carbamothioylsulfanyl carbamodithioate Chemical compound NC(=S)SSC(N)=S CSNJTIWCTNEOSW-UHFFFAOYSA-N 0.000 description 4
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical group C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910021389 graphene Inorganic materials 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 3
- FZWLAAWBMGSTSO-UHFFFAOYSA-N Thiazole Chemical compound C1=CSC=N1 FZWLAAWBMGSTSO-UHFFFAOYSA-N 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 229910021393 carbon nanotube Inorganic materials 0.000 description 2
- 239000002041 carbon nanotube Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009396 hybridization Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 1
- JGSYKOGZFMBYAQ-UHFFFAOYSA-N CC[P]CC Chemical compound CC[P]CC JGSYKOGZFMBYAQ-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical group O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- WPGBCELIUCBRKN-UHFFFAOYSA-L [hydroxy(oxido)phosphoryl] hydrogen phosphate;tetrabutylazanium Chemical compound OP(O)(=O)OP([O-])([O-])=O.CCCC[N+](CCCC)(CCCC)CCCC.CCCC[N+](CCCC)(CCCC)CCCC WPGBCELIUCBRKN-UHFFFAOYSA-L 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- KLOIYEQEVSIOOO-UHFFFAOYSA-N carbocromen Chemical compound CC1=C(CCN(CC)CC)C(=O)OC2=CC(OCC(=O)OCC)=CC=C21 KLOIYEQEVSIOOO-UHFFFAOYSA-N 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000002134 carbon nanofiber Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- RGPUVZXXZFNFBF-UHFFFAOYSA-K diphosphonooxyalumanyl dihydrogen phosphate Chemical compound [Al+3].OP(O)([O-])=O.OP(O)([O-])=O.OP(O)([O-])=O RGPUVZXXZFNFBF-UHFFFAOYSA-K 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910003472 fullerene Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Nanotechnology (AREA)
- Inorganic Chemistry (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
Description
技术领域Technical field
本发明涉及氮、磷、铁掺杂的碳材料的制备方法及其在橡胶中的应用,属于碳材料技术领域。The invention relates to a preparation method of carbon materials doped with nitrogen, phosphorus and iron and their application in rubber, and belongs to the technical field of carbon materials.
背景技术Background technique
碳是自然界分布最普遍的元素之一,其原子间除了以sp3杂化形成单键,还能以sp3及sp杂化形成稳定的双键和三键,因此可以形成结构和性质迥然不同的同素异形体,如零维的炭黑和富勒烯,一维的碳纳米管和碳纳米纤维,二维的石墨烯等。从传统的炭黑到最新的二维石墨烯,碳材料一直以其独特而优异的力学、电学和热学等性质被广泛应用于吸附剂、催化剂、燃料电池、二次电池的电极材料、超级电容、复合材料、气敏元件、太阳能电池和多种电子器件等领域。Carbon is one of the most common elements distributed in nature. In addition to forming single bonds through sp 3 hybridization, carbon can also form stable double bonds and triple bonds through sp 3 and sp hybridization between its atoms. Therefore, it can form very different structures and properties. Allotropes, such as zero-dimensional carbon black and fullerene, one-dimensional carbon nanotubes and carbon nanofibers, two-dimensional graphene, etc. From traditional carbon black to the latest two-dimensional graphene, carbon materials have been widely used in adsorbents, catalysts, fuel cells, electrode materials for secondary batteries, and supercapacitors with their unique and excellent mechanical, electrical and thermal properties. , composite materials, gas sensors, solar cells and various electronic devices and other fields.
碳材料可作为填充剂加入到橡胶中,可增强橡胶的物理、热学、电学和气/液阻隔等多方面的性能,且可降低橡胶制品生产成本。目前,常用于橡胶中的碳材料为石墨、炭黑、石墨烯、氧化石墨烯、碳纤维、碳纳米管,但这些碳材料亦有很多缺陷,不能充分发挥其应有的增强作用,如在橡胶基体中容易发生团聚,不易与橡胶基体良好的结合。橡胶止水带作为建筑中、水土结构之间混凝土接缝中的防渗材料,橡胶的强度,包括硬度、拉伸强度、撕裂程度,会影响桥梁结构整体的抗震能力和使用寿命。Carbon materials can be added to rubber as fillers, which can enhance the physical, thermal, electrical, gas/liquid barrier and other properties of rubber, and can reduce the production cost of rubber products. At present, the carbon materials commonly used in rubber are graphite, carbon black, graphene, graphene oxide, carbon fiber, and carbon nanotubes. However, these carbon materials also have many defects and cannot fully exert their due reinforcing effects. For example, in rubber Agglomeration easily occurs in the matrix and it is difficult to combine well with the rubber matrix. Rubber waterstops are used as anti-seepage materials in concrete joints between buildings and water and soil structures. The strength of the rubber, including hardness, tensile strength, and tearing degree, will affect the overall seismic resistance and service life of the bridge structure.
因此,开发补强效果好的碳材料是非常必要的。Therefore, it is very necessary to develop carbon materials with good reinforcing effect.
发明内容Contents of the invention
本发明的目的在于克服现有技术中存在的缺陷,提供一种可有效补强橡胶力学性能的氮、磷、铁掺杂的碳材料,并提供了其制备方法及其在橡胶中的应用。The purpose of the present invention is to overcome the defects existing in the prior art, provide a nitrogen-, phosphorus-, and iron-doped carbon material that can effectively reinforce the mechanical properties of rubber, and provide its preparation method and its application in rubber.
为解决上述问题,本发明所采取的技术方案是:In order to solve the above problems, the technical solutions adopted by the present invention are:
技术主题一Technical theme one
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、将质量比3~7:1~4:1.5~5.3:1.3~4.1:2.1~6.4的壳聚糖、磷酸氢二铵、(乙烷-1,2-二基双(膦基))四甲醇、氯化锌和高铁酸钾球磨,静置,得到中间产物;A. Combine chitosan, diammonium hydrogen phosphate, (ethane-1,2-diylbis(phosphine)) with a mass ratio of 3~7:1~4:1.5~5.3:1.3~4.1:2.1~6.4 Ball mill tetramethanol, zinc chloride and potassium ferrate and let stand to obtain an intermediate product;
B、在空气气氛下,将中间产物于180-220℃处理2-4h后,再置于惰性气氛中进行炭化反应,冷却至室温得到氮、磷、铁掺杂的碳材料。B. In an air atmosphere, treat the intermediate product at 180-220°C for 2-4 hours, then place it in an inert atmosphere for carbonization reaction, and cool to room temperature to obtain nitrogen, phosphorus, and iron-doped carbon materials.
作为本发明优选的实施方案,所述步骤A中壳聚糖、磷酸氢二铵、(乙烷-1,2-二基双(膦基))四甲醇、氯化锌和高铁酸钾的质量比为5:2:2:2:3。As a preferred embodiment of the present invention, the mass of chitosan, diammonium hydrogen phosphate, (ethane-1,2-diylbis(phosphino))tetramethanol, zinc chloride and potassium ferrate in step A The ratio is 5:2:2:2:3.
作为本发明优选的实施方案,所述步骤A球磨步骤具体为球磨15-25min暂停4-6min,重复2-4次。As a preferred embodiment of the present invention, the ball milling step of step A is specifically ball milling for 15-25 minutes, pause for 4-6 minutes, and repeated 2-4 times.
作为本发明优选的实施方案,所述步骤A球磨的转速为450-550转/分钟。As a preferred embodiment of the present invention, the rotation speed of the ball mill in step A is 450-550 rpm.
作为本发明优选的实施方案,所述静置步骤具体为静置50-70min。As a preferred embodiment of the present invention, the step of letting stand is specifically for 50-70 minutes.
作为本发明优选的实施方案,所述步骤B中,炭化反应的温度为850-950℃,时间为2.5-3.5h。As a preferred embodiment of the present invention, in step B, the temperature of the carbonization reaction is 850-950°C and the time is 2.5-3.5 hours.
作为本发明优选的实施方案,所述步骤B炭化步骤具体为以15~25mL/min的速率不断通入保护气,先从室温以1.2~1.7℃/min的速率升温至300±10℃,然后以1.8~2.2℃/min速率升温到900±10℃后保持2.5~3.5个小时。As a preferred embodiment of the present invention, the carbonization step of Step B is to continuously introduce protective gas at a rate of 15~25mL/min, first increase the temperature from room temperature to 300±10°C at a rate of 1.2~1.7°C/min, and then Raise the temperature to 900±10℃ at a rate of 1.8~2.2℃/min and then maintain it for 2.5~3.5 hours.
作为本发明优选的实施方案,所述壳聚糖的粘度为200-400 mPa.s。As a preferred embodiment of the present invention, the viscosity of the chitosan is 200-400 mPa.s.
技术主题二Technical topic two
一种如技术主题一所提供的制备方法获得的氮、磷、铁掺杂的碳材料在橡胶领域的应用。Application of a nitrogen-, phosphorus-, and iron-doped carbon material obtained by the preparation method provided in Technical Topic 1 in the field of rubber.
在本发明的一些实施方案中,所述应用为制备橡胶止水带。In some embodiments of the invention, the application is the preparation of rubber waterstops.
在本发明的一些实施方案中,所述橡胶止水带的原料包括质量比100:40:5:1:1:2的丁基橡胶、氮、磷、铁掺杂的碳材料、ZnO、硬脂酸、促进剂和硫磺;所述促进剂为质量比1:0.5:0.2:2:0.2的二硫化二苯并噻唑(DM)、N-环己基-2-苯并噻唑次黄酰胺(CZ)、二硫化二甲基秋兰姆(TMTD)、二硫代二吗啉(DTDM)和2-硫醇基苯并噻唑(M)。In some embodiments of the present invention, the raw materials of the rubber waterstop include butyl rubber, nitrogen, phosphorus, iron-doped carbon materials, ZnO, hard Fatty acid, accelerator and sulfur; the accelerator is dibenzothiazole disulfide (DM) and N-cyclohexyl-2-benzothiazole hypoxanamide (CZ) with a mass ratio of 1:0.5:0.2:2:0.2 ), thiuram disulfide (TMTD), dithiodimorpholine (DTDM) and 2-thiol benzothiazole (M).
橡胶止水带制备过程:将 100kg 丁基橡胶放入密炼机破胶,塑炼30s,提栓;将40kg氮、磷、铁掺杂的碳材料加入密炼机,进行一段混炼,混炼2min,然后将5kgZnO、1kg硬脂酸一并加入,混炼时间维持约 6 min,温度约140℃,90 s后排胶;然后调整开炼机辊距,倒胶3次后下片,并冷却至室温;Preparation process of rubber waterstop: Put 100kg of butyl rubber into the internal mixer to break the rubber, plasticize for 30 seconds, and lift the bolt; add 40kg of nitrogen, phosphorus, and iron-doped carbon materials into the internal mixer for one stage of mixing. Knead for 2 minutes, then add 5kg ZnO and 1kg stearic acid together. The mixing time is maintained for about 6 minutes, the temperature is about 140°C, and the glue is discharged after 90 s; then adjust the roller distance of the open mill, pour the glue 3 times and then remove the tablets. and cool to room temperature;
然后在开炼机上将2kg硫磺与1kg促进剂混入进行二段混炼,薄通,三角包与打卷各三次,下片;将混炼胶放入模具中硫化成型即得橡胶,所述硫化温度为145°C,硫化时间为180s,硫化压力10MPa;其中促进剂为质量比1:0.5:0.2:2:0.2的二硫化二苯并噻唑(DM)、N-环己基-2-苯并噻唑次黄酰胺(CZ)、二硫化二甲基秋兰姆(TMTD)、二硫代二吗啉(DTDM)、2-硫醇基苯并噻唑(M)。Then mix 2kg of sulfur and 1kg of accelerator on the open mill for two-stage mixing, thinning, triangular wrapping and rolling three times each, and remove the pieces; put the mixed rubber into the mold and vulcanize to form the rubber. The vulcanization The temperature is 145°C, the vulcanization time is 180s, and the vulcanization pressure is 10MPa; the accelerator is dibenzothiazole disulfide (DM) and N-cyclohexyl-2-benzo with a mass ratio of 1:0.5:0.2:2:0.2. Thiazole hypoxanthamide (CZ), thiuram disulfide (TMTD), dithiodimorpholine (DTDM), 2-thiol benzothiazole (M).
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by adopting the above technical solutions are:
本发明所提供的碳材料制备方法中,各个组分搭配协同,同时掺杂金属元素,提高了碳材料的分散度,应用于橡胶后能够与橡胶充分接触,有效避免团聚,从而可有效补强橡胶。采用本发明方法制备的碳材料制备橡胶止水带,经测试,符合Q/CR 562.2-2017《铁路隧道防排水材料 第 2 部分∶止水带》标准。In the carbon material preparation method provided by the present invention, each component is coordinated and doped with metal elements at the same time, which improves the dispersion of the carbon material. After being applied to rubber, it can fully contact the rubber, effectively avoid agglomeration, and thereby effectively reinforce rubber. The rubber waterstop was prepared using the carbon material prepared by the method of the present invention. After testing, it complies with the Q/CR 562.2-2017 "Railway Tunnel Anti-Drainage Materials Part 2: Waterstop" standard.
本发明中,高铁酸钾作用是氧化剂、造孔剂,其在高温下可直接氧化氨基为硝酸基,防止氮原子释放,具有固氮作用,提高产物氮含量;高温下高铁酸钾分解产生氧气,对材料具有刻蚀作用,能够调控产物形貌、提高孔隙率、增大比表面积;高铁酸钾又是良好的铁源,能够与(乙烷-1,2-二基双(膦基))四甲醇进行配位,起到掺铁、掺磷的作用。In the present invention, potassium ferrate functions as an oxidant and pore-forming agent. It can directly oxidize amino groups into nitric acid groups at high temperatures, prevent the release of nitrogen atoms, have nitrogen fixation effects, and increase the nitrogen content of the product; potassium ferrate decomposes at high temperatures to produce oxygen. It has an etching effect on materials, can regulate product morphology, increase porosity, and increase specific surface area; potassium ferrate is also a good iron source and can interact with (ethane-1,2-diyl bis(phosphine)) Tetracarbinol coordinates and plays the role of doping iron and phosphorus.
磷酸氢二铵在空气氛围、高温下分解释放氨气和水,氨气和水是优良的造孔剂,能够增大材料的比表面积,氨基和磷酸根能够与原料之间产生氢键,促进原料聚合。另外,磷酸氢二铵还是氮源和磷源。Diammonium hydrogen phosphate decomposes under air atmosphere and high temperature to release ammonia gas and water. Ammonia gas and water are excellent pore-forming agents that can increase the specific surface area of the material. Amino groups and phosphate groups can generate hydrogen bonds with raw materials and promote Raw material polymerization. In addition, diammonium hydrogen phosphate is also a source of nitrogen and phosphorus.
(乙烷-1,2-二基双(膦基))四甲醇是膦配体,能够与金属配位,起到锁定金属的作用,而且还是磷源;(乙烷-1,2-二基双(膦基))四甲醇的羟基能够与壳聚糖的羟基、氨基之间形成键连,提高产物产率。(Ethane-1,2-diylbis(phosphine))tetramethanol is a phosphine ligand, which can coordinate with metals and play a role in locking metals. It is also a phosphorus source; The hydroxyl group of bis(phosphino)tetramethanol can form bonds with the hydroxyl group and amino group of chitosan to increase the product yield.
附图说明Description of drawings
图1为本发明实施例1制备的碳材料的粒径分布图。Figure 1 is a particle size distribution diagram of the carbon material prepared in Example 1 of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面结合具体实施例对发明进行清楚、完整的描述。In order to make the purpose, technical solutions and advantages of the present invention clearer, the invention is described clearly and completely below with reference to specific embodiments.
本实施例中采用的各个物质均可由市售购买得到,其中壳聚糖购于上海阿拉丁生化科技股份有限公司,CAS编号: 9012-76-4,粘度为200-400mPa.s。Each substance used in this example can be purchased commercially. Chitosan was purchased from Shanghai Aladdin Biochemical Technology Co., Ltd., CAS number: 9012-76-4, and viscosity is 200-400mPa.s.
实施例1Example 1
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克磷酸氢二铵、2克(乙烷-1,2-二基双(膦基))四甲醇、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of diammonium hydrogen phosphate, 2 grams of (ethane-1,2-diylbis(phosphine))tetramethanol, 2 grams of zinc chloride and 3 grams of potassium ferrate and put it in Mill the ball three times in the ball milling tank of the high-energy ball mill. Each time, the ball mill rotates at 500 rpm for 20 minutes and pauses for 5 minutes. Finally, the intermediate product is obtained after standing for 1 hour;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积745 m2/g,粒径分布20-38nm。The parameters of the prepared carbon material are as follows: specific surface area 745 m 2 /g, particle size distribution 20-38nm.
对制备得到的碳材料进行粒径分布分析,如图1所示。The particle size distribution of the prepared carbon material was analyzed, as shown in Figure 1.
实施例2Example 2
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取3克壳聚糖、4克磷酸氢二铵、1.5克(乙烷-1,2-二基双(膦基))四甲醇、4.1克氯化锌和2.1克高铁酸钾放入高能球磨机的球磨罐中球磨2次,每次球磨以550转/分钟的转速转动15min暂停6min,最终静置50 min后得到中间产物;A. Take 3 grams of chitosan, 4 grams of diammonium hydrogen phosphate, 1.5 grams of (ethane-1,2-diyl bis(phosphine)) tetramethanol, 4.1 grams of zinc chloride and 2.1 grams of potassium ferrate and put them in The ball is milled twice in the ball grinding tank of the high-energy ball mill. Each time, the ball mill is rotated at 550 rpm for 15 minutes and paused for 6 minutes. Finally, the intermediate product is obtained after standing for 50 minutes;
B、将中间产物置于炭化炉中,在空气气氛下,220℃处理4h后,再在氮气气氛中进行炭化反应,在炭化反应过程中以15mL/min的速率不断通入氮气,先从室温以1.7℃/min的速率升温至300℃,然后以1.8℃/min速率升温到950℃后保持2.5个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 220°C for 4 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen is continuously introduced at a rate of 15 mL/min. First, start at room temperature. Raise the temperature to 300°C at a rate of 1.7°C/min, then increase the temperature to 950°C at a rate of 1.8°C/min, keep it for 2.5 hours, and then lower it to room temperature to obtain a black nitrogen-, phosphorus-, and iron-doped carbon material.
制备得到的碳材料参数如下:比表面积737 m2/g,粒径分布15-40nm。The parameters of the prepared carbon material are as follows: specific surface area 737 m 2 /g, particle size distribution 15-40nm.
实施例3Example 3
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取7克壳聚糖、1克磷酸氢二铵、5.3克(乙烷-1,2-二基双(膦基))四甲醇、1.3克氯化锌和6.4克高铁酸钾放入高能球磨机的球磨罐中球磨4次,每次球磨以450转/分钟的转速转动25min暂停4min,最终静置70 min后得到中间产物;A. Take 7 grams of chitosan, 1 gram of diammonium hydrogen phosphate, 5.3 grams of (ethane-1,2-diyl bis(phosphine)) tetramethanol, 1.3 grams of zinc chloride and 6.4 grams of potassium ferrate and put them in The ball mill is ball milled 4 times in the ball milling tank of the high-energy ball mill. Each time the ball mill is rotated at 450 rpm for 25 minutes and paused for 4 minutes. Finally, the intermediate product is obtained after standing for 70 minutes;
B、将中间产物置于炭化炉中,在空气气氛下,180℃处理2h后,再在氮气气氛中进行炭化反应,在炭化反应过程中以25mL/min的速率不断通入氮气,先从室温以1.2℃/min的速率升温至300℃,然后以2.2℃/min速率升温到850℃后保持3.5个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 180°C for 2 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen is continuously introduced at a rate of 25 mL/min. First, start at room temperature. Raise the temperature to 300°C at a rate of 1.2°C/min, then increase the temperature to 850°C at a rate of 2.2°C/min, hold it for 3.5 hours, and then lower it to room temperature to obtain a black nitrogen-, phosphorus-, and iron-doped carbon material.
制备得到的碳材料参数如下:比表面积689 m2/g,粒径分布为23-47nm。The parameters of the prepared carbon material are as follows: specific surface area 689 m 2 /g, particle size distribution 23-47nm.
效果例1Effect example 1
将实施例1-3制备得到的碳材料通过以下方法制备橡胶止水带样品1-样品3:The carbon materials prepared in Examples 1-3 were used to prepare rubber waterstop samples 1 to 3 through the following methods:
将 100kg丁基橡胶放入密炼机破胶,塑炼30s,提栓;将40kg氮、磷、铁掺杂的碳材料加入密炼机,进行一段混炼,混炼2min,然后将5kgZnO、1kg硬脂酸一并加入,混炼时间维持约 6 min,温度约140℃,90 s后排胶;然后调整开炼机辊距,倒胶3次后下片,并冷却至室温;Put 100kg of butyl rubber into the internal mixer to break the rubber, mash for 30 seconds, and lift the plug; add 40kg of nitrogen, phosphorus, and iron-doped carbon materials into the internal mixer, mix for one stage, and mix for 2 minutes, and then add 5kg of ZnO, 1kg of stearic acid is added together, the mixing time is maintained for about 6 minutes, the temperature is about 140°C, and the glue is discharged after 90 seconds; then adjust the roller distance of the open mill, pour the glue 3 times, then remove the tablets, and cool to room temperature;
然后在开炼机上将2kg硫磺与1kg促进剂混入进行二段混炼,薄通,三角包与打卷各三次,下片;将混炼胶放入模具中硫化成型即得橡胶样品,所述硫化温度为145°C,硫化时间为180s,硫化压力10MPa;其中促进剂为质量比1:0.5:0.2:2:0.2的二硫化二苯并噻唑(DM)、N-环己基-2-苯并噻唑次黄酰胺(CZ)、二硫化二甲基秋兰姆(TMTD)、二硫代二吗啉(DTDM)和2-硫醇基苯并噻唑(M)。Then mix 2kg of sulfur and 1kg of accelerator on the open mill for two-stage mixing, pass through, triangular bag and roll three times each, and remove the pieces; put the mixed rubber into the mold and vulcanize to form the rubber sample, as described The vulcanization temperature is 145°C, the vulcanization time is 180s, and the vulcanization pressure is 10MPa; the accelerator is dibenzothiazole disulfide (DM) and N-cyclohexyl-2-benzene with a mass ratio of 1:0.5:0.2:2:0.2 Thiazole hypoxanthamide (CZ), thiuram disulfide (TMTD), dithiodimorpholine (DTDM) and 2-thiol benzothiazole (M).
根据Q/CR 562.2-2017《铁路隧道防排水材料 第 2 部分∶止水带》标准对得到的样品1-样品3进行性能检测,结果如下表1:According to the Q/CR 562.2-2017 "Railway Tunnel Anti-Drainage Materials Part 2: Waterstop" standard, the performance of the obtained Samples 1 to 3 was tested. The results are as follows in Table 1:
表1Table 1
对比例1Comparative example 1
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克磷酸氢二钠、2克(乙烷-1,2-二基双(膦基))四甲醇、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of disodium hydrogen phosphate, 2 grams of (ethane-1,2-diylbis(phosphine))tetramethanol, 2 grams of zinc chloride and 3 grams of potassium ferrate and put it in Mill the ball three times in the ball milling tank of the high-energy ball mill. Each time, the ball mill rotates at 500 rpm for 20 minutes and pauses for 5 minutes. Finally, the intermediate product is obtained after standing for 1 hour;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积433m2/g,粒径分布为39-77nm。The parameters of the prepared carbon material are as follows: specific surface area 433m 2 /g, particle size distribution 39-77nm.
对比例2Comparative example 2
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克柠檬酸氢二铵、2克(乙烷-1,2-二基双(膦基))四甲醇、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of diammonium hydrogen citrate, 2 grams of (ethane-1,2-diylbis(phosphine))tetramethanol, 2 grams of zinc chloride and 3 grams of potassium ferrate. Put it into the ball milling tank of a high-energy ball mill and ball mill it three times. Each time, the ball mill rotates at 500 rpm for 20 minutes and pauses for 5 minutes. Finally, the intermediate product is obtained after standing for 1 hour;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积490m2/g,粒径分布为35-64nm。The parameters of the prepared carbon material are as follows: specific surface area 490m 2 /g, particle size distribution 35-64nm.
对比例3Comparative example 3
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克磷酸二氢铝、2克(乙烷-1,2-二基双(膦基))四甲醇、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of aluminum dihydrogen phosphate, 2 grams of (ethane-1,2-diylbis(phosphine))tetramethanol, 2 grams of zinc chloride and 3 grams of potassium ferrate and put it in Mill the ball three times in the ball milling tank of the high-energy ball mill. Each time, the ball mill rotates at 500 rpm for 20 minutes and pauses for 5 minutes. Finally, the intermediate product is obtained after standing for 1 hour;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积512m2/g,粒径分布为28-81nm。The parameters of the prepared carbon material are as follows: specific surface area 512m 2 /g, particle size distribution 28-81nm.
对比例4Comparative example 4
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克二(四丁铵)焦磷酸二氢盐、2克(乙烷-1,2-二基双(膦基))四甲醇、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of di(tetrabutylammonium) dihydrogen pyrophosphate, 2 grams of (ethane-1,2-diylbis(phosphine))tetramethanol, 2 grams of zinc chloride and Put 3 grams of potassium ferrate into the ball milling tank of a high-energy ball mill and ball mill three times. Each time, the ball mill rotates at 500 rpm for 20 minutes and pauses for 5 minutes. Finally, the intermediate product is obtained after standing for 1 hour;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积525m2/g,粒径分布为24-76nm。The parameters of the prepared carbon material are as follows: specific surface area 525m 2 /g, particle size distribution 24-76nm.
对比例5Comparative example 5
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克磷酸氢二铵、2克1,2-双(二乙基磷)乙烷、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of diammonium hydrogen phosphate, 2 grams of 1,2-bis(diethylphosphorus)ethane, 2 grams of zinc chloride and 3 grams of potassium ferrate and put them into the ball milling tank of the high-energy ball mill. Ball mill three times, each time the ball mill is rotated at 500 rpm for 20 minutes, paused for 5 minutes, and finally left to stand for 1 hour to obtain the intermediate product;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积676 m2/g,粒径分布为22-49nm。The parameters of the prepared carbon material are as follows: specific surface area 676 m 2 /g, particle size distribution 22-49nm.
对比例6Comparative example 6
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克磷酸氢二铵、2克双(二乙氧基膦酰基)乙炔、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of diammonium hydrogen phosphate, 2 grams of bis(diethoxyphosphono)acetylene, 2 grams of zinc chloride and 3 grams of potassium ferrate, put them into the ball milling tank of a high-energy ball mill and grind them three times. , each time the ball mill is rotated at 500 rpm for 20 minutes, paused for 5 minutes, and finally left to stand for 1 hour to obtain the intermediate product;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积659m2/g,粒径分布为24-52nm。The parameters of the prepared carbon material are as follows: specific surface area 659m 2 /g, particle size distribution 24-52nm.
对比例7Comparative example 7
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
取5克壳聚糖、2克磷酸氢二铵、2克四乙基四氟硼酸铵、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;Take 5 grams of chitosan, 2 grams of diammonium hydrogen phosphate, 2 grams of tetraethylammonium tetrafluoroborate, 2 grams of zinc chloride and 3 grams of potassium ferrate, put them into the ball milling tank of a high-energy ball mill, and grind them three times. Rotate at 500 rpm for 20 minutes, pause for 5 minutes, and finally wait for 1 hour to obtain the intermediate product;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积585m2/g,粒径分布为22-71nm。The parameters of the prepared carbon material are as follows: specific surface area 585m 2 /g, particle size distribution 22-71nm.
对比例8Comparative example 8
一种氮、磷、铁掺杂的碳材料的制备方法,包括以下步骤:A method for preparing nitrogen-, phosphorus-, and iron-doped carbon materials, including the following steps:
A、取5克壳聚糖、2克磷酸氢二铵、2克三环己基膦氟硼酸盐、2克氯化锌和3克高铁酸钾放入高能球磨机的球磨罐中球磨三次,每次球磨以500转/分钟的转速转动20分钟暂停5分钟,最终静置1小时后得到中间产物;A. Take 5 grams of chitosan, 2 grams of diammonium hydrogen phosphate, 2 grams of tricyclohexylphosphine fluoroborate, 2 grams of zinc chloride and 3 grams of potassium ferrate, put them into the ball milling tank of a high-energy ball mill and grind them three times. The ball mill is rotated at 500 rpm for 20 minutes, paused for 5 minutes, and finally left to stand for 1 hour to obtain the intermediate product;
B、将中间产物置于炭化炉中,在空气气氛下,200℃处理3小时后,再在氮气气氛中进行炭化反应,在炭化反应过程中以20mL/min的速率不断通入氮气,先从室温以1.5℃/min的速率升温至300℃,然后以2.0℃/min速率升温到900℃后保持3个小时,再降至室温,即制得黑色的氮、磷、铁掺杂的碳材料。B. Place the intermediate product in a carbonization furnace, treat it at 200°C for 3 hours in an air atmosphere, and then perform a carbonization reaction in a nitrogen atmosphere. During the carbonization reaction, nitrogen gas is continuously introduced at a rate of 20 mL/min. Start with The room temperature is raised to 300°C at a rate of 1.5°C/min, then raised to 900°C at a rate of 2.0°C/min, kept for 3 hours, and then lowered to room temperature to obtain black nitrogen, phosphorus, and iron-doped carbon materials. .
制备得到的碳材料参数如下:比表面积591m2/g,粒径分布为23-73nm。The parameters of the prepared carbon material are as follows: specific surface area 591m 2 /g, particle size distribution 23-73nm.
效果例2Effect example 2
将对比例1-8制备得到的氮、磷、铁掺杂的碳材料通过以下方法制备橡胶止水带对比样品1-对比样品8:The nitrogen-, phosphorus-, and iron-doped carbon materials prepared in Examples 1-8 were used to prepare rubber waterstops Comparative Sample 1-Comparative Sample 8 through the following methods:
橡胶止水带的制备方法:Preparation method of rubber waterstop:
将 100kg 丁基橡胶放入密炼机破胶,塑炼30s,提栓;将 40kg氮、磷、铁掺杂的碳材料加入密炼机,进行一段混炼,混炼2min,然后将5kgZnO、1kg硬脂酸一并加入,混炼时间维持约 6 min,温度约140℃,90 s后排胶;然后调整开炼机辊距,倒胶3次后下片,并冷却至室温;Put 100kg of butyl rubber into the internal mixer to break the rubber, mash for 30 seconds, and lift the plug; add 40kg of nitrogen, phosphorus, and iron-doped carbon materials into the internal mixer, mix for one stage, and mix for 2 minutes, and then add 5kg of ZnO, 1kg of stearic acid is added together, the mixing time is maintained for about 6 minutes, the temperature is about 140°C, and the glue is discharged after 90 seconds; then adjust the roller distance of the open mill, pour the glue 3 times, then remove the tablets, and cool to room temperature;
然后在开炼机上将2kg硫磺与1kg促进剂混入进行二段混炼,薄通,三角包与打卷各三次,下片;将混炼胶放入模具中硫化成型即得橡胶样品,所述硫化温度为145°C,硫化时间为180s,硫化压力10MPa;其中促进剂为质量比1:0.5:0.2:2:0.2的二硫化二苯并噻唑(DM)、N-环己基-2-苯并噻唑次黄酰胺(CZ)、二硫化二甲基秋兰姆(TMTD)、二硫代二吗啉(DTDM)和2-硫醇基苯并噻唑(M)。Then mix 2kg of sulfur and 1kg of accelerator on the open mill for two-stage mixing, pass through, triangular bag and roll three times each, and remove the pieces; put the mixed rubber into the mold and vulcanize to form the rubber sample, as described The vulcanization temperature is 145°C, the vulcanization time is 180s, and the vulcanization pressure is 10MPa; the accelerator is dibenzothiazole disulfide (DM) and N-cyclohexyl-2-benzene with a mass ratio of 1:0.5:0.2:2:0.2 Thiazole hypoxanthamide (CZ), thiuram disulfide (TMTD), dithiodimorpholine (DTDM) and 2-thiol benzothiazole (M).
根据Q/CR 562.2-2017《铁路隧道防排水材料 第 2 部分∶止水带》标准对得到的对比样品1-对比样品8进行性能检测,结果如下表2:According to the Q/CR 562.2-2017 "Railway Tunnel Anti-Drainage Materials Part 2: Waterstop" standard, the performance of the obtained comparative sample 1-comparative sample 8 was tested. The results are as follows in Table 2:
表2Table 2
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