CN116986399A - Synchronous wire arranging mechanism for wire winding disc of wire winding machine - Google Patents
Synchronous wire arranging mechanism for wire winding disc of wire winding machine Download PDFInfo
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- CN116986399A CN116986399A CN202311083966.1A CN202311083966A CN116986399A CN 116986399 A CN116986399 A CN 116986399A CN 202311083966 A CN202311083966 A CN 202311083966A CN 116986399 A CN116986399 A CN 116986399A
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- 238000004804 winding Methods 0.000 title claims abstract description 279
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 110
- 230000007246 mechanism Effects 0.000 title claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 208000027418 Wounds and injury Diseases 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000006378 damage Effects 0.000 claims description 7
- 208000014674 injury Diseases 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 21
- 230000009471 action Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000005491 wire drawing Methods 0.000 description 6
- 239000011295 pitch Substances 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
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- 238000011161 development Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/04—Guiding surfaces within slots or grooves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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Abstract
The invention discloses a synchronous wire arranging mechanism for a wire winding disc of a wire winding machine, and relates to the technical field of wire winding machines. The invention comprises a wire winding machine, a synchronous wire arranging mechanism and a wire winding disc, wherein the wire winding machine mainly comprises a frame and a gear motor; a speed reducing motor is fixedly arranged on the rack, a wire winding disc driven by the speed reducing motor is also in running fit on the rack, and a synchronous wire arranging mechanism is also fixedly arranged on the rack of the wire winding machine; the synchronous wire arranging mechanism comprises a synchronous wire column and a wire base, the wire base is fixedly arranged on the frame, and the wire base is rotationally connected with the synchronous wire column; the peripheral side surface of the synchronous lead column is provided with a guide thread groove; the speed reducing motor is in transmission connection with the synchronous wire guide post; the synchronous wire pole rotates synchronously with the wire winding disc. The invention realizes the uniform and stable wire arrangement and consistent length of the cable of the wire winding disc through the actions of the synchronous wire arrangement mechanism and the wire winding disc; finally, the effect of accurate wire arrangement is achieved.
Description
Technical Field
The invention relates to the technical field of wire winding machines, in particular to a synchronous wire arranging mechanism for a wire winding disc of a wire winding machine.
Background
In the wire drawing process production in the wire industry, the wire is required to be wound on a wire winding disc after the wire is manufactured; the wire drawing machine and the wire winding machine are matched for use, and the wire winding machine is required to wind and wind the wire after the wire drawing machine and the wire winding machine are manufactured into an ideal wire diameter. At present, an automatic winding and coiling procedure is realized in the winding procedure of the wire rod, and the working efficiency is effectively improved. The wire winding machine applied to the wire production industry can be generally divided into a vertical tube coiling type wire winding machine and a disc type wire winding machine.
With the continuous development of the wire industry, the matched equipment of the wire drawing machine and the wire winding machine is widely applied to the industries of hardware processing, petrochemical industry, cables and the like; meanwhile, higher requirements are also put on the winding treatment procedure of the wire rod; one of them is that the quality of the cable product is in high demand when it is rolled up. For example, the winding and rolling cable is required to be orderly arranged, the surface scratch degree of the cable is required to be ensured, and the quality requirements of the product for subsequent processing and use are met.
At present, the winding procedure is carried out in the wire production industry, so that the basic function of equipment automation is basically realized; most of the devices adopt a mode of guiding and winding cables and gradually decelerating and winding by adopting a winding machine frame, a winding speed reducer motor and the like; however, it still has problems of irregular wire arrangement, uneven gaps, such that the error of the length of the cable in the wire winding reel of each coil is large, the drift distance of the cable in the wire arrangement is large, and the surface scratch of the wire is serious.
Disclosure of Invention
Aiming at the technical defects, the invention aims to provide a synchronous wire arranging mechanism for a wire winding disc of a wire winding machine, and the synchronous wire arranging mechanism and the wire winding disc are driven by the same gear motor and are always in synchronous rotation by the action of the synchronous wire arranging mechanism and the wire winding disc, so that the wire arranging interval of a cable of the wire winding disc is uniform and stable and the length is consistent; finally, the effect of accurate wire arrangement is achieved; the problem that the cable length error is large and the cable drifting distance in the cable arrangement is large is solved.
In order to solve the technical problems, the invention adopts the following technical scheme: the invention provides a synchronous wire arranging mechanism for a wire winding disc of a wire winding machine, which comprises the wire winding machine, the synchronous wire arranging mechanism and the wire winding disc, wherein the wire winding machine comprises a rack and a gear motor; a wire winding disc is in running fit with the rack of the wire winding machine, and a synchronous wire arranging mechanism matched with the wire winding disc is also fixedly arranged on the rack of the wire winding machine; the synchronous wire arranging mechanism comprises a synchronous wire column and a wire base, wherein the wire base is fixedly arranged on the frame, and the wire base is rotationally connected with the synchronous wire column; a guide thread groove which is synchronous with the winding of the cable wound on the wire winding disc is formed in the peripheral side surface of the synchronous wire pole; the pitch length in the guide thread groove is equal to the outer diameter of the cable; the speed reducing motor is respectively in transmission connection with the wire winding disc and the synchronous wire guide post; the synchronous lead column and the wire winding disc synchronously rotate, wherein a guide thread groove which is synchronous with the winding of the cable wound on the wire winding disc is designed on the synchronous lead column, and two mutually symmetrical tangential planes always exist as the synchronous lead column and the wire winding disc are respectively of a cylindrical structure and a cylindrical structure; when the tangent lines are respectively cut at the centers of the guide thread groove and the rolled cable on the tangent plane and the pitches of the guide thread groove and the rolled cable are equal, a line of parallel tangent lines can be obtained by the guide thread groove and the rolled cable, and the tangent lines of the guide thread groove and the rolled cable are in one-to-one symmetry; the cable between the guide thread groove and the wire winding disc is overlapped with the tangent line of the corresponding position in real time, so that the direction of the cable positioned at the section position is always unchanged, and only translational movement is performed; meanwhile, the synchronous winding mechanism and the wire winding disc are driven by the same gear motor, and always rotate synchronously, so that the uniform and stable wire arrangement space and uniform length of the wires of the wire winding disc can be realized only by controlling the time required by each rotation of the gear motor to be equal to the time required by the path of one circle of the wire winding disc when the wires are arranged by the wires, namely, when the wire speed of the outer side surface of the wire winding disc is equal to the movement speed when the wires are arranged by the wires; finally, the effect of accurate wire arrangement is achieved.
Preferably, when the synchronous winding displacement mechanism needs to guide the cable from a fixed position on the wire drawing machine to the wire winding disc, the position on the wire winding disc is always changed, so that the angle requirement for guiding and steering the cable on the synchronous wire column is larger, the probability of the cable being separated from the synchronous wire column is increased, and in order to solve the problem, the synchronous winding displacement mechanism is also provided with a deflection guide wheel, the base of the deflection guide wheel is fixedly arranged on the wire base, and the deflection guide wheel is in rotating fit with the base of the deflection guide wheel; after the deflection guide wheel has the larger effect of guiding and steering the cable, the synchronous wire arrangement mechanism performs accurate synchronous fine adjustment, correction and guiding operation, so that the operation stability of the equipment is greatly improved, and the possibility of fault occurrence is reduced.
When the existing guide wheel is used for guiding and steering the cable, when the steering angle of the existing guide wheel is relatively large, the guide wheel is used for guiding the cable to the cable winding disc, namely the guiding direction of the existing guide wheel cannot follow the original direction of the cable, so that the problem that the edge of the guide wheel is extremely prone to cutting damage to the cable is solved; preferably, the circumferential side surface of the deflection guide wheel is provided with an annular guide groove, the cross section of the annular guide groove is of a V-shaped structure, the middle position of the inner side of the annular guide groove is provided with a guide groove for guiding a cable, and the guide groove is of an arc-shaped structure; rounded arc surfaces for preventing cutting injury are arranged at the edges of the two sides of the annular guide groove.
Preferably, a screw motor is fixedly arranged on the wire base, an output shaft of the screw motor is fixedly connected with a screw, and the screw is in threaded fit with the deflection guide wheel; the base of the deflection guide wheel is in sliding fit with the wire base.
Preferably, the synchronous wire pole and the wire winding disc synchronously rotate, the winding space between the guide thread groove and the wire winding disc is equal, and the crest of the guide thread groove is provided with a round surface for preventing cutting injury; the root of the guide thread groove is provided with an arc groove for guiding the cable; the ratio range of the maximum depth of the arc groove to the outer diameter of the cable is as follows: 0.2-0.48; the ratio range of the maximum width of the inner side of the arc groove to the outer diameter of the cable is as follows: 0.6-0.9; the guide thread grooves are smooth surfaces; the ratio of the two is not more than 0.5 and 1 respectively, because if the maximum depth of the circular arc groove reaches half of the outer diameter of the cable or the maximum width of the inner side of the circular arc groove reaches the outer diameter of the cable, two adjacent coils of cables cannot be tightly attached, the space in the position is occupied by the circular arc groove, and the effect of tightly attached spiral winding of the cables cannot be achieved when the cables are actually wound, so that a certain gap is required to be left.
Preferably, the wire winding disc adopts a double-layer winding disc structure which is convenient for loading and unloading winding wires, the double-layer winding disc structure comprises a rotating shaft winding disc and a winding disc, an annular baffle is fixedly arranged on the outer side surface of the rotating shaft winding disc and the outer side surface of the winding disc respectively, the rotating shaft winding disc and the winding disc are hollow structures, and the outer side surface of the rotating shaft winding disc is in sliding fit with the inner side surface of the winding disc in the axial direction; a limiting clamping groove is formed in the outer end part of the rotating shaft coiling disc, and the limiting clamping groove is matched with a latch component; the wire winding disc adopts a double-layer winding disc structure and a limiting clamping groove and a latch component, so that the effect of separating and combining installation of the rotating shaft winding disc and the winding disc is facilitated; after the cable winding is completed, the cable winding can be separated, then the next winding disc can be immediately installed on the rotating shaft winding disc, the winding process is continued, and the effect of improving the production efficiency is achieved.
Preferably, an output shaft of the speed reducing motor is fixedly installed with a rotating shaft winding disc in the wire winding disc through a coupler, and the output shaft of the speed reducing motor is in transmission connection with the synchronous wire guide post through a transmission chain; the ratio range of the outer diameter size of the synchronous lead column to the outer diameter size of the winding disc in the wire winding disc is as follows: 0.1-0.3; the external dimension of the synchronous lead post is not easy to be manufactured into the same size as the winding disc, and the production cost and the occupied space are unfavorable, so that the synchronous lead post can achieve the required effect by manufacturing the synchronous lead post into a relatively small dimension.
Preferably, the outer side surface of the rotating shaft coiling disc and the inner side surface of the coiling disc are directly provided with the sliding track assembly; the sliding rail assembly comprises a sliding guide groove and a sliding guide rail, and the sliding guide groove is in sliding fit with the sliding guide rail; the sliding track assembly aims to enable the rotating shaft winding disc and the winding disc not to rotate relatively, and meanwhile the axial disengaging effect can be achieved.
Preferably, the outer side surface of the wire winding disc is in sliding fit with a winding inner disc in the axial direction, and a sliding track assembly is further arranged between the outer side surface of the wire winding disc and the inner side surface of the winding inner disc; a winding thread groove synchronous with the winding of the cable wound on the wire winding disc is formed in the outer side surface of the winding inner disc; the ratio range of the maximum depth of the winding thread groove to the outer diameter size of the cable is as follows: 0.2-0.48; the pitch length in the winding thread groove is equal to the outer diameter of the cable; the sliding track assembly aims to enable the winding disc and the winding inner disc not to rotate relatively, and meanwhile the axial disengaging effect can be achieved.
Preferably, a reversing gear box for controlling the rotation direction of the synchronous wire column is fixedly arranged in the wire base.
The invention has the beneficial effects that:
according to the invention, through the functions of the synchronous wire arranging mechanism and the wire winding disc, a guide thread groove which is synchronous with the winding of the cable wound on the wire winding disc is designed on the synchronous wire guiding column, and meanwhile, the synchronous wire arranging mechanism and the wire winding disc are driven by the same gear motor and are always in synchronous rotation, so that the wire arranging interval of the cable of the wire winding disc is uniform and stable and the length is consistent; finally, the effects of neat and compact wire arrangement, small and uniform gaps and equal precise wire arrangement are achieved, and the advantages of small cable length error in the wire winding disc of each coil, almost no drift distance in the wire arrangement and wire surface scratch prevention are achieved.
The invention has the advantages that the double-layer winding disc structure, the limiting clamping groove and the latch component are adopted by the wire winding disc, so that the separation and the combined installation of the rotating shaft winding disc and the winding disc are convenient; after the cable winding is completed, the cable winding can be separated, then the next winding disc can be immediately installed on the rotating shaft winding disc, the winding process is continued, and the effect of improving the production efficiency is achieved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a front view of a synchronous traverse mechanism for a wire winding reel of a wire rewinding machine according to the first embodiment.
Fig. 2 is a schematic structural diagram of a synchronous traverse mechanism for a wire winding disc of a wire rewinding machine according to the first embodiment.
Fig. 3 is a schematic structural diagram of a frame, a synchronization post, and a wire base in the first embodiment.
Fig. 4 is a schematic structural view of a deflection guide wheel in the first embodiment.
Fig. 5 is a schematic view of a part of the structure of the guide thread groove of the synchronizing guide post in the first embodiment.
Fig. 6 is a front view of a structure of a synchronous traverse mechanism for a wire winding reel of a wire rewinding machine according to the second embodiment.
Fig. 7 is a schematic structural diagram of a synchronous traverse mechanism for a wire winding disc of a wire rewinding machine according to the second embodiment.
Fig. 8 is a schematic structural view of a wire winding disc in the second embodiment.
Fig. 9 is a front view of the structure of a wire winding disc in the second embodiment.
Fig. 10 is a schematic structural view of a wire-wound disc in the third embodiment.
Fig. 11 is a structural sectional view of a wire-wound disc in the third embodiment.
Reference numerals illustrate:
the device comprises a 1-synchronous wire arranging mechanism, a 2-wire winding disc, a 3-rack, a wire winding device and a wire winding device, wherein the wire winding device is arranged on the machine frame; 4-reducing motor; 5-a cable;
the synchronous lead column, 102-a lead base, 103-a deflection guide wheel and 104-a screw motor; 105-reversing gear box;
the device comprises a rotating shaft coiling disc, a rolling coiling disc, 203 annular baffles, 204 limiting clamping grooves, 205 latch components, 206 sliding track components, 207 rolling inner discs and 208 rolling thread grooves, wherein the rotating shaft coiling disc is provided with a rolling disc;
401-a drive chain;
1012-round surface and 1013-arc groove;
1032-guiding grooves and 1033-fillet cambered surfaces;
2061-sliding guide slot, 2062-sliding guide rail.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The invention provides a synchronous winding mechanism for a wire winding disc of a wire winding machine, which is shown in figures 1-5, and comprises the wire winding machine, a synchronous winding mechanism 1 and a wire winding disc 2, wherein the wire winding machine comprises a frame 3 and a gear motor 4; the frame 3 of the wire winding machine is rotatably matched with the wire winding disc 2, and the frame 3 of the wire winding machine is also fixedly provided with a synchronous wire arranging mechanism 1 matched with the wire winding disc 2; the synchronous wire arranging mechanism 1 comprises a synchronous wire pole 101 and a wire base 102, wherein the wire base 102 is fixedly arranged on the frame 3, and the wire base 102 is rotatably connected with the synchronous wire pole 101; a guide thread groove 1011 which is synchronous with the winding of the cable 5 wound on the wire winding disc 2 is formed on the peripheral side surface of the synchronous lead post 101; the gear motor 4 is respectively in transmission connection with the wire winding disc 2 and the synchronous wire post 101; the synchronous lead post 101 rotates synchronously with the wire winding disc 2; specifically, since the synchronous lead post 101 and the wire winding disc 2 are respectively in a cylindrical structure and a cylindrical structure, two mutually symmetrical tangential surfaces always exist; when the thread guide groove 1011 and the center of the rolled cable 5 are respectively tangent on the tangent plane and the pitches of the thread guide groove 1011 and the rolled cable 5 are equal, a line of parallel tangent lines can be obtained by the thread guide groove and the thread guide groove, and the tangent lines of the thread guide groove and the thread guide groove are in one-to-one symmetry; so that the cable 5 between the guide thread groove 1011 and the wire winding disc 2 is overlapped with the tangent line of the corresponding position in real time, so that the direction of the cable 5 positioned at the section position is always unchanged, and only translational movement is performed; meanwhile, the synchronous winding mechanism 1 and the wire winding disc 2 are driven by the same gear motor 4 and always rotate synchronously, and the uniform and stable wire arrangement interval and uniform length of the wires 5 of the wire winding disc 2 can be realized only by controlling the time required by each rotation of the gear motor 4 to be equal to the time required by the path of one circle of the wire winding disc 2 when the wires 5 are arranged, namely, the wire speed of the outer side surface of the wire winding disc 2 is equal to the movement speed when the wires 5 are arranged; finally, the effect of accurate wire arrangement is achieved; the wire winding disc 2 of the invention pulls the wire 5 to move when rotating, so the wire speed of the outer side surface of the wire winding disc 2 determines the movement speed when the wires 5 are arranged, namely obviously equal, therefore, the uniform and stable wire arrangement interval and consistent length of the wires 5 of the wire winding disc 2 can be realized, and finally the effect of accurate wire arrangement is achieved; the synchronous wire pole 101 and the wire winding disc 2 rotate synchronously, that is, the angular speeds of the synchronous wire pole 101 and the wire winding disc 2 are equal, that is, the required time for the synchronous wire pole 101 and the wire winding disc 2 to rotate together for one circle is equal.
As shown in fig. 2, when the synchronous winding mechanism 1 needs to guide the cable 5 from a fixed position on the wire drawing machine to the wire winding disc 2, and the position on the wire winding disc 2 is always changed, so that the angle requirement for guiding and steering the cable 5 on the synchronous wire pole 101 is larger, the probability that the cable 5 is separated from the synchronous wire pole 101 is increased, and in order to solve the problem, the synchronous winding mechanism 1 is further provided with a deflection guide wheel 103, the base of the deflection guide wheel 103 is fixedly arranged on the wire base 102, and the deflection guide wheel 103 is in running fit with the base of the deflection guide wheel 103; after the deflection guide wheel 103 has the larger effect of guiding and steering the cable 5, the synchronous wire arranging mechanism 1 performs accurate synchronous fine adjustment, correction and guiding operation, so that the running stability of the equipment is greatly improved, and the possibility of faults is reduced.
When the steering angle of the cable 5 is relatively large, as shown in fig. 4, the guiding direction of the existing guiding wheel is not capable of following the original direction of the cable 5, so that the edge of the guiding wheel is very easy to cut the cable 5; the side surface of the circumference of the deflection guide wheel 103 is provided with an annular guide groove 1031, the cross section of the annular guide groove 1031 is of a V-shaped structure, the middle position of the inner side of the annular guide groove 1031 is provided with a guide groove 1032 for guiding a cable 5, and the guide groove 1032 is of an arc-shaped structure; rounded arc surfaces 1033 for preventing cutting injury are arranged at the edges of the two sides of the annular guide groove 1031.
As shown in fig. 5, the synchronous wire pole 101 rotates synchronously with the wire winding disc 2, the winding space between the guide thread groove 1011 and the wire 5 wound on the wire winding disc 2 is equal, and the crest of the guide thread groove 1011 is provided with a round surface 1012 for preventing cutting injury; a circular arc groove 1013 for guiding the cable 5 is formed at the root of the guide thread groove 1011; the ratio of the maximum depth of the arc slot 1013 to the outer diameter of the cable 5 is in the range: 0.2-0.48; the ratio of the maximum width inside the arc slot 1013 to the outer diameter of the cable 5 is in the range: 0.6-0.9; the guide thread grooves 1011 are smooth surfaces; the reason why the ratio of the two is not more than 0.5 and 1 is that if the maximum depth of the arc slot 1013 reaches half of the outer diameter of the cable 5 or the maximum width of the inner side of the arc slot 1013 reaches the outer diameter of the cable 5, two adjacent coils of the cable 5 cannot be tightly attached, and the space in the position is occupied by the arc slot 1013, so that the effect of tightly attaching the spiral winding of the cable 5 cannot be achieved when the winding is actually performed, and a certain gap needs to be left.
As shown in fig. 2, a reversing gear box 105 for controlling the rotation direction of the synchronous wire column 101 is fixedly installed in the wire base 102; when the wire winding disc 2 is used for winding the wire 5 in a reciprocating manner, the reversing gear box 105 is used for carrying out corresponding opposite direction conversion operation on the steering direction of the synchronous wire column 101 along with the winding direction of the wire 5; the reversing gear box 105 only changes the rotation direction of the synchronous wire column 101, and does not adjust the rotation speed thereof, and therefore, the effect of synchronous rotation is maintained.
As shown in fig. 2, a screw motor 104 is fixedly installed on the wire base 102, an output shaft of the screw motor 104 is fixedly connected with a screw, and the screw is in threaded fit with the deflection guide wheel 103; the base of the deflection guide wheel 103 is in sliding engagement with the wire base 102.
Example two
With further preference based on the first embodiment, as shown in fig. 6-9, the wire winding disc 2 adopts a double-layer winding disc structure which is convenient for loading and unloading the winding wire, the double-layer winding disc structure comprises a rotating shaft winding disc 201 and a winding disc 202, an annular baffle 203 is fixedly arranged on one opposite outer side surface of the rotating shaft winding disc 201 and one opposite outer side surface of the winding disc 202 respectively, the rotating shaft winding disc 201 and the winding disc 202 are hollow structures, and the outer side surface of the rotating shaft winding disc 201 is in sliding fit with the inner side surface of the winding disc 202 in the axial direction; the outer end part of the rotating shaft coiling disc 201 is provided with a limiting clamping groove 204, and the limiting clamping groove 204 is matched with a bolt piece 205; the wire winding disc 2 adopts a double-layer winding disc structure, a limiting clamping groove 204 and a bolt piece 205, and has the effect of facilitating the separation and combined installation of the rotating shaft winding disc 201 and the winding disc 202; when the winding of the cable 5 is completed, the cable 5 can be separated, and then the next winding disc 202 can be immediately mounted on the rotating shaft winding disc 201, and the winding process is continued, so that the production efficiency is improved.
6-7, the output shaft of the gear motor 4 is fixedly installed with the rotating shaft winding disc 201 in the wire winding disc 2 through a coupler, and the output shaft of the gear motor 4 is in transmission connection with the synchronous wire guide post 101 through a transmission chain 401; the ratio of the outer diameter of the synchronous wire column 101 to the outer diameter of the winding disc 202 in the wire winding disc 2 is in the range of: 0.1-0.3; the external dimension of the synchronous lead post 101 is not easy to be made into the same size as the winding disc 202, which is disadvantageous to the production cost and the occupied space, so that the required effect can be achieved by making the synchronous lead post into a relatively small dimension.
Example III
Further preferably, as shown in fig. 10-11, the outer side surface of the rotating shaft winding disc 201 and the inner side surface of the winding disc 202 are directly provided with sliding track assemblies 206; the sliding rail assembly 206 includes a sliding guide rail 2061 and a sliding guide rail 2062, the sliding guide rail 2061 being in sliding engagement with the sliding guide rail 2062; the purpose of the sliding track assembly 206 is to prevent relative rotation of the spindle reel 201 and the take-up reel 202 while also providing an axial disengagement effect.
As shown in fig. 10, the outer side surface of the wire winding disc 2 is slidably matched with a winding inner disc 207 in the axial direction, and a sliding track assembly 206 is further arranged between the outer side surface of the wire winding disc 2 and the inner side surface of the winding inner disc 207; the outer side surface of the winding inner disc 207 is provided with a winding thread groove 208 which is synchronous with the winding of the cable 5 wound on the wire winding disc 2; the ratio of the maximum depth of the winding thread groove 208 to the outer diameter size of the cable 5 is in the range of: 0.2-0.48; the pitch length in the winding thread groove 208 is equal to the outer diameter of the cable 5; the purpose of the sliding track assembly 206 is to prevent relative rotation of the wrap around disc 202 and the wrap around inner disc 207 while also providing an axial disengagement effect.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (10)
1. The synchronous wire arranging mechanism for the wire winding disc of the wire winding machine comprises the wire winding machine, wherein the wire winding machine comprises a frame (3) and a speed reducing motor (4); the device is characterized by further comprising a synchronous wire arranging mechanism (1) and a wire winding disc (2);
the wire winding machine comprises a frame (3) of the wire winding machine, a wire winding disc (2) is in running fit with the frame (3) of the wire winding machine, and a synchronous wire arranging mechanism (1) matched with the wire winding disc (2) is fixedly arranged on the frame (3) of the wire winding machine;
the synchronous wire arranging mechanism (1) comprises a synchronous wire pole (101) and a wire base (102), wherein the wire base (102) is fixedly arranged on the frame (3), and the wire base (102) is rotationally connected with the synchronous wire pole (101);
a guide thread groove (1011) which is synchronous with the winding of the cable wound on the cable winding disc (2) is formed in the peripheral side surface of the synchronous wire pole (101);
the speed reducing motor (4) is respectively in transmission connection with the wire winding disc (2) and the synchronous wire guide post (101); the synchronous lead column (101) and the wire winding disc (2) synchronously rotate.
2. The synchronous winding mechanism for the wire winding disc of the wire winding machine according to claim 1, wherein the synchronous winding mechanism (1) is further provided with a deflection guide wheel (103), a base of the deflection guide wheel (103) is fixedly arranged on a wire base (102), and the deflection guide wheel (103) is in rotary fit with the base of the deflection guide wheel (103).
3. The synchronous wire arranging mechanism for the wire winding disc of the wire winding machine according to claim 2, wherein an annular guide groove (1031) is formed in the peripheral side surface of the deflection guide wheel (103), the cross section of the annular guide groove (1031) is of a V-shaped structure, a guide groove (1032) for guiding a cable is formed in the middle position inside the annular guide groove (1031), and the guide groove (1032) is of an arc-shaped structure; rounded arc surfaces (1033) for preventing cutting injury are arranged at the edges of two sides of the annular guide groove (1031).
4. A synchronous winding mechanism for a wire winding disc of a wire winding machine according to claim 3, wherein a screw motor (104) is fixedly arranged on the wire base (102), an output shaft of the screw motor (104) is fixedly connected with a screw, and the screw is in threaded fit with a deflection guide wheel (103); the base of the deflection guide wheel (103) is in sliding fit with the wire base (102).
5. The synchronous wire arranging mechanism for the wire winding disc of the wire winding machine according to claim 1, wherein the winding space between the guide thread groove (1011) and a wire wound on the wire winding disc (2) is equal, and a circular surface (1012) for preventing cutting injury is arranged at the crest of the guide thread groove (1011); an arc groove (1013) for guiding the cable is formed at the root of the guide thread groove (1011); the ratio range of the maximum depth of the arc groove (1013) to the cable outer diameter size is as follows: 0.2-0.48; the ratio range of the maximum width of the inner side of the arc groove (1013) to the outer diameter size of the cable is as follows: 0.6-0.9; the guide thread grooves (1011) are smooth surfaces.
6. The synchronous wire arranging mechanism for the wire winding disc of the wire winding machine according to claim 1, wherein the wire winding disc (2) adopts a double-layer winding disc structure which is convenient for loading and unloading winding wires, the double-layer winding disc structure comprises a rotating shaft winding disc (201) and a winding disc (202), an annular baffle plate (203) is fixedly arranged on the opposite outer side surfaces of the rotating shaft winding disc (201) and the winding disc (202), the rotating shaft winding disc (201) and the winding disc (202) are hollow structures, and the outer side surfaces of the rotating shaft winding disc (201) and the inner side surface of the winding disc (202) are in sliding fit in the axial direction; the outer end part of the rotating shaft coiling disc (201) is provided with a limiting clamping groove (204), and the limiting clamping groove (204) is matched with a latch component (205).
7. The synchronous wire arranging mechanism for the wire winding disc of the wire winding machine according to claim 6, wherein an output shaft of the speed reducing motor (4) is fixedly arranged with a rotating shaft winding disc (201) in the wire winding disc (2) through a coupler, and the output shaft of the speed reducing motor (4) is in transmission connection with a synchronous wire guiding column (101) through a transmission chain (401); the ratio range of the outer diameter size of the synchronous lead column (101) to the outer diameter size of a winding disc (202) in the wire winding disc (2) is as follows: 0.1-0.3.
8. The synchronous winding mechanism for a wire winding disc of a wire rewinding machine according to claim 6, characterized in that the outer side surface of the rotating shaft winding disc (201) and the inner side surface of the winding disc (202) are directly provided with a sliding track assembly (206); the sliding rail assembly (206) includes a sliding guide (2061) and a sliding guide (2062), the sliding guide (2061) being in sliding engagement with the sliding guide (2062).
9. The synchronous winding mechanism for the wire winding disc of the wire winding machine according to claim 8, wherein the outer side surface of the wire winding disc (2) is slidably matched with a winding inner disc (207) in the axial direction, and a sliding track assembly (206) is further arranged between the outer side surface of the wire winding disc (2) and the inner side surface of the winding inner disc (207); a winding thread groove (208) which is synchronous with the winding of the cable wound on the wire winding disc (2) is formed in the outer side surface of the winding inner disc (207); the ratio range of the maximum depth of the winding thread groove (208) to the outer diameter size of the cable is as follows: 0.2-0.48; the pitch length in the winding thread groove (208) is equal to the cable outer diameter dimension.
10. A synchronous traverse mechanism for a wire reel of a wire rewinding machine according to claim 1, characterized in that a reversing gear box (105) for controlling the rotation direction of the synchronous wire column (101) is fixedly mounted in the wire base (102).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311083966.1A CN116986399A (en) | 2023-08-28 | 2023-08-28 | Synchronous wire arranging mechanism for wire winding disc of wire winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311083966.1A CN116986399A (en) | 2023-08-28 | 2023-08-28 | Synchronous wire arranging mechanism for wire winding disc of wire winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116986399A true CN116986399A (en) | 2023-11-03 |
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ID=88530234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311083966.1A Pending CN116986399A (en) | 2023-08-28 | 2023-08-28 | Synchronous wire arranging mechanism for wire winding disc of wire winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116986399A (en) |
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2023
- 2023-08-28 CN CN202311083966.1A patent/CN116986399A/en active Pending
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