CN116979741A - Motor bearing inner cover and motor - Google Patents
Motor bearing inner cover and motor Download PDFInfo
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- CN116979741A CN116979741A CN202310444248.6A CN202310444248A CN116979741A CN 116979741 A CN116979741 A CN 116979741A CN 202310444248 A CN202310444248 A CN 202310444248A CN 116979741 A CN116979741 A CN 116979741A
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- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000005381 potential energy Methods 0.000 description 6
- 230000007774 longterm Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/167—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Frames (AREA)
Abstract
Description
技术领域Technical field
本发明涉及电机技术领域,具体涉及一种电机轴承内盖及电机。The invention relates to the field of motor technology, and in particular to a motor bearing inner cover and a motor.
背景技术Background technique
电机内部的轴承内盖用于固定轴承,为避免轴承发生轴向晃动,轴承内盖朝向轴承的一侧通常设有凸台,安装时令凸台的外表面与轴承紧密贴合,在轴承内盖的边缘通过螺栓与壳体固定连接。由于现有轴承内盖上的凸台外表面与轴承的贴合面彼此平行,当固定轴承内盖的螺栓未施加预紧力时,此时轴承内盖的凸台外表面与轴承接触面为面接触,对轴承内盖上的螺栓施加预紧力后,轴承内盖的凸台外表面与轴承转为线接触,由此会导致线接触区域发生应力集中现象,容易发生材料失效的风险。The bearing inner cover inside the motor is used to fix the bearing. In order to prevent the bearing from axial shaking, the bearing inner cover is usually equipped with a boss on the side facing the bearing. When installing, the outer surface of the boss must fit closely with the bearing. The edge is fixedly connected to the shell through bolts. Since the outer surface of the boss on the existing inner cover of the bearing and the fitting surface of the bearing are parallel to each other, when no pre-tightening force is applied to the bolts fixing the inner cover of the bearing, the contact surface between the outer surface of the boss on the inner cover of the bearing and the bearing is: Surface contact, after applying pre-tightening force to the bolts on the inner cover of the bearing, the outer surface of the boss of the inner cover of the bearing turns into line contact with the bearing, which will cause stress concentration in the line contact area and easily lead to the risk of material failure.
发明内容Contents of the invention
本发明针对现有的轴承内盖结构进行改进,以下给出了两种不同结构的设计,均避免了施加螺栓预紧力后轴承内盖与轴承接触区域发生应力集中的问题。The present invention improves the existing bearing inner cover structure. Two different structural designs are given below, both of which avoid the problem of stress concentration in the contact area between the bearing inner cover and the bearing after the bolt pretightening force is applied.
为了实现上述目的,本发明所采用的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种电机轴承内盖,包括盘体,盘体的中部开设通孔,盘体的边缘沿圆周方向开设多个螺栓孔,盘体的一侧沿通孔外圆周设置环形凸台,凸台的外表面与盘体同侧的外表面平行,凸台的外表面突出于盘体同侧的外表面;凸台靠近通孔的一端与盘体连为一体,凸台远离通孔的一端悬空且与盘体同侧的外表面之间形成敞口凹槽。An inner cover of a motor bearing includes a disk body. A through hole is provided in the middle of the disk body. A plurality of bolt holes are provided on the edge of the disk body along the circumferential direction. An annular boss is provided on one side of the disk body along the outer circumference of the through hole. The boss is The outer surface is parallel to the outer surface on the same side of the plate body, and the outer surface of the boss protrudes from the outer surface of the same side of the plate body; the end of the boss close to the through hole is integrated with the plate body, and the end of the boss away from the through hole is suspended and An open groove is formed between the outer surfaces on the same side as the plate body.
进一步,所述敞口凹槽的深度尺寸设为A,设轴承贴合凸台所在面的接触宽度尺寸为D,A为D的40%~60%。Further, the depth dimension of the open groove is set to A, the contact width dimension of the surface where the bearing fits the boss is set to D, and A is 40% to 60% of D.
进一步,所述A为D的50%。Further, the A is 50% of D.
进一步,所述凸台的高度尺寸设为C,设敞口凹槽的宽度尺寸为B,B为C的25%~50%。Further, the height dimension of the boss is set to C, the width dimension of the open groove is set to B, and B is 25% to 50% of C.
进一步,所述C≥4mm。Further, said C≥4mm.
进一步,所述B为1mm~5mm。Further, the B is 1 mm to 5 mm.
本发明还公开一种电机,包括壳体、轴承以及上述轴承内盖,轴承内盖的凸台外表面与轴承贴合,轴承内盖通过螺栓与壳体固定连接。The invention also discloses a motor, which includes a housing, a bearing and the above-mentioned bearing inner cover. The outer surface of the boss of the bearing inner cover fits the bearing, and the bearing inner cover is fixedly connected to the housing through bolts.
一种电机轴承内盖,包括盘体,盘体的中部开设通孔,盘体的边缘沿圆周方向开设多个螺栓孔,盘体的一侧沿通孔外圆周设置环形凸台,凸台的外表面突出于盘体同侧的外表面,凸台的外表面相对于盘体同侧的外表面倾斜,倾斜方向朝向盘体的边缘方向。An inner cover of a motor bearing includes a disk body. A through hole is provided in the middle of the disk body. A plurality of bolt holes are provided on the edge of the disk body along the circumferential direction. An annular boss is provided on one side of the disk body along the outer circumference of the through hole. The boss is The outer surface protrudes from the outer surface on the same side of the plate body, and the outer surface of the boss is inclined relative to the outer surface on the same side of the plate body, with the inclination direction facing the edge of the plate body.
本发明还公开一种电机,包括壳体、轴承以及上述具有倾斜面凸台的轴承内盖,轴承内盖的凸台倾斜面与轴承贴合,轴承内盖通过螺栓与壳体固定连接。The invention also discloses a motor, which includes a housing, a bearing and the above-mentioned bearing inner cover with an inclined surface boss. The inclined surface of the boss of the bearing inner cover fits the bearing. The bearing inner cover is fixedly connected to the housing through bolts.
本发明所设计的轴承内盖在施加螺栓预紧力后能保证轴承内盖与轴承始终为面接触,避免了现有技术中发生应力集中的问题,有效延长了材料的使用寿命,提高了电机的可靠性。The bearing inner cover designed by the present invention can ensure that the bearing inner cover and the bearing are always in surface contact after applying bolt pre-tightening force, avoiding the problem of stress concentration in the prior art, effectively extending the service life of the material, and improving the efficiency of the motor. reliability.
附图说明Description of the drawings
图1为实施例一中的轴承内盖朝向电机外侧的结构示意图;Figure 1 is a schematic structural diagram of the bearing inner cover facing the outside of the motor in Embodiment 1;
图2为实施例一中的轴承内盖朝向电机内侧的结构示意图;Figure 2 is a schematic structural diagram of the bearing inner cover facing the inside of the motor in Embodiment 1;
图3为实施例一中的轴承内盖纵向剖视图;Figure 3 is a longitudinal cross-sectional view of the bearing inner cover in Embodiment 1;
图4为图3中剖视图的局部放大图;Figure 4 is a partial enlarged view of the cross-sectional view in Figure 3;
图5为实施例一中的轴承内盖在电机上的局部装配示意图;Figure 5 is a partial assembly diagram of the bearing inner cover on the motor in Embodiment 1;
图6为实施例一中的轴承内盖与轴承贴合状态下,各设计尺寸标注图;Figure 6 is a diagram showing the design dimensions of the bearing inner cover and the bearing in the first embodiment;
图7为实施例二中的轴承内盖纵向局部剖视图。Figure 7 is a longitudinal partial cross-sectional view of the bearing inner cover in the second embodiment.
附图标记说明:Explanation of reference symbols:
1、盘体;2、凸台;3、螺栓孔;4、敞口凹槽;5、轴承内盖;6、轴承;7、壳体;8、螺栓;9、斜面凸台。1. Disk body; 2. Boss; 3. Bolt hole; 4. Open groove; 5. Bearing inner cover; 6. Bearing; 7. Shell; 8. Bolt; 9. Inclined boss.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
参考图1、图2和图5所示,现有技术中的电机轴承内盖包括盘体1,盘体1的中部开设供转轴穿过的通孔,盘体1的边缘一圈沿圆周方向开设多个螺栓孔3,盘体1的其中一侧设有突出于盘体1同侧外表面的环形凸台2,凸台2沿通孔的外圆周设置。设有凸台2的一侧为轴承内盖与轴承6贴合所在侧,现有技术中通常令凸台2的外表面紧贴轴承,因此,现有技术中的轴承内盖上的凸台外表面与盘体1同侧的外表面是彼此平行的。由于轴承内盖需通过螺栓8与壳体7固定连接,一旦螺栓8被施加预紧力后,轴承内盖的凸台2挤压轴承6的侧面,在反作用力下轴承内盖的凸台2接触面产生倾斜变形,使得原本轴承内盖与轴承6从面接触演变为线接触形式,轴承内盖凸台2发生线接触的区域应力集中,长期使用容易造成材料失效,进而影响电机的可靠性。Referring to Figures 1, 2 and 5, the motor bearing inner cover in the prior art includes a disk body 1. A through hole is provided in the middle of the disk body 1 for the rotating shaft to pass through. The edge of the disk body 1 is arranged along the circumferential direction. A plurality of bolt holes 3 are opened, and one side of the plate body 1 is provided with an annular boss 2 protruding from the outer surface of the same side of the plate body 1. The boss 2 is arranged along the outer circumference of the through hole. The side where the boss 2 is provided is the side where the inner cover of the bearing and the bearing 6 fit together. In the prior art, the outer surface of the boss 2 is usually made to be close to the bearing. Therefore, the boss on the inner cover of the bearing in the prior art The outer surfaces and the outer surfaces on the same side of the disk body 1 are parallel to each other. Since the inner cover of the bearing needs to be fixedly connected to the housing 7 through bolts 8, once the pre-tightening force is applied to bolt 8, the boss 2 of the inner cover of the bearing squeezes the side of the bearing 6, and the boss 2 of the inner cover of the bearing presses against the reaction force. The contact surface is tilted and deformed, causing the original surface contact between the bearing inner cover and the bearing 6 to evolve from a surface contact to a line contact. The stress is concentrated in the area where the bearing inner cover boss 2 has a line contact. Long-term use is likely to cause material failure, thereby affecting the reliability of the motor. .
本实施例针对上述现有轴承内盖结构进行改进设计,以解决上述问题,以下给出两种结构改进方案。This embodiment improves the design of the existing bearing inner cover structure mentioned above to solve the above problems. Two structural improvement schemes are given below.
实施例一:本实施例在轴承内盖的凸台2上设置敞口凹槽4,如图3和图3所示,凸台2靠近通孔的一端与盘体1连为一体,而凸台2远离通孔的一端悬空,悬空端与盘体1同侧的外表面之间留有空隙,该空隙处形成敞口凹槽4。由于敞口凹槽4的存在,当施加螺栓预紧力后,轴承内盖凸台2的悬空端会发生形变而储备弹性势能,弹性势能作用下会将凸台2向轴承6一侧挤压,令凸台2与轴承6侧面始终保持面接触形式,避免了应力集中问题的发生。另外,电机在长期使用过程中,螺栓易出现疲劳产生蠕变松动情况,特别是固定轴承内盖的螺栓8一旦出现松动,轴承6轴向晃动量加剧,会降低电机的使用寿命。而本实施例中由于敞口凹槽4的存在会储备弹性势能,即使螺栓8出现微小的松动时,轴承内盖将释放弹性势能,始终保持轴承6处于固定状态,进而提高了电机使用的可靠性。Embodiment 1: In this embodiment, an open groove 4 is provided on the boss 2 of the inner cover of the bearing. As shown in Figure 3 and Figure 3, the end of the boss 2 close to the through hole is connected to the plate body 1 as a whole, and the boss 2 is integrated with the plate body 1. One end of the platform 2 away from the through hole is suspended in the air, and there is a gap between the suspended end and the outer surface of the same side of the plate body 1, and an open groove 4 is formed in the gap. Due to the existence of the open groove 4, when the bolt pre-tightening force is applied, the suspended end of the bearing inner cover boss 2 will deform and reserve elastic potential energy. Under the action of the elastic potential energy, the boss 2 will be squeezed toward the bearing 6 side. , so that the boss 2 and the side surface of the bearing 6 always maintain surface contact, thus avoiding the occurrence of stress concentration problems. In addition, during long-term use of the motor, the bolts are prone to fatigue and creep loosening. Especially once the bolts 8 fixing the inner cover of the bearing become loose, the axial shaking of the bearing 6 will increase, which will reduce the service life of the motor. In this embodiment, since the existence of the open groove 4 will reserve elastic potential energy, even if the bolt 8 becomes slightly loose, the inner cover of the bearing will release the elastic potential energy to always keep the bearing 6 in a fixed state, thus improving the reliability of the motor. sex.
具体地,在设计敞口凹槽4的相关尺寸时,参考图6所示给出的尺寸标注示意,设敞口凹槽4的深度尺寸设为A,设轴承6贴合凸台2所在面的接触宽度尺寸为D,设凸台2的高度尺寸为C,设敞口凹槽4的宽度尺寸为B。将尺寸A设计为尺寸D的40%~60%为宜,优选A为D的50%。若尺寸A过深,虽然与配对副贴合度更好,但会导致凸台2悬空端受力过大而发生永久变形,丧失了回弹的能力;若尺寸A过浅,就失去了借助变形与配对副贴合的能力。对于尺寸B的设计,考虑到加工能力,令B为C的25%~50%为宜,特别是对于凸台2高度尺寸C≥4mm的情况,B优选1mm~5mm。Specifically, when designing the relevant dimensions of the open groove 4, refer to the dimension marking diagram shown in Figure 6, assuming that the depth dimension of the open groove 4 is A, and assuming that the bearing 6 fits the surface of the boss 2 The contact width dimension is D, the height dimension of the boss 2 is C, and the width dimension of the open groove 4 is B. It is appropriate to design dimension A to be 40% to 60% of dimension D, preferably A to be 50% of D. If the dimension A is too deep, although it fits the mating pair better, it will cause the suspended end of the boss 2 to be stressed too much and cause permanent deformation, losing the ability to rebound; if the dimension A is too shallow, it will lose its support. The ability to deform and fit paired pairs. For the design of dimension B, considering the processing capacity, it is appropriate to set B to be 25% to 50% of C. Especially for the case where the height of boss 2 is C≥4mm, B is preferably 1mm to 5mm.
利用上述实施例一给出的轴承内盖进行电机装配,如图5所示,图5为局部装配简化图,图中省略了转轴,只显示出位于转轴上部的轴承内盖5、轴承6及壳体7的一半结构,将轴承内盖5的凸台2外表面与轴承6的侧面贴合,轴承内盖5通过螺栓8施加预紧力后与壳体7固定连接。The motor is assembled using the bearing inner cover given in the first embodiment, as shown in Figure 5. Figure 5 is a simplified partial assembly diagram. The rotating shaft is omitted in the figure, and only the bearing inner cover 5, bearing 6 and the upper part of the rotating shaft are shown. The half structure of the housing 7 fits the outer surface of the boss 2 of the bearing inner cover 5 to the side of the bearing 6. The bearing inner cover 5 is fixedly connected to the housing 7 after applying pre-tightening force through bolts 8.
实施例二:本实施例中的轴承内盖如图7所示,本实施例的轴承内盖为斜面凸台9,斜面凸台9的外表面并不与盘体1同侧的外表面平行,而是相对于盘体1同侧的外表面具有一定的倾斜度,倾斜方向朝向盘体1的边缘方向,即斜面凸台9靠近通孔一端高于远离通孔一端。斜面凸台9外表面所在平面与盘体1同侧外表面所在平面呈现倾斜夹角a,该夹角a主要考虑盘体1厚度、螺栓8施加预紧力的大小、轴承内盖具体结构等因素,可以借助有限元计算出轴承内盖被锁紧状态下的变形量,由此来确定要加工的倾斜角度。采用本实施例给出的斜面凸台9设计方案,也可以避免螺栓8被施加预紧力后的应力集中,在未施加预紧力时,斜面凸台9外表面与轴承6侧面为线接触,但一旦施加预紧力后则变为面接触,恰好与现有技术中轴承内盖的情况相反。Embodiment 2: The bearing inner cover in this embodiment is shown in Figure 7. The bearing inner cover in this embodiment is a bevel boss 9. The outer surface of the bevel boss 9 is not parallel to the outer surface of the disk body 1 on the same side. , but has a certain inclination relative to the outer surface on the same side of the disk body 1, and the inclination direction is toward the edge of the disk body 1, that is, the end of the inclined boss 9 close to the through hole is higher than the end away from the through hole. The plane where the outer surface of the inclined boss 9 is located and the plane where the outer surface of the disc body 1 is on the same side presents an inclined angle a. This included angle a mainly considers the thickness of the disc body 1, the magnitude of the pre-tightening force exerted by the bolt 8, the specific structure of the bearing inner cover, etc. Factors can be used to calculate the deformation of the bearing inner cover when it is locked with the help of finite elements, thereby determining the inclination angle to be processed. The design of the inclined boss 9 given in this embodiment can also avoid the stress concentration after the pre-tightening force is applied to the bolt 8. When no pre-tightening force is applied, the outer surface of the inclined boss 9 is in line contact with the side surface of the bearing 6. , but once the preload force is applied, it becomes surface contact, which is exactly opposite to the situation of the bearing inner cover in the prior art.
利用上述实施例二给出的轴承内盖进行电机装配,将轴承内盖的斜面凸台9的倾斜面与轴承6贴合,轴承内盖通过螺栓8与壳体7固定连接。The bearing inner cover given in the second embodiment is used to assemble the motor. The inclined surface of the inclined boss 9 of the bearing inner cover is fitted to the bearing 6 . The bearing inner cover is fixedly connected to the housing 7 through bolts 8 .
虽然上述给出了两种不同结构的轴承内盖,但实施例二的方案对斜面凸台9的倾斜角度加工精度要求较高,并且实施例二中的轴承内盖也不具备弹性势能储备能力,一旦发生螺栓8松动的情况,该轴承内盖无法充分固定住轴承6。而实施例一给出的方案,可以降低轴承内盖凸台2接触面的加工精度要求,完全可以用凸台2悬空端的变形量来弥补加工精度的不足,并且实施例一可以在螺栓8出现微小松动的情况下,借助弹性势能的释放将轴承内盖紧紧压向轴承6,避免了轴承6发生轴向晃动。Although two bearing inner covers with different structures are given above, the solution of the second embodiment requires higher processing accuracy of the inclination angle of the bevel boss 9, and the bearing inner cover in the second embodiment does not have elastic potential energy storage capacity. , once the bolt 8 becomes loose, the bearing inner cover cannot fully fix the bearing 6. The solution given in the first embodiment can reduce the machining accuracy requirements of the contact surface of the boss 2 of the bearing inner cover, and the deformation of the suspended end of the boss 2 can be used to make up for the lack of machining accuracy, and the first embodiment can appear on the bolt 8 In the case of slight looseness, the inner cover of the bearing is pressed tightly against the bearing 6 by the release of elastic potential energy, thereby preventing the bearing 6 from axial shaking.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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Inventor after: Xu Pengshuai Inventor after: Fu Wenlong Inventor after: Feng Chaojie Inventor after: Liu Wei Inventor after: Zhou Lixin Inventor after: Fan Guowei Inventor before: Xu Pengshuai Inventor before: Fu Wenlong Inventor before: Feng Chaojie Inventor before: Liu Wei Inventor before: Zhou Lixin |
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