CN116978632B - Intelligent cable molding equipment - Google Patents
Intelligent cable molding equipment Download PDFInfo
- Publication number
- CN116978632B CN116978632B CN202311221905.7A CN202311221905A CN116978632B CN 116978632 B CN116978632 B CN 116978632B CN 202311221905 A CN202311221905 A CN 202311221905A CN 116978632 B CN116978632 B CN 116978632B
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- China
- Prior art keywords
- ring
- frame
- fixedly connected
- cable
- roller
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Links
- 238000000465 moulding Methods 0.000 title claims abstract description 7
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 5
- 230000017525 heat dissipation Effects 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 14
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- 230000001681 protective effect Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 6
- 238000004804 winding Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 210000003491 skin Anatomy 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000002615 epidermis Anatomy 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241001149930 Protura <class> Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Landscapes
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of cables, in particular to intelligent cable forming equipment; the invention can process the cable with excellent heat dissipation performance. The intelligent cable molding equipment comprises a fixed frame, wherein two ends of the fixed frame are respectively welded with a wire ring, a circular ring frame is connected to the fixed frame between the two wire rings in a matched manner, an inserting rod is inserted onto the circular ring frame, the inner end of the inserting rod is connected with a conical head through a screw, and a first spring is fixedly connected between the inserting rod and the circular ring frame; two air jet boxes are arranged on the mounting frame between the two wire rings, and the ring frame is arranged between the two air jet boxes.
Description
Technical Field
The invention relates to the technical field of cables, in particular to intelligent cable forming equipment.
Background
The cable is a rope-like cable formed by twisting one or more copper wire conductors, each copper wire conductor is covered with an insulating protective layer to form a plurality of mutually insulated copper wires, and the whole outside is covered with a highly insulating protective layer to transmit electric power or information from one place to another place. But the cable can produce very high heat in the course of the work, when the outside protective layer of copper line conductor is too thick, can lead to the inside heat dissipation of cable not timely, and then influence the life of cable.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides intelligent cable forming equipment which has the beneficial effects that cables with excellent heat dissipation performance can be processed.
The technical scheme adopted for solving the technical problems is as follows:
the intelligent cable molding equipment comprises a fixed frame, wherein two ends of the fixed frame are respectively welded with a wire ring, a circular ring frame is connected to the fixed frame between the two wire rings in a matched manner, an inserting rod is inserted onto the circular ring frame, the inner end of the inserting rod is connected with a conical head through a screw, and a first spring is fixedly connected between the inserting rod and the circular ring frame; two air jet boxes are arranged on the mounting frame between the two wire rings, and the ring frame is arranged between the two air jet boxes; the inserted bar is provided with a plurality of.
The fixing frame is welded with a mounting frame, a ring frame is welded on the mounting frame, a trapezoid ring edge is welded on the ring frame, the trapezoid ring edge is formed by welding two semi-arc trapezoid edges, a plurality of connecting frames are installed on the ring frame through screws, and the connecting frames are all in sliding connection on the trapezoid ring edge.
A toothed ring is fixedly connected on the ring frame positioned between the mounting frame and the trapezoid ring edge; the connecting frame is provided with a driving motor, an output shaft key of the driving motor is connected with a first gear, and the first gear is in meshed transmission connection with the toothed ring.
The intelligent cable molding equipment further comprises a compression ring, two electric pushing rods are fixedly connected between the compression ring and the annular frame, an inclined plate is fixedly connected to the outer end of the inserted rod, and the tail end of the inclined plate is inclined towards the compression ring.
Drawings
The invention will be described in further detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a schematic diagram of a bit pressing a groove on a cable;
FIG. 2 is a schematic diagram of the structure of the press ring pressing sloping plate movement;
FIG. 3 is a schematic side view of the structure of FIG. 2;
FIG. 4 is a schematic view of a plurality of cone heads and rollers engaged;
FIG. 5 is a schematic view of a roller and press ring configuration;
FIG. 6 is a schematic view of a roller configuration;
FIG. 7 is a schematic structural view of the mounting bracket;
FIG. 8 is a schematic view of the structure of the gas box;
fig. 9 and 10 are schematic structural views of a smart cable molding apparatus;
fig. 11 is a schematic view of a cable surface provided with spiral grooves.
Detailed Description
As shown in fig. 1 and 11:
the tail end of the coiled cable is pulled out and then penetrates through the wire ring 103 on one side, passes through the ring frame 201 and then penetrates through the wire ring 103 on the other side, then the tail end of the cable is tied on the rope winding wheel, the rope winding wheel can be manually rotated, or the rope winding wheel is fixedly connected with the output shaft of the stepping motor through a bolt, so that the stepping motor can drive the rope winding wheel to rotate after being started, the rotating rope winding wheel winds the cable, and the cable in the ring frame 201 is driven to continuously move and feed;
the air box 401 near the right side of the cable penetration position is connected with external high-temperature air through the air inlet pipe with the air pump, the high-temperature air is sprayed out through a plurality of nozzles on the air box 401 at the right side, the high-temperature air is sprayed on the outer rubber protective sleeve of the cable, the cable protective sleeve is softened by the high-temperature air, the first spring gives downward force to the inserting rod 203, so that the cone head 204 can be pressed on the surface of the cable, as the surface protective sleeve of the cable is slightly softened under the action of the high-temperature air, pits can be pressed on the surface protective sleeve under the pressing of the cone head 204, grooves are pressed on the surface protective sleeve of the cable along with continuous feeding of the cable, the contact area between the surface of the cable and the air is improved, the high temperature generated by the cable can be conveniently and rapidly scattered, and the heat dissipation effect of the cable is improved;
the plurality of inserting rods 203 are arranged, the plurality of inserting rods 203 are uniformly and circumferentially inserted on the annular frame 201, and then the conical heads 204 on the plurality of inserting rods 203 can respectively press the circumferential end face of the cable skin to form heat dissipation grooves, and the cable protection sleeve with the plurality of heat dissipation grooves further improves the surface area of the cable and enhances the heat dissipation effect of the cable;
the first spring gives elasticity to the inserted link 203, so that the conical head 204 is elastically pressed on the protective sleeve of the cable, and therefore, the conical head 204 with elasticity can process heat dissipation grooves on cables with different diameters, and is suitable for cables with different sizes;
when the ring frame 201 is controlled to rotate, the plurality of conical heads 204 can be driven to do circular motion around the axis of the ring frame 201, and then spiral heat dissipation grooves can be processed on the cable, as copper wires inside the cable are stranded, the conical heads 204 are driven to rotate by rotating the ring frame 201, so that the contact position of the tips of the conical heads 204 and the surfaces of the cable is positioned between two adjacent copper wires, then the circular motion of the plurality of conical heads 204 is matched with the feeding motion of the cable, the spiral heat dissipation grooves pressed on the outer surface of the cable are also positioned between the two adjacent stranded copper wires, the cross section of any position on the cable is enabled, the surfaces of the cable in contact with the copper wires inside the cable are thin and symmetrical, and a layer of thin copper wires is wrapped on the outer surface of the stranded copper wires, as shown in fig. 11, so that the volatilization of heat of the internal copper wires is improved, and the heat dissipation performance of the cable is more excellent;
the left air box 401 close to the cable passing-out position is connected with external low-temperature cold air through an air inlet pipe with an air pump, the low-temperature cold air is sprayed out through a plurality of nozzles on the left air box 401 and acts on an outer rubber protective sleeve of the cable in a spraying mode, the low-temperature cold air enables the cable protective sleeve to be hardened and shaped, and therefore the cable with excellent heat dissipation performance is processed.
Further:
when the plurality of connecting frames 202 slide on the trapezoid annular ribs 105 around the track of the trapezoid annular ribs 105, the connecting frames can drive the annular frames 201 to rotate, so that the plurality of conical heads 204 are driven to do circular motion around the axis of the annular frames 201, and spiral heat dissipation grooves are processed on the cables;
for cables with internal copper wires placed parallel to each other, when the torus frame 201 is not rotated, the cone head 204 can process a linear heat dissipation groove on the cable as the cable is fed.
Further:
the driving motor starts to drive the first gear to rotate, and the first gear drives the connecting frame 202 to slide on the trapezoid ring edge 105 through meshing with the toothed ring 106, so that the ring frame 201 is stably driven to rotate.
As shown in fig. 2 to 3:
normally, the compression ring 301 and the inclined plate 205 are separated by a distance, at this time, the elastic inserted rod 203 can slide on the annular frame 201, and for thicker cables, the conical head 204 can automatically slide outwards under the extrusion of the cable, so that the cable is suitable for cables with larger diameters;
for the cable with too small diameter, two electric push rods are controlled to start to retract, the pressing ring 301 is driven to move towards the direction close to the ring frame 201, the pressing ring 301 contacts with the inclined plate 205 to extrude the inclined plate 205, and then the inclined plate 205 drives the inserting rod 203 to move towards the inner end, so that the plurality of conical heads 204 are simultaneously close to each other, and the cable pressing device is suitable for cables with smaller diameter, or cables with thicker epidermis, or cables with harder epidermis, and the cable pressing device is not good for pressing the cable pressing the groove.
As shown in fig. 4 to 5:
the compression ring 301 is provided with a roller 305 capable of rotating, when the cable after high-temperature softening moves in a feeding way, the cable is contacted with the roller 305 before contacting with the conical head 204, the roller 305 rotates due to friction force between the cable and the roller 305, the rotating roller 305 rolls on the surface of the cable, and then a heat dissipation groove is further pressed on the surface of the cable, so that the heat dissipation effect of the cable is further improved;
the roller 305 is positioned between two adjacent conical heads 204, so that the groove pressed by the roller 305 does not coincide with the groove pressed by the conical heads 204;
the plurality of rollers 305 are arranged, the plurality of rollers 305 can press a plurality of grooves on the cable, the grooves pressed by the rollers 305 are staggered with the grooves pressed by the conical heads 204, so that the density of the grooves on the cable can be improved, and for thicker cables, the grooves can be processed on the cable surface through the plurality of conical heads 204 and the plurality of rollers 305, so that the grooves with larger density can be processed on the thicker cables, and the heat dissipation of the cables can be improved; or a cable suitable for use with a plurality of stranded copper wires such that both the cone 204 and the roller 305 are positioned between two adjacent copper wires in contact with the cable.
Further:
the roller 305 is rotationally connected to the wheel frame 304 through a bearing, the wheel frame 304 is inserted into the cross plate 303, a second spring is fixedly connected between the wheel frame 304 and the cross plate 303, and the cross plate 303 is arranged on the compression ring 301;
the second spring gives elasticity to the wheel frame 304, so that the roller 305 is elastically pressed on the surface of the cable, and is suitable for cables with different diameters;
the cross plate 303 is connected with a screw through threads, and can tightly prop against the wheel frame 304 after being screwed, so that the position of the roller 305 is fixed, the extending length of the roller 305 is further changed, and the cross plate is suitable for cables with thicker skins or cables with harder skins, and grooves cannot be well pressed.
As shown in fig. 5 to 6:
the compression ring 301 is provided with a plurality of cross grooves 302, and a cross plate 303 is inserted into one cross groove 302; the screw thread connection screw on the clamping ring 301 is used for fixing the cross plate 303 on the clamping ring 301, so that the cross plate 303 and the clamping ring 301 can be detachably connected, and then the roller 305 can be selectively installed according to the required quantity.
As shown in fig. 6:
the plurality of ribs are welded on the circumferential surface of the roller 305, so that when the roller 305 presses grooves on the surface of the cable, a plurality of vertical ribs are further pressed in the grooves, the number of the grooves and the surface area of the cable are further increased, and the heat dissipation performance of the cable is further improved;
when only one roller 305 is installed, only the protruding length of the roller 305 is adjusted, so that when only the protruding edges on the roller 305 are in contact with the surface of the cable, the rotating roller 305 can press a plurality of vertical edges on the surface of the fed cable, and the cable with the plurality of vertical edges is convenient to bend and erect.
As shown in fig. 7 to 8:
a collar 107 is welded on the mounting frame 101 between the wire ring 103 and the ring frame 104, a circular baffle ring 402 is rotationally connected on the collar 107, two limiting blocks are welded on the circular baffle ring 402, the two limiting blocks are respectively attached to two ends of the collar 107, the circular baffle ring 402 is axially limited, and a plurality of air injection boxes 401 are fixedly connected with the inner ring of the circular baffle ring 402;
the plurality of air injection boxes 401 can enable the sprayed gas to be uniformly sprayed on the surface of the cable in the circumferential direction, the circular baffle ring 402 can rotate on the collar 107, and then the plurality of air injection boxes 401 are driven to rotate, so that the sprayed gas can be uniformly sprayed on the surface of the cable in the circumferential direction, and the whole circumferential surface of the cable can be contacted with the gas.
Further:
the outer end welding of ring 402 has ring gear 403, fixedly connected with driving motor on the lantern ring 107, driving motor's output shaft key connects the second gear, and the second gear is connected with ring gear 403 meshing transmission, and driving motor starts to drive the second gear and rotates, and the second gear drives ring 402 through meshing with ring gear 403 and rotates, and then drives a plurality of fumaroles 401 and do circular motion.
Claims (6)
1. An intelligent cable shaping equipment, its characterized in that: the wire inserting device comprises a fixing frame (102), wherein two ends of the fixing frame (102) are fixedly connected with a wire ring (103) respectively, a circular ring frame (201) is connected to the fixing frame (102) between the two wire rings (103) in a matched mode, an inserting rod (203) is inserted into the circular ring frame (201), a conical head (204) is connected to the inner end of the inserting rod (203), and a first spring is fixedly connected between the inserting rod (203) and the circular ring frame (201); two air jet boxes (401) are arranged on the mounting frame (101) positioned between the two wire rings (103), and the annular frame (201) is positioned between the two air jet boxes (401); the insert rod (203) is provided with a plurality of insert rods;
the fixing frame (102) is fixedly connected with a ring frame (104) through the mounting frame (101), the ring frame (104) is fixedly connected with a trapezoid ring edge (105), a plurality of connecting frames (202) are arranged on the ring frame (201), and the connecting frames (202) are connected to the trapezoid ring edge (105) in a sliding mode;
a toothed ring (106) is fixedly connected on a ring frame (104) positioned between the mounting frame (101) and the trapezoid ring edges (105);
the novel electric pressing device is characterized by further comprising a pressing ring (301), wherein two electric push rods are fixedly connected between the pressing ring (301) and the ring frame (201), an inclined plate (205) is fixedly connected to the outer end of the inserted rod (203), and the tail end of the inclined plate (205) is inclined towards the pressing ring (301);
the pressing ring (301) is provided with a rotatable roller (305), the roller (305) is positioned between two adjacent conical heads (204), and a plurality of rollers (305) are arranged.
2. A smart cable shaping device as claimed in claim 1, wherein: the roller (305) is rotationally connected to the wheel frame (304), the wheel frame (304) is inserted into the cross plate (303), a second spring is fixedly connected between the wheel frame (304) and the cross plate (303), and the cross plate (303) is arranged on the compression ring (301).
3. A smart cable shaping device as claimed in claim 2, wherein: the compression ring (301) is provided with a plurality of cross grooves (302), and the cross plate (303) is inserted into the cross grooves (302).
4. A smart cable shaping device as claimed in claim 1, wherein: a plurality of convex edges are arranged on the roller (305).
5. A smart cable shaping device as claimed in claim 1, wherein: and a lantern ring (107) is fixedly connected on the mounting frame (101) between the wire ring (103) and the ring frame (104), a circular baffle ring (402) is connected on the lantern ring (107) in a limiting rotation manner, and a plurality of air injection boxes (401) are fixedly connected on the inner ring of the circular baffle ring (402).
6. The smart cable molding apparatus of claim 5, wherein: the outer end of the circular baffle ring (402) is fixedly connected with a gear ring (403).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311221905.7A CN116978632B (en) | 2023-09-21 | 2023-09-21 | Intelligent cable molding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311221905.7A CN116978632B (en) | 2023-09-21 | 2023-09-21 | Intelligent cable molding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116978632A CN116978632A (en) | 2023-10-31 |
| CN116978632B true CN116978632B (en) | 2024-01-26 |
Family
ID=88485301
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311221905.7A Active CN116978632B (en) | 2023-09-21 | 2023-09-21 | Intelligent cable molding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116978632B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR416553A (en) * | 1909-08-09 | 1910-10-24 | Debauge Et Cie Soc | Press for the manufacture of lead tubes and wires and lead cable casings |
| CN113561250A (en) * | 2021-09-26 | 2021-10-29 | 南通市东风特种电线有限公司 | Cable insulation rubber intelligent manufacturing and processing device |
| CN113628811A (en) * | 2021-10-12 | 2021-11-09 | 南通市东风特种电线有限公司 | Intelligent manufacturing device for cable inner armor |
| CN113990585A (en) * | 2021-10-18 | 2022-01-28 | 鹰潭申江科技有限公司 | Ultra-low temperature skin-core separation equipment for recovering waste cables |
| CN114955700A (en) * | 2022-02-08 | 2022-08-30 | 金星线缆有限责任公司 | Automatic wire rod machine of cable |
-
2023
- 2023-09-21 CN CN202311221905.7A patent/CN116978632B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR416553A (en) * | 1909-08-09 | 1910-10-24 | Debauge Et Cie Soc | Press for the manufacture of lead tubes and wires and lead cable casings |
| CN113561250A (en) * | 2021-09-26 | 2021-10-29 | 南通市东风特种电线有限公司 | Cable insulation rubber intelligent manufacturing and processing device |
| CN113628811A (en) * | 2021-10-12 | 2021-11-09 | 南通市东风特种电线有限公司 | Intelligent manufacturing device for cable inner armor |
| CN113990585A (en) * | 2021-10-18 | 2022-01-28 | 鹰潭申江科技有限公司 | Ultra-low temperature skin-core separation equipment for recovering waste cables |
| CN114955700A (en) * | 2022-02-08 | 2022-08-30 | 金星线缆有限责任公司 | Automatic wire rod machine of cable |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116978632A (en) | 2023-10-31 |
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