CN116967525A - Electromagnet cutting and assembling integrated machine and method - Google Patents

Electromagnet cutting and assembling integrated machine and method Download PDF

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Publication number
CN116967525A
CN116967525A CN202311131710.3A CN202311131710A CN116967525A CN 116967525 A CN116967525 A CN 116967525A CN 202311131710 A CN202311131710 A CN 202311131710A CN 116967525 A CN116967525 A CN 116967525A
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CN
China
Prior art keywords
magnetic
frame
motor
cylinder
cutting
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Granted
Application number
CN202311131710.3A
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Chinese (zh)
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CN116967525B (en
Inventor
刘洪文
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Shenzhen Boya Electromagnetic Technology Co ltd
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Shenzhen Boya Electromagnetic Technology Co ltd
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Application filed by Shenzhen Boya Electromagnetic Technology Co ltd filed Critical Shenzhen Boya Electromagnetic Technology Co ltd
Priority to CN202311131710.3A priority Critical patent/CN116967525B/en
Priority claimed from CN202311131710.3A external-priority patent/CN116967525B/en
Publication of CN116967525A publication Critical patent/CN116967525A/en
Application granted granted Critical
Publication of CN116967525B publication Critical patent/CN116967525B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/10Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/045Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work feeding work into engagement with the saw blade
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/08Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom

Abstract

The application relates to the technical field of electromagnet cutting and assembling, and provides an electromagnet cutting and assembling all-in-one machine and a method, wherein the electromagnet cutting and assembling all-in-one machine comprises a mounting base, an assembling part is arranged on the mounting base, the electromagnet cutting and assembling all-in-one machine further comprises a moving frame, moving plates, a material receiving plate, cutting saw blades, a height adjusting component and a magnetic piece, the moving frame is arranged on the mounting base, the moving frame is connected with two moving plates in a sliding manner, a moving fixing component is arranged between the moving frame and the two moving plates, each moving plate is provided with a material receiving plate in a sliding manner, each material receiving plate is provided with a plurality of supporting components, a plurality of cutting saw blades are provided with a mounting driving component, and the height adjusting component is arranged between the mounting driving component and the two moving plates. Through above-mentioned technical scheme, solved among the prior art categorised and the transportation time of metal piece after cutting slower, influence the problem of electro-magnet equipment speed.

Description

Electromagnet cutting and assembling integrated machine and method
Technical Field
The application relates to the technical field of electromagnet cutting and assembling, in particular to an electromagnet cutting and assembling integrated machine and method.
Background
The electromagnet is a device for generating electromagnetism by electrifying, the electromagnet is usually composed of an iron core and a conductive winding, the conductive winding matched with the iron core in power is wound outside the iron core, the coil with current has magnetism like a magnet, so in real life, the electromagnet device is often used for adsorbing various metals, in the production and manufacturing process of the electromagnet, various metals are usually smelted in proportion, molten metal after smelting is shaped and solidified into a metal rod, then the metal rod is cut and decomposed into small metal blocks by using cutting equipment, and finally the metal blocks are assembled by using assembling equipment, so that iron core parts are formed among the metal blocks, and the conductive winding is convenient for a subsequent user to wind the conductive winding outside the iron core.
When the existing manufacturer cuts the raw materials of the metal rod, the metal rod is usually required to be cut into small metal blocks with various sizes according to the different shapes and powers of the electromagnets, the decomposed electromagnets are further required to be classified one by one according to the volumes after the electromagnets are cut, and finally the various metal blocks are conveyed to assembly equipment.
Disclosure of Invention
The application provides an electromagnet cutting and assembling integrated machine and method, which solve the problems that the time for classifying and transporting cut metal blocks is relatively slow and the assembling speed of an electromagnet is influenced in the prior art.
The technical scheme of the application is as follows: the utility model provides an electro-magnet cutting equipment all-in-one, includes the installation base, be provided with the equipment portion on the installation base, still include:
the movable frame is arranged on the mounting base;
the movable frame is connected with two movable plates in a sliding manner, and a movable fixing assembly is arranged between the movable frame and the two movable plates;
the material receiving plates are arranged on each movable plate in a sliding mode, each material receiving plate is provided with a supporting component, each supporting component comprises a magnetic plate and an arc-shaped plate, the magnetic plates are arranged on the material receiving plates, the arc-shaped plates are arranged on the magnetic plates, and the arc-shaped plates are provided with a plurality of grooves;
the number of the cutting saw blades is set to be a plurality, and a mounting driving assembly is arranged among the plurality of the cutting saw blades;
the height adjusting assembly is arranged between the installation driving assembly and the two moving plates, the height adjusting assembly comprises a sliding frame, pushing pieces and first electric cylinders, each moving plate is provided with the sliding frame, the rotating ring sleeves are in sliding connection with the sliding frame, each rotating ring sleeve is provided with the pushing piece, each sliding frame is provided with the first electric cylinder, and the output ends of the first electric cylinders are fixedly connected with the pushing pieces;
the number of the magnetic pieces is two, the two magnetic pieces are respectively arranged at two sides of the moving frame, and the magnetic pieces are used for moving the cut metal blocks;
the movable driving components are in one-to-one correspondence with the magnetic pieces, are arranged on the side wall of the movable frame and are used for driving the magnetic pieces positioned on the same side to move;
the conveying frames are arranged on each movable driving assembly;
the magnetic cylinders are arranged on each conveying frame in a sliding mode, and a movable conveying assembly is arranged between the magnetic cylinders and the conveying frames on the same side;
still including polishing the subassembly, every all be provided with on the conveying frame polishing the subassembly, polishing the subassembly and including lifting frame, two bidirectional screw rods, fifth motor, installed part, polishing piece and fourth electronic jar, lifting frame sets up on the conveying frame, sliding connection has the regulation cell body on the lifting frame, two bidirectional screw rods rotate and connect in the regulation cell body, two both sides of two bidirectional screw rods all are provided with screw thread section two, two screw threads section two opposite, fifth motor sets up on the regulation cell body, the output of fifth motor with two bidirectional screw rods fixed connection, the quantity of installed part is two, installed part sliding connection is in the regulation cell body, installed part and be located same one side screw thread section two threaded connection, every all can be dismantled on the installed part and be connected with polishing piece, fourth electronic jar sets up on the lifting frame, the output of fourth electronic jar with regulation cell body fixed connection.
In order to fix the metal rod to be cut, further, the movable fixing assembly comprises a two-way screw rod I, a first motor, a fixing cylinder, a supporting plate, a clamping plate and a threaded rod, wherein the two-way screw rod I is rotationally connected in the movable frame, two thread sections I are respectively arranged on two sides of the two-way screw rod I, threads of the two thread sections I are opposite, the thread sections I are in threaded connection with the movable plate positioned on the same side, the first motor is arranged on the movable frame, the output end of the first motor is fixedly connected with the two-way screw rod I, two close ends of the movable plates are respectively provided with the fixing cylinder, the supporting plate is arranged in the fixing cylinder, the clamping plate is slidingly connected in the fixing cylinder, the threaded rod is in threaded connection with the fixing cylinder, and the threaded rod is rotationally connected with the clamping plate.
In order to drive a plurality of cutting saw blades to rotate, and adjust the position of cutting saw blade, still further, installation drive assembly includes mounting cylinder, magnetic rod, electromagnetic ring, rotation ring cover, meshing gear and second motor, the magnetic rod sets up in the mounting cylinder, every all be provided with in the cutting saw blade electromagnetic ring, electromagnetic ring sliding connection is in on the mounting cylinder, electromagnetic ring with magnetic rod magnetic connection, the quantity of rotation ring cover is two, every all rotate in the rotation ring cover and be connected with the rotation seat, the mounting cylinder sets up two between the rotation seat, the quantity of meshing gear is two meshing gear intermesh, one of them meshing gear sets up on one of them rotation seat, the second motor sets up one of them rotation ring cover, another meshing gear sets up on the output of second motor.
In order to remove magnetic part, on the basis of this scheme, remove drive assembly includes fixed frame, third motor, carriage, second electronic jar and mount pad, fixed frame internal rotation is connected with the removal screw rod, the output of third motor with remove screw rod fixed connection, the carriage sets up on the moving frame, fixed frame sliding connection is in on the carriage, the second electronic jar sets up on the carriage, the output of second electronic jar with fixed frame fixed connection, mount pad sliding connection is in the fixed frame, be provided with the third electronic jar on the mount pad, the output of third electronic jar with magnetic part fixed connection.
In order to remove the metal piece after cutting, on the basis of this scheme, further, remove the conveying subassembly and include fixed bolster, drive gear, driving motor, conveying screw and fourth motor, the magnetic section of thick bamboo is in through axis of rotation swivelling joint on the fixed bolster, fixed bolster sliding connection is in the conveying frame, the quantity of drive gear is two, two drive gear intermeshing, one drive gear sets up in the axis of rotation, driving motor sets up on the fixed bolster, another drive gear sets up on driving motor's the output, conveying screw swivelling joint is in the conveying frame, the fixed bolster with conveying screw threaded connection, the fourth motor sets up on the conveying frame, fourth motor's output with conveying screw fixed connection.
An electromagnet cutting and assembling method, which uses the electromagnet cutting and assembling integrated machine, comprises the following steps:
s1, fixing a metal rod, starting a first motor to drive a bi-directional screw rod to rotate, enabling two moving plates to move in opposite directions through thread sections I with opposite threads, enabling two sides of the metal rod to move into two fixing cylinders to enable the metal rod to be in contact with a supporting plate, and then enabling the threaded rod to move in the fixing cylinders through rotating the threaded rod, enabling the threaded rod to drive a clamping plate to move in the direction of the metal rod, and enabling the metal rod to be fixed between the clamping plate and the supporting plate;
s2, cutting a metal rod, removing a magnetic connection relation between an electromagnetic ring and the magnetic rod, adjusting the position of a cutting saw blade by sliding the electromagnetic ring on a mounting cylinder, after the position of the cutting saw blade is adjusted, enabling the electromagnetic ring and the magnetic rod to be in magnetic connection, starting a second motor, enabling one rotating seat to rotate in a corresponding rotating ring sleeve through the meshing relation of two meshing gears, enabling the mounting cylinder and the cutting saw blade to rotate between the two rotating ring sleeves, and then starting two first electric cylinders to enable a pushing piece to move in a sliding frame in the rotating ring sleeve, enabling the cutting saw blade to move towards the metal rod, and performing cutting operation on the metal rod through the cutting saw blade;
s3, moving the metal blocks, starting third electric cylinders arranged on two sides of the moving frame, enabling the two third electric cylinders to respectively move magnetic pieces to magnetically connect different metal blocks, driving the metal blocks to move, starting the two third motors to drive the moving screw rods to rotate, enabling installation seats arranged in the fixed frame to move in a sliding mode, adjusting the transverse positions of the third electric cylinders and the magnetic pieces, starting the second electric cylinders to push the fixed frame to longitudinally move on the sliding frame, and adjusting the heights of the third electric cylinders and the magnetic pieces;
s4, conveying the metal block, wherein in the process that the third electric cylinder drives the magnetic piece and the metal block magnetically connected with the magnetic piece to move, one end of the metal block is contacted with the magnetic cylinder, the magnetic connection relation between the magnetic piece and the metal block is released, the metal block and the magnetic cylinder are magnetically connected, then the fourth motor is started to drive the conveying screw to rotate, the fixed support and the magnetic cylinder move in the conveying frame, and the metal block is driven to move to one side of the assembling part;
s5, polishing the metal block, firstly installing polishing sheets with corresponding sizes on the mounting piece, starting a fifth motor to drive a two-way screw rod II to rotate, driving two mounting plates and the polishing sheets to move in opposite directions through thread sections II with opposite threads, enabling the polishing sheets to correspond to end angles of the metal block to be polished, then starting a fourth electric cylinder to drive an adjusting groove body to descend in the lifting frame, enabling the polishing sheets to be in contact with the metal block, starting a driving motor, enabling the driving motor to drive a rotating shaft to rotate through meshing relation between two driving gears, enabling a magnetic cylinder to drive the metal block to rotate at a high speed, enabling friction polishing operation to be carried out between the metal block and the polishing sheets, and finally enabling the polished metal block to move to one side of an assembly part, and completing assembly operation on a plurality of metal blocks through the assembly part.
The working principle and the beneficial effects of the application are as follows:
1. according to the application, when the metal rod is required to be cut, the two moving plates are driven to move by the first bidirectional screw rod, so that the metal rod enters the two fixed cylinders, the clamping plate is driven to move in the fixed cylinders by rotating the threaded rod, the metal rod is clamped by the clamping plate and the supporting plate, in the process of cutting the metal rod, the attachment of metal scraps generated in the process of cutting the metal rod is facilitated by the magnetic plate arranged on the receiving plate, the recycling of the metal scraps is facilitated, the metal rod can be stably supported by the arc plate, and the arc plate is provided with the grooves, so that the cutting operation of the metal rod is not influenced by the arc plate;
2. according to the application, when the metal rod is required to be cut, the positions of the cutting saw blades are fixed through the magnetic connection relation between the electromagnetic ring and the magnetic rod by moving the positions of the electromagnetic ring and the cutting saw blades on the mounting cylinder due to the different cutting positions on the metal rod, the mounting cylinder is driven to rotate so that the plurality of cutting saw blades rotate together, and the cutting saw blades are lowered under the action of the height adjusting assembly, so that the cutting operation on each position of the metal rod is completed, and the rapid cutting operation on the metal rod is realized;
3. according to the application, after the metal rod is cut into metal blocks, the position of the magnetic piece is adjusted through the third electric cylinder, the magnetic piece drives the metal blocks to move through the magnetic connection relation between the magnetic piece and the metal blocks, the metal blocks are contacted with the magnetic cylinder and are magnetically connected in the process that the magnetic piece drives the metal blocks to move, the magnetic cylinder continuously drives the metal blocks to move, and the positions of the cut metal blocks are inconsistent, the positions of the magnetic pieces can be adjusted through the moving screw rod and the second electric cylinder, so that the magnetic piece can move the metal blocks at all positions;
4. according to the application, when the fixed support and the magnetic cylinder are driven to move by the conveying screw, as the metal block is relatively sharp in each position after being cut, the metal block is inconvenient to directly install, in the conveying process of the metal block, the polishing sheet is contacted with the metal block, then the rotating shaft is driven to rotate with the magnetic cylinder, so that the metal block and the polishing sheet are rubbed, and polishing operation is carried out on the metal block in the conveying process, so that the subsequent assembly part is convenient for assembling operation on the metal block;
5. therefore, the electromagnet cutting and assembling integrated machine can rapidly convey the cut metal blocks after cutting the metal rod according to the requirement, and can finish the classification function of the metal blocks through the two magnetic pieces in the conveying process of the metal blocks, so that the conveying time of the metal blocks is shortened, the classification time of the metal blocks can be shortened, and the metal blocks can be assembled by a subsequent assembling part conveniently.
Drawings
The application will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of a part of the present application in cross section;
FIG. 2 is a schematic diagram of the overall structure of the present application;
FIG. 3 is a schematic view of the application with parts broken away showing the cooperation of the mobile securing assembly, the support assembly, the mounting drive assembly and the height adjustment assembly;
FIG. 4 is a schematic view of the cooperation of the fixing cylinder, the supporting plate and the clamping plate in the application;
FIG. 5 is a schematic view of the cooperation structure of the receiving plate and the supporting component in the application;
FIG. 6 is a schematic view in partial cross-section of the cooperation of the cutting blade and the mounting drive assembly of the present application;
FIG. 7 is a schematic view in partial cross-section of the cooperation of the mobile drive assembly, mobile delivery assembly and sanding assembly of the present application;
FIG. 8 is a schematic view of a partial enlarged structure of the present application at A in FIG. 7;
FIG. 9 is a schematic view of the construction of the sanding assembly of the present application;
fig. 10 is a schematic structural view of the magnetic member, the third electric cylinder and the mounting base in the present application.
In the figure: 100. a moving stationary assembly; 200. a support assembly; 300. installing a driving assembly; 400. a height adjustment assembly; 500. a movement drive assembly; 600. moving the transport assembly; 700. a polishing assembly;
1. a mounting base; 2. an assembling part; 3. a moving frame; 4. a moving plate; 5. a receiving plate; 6. cutting the saw blade; 7. a magnetic member; 8. a conveying frame; 9. a magnetic cylinder; 10. a bidirectional screw I; 11. a first motor; 12. a fixed cylinder; 13. a support plate; 14. a clamping plate; 15. a threaded rod; 16. a magnetic plate; 17. an arc-shaped plate; 18. a mounting cylinder; 19. a magnetic rod; 20. an electromagnetic ring; 21. rotating the ring sleeve; 22. a meshing gear; 23. a second motor; 24. a sliding frame; 25. a pushing member; 26. a first electric cylinder; 27. a fixed frame; 28. moving the screw; 29. a third motor; 30. a carriage; 31. a second electric cylinder; 32. a mounting base; 33. a third electric cylinder; 34. a fixed support; 35. a rotating shaft; 36. a drive gear; 37. a driving motor; 38. a conveying screw; 39. a fourth motor; 40. a lifting frame; 41. adjusting the tank body; 42. a two-way screw rod II; 43. a fifth motor; 44. a mounting member; 45. polishing the sheet; 46. and a rotating seat.
Detailed Description
The technical solutions of the embodiments of the present application will be clearly and completely described below in conjunction with the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
As shown in fig. 1 to 10, this embodiment proposes an electromagnet cutting and assembling integrated machine, including a mounting base 1, an assembling portion 2 is provided on the mounting base 1, the assembling portion 2 is a conventional device for assembling metal blocks in real life, and is one of the existing electromagnet assembling machines, in the use of the assembling portion 2 according to the present application, no improvement over the prior art is provided on the assembling portion 2, a user can select a corresponding electromagnet assembling device by himself, and the electromagnet cutting and assembling integrated machine further includes a moving frame 3, the moving frame 3 is provided on the mounting base 1, two moving plates 4 are slidingly connected to the moving frame 3, a moving fixing assembly 100 is provided between the moving frame 3 and the two moving plates 4, the moving fixing assembly 100 includes a bi-directional screw 10, a first motor 11, a fixing cylinder 12, a supporting plate 13, a clamping plate 14 and a threaded rod 15, the bi-directional screw 10 is rotatably connected in the moving frame 3, the two sides of the two-way screw rod I10 are respectively provided with a first thread section, the threads of the two thread sections are opposite, the first thread section is in threaded connection with the movable plate 4 positioned on the same side, the first motor 11 is arranged on the movable frame 3, the output end of the first motor 11 is fixedly connected with the two-way screw rod I10, one ends of the two movable plates 4 close to each other are respectively provided with a fixed cylinder 12, the supporting plate 13 is arranged in the fixed cylinders 12, the clamping plate 14 is in sliding connection in the fixed cylinders 12, the threaded rod 15 is in threaded connection with the fixed cylinders 12, the threaded rod 15 is in rotary connection with the clamping plate 14, when a metal rod to be subjected to cutting operation needs to be fixed, the first motor 11 is started to drive the two-way screw rod I10 to rotate, the two movable plates 4 are enabled to move in opposite directions through the two threads of the first thread section opposite to enable the two sides of the metal rod to move into the two fixed cylinders 12, the metal rod is brought into contact with the support plate 13, and then the threaded rod 15 is moved in the fixing cylinder 12 by rotating the threaded rod 15, so that the threaded rod 15 drives the clamping plate 14 to move in the direction of the metal rod, and the metal rod is fixed between the clamping plate 14 and the support plate 13.
As shown in fig. 1 to 3 and 5, each moving plate 4 is provided with a receiving plate 5 in a sliding manner, one receiving plate 5 is close to one end of the other receiving plate 5 and is provided with a convex plate, the other receiving plate 5 is provided with a groove corresponding to the convex plate, one end close to the two receiving plates 5 is meshed with the groove through the convex plate, each receiving plate 5 is provided with a supporting component 200, each supporting component 200 comprises a magnetic plate 16 and an arc plate 17, the magnetic plate 16 is arranged on the receiving plate 5, the arc plate 17 is arranged on the magnetic plate 16, a plurality of grooves are formed in the arc plate 17, when the metal rod is cut, in order to ensure a sufficient supporting effect on the metal rod, the metal rod is kept stable in the cutting process, the two receiving plates 5 are pushed, one ends of the two receiving plates 5 are meshed, the arc plate 17 and the supporting plate 13 are consistent in height, after the metal rod is fixed between the supporting plate 13 and the clamping plate 14, the metal rod is also contacted with the arc plate 17, and the metal rod can be conveniently cut by the arc plate 17, and the metal rod can be conveniently absorbed by the saw blade 6 when the metal rod is cut by the corresponding to the grooves 6, and the saw blade 6 can be conveniently removed from the cutting plate 6, and the saw blade can be cut by the saw blade 6.
As shown in fig. 1 to 3 and 6, the number of the cutting blades 6 is set to be plural, a mounting driving assembly 300 is provided between the plural cutting blades 6, the mounting driving assembly 300 includes a mounting cylinder 18, a magnetic rod 19, an electromagnetic ring 20, a rotary ring sleeve 21, a meshing gear 22 and a second motor 23, the magnetic rod 19 is provided in the mounting cylinder 18, the electromagnetic ring 20 is provided in each cutting blade 6, the electromagnetic ring 20 is slidably connected to the mounting cylinder 18, the electromagnetic ring 20 is magnetically connected to the magnetic rod 19, the number of the rotary ring sleeves 21 is two, the rotary seats 46 are rotatably connected to each rotary ring sleeve 21, the mounting cylinder 18 is provided between the two rotary seats 46, the number of the meshing gears 22 is two, the two meshing gears 22 are meshed with each other, one of the meshing gears 22 is disposed on one of the rotating seats 46, the second motor 23 is provided with one of the rotating ring sleeves 21, the other meshing gear 22 is disposed on the output end of the second motor 23, when the positions of the plurality of cutting saw blades 6 need to be adjusted, power supply to the electromagnetic ring 20 is stopped, the magnetic connection relationship between the electromagnetic ring 20 and the magnetic rod 19 is released, the position of the cutting saw blade 6 is adjusted by sliding the electromagnetic ring 20 on the mounting cylinder 18, after the position of the cutting saw blade 6 is adjusted, the electromagnetic ring 20 and the magnetic rod are magnetically connected, the second motor 23 is started, one of the rotating seats 46 rotates in the corresponding rotating ring sleeve 21 through the meshing relationship of the two meshing gears 22, and the mounting cylinder 18 and the cutting saw blade 6 rotate between the two rotating ring sleeves 21.
As shown in fig. 1 to 3, the height adjusting assembly 400 is disposed between the mounting driving assembly 300 and the two moving plates 4, the height adjusting assembly 400 includes a sliding frame 24, a pushing member 25 and a first electric cylinder 26, each moving plate 4 is provided with the sliding frame 24, a rotating ring sleeve 21 is slidably connected in the sliding frame 24, each rotating ring sleeve 21 is provided with the pushing member 25, each sliding frame 24 is provided with the first electric cylinder 26, the output end of the first electric cylinder 26 is fixedly connected with the pushing member 25, and during the rotation of the plurality of cutting saw blades 6, the two first electric cylinders 26 are started to move the pushing member 25 in the sliding frame 24, so that the cutting saw blades 6 move in the direction of the metal rod, and the cutting operation is performed on the metal rod through the cutting saw blades 6.
As shown in fig. 1 to 2, 7 and 10, the number of the magnetic pieces 7 is two, the two magnetic pieces 7 are respectively arranged at two sides of the moving frame 3, the magnetic pieces 7 are used for moving the cut metal blocks, the moving driving assembly 500 corresponds to the magnetic pieces 7 one by one, the moving driving assembly 500 is arranged on the side wall of the moving frame 3, the moving driving assembly 500 is used for driving the magnetic pieces 7 positioned at the same side to move, the moving driving assembly 500 comprises a fixed frame 27, a third motor 29, a sliding frame 30, a second electric cylinder 31 and a mounting seat 32, the moving screw 28 is rotationally connected with the fixed frame 27, the output end of the third motor 29 is fixedly connected with the moving screw 28, the sliding frame 30 is arranged on the moving frame 3, the fixed frame 27 is slidingly connected with the sliding frame 30, the second electric cylinder 31 is arranged on the sliding frame 30, the output end of the second electric cylinder 31 is fixedly connected with the fixed frame 27, the mounting seat 32 is slidably connected in the fixed frame 27, the mounting seat 32 is provided with a third electric cylinder 33, the output end of the third electric cylinder 33 is fixedly connected with the magnetic piece 7, when a plurality of metal blocks cut into a plurality of metal blocks are required to be classified and conveyed, the third electric cylinders 33 arranged at two sides of the movable frame 3 are started, the two third electric cylinders 33 respectively move the magnetic piece 7 to magnetically connect different metal blocks and drive the metal blocks to move, the two third motors 29 are started to drive the movable screw 28 to rotate, the mounting seat 32 slidably arranged in the fixed frame 27 is moved, the transverse positions of the third electric cylinders 33 and the magnetic piece 7 are adjusted, the magnetic piece 7 can move the metal blocks at different positions on the arc plate 17, the second electric cylinder 31 is started to push the fixed frame 27 to longitudinally move on the sliding frame 30, the heights of the third electric cylinder 33 and the magnetic member 7 can be adjusted so that the magnetic member 7 can magnetically connect metal blocks of different heights.
As shown in fig. 1 to 2, 7 and 8, each of the moving driving assemblies 500 is provided with a conveying frame 8, each of the conveying frames 8 is slidably provided with a magnetic cylinder 9, a moving conveying assembly 600 is provided between the magnetic cylinder 9 and the conveying frame 8 on the same side, the moving conveying assembly 600 includes a fixed support 34, a driving gear 36, a driving motor 37, a conveying screw 38 and a fourth motor 39, the magnetic cylinder 9 is rotatably connected to the fixed support 34 through a rotation shaft 35, the fixed support 34 is slidably connected to the conveying frame 8, the number of the driving gears 36 is two, the two driving gears 36 are engaged with each other, one of the driving gears 36 is provided on the rotation shaft 35, the driving motor 37 is provided on the fixed support 34, the other driving gear 36 is provided on an output end of the driving motor 37, the conveying screw 38 is rotatably connected to the conveying frame 8, the fixed support 34 is in threaded connection with the conveying screw 38, the fourth motor 39 is arranged on the conveying frame 8, the output end of the fourth motor 39 is fixedly connected with the conveying screw 38, one end of the metal block is contacted with the magnetic cylinder 9 in the process that the third electric cylinder 33 drives the magnetic part 7 and the metal block magnetically connected with the magnetic part 7 move, the magnetic part 7, the magnetic cylinder 9 and the magnetic plate 16 used in the application are all one type of electromagnet, whether the magnetic part 7, the magnetic cylinder 9 and the magnetic plate 16 generate magnetic force can be controlled, after the metal block is contacted with the magnetic cylinder 9, a user controls the magnetic part 7 to lose the magnetic force, the magnetic cylinder 9 generates the magnetic force, the metal block is adsorbed on the magnetic cylinder 9, the magnetic cylinder 9 drives the metal block to move, the fourth motor 39 is started to drive the conveying screw 38 to rotate, the fixed support 34 and the magnetic cylinder 9 move in the conveying frame 8, the metal block is driven to move to the side of the assembly part 2.
As shown in fig. 1 to 2, 7 and 9, the polishing device further comprises polishing assemblies 700, each conveying frame 8 is provided with polishing assemblies 700, each polishing assembly 700 comprises a lifting frame 40, two bidirectional screw rods second 42, a fifth motor 43, a mounting piece 44, polishing pieces 45 and a fourth electric cylinder 47, the lifting frame 40 is arranged on the conveying frame 8, the lifting frame 40 is connected with an adjusting groove body 41 in a sliding manner, the two bidirectional screw rods second 42 are rotatably connected in the adjusting groove body 41, two sides of the two bidirectional screw rods second 42 are respectively provided with a thread section second, threads of the two thread sections second are opposite, the fifth motor 43 is arranged on the adjusting groove body 41, the output end of the fifth motor 43 is fixedly connected with the two bidirectional screw rods second 42, the number of the mounting pieces 44 is two, the mounting pieces 44 are slidably connected in the adjusting groove body 41, the mounting pieces 44 are connected with the thread sections second on the same side, each mounting piece 44 is detachably connected with the polishing pieces 45, the fourth electric cylinder 47 is arranged on the lifting frame 40, the output end of the fourth electric cylinder 47 is fixedly connected with the adjusting groove body 41, in the process of driving the metal block to move on the conveying frame 8, the metal block is moved to the bottom of the adjusting groove body 41, firstly, according to the difference of the length and the volume of the metal block, the polishing piece 45 with the corresponding size is selectively arranged on the mounting piece 44, the fifth motor 43 is started to drive the two bidirectional screw rods 42 to rotate, the two mounting plates and the polishing piece 45 are driven to move in opposite directions through the two threaded sections with opposite threads, the polishing piece 45 can correspond to the end angle of the metal block to be polished, then the fourth electric cylinder 47 is started to drive the adjusting groove body 41 to descend in the lifting frame 40, the polishing piece 45 is contacted with the metal block, the driving motor 37 is started, through the meshing relationship between the two driving gears 36, the driving motor 37 drives the rotating shaft 35 to rotate, the magnetic cylinder 9 drives the metal block to rotate at a high speed, and the polishing operation of the metal block is completed in the friction process of the metal block and the polishing sheet 45.
The working principle of the electromagnet cutting and assembling integrated machine is as follows:
the metal rod is fixed, the first motor 11 is started to drive the first bidirectional screw rod 10 to rotate, the two moving plates 4 move in opposite directions through the first thread sections with opposite threads, two sides of the metal rod move into the two fixed cylinders 12 to enable the metal rod to be in contact with the supporting plates 13, then the threaded rod 15 is rotated to enable the threaded rod 15 to move in the fixed cylinders 12, the threaded rod 15 drives the clamping plates 14 to move in the direction of the metal rod, and the metal rod is fixed between the clamping plates 14 and the supporting plates 13;
cutting a metal rod, releasing the magnetic connection relation between the electromagnetic ring 20 and the magnetic rod 19, adjusting the position of the cutting saw blade 6 by sliding the electromagnetic ring 20 on the mounting cylinder 18, after the position of the cutting saw blade 6 is adjusted, enabling the electromagnetic ring 20 and the magnetic rod to be connected magnetically, starting the second motor 23, enabling one rotating seat 46 to rotate in the corresponding rotating ring sleeve 21 through the meshing relation of the two meshing gears 22, enabling the mounting cylinder 18 and the cutting saw blade 6 to rotate between the two rotating ring sleeves 21, and then starting the two first electric cylinders 26 to enable the pushing piece 25 to move in the sliding frame 24 in the direction of the metal rod, enabling the cutting saw blade 6 to move towards the metal rod, and performing cutting operation on the metal rod through the cutting saw blade 6;
the metal blocks move, the third electric cylinders 33 arranged on two sides of the moving frame 3 are started, the two third electric cylinders 33 respectively move the magnetic pieces 7 to magnetically connect different metal blocks and drive the metal blocks to move, the two third motors 29 are started to drive the moving screw rods 28 to rotate, the mounting seats 32 arranged in the fixed frame 27 in a sliding manner are made to move, so that the transverse positions of the third electric cylinders 33 and the magnetic pieces 7 are adjusted, the second electric cylinders 31 are started to push the fixed frame 27 to longitudinally move on the sliding frame 30, and the heights of the third electric cylinders 33 and the magnetic pieces 7 can be adjusted;
in the process of moving the magnetic piece 7 and the metal piece magnetically connected by the magnetic piece 7 driven by the third electric cylinder 33, one end of the metal piece is contacted with the magnetic cylinder 9, the magnetic connection relation between the magnetic piece 7 and the metal piece is released, the metal piece and the magnetic cylinder 9 are magnetically connected, then the fourth motor 39 is started to drive the conveying screw 38 to rotate, the fixed support 34 and the magnetic cylinder 9 move in the conveying frame 8, and the metal piece is driven to move to one side of the assembling part 2;
the metal block is polished, firstly, a polishing sheet 45 with a corresponding size is installed on an installation piece 44, a fifth motor 43 is started to drive a two-way screw rod II 42 to rotate, two installation plates and the polishing sheet 45 are driven to move in opposite directions through a screw thread section II with opposite screw threads, the polishing sheet 45 can correspond to the end angle of the metal block to be polished, then a fourth electric cylinder 47 is started to drive an adjusting groove 41 to descend in a lifting frame 40, the polishing sheet 45 is contacted with the metal block, a driving motor 37 is started, the driving motor 37 drives a rotating shaft 35 to rotate through the meshing relationship between two driving gears 36, a magnetic cylinder 9 drives the metal block to rotate at a high speed, friction polishing operation is carried out between the metal block and the polishing sheet 45, finally, the polished metal block is moved to one side of an assembling part 2, and assembling operation of a plurality of metal blocks is completed through the assembling part 2.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the application.

Claims (9)

1. The utility model provides an electro-magnet cutting equipment all-in-one, includes installation base (1), be provided with equipment portion (2) on installation base (1), its characterized in that still includes:
a moving frame (3), wherein the moving frame (3) is arranged on the mounting base (1);
the movable plate (4) is connected with the two movable plates (4) in a sliding manner on the movable frame (3), and a movable fixing assembly (100) is arranged between the movable frame (3) and the two movable plates (4);
the material receiving plates (5) are slidably arranged on each movable plate (4), and each material receiving plate (5) is provided with a supporting component (200);
the number of the cutting saw blades (6) is set to be a plurality, and a mounting driving assembly (300) is arranged among the plurality of the cutting saw blades (6);
a height adjustment assembly (400), the height adjustment assembly (400) being arranged between the mounting drive assembly (300) and the two moving plates (4);
the number of the magnetic pieces (7) is two, the two magnetic pieces (7) are respectively arranged at two sides of the moving frame (3), and the magnetic pieces (7) are used for moving the cut metal blocks;
the movable driving assemblies (500) are in one-to-one correspondence with the magnetic pieces (7), the movable driving assemblies (500) are arranged on the side walls of the movable frame (3), and the movable driving assemblies (500) are used for driving the magnetic pieces (7) located on the same side to move;
-a conveying frame (8), said conveying frame (8) being provided on each of said mobile driving assemblies (500);
and the magnetic barrels (9) are slidably arranged on each conveying frame (8), and a movable conveying assembly (600) is arranged between the magnetic barrels (9) and the conveying frames (8) on the same side.
2. The electromagnet cutting and assembly machine as set forth in claim 1, wherein the mobile stationary assembly (100) comprises:
the two-way screw rod I (10), the two-way screw rod I (10) is rotatably connected in the movable frame (3), the two sides of the two-way screw rod I (10) are provided with thread sections I, the threads of the two thread sections I are opposite, and the thread sections I are in threaded connection with the movable plate (4) positioned on the same side;
the first motor (11), the said first motor (11) is set up on the said movable frame (3), the output end of the said first motor (11) is fixedly connected with said two-way screw (10);
a fixed cylinder (12), wherein the fixed cylinder (12) is arranged at one end of the two movable plates (4) close to each other;
a support plate (13), the support plate (13) being arranged in the fixed cylinder (12);
a clamping plate (14), wherein the clamping plate (14) is slidably connected in the fixed cylinder (12);
the threaded rod (15) is in threaded connection with the fixed cylinder (12), and the threaded rod (15) is in rotary connection with the clamping plate (14).
3. The electromagnet cutting and assembly machine as set forth in claim 2, wherein the support assembly (200) comprises:
a magnetic plate (16), wherein the magnetic plate (16) is arranged on the receiving plate (5);
the magnetic plate comprises an arc-shaped plate (17), wherein the arc-shaped plate (17) is arranged on the magnetic plate (16), and a plurality of grooves are formed in the arc-shaped plate (17).
4. An electromagnet cutting and assembly machine as set forth in claim 3 wherein said mounting drive assembly (300) comprises:
a mounting cylinder (18);
a magnetic rod (19), the magnetic rod (19) being disposed within the mounting cylinder (18);
an electromagnetic ring (20), wherein each cutting saw blade (6) is internally provided with the electromagnetic ring (20), the electromagnetic ring (20) is connected to the mounting cylinder (18) in a sliding manner, and the electromagnetic ring (20) is magnetically connected with the magnetic rod (19);
the number of the rotating ring sleeves (21) is two, a rotating seat (46) is rotatably connected in each rotating ring sleeve (21), and the mounting cylinder (18) is arranged between the two rotating seats (46);
the number of the meshing gears (22) is two, the two meshing gears (22) are meshed with each other, and one meshing gear (22) is arranged on one rotating seat (46);
the second motor (23), second motor (23) set up one of them rotation ring cover (21), another one meshing gear (22) set up on the output of second motor (23).
5. The electromagnet cutting and assembly machine as set forth in claim 4 wherein the height adjustment assembly (400) comprises:
the sliding frames (24) are arranged on each moving plate (4), the sliding frames (24) are arranged on the moving plates, and the rotating ring sleeves (21) are connected in the sliding frames (24) in a sliding mode;
the pushing pieces (25) are arranged on each rotating ring sleeve (21);
and the first electric cylinders (26) are arranged on each sliding frame (24), and the output ends of the first electric cylinders (26) are fixedly connected with the pushing pieces (25).
6. The electromagnet cutting and assembly machine as set forth in claim 5, wherein the movement drive assembly (500) comprises:
a fixed frame (27), wherein a movable screw (28) is rotatably connected to the fixed frame (27);
the output end of the third motor (29) is fixedly connected with the movable screw (28);
the sliding frame (30), the sliding frame (30) is arranged on the moving frame (3), and the fixed frame (27) is connected on the sliding frame (30) in a sliding way;
the second electric cylinder (31), the said second electric cylinder (31) is set up on said carriage (30), the output end of the said second electric cylinder (31) is fixedly connected with said fixed frame (27);
the mounting seat (32), the mounting seat (32) sliding connection is in the fixed frame (27), be provided with third electronic jar (33) on the mounting seat (32), the output of third electronic jar (33) with magnetic part (7) fixed connection.
7. The electromagnet cutting and assembly machine as set forth in claim 6, wherein the mobile conveyor assembly (600) comprises:
the magnetic cylinder (9) is rotationally connected to the fixed support (34) through a rotating shaft (35), and the fixed support (34) is slidingly connected in the conveying frame (8);
the number of the driving gears (36) is two, the two driving gears (36) are meshed with each other, and one driving gear (36) is arranged on the rotating shaft (35);
a drive motor (37), wherein the drive motor (37) is arranged on the fixed support (34), and the other drive gear (36) is arranged on the output end of the drive motor (37);
the conveying screw (38), the conveying screw (38) is rotatably connected in the conveying frame (8), and the fixed support (34) is in threaded connection with the conveying screw (38);
and the fourth motor (39), the fourth motor (39) is arranged on the conveying frame (8), and the output end of the fourth motor (39) is fixedly connected with the conveying screw (38).
8. The electromagnet cutting and assembly machine of claim 7, further comprising a grinding assembly (700), wherein each of the transport frames (8) has the grinding assembly (700) disposed thereon, the grinding assembly (700) comprising:
the lifting frame (40) is arranged on the conveying frame (8), and an adjusting groove body (41) is connected to the lifting frame (40) in a sliding manner;
the two-way screw rod II (42) is rotatably connected in the adjusting groove body (41), two sides of the two-way screw rod II (42) are respectively provided with a thread section II, and the threads of the two thread sections II are opposite;
the fifth motor (43), the said fifth motor (43) is set up on the said regulating tank body (41), the output end of the said fifth motor (43) is fixedly connected with said two-way screw rod two (42);
the number of the installation pieces (44) is two, the installation pieces (44) are slidably connected in the adjusting groove body (41), and the installation pieces (44) are in threaded connection with the threaded sections II on the same side;
a polishing sheet (45), wherein each mounting piece (44) is detachably connected with the polishing sheet (45);
the fourth electric cylinder (47), the fourth electric cylinder (47) is arranged on the lifting frame (40), and the output end of the fourth electric cylinder (47) is fixedly connected with the adjusting groove body (41).
9. An electromagnet cutting and assembling method using the electromagnet cutting and assembling integrated machine as set forth in claim 8, comprising the steps of:
s1, fixing a metal rod, starting a first motor (11) to drive a two-way screw rod I (10) to rotate, enabling two moving plates (4) to move in opposite directions through thread sections I with opposite threads, enabling two sides of the metal rod to move into two fixing cylinders (12) to enable the metal rod to be in contact with a supporting plate (13), then enabling the threaded rod (15) to move in the fixing cylinders (12) through rotating a threaded rod (15), enabling the threaded rod (15) to drive a clamping plate (14) to move in the direction of the metal rod, and enabling the metal rod to be fixed between the clamping plate (14) and the supporting plate (13);
s2, cutting a metal rod, releasing the magnetic connection relation between the electromagnetic ring (20) and the magnetic rod (19), adjusting the position of the cutting saw blade (6) by sliding the electromagnetic ring (20) on the mounting cylinder (18), after the position of the cutting saw blade (6) is adjusted, magnetically connecting the electromagnetic ring (20) with the magnetic rod, starting the second motor (23), rotating one rotating seat (46) in the corresponding rotating ring sleeve (21) through the meshing relation of the two meshing gears (22), rotating the mounting cylinder (18) and the cutting saw blade (6) between the two rotating ring sleeves (21), starting the two first electric cylinders (26), enabling the pushing piece (25) to move in the sliding frame (24) in the rotating ring sleeve (21), enabling the cutting saw blade (6) to move towards the metal rod, and cutting the metal rod through the cutting saw blade (6);
s3, moving the metal blocks, starting third electric cylinders (33) arranged on two sides of the moving frame (3), enabling the two third electric cylinders (33) to respectively move magnetic pieces (7) to magnetically connect different metal blocks and drive the metal blocks to move, starting two third motors (29) to drive moving screws (28) to rotate, enabling mounting seats (32) arranged in the fixed frame (27) to move in a sliding mode, and accordingly adjusting the transverse positions of the third electric cylinders (33) and the magnetic pieces (7), starting second electric cylinders (31) to push the fixed frame (27) to longitudinally move on the sliding frame (30), and adjusting the heights of the third electric cylinders (33) and the magnetic pieces (7);
s4, conveying the metal block, wherein in the process of moving the magnetic part (7) and the metal block magnetically connected by the magnetic part (7) by the third electric cylinder (33), one end of the metal block is contacted with the magnetic cylinder (9), the magnetic connection relation between the magnetic part (7) and the metal block is released, the metal block and the magnetic cylinder (9) are magnetically connected, then a fourth motor (39) is started to drive a conveying screw (38) to rotate, the fixed support (34) and the magnetic cylinder (9) are moved in the conveying frame (8), and the metal block is driven to move to one side of the assembling part (2);
s5, polishing the metal block, firstly, mounting polishing sheets (45) with corresponding sizes on a mounting piece (44), starting a fifth motor (43) to drive a two-way screw rod II (42) to rotate, driving two mounting plates and the polishing sheets (45) to move in opposite directions through two thread sections II with opposite threads, enabling the polishing sheets (45) to correspond to the end angles of the metal block to be polished, then starting a fourth electric cylinder (47) to drive an adjusting groove body (41) to descend in a lifting frame (40), enabling the polishing sheets (45) to be in contact with the metal block, starting a driving motor (37), enabling the driving motor (37) to drive a rotating shaft (35) to rotate through meshing relation between two driving gears (36), enabling a magnetic cylinder (9) to drive the metal block to rotate at high speed, enabling friction polishing operation to be carried out between the metal block and the polishing sheets (45), and finally enabling the polished metal block to move to one side of an assembling part (2) to complete assembling operation of a plurality of metal blocks.
CN202311131710.3A 2023-09-01 Electromagnet cutting and assembling integrated machine and method Active CN116967525B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311131710.3A CN116967525B (en) 2023-09-01 Electromagnet cutting and assembling integrated machine and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311131710.3A CN116967525B (en) 2023-09-01 Electromagnet cutting and assembling integrated machine and method

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CN116967525A true CN116967525A (en) 2023-10-31
CN116967525B CN116967525B (en) 2024-05-14

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CN218018729U (en) * 2022-08-26 2022-12-13 常熟市锦都塑业有限公司 Adjustable slitting roller for thermoplastic powder crushing processing
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