CN116961340B - Motor stator coil wrapping machine - Google Patents

Motor stator coil wrapping machine Download PDF

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Publication number
CN116961340B
CN116961340B CN202310951520.XA CN202310951520A CN116961340B CN 116961340 B CN116961340 B CN 116961340B CN 202310951520 A CN202310951520 A CN 202310951520A CN 116961340 B CN116961340 B CN 116961340B
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CN
China
Prior art keywords
gear
coil
wall
polishing
wrapping
Prior art date
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Active
Application number
CN202310951520.XA
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Chinese (zh)
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CN116961340A (en
Inventor
王根才
周建兵
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Wuhan Anlansi Electric Technology Co ltd
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Wuhan Anlansi Electric Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN202310951520.XA priority Critical patent/CN116961340B/en
Publication of CN116961340A publication Critical patent/CN116961340A/en
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Publication of CN116961340B publication Critical patent/CN116961340B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/006Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • B24B55/08Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to the field of coil wrapping machines and discloses a motor stator coil wrapping machine, which comprises a fixing component and a wrapping component, wherein the fixing component is used for fixing a coil with a wrapping machine, and the wrapping component comprises a fixing ring; the rotating block is rotatably arranged on the fixed ring; the driving device is used for driving the rotating block to rotate; the turnplate is wound with wrapping materials and is fixed around the rotating block; when the turntable rotates, the turntable can rotate around the outer wall of the coil. According to the invention, the rotating roller drives the polishing belt to move, so that the polishing block on the surface of the polishing belt is contacted with the surface of the coil, rust or other stains on the surface of the coil are polished, and the coil can be kept in a clean and tidy state.

Description

Motor stator coil wrapping machine
Technical Field
The invention relates to the technical field of coil wrapping machines, in particular to a motor stator coil wrapping machine.
Background
The coil wrapping machine is a device for wrapping the wrapping tape around the core wire in a rotating manner. The equipment is mainly used for insulating core wire wrapping operation of products such as wires, cables, control cables, optical cables and the like; the wrapping machine can be further divided into a single-layer wrapping machine, a double-layer wrapping machine and a three-layer wrapping machine according to different process requirements.
The coil wrapping machine in the prior art has single function, and can cause rusting phenomenon due to long core wire storage time, can not directly wrap the wrapping tape, and needs to perform rust removal treatment, and the prior art generally performs rust removal and wrapping through two devices, so that the efficiency is still to be improved
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a motor stator coil wrapping machine so as to solve the problems in the background art.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a motor stator coil is around chartered plane, includes fixed subassembly and is wrapped subassembly, fixed subassembly is used for the coil of taking around the package is fixed, around a packet subassembly includes:
a fixing ring;
the rotating block is rotatably arranged on the fixed ring;
the driving device is used for driving the rotating block to rotate;
the turnplate is wound with wrapping materials and is fixed around the rotating block;
when the turntable rotates, the turntable can rotate around the outer wall of the coil;
the rotary table is driven to rotate by the driving device, so that the wrapping material on the rotary table rotates around the coil, and the winding effect is achieved.
Preferably, the below of package subassembly is provided with the base, the top fixed mounting of base has the supporting seat, the top of supporting seat rotates and installs the rotation seat, fixed ring's bottom fixed mounting is in the top of rotating the seat, fixed subassembly fixed mounting is in the top of base can adjust the angle of package subassembly through rotating the seat.
Preferably, the fixing assembly includes:
a slide rail;
the sliding block is in sliding connection with the sliding rail;
the bottom of the supporting rod is fixedly connected with the top of the sliding block;
the clamp is arranged on the outer wall of the supporting rod and used for clamping one end of the coil;
the sliding block can slide along the track of the sliding rail so as to drive the coil to move.
Preferably, the fixture is sleeved on the outer wall of the supporting rod, a first knob is installed on the outer wall of the fixture, the first knob is used for clamping the coil on the fixture, a second knob is also installed on the outer wall of the fixture, and the second knob is used for clamping the fixture on the outer wall of the supporting rod.
Preferably, the outer wall of turning block is connected with the piece of polishing, the piece evenly distributed of polishing is in the outer wall of turning block, the piece of polishing keep away from the one end of turning block with the outer wall contact of coil, the inboard of solid fixed ring is connected with the stopper, the inside of stopper is used for the card to establish the coil can polish through polishing the piece on coil surface's rust.
Preferably, a polishing mechanism is disposed on the inner side of the fixing ring, and the polishing mechanism includes:
a movable frame;
the telescopic piece is connected to one end of the movable frame, and the other end of the telescopic piece is connected with the inner wall of the fixed ring;
the two rotating rollers are rotatably arranged on the inner side of the movable frame;
the polishing belt is arranged on the outer walls of the two rotating rollers;
the polishing blocks are distributed on the outer wall of the polishing belt in a staggered manner, and the end parts of the polishing blocks are propped against the outer wall of the coil;
the rotating roller drives the polishing belt to move, so that the polishing block on the surface of the polishing belt contacts with the surface of the coil, rust or other stains on the surface of the coil are polished off, and the coil can be kept in a clean and tidy state.
Preferably, a transmission mechanism is installed between one end of the rotating roller and the driving device, and the transmission mechanism comprises:
the first gear is connected to one end of the rotating roller;
the second gear is rotatably arranged on the outer wall of the fixed ring and meshed with the first gear;
the third gear is rotatably arranged on the outer wall of the fixed ring and meshed with the second gear;
the fourth gear is rotatably arranged on the outer wall of the fixed ring and meshed with the third gear;
the fifth gear is connected to the output end of the driving device and meshed with the fourth gear;
when the coil needs to be installed, the movable frame is driven to move through the telescopic piece, the first gear and the second gear are separated, the coil can be installed in the middle of the limiting block, after the coil is installed in place, the movable frame is driven to move through the telescopic piece, the first gear is meshed with the second gear, the first gear, the second gear, the third gear, the fourth gear and the fifth gear form a transmission chain, and when the driving device is started, the first gear can be driven to rotate, and therefore the rotating roller can be rotated.
Preferably, the inside of solid fixed ring still is provided with ash removal mechanism, ash removal mechanism includes:
the dust hood is connected to one end of the movable frame;
one end of the dust collection pipe is connected to the middle part of the dust collection cover;
the suction pump is connected to the other end of the dust suction pipe;
the filter is connected to one end of the suction pump;
through setting up suction hood, suction pump and filter to when the area work of polishing, can produce suction through the suction pump and adsorb the dust that polishes down, then filter through the filter.
Preferably, the inside in area of polishing is provided with the brush, the both ends of brush are connected the inner wall of movable frame, the brush hair of brush contacts with the area of polishing, thereby set up the through-hole on the area of polishing, thereby through setting up the through-hole when the area of polishing produces the dust when polishing to the coil can enter into the inside in area of polishing from the through-hole, then can scrape the dust in the through-hole through the brush, lets the dust break away from in the through-hole.
Compared with the prior art, the invention provides a motor stator coil wrapping machine, which has the following beneficial effects:
1. according to the invention, the rotating roller drives the polishing belt to move, so that the polishing block on the surface of the polishing belt is contacted with the surface of the coil, rust or other stains on the surface of the coil are polished, and the coil can be kept in a clean and tidy state.
2. According to the invention, the movable frame is driven to move through the telescopic piece, the first gear and the second gear are separated, the coil can be arranged in the middle of the limiting block, after the coil is arranged in place, the movable frame is driven to move through the telescopic piece, the first gear is meshed with the second gear, so that the first gear, the second gear, the third gear, the fourth gear and the fifth gear form a transmission chain, when the driving device is started, the first gear can be driven to rotate, the rotating roller is driven to rotate, then the rotating roller drives the polishing belt to move, rust removal treatment is carried out on the surface of the coil, rust removal treatment is carried out while wrapping, and the working efficiency is improved.
3. According to the invention, the dust hood, the suction pump and the filter are arranged, so that when the polishing belt works, the suction force generated by the suction pump can be used for adsorbing polished dust, and then the dust is filtered through the filter.
4. According to the coil polishing device, the through holes are formed, so that dust generated when the coil is polished by the polishing belt can enter the polishing belt from the through holes, and then the dust in the through holes can be scraped by the hairbrushes, so that the dust can be separated from the through holes.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the fastening assembly of the present invention;
FIG. 3 is a perspective view of the wrap-around assembly of the present invention;
FIG. 4 is another perspective view of the wrap-around assembly of the present invention;
FIG. 5 is a perspective view of the grinding mechanism of the present invention;
FIG. 6 is a perspective view of the wrap-around assembly and securing assembly of the present invention;
FIG. 7 is a perspective view of the drive device and grinding mechanism of the present invention;
fig. 8 is a perspective view of the ash removal mechanism of the present invention.
In the figure: 100. a base; 210. a slide rail; 220. a slide block; 230. a support rod; 240. a clamp; 250. a first knob; 260. a second knob; 300. a coil; 400. a wrapping assembly; 410. a support base; 420. a rotating seat; 430. a fixing ring; 440. a turntable; 450. a rotating block; 460. a driving device; 470. polishing the sheet; 480. a limiting block; 500. a polishing mechanism; 510. a movable frame; 520. a telescoping member; 540. a rotating roller; 550. polishing the belt; 560. polishing the block; 570. a through hole; 610. a dust hood; 620. a dust collection pipe; 630. a suction pump; 640. a filter; 650. a brush.
Detailed Description
Examples:
referring to fig. 1-8, the present embodiment discloses a motor stator coil wrapping machine, including a fixing assembly and a wrapping assembly 400, the fixing assembly is used for fixing a coil 300 with a wrapping, and the wrapping assembly 400 includes:
a fixing ring 430;
a rotating block 450 rotatably mounted on the fixing ring 430;
the driving device 460 is used for driving the rotating block 450 to rotate, and the driving device 460 can be a motor;
a turntable 440, on which a wrapping material is wound, the turntable 440 being fixed around the rotating block 450;
when the turntable 440 rotates, it may rotate around the outer wall of the coil 300;
the turntable 440 is driven to rotate by the driving device 460, so that the wrapping material on the turntable 440 rotates around the coil 300 to achieve the winding effect.
The lower part of the lapping component 400 is provided with a base 100, the top of the base 100 is fixedly provided with a supporting seat 410, the top of the supporting seat 410 is rotatably provided with a rotating seat 420, the bottom of the fixing ring 430 is fixedly provided with the top of the rotating seat 420, the fixing component is fixedly provided with the top of the base 100, and the angle of the lapping component 400 can be adjusted through the rotating seat 420.
The fixing assembly includes:
a slide rail 210;
a sliding block 220, wherein the sliding block 220 is slidably connected with the sliding rail 210;
the bottom of the supporting rod 230 is fixedly connected with the top of the sliding block 220;
a clamp 240, the clamp 240 being installed at an outer wall of the support bar 230, the clamp 240 being for clamping one end of the coil 300;
the slider 220 can slide along the track of the sliding rail 210, so as to drive the coil 300 to move.
The fixture 240 is sleeved on the outer wall of the support rod 230, a first knob 250 is installed on the outer wall of the fixture 240, the first knob 250 is used for clamping the coil 300 on the fixture 240, a second knob 260 is also installed on the outer wall of the fixture 240, and the second knob 260 is used for clamping the fixture 240 on the outer wall of the support rod 230.
The outer wall of the rotating block 450 is connected with polishing sheets 470, the polishing sheets 470 are uniformly distributed on the outer wall of the rotating block 450, one end, away from the rotating block 450, of the polishing sheets 470 is in contact with the outer wall of the coil 300, the inner side of the fixing ring 430 is connected with a limiting block 480, the coil 300 is clamped in the limiting block 480, and rust on the surface of the coil 300 can be polished through the polishing sheets 470.
The inner side of the fixing ring 430 is provided with a polishing mechanism 500, and the polishing mechanism 500 includes:
a movable frame 510;
the telescopic piece 520 is connected to one end of the movable frame 510, the other end of the telescopic piece 520 is connected to the inner wall of the fixed ring 430, and the telescopic piece 520 can be an electric telescopic rod or a hydraulic telescopic rod;
the number of the rotating rollers 540 is two, the two rotating rollers 540 are rotatably arranged on the inner side of the movable frame 510, and anti-skid grains can be arranged on the surface of the rotating rollers 540;
a sanding belt 550 installed at outer walls of the two rotating rollers 540;
the polishing blocks 560 are distributed on the outer wall of the polishing belt 550 in a staggered manner, and the end parts of the polishing blocks 560 are propped against the outer wall of the coil 300;
the rotating roller 540 drives the polishing belt 550 to move, so that the polishing blocks 560 on the surface of the polishing belt 550 are contacted with the surface of the coil 300, rust or other stains on the surface of the coil 300 are polished off, and the coil 300 can be kept in a clean and tidy state.
A transmission mechanism is installed between one end of the rotating roller 540 and the driving device 460, and the transmission mechanism includes:
a first gear 710, the first gear 710 being connected to one end of the rotating roller 540;
a second gear 720 rotatably installed at an outer wall of the fixed ring 430, the second gear 720 being engaged with the first gear 710;
a third gear 730 rotatably installed at an outer wall of the fixed ring 430, the third gear 730 being engaged with the second gear 720;
a fourth gear 740 rotatably installed at an outer wall of the fixed ring 430, the fourth gear 740 being engaged with the third gear 730;
a fifth gear 750, the fifth gear 750 being connected to an output of the driving device 460, the fifth gear 750 being meshed with the fourth gear 740;
when the coil 300 needs to be installed, the movable frame 510 is driven to move by the telescopic piece 520, so that the first gear 710 is separated from the second gear 720, the coil 300 can be installed in the middle of the limiting block 480, after the coil 300 is installed in place, the movable frame 510 is driven to move by the telescopic piece 520, the first gear 710 is meshed with the second gear 720, and accordingly, a transmission chain is formed by the first gear 710, the second gear 720, the third gear 730, the fourth gear 740 and the fifth gear 750, and when the driving device 460 is started, the first gear 710 can be driven to rotate, and the rotating roller 540 can be driven to rotate.
The inside of the fixing ring 430 is further provided with an ash removing mechanism, which includes:
a dust hood 610, wherein the dust hood 610 is connected to one end of the movable frame 510;
a dust suction pipe 620, wherein one end of the dust suction pipe 620 is connected to the middle of the dust suction cover 610;
a suction pump 630, the suction pump 630 being connected to the other end of the suction pipe 620;
a filter 640, wherein the filter 640 is connected to one end of the suction pump 630, and the filter 640 is composed of a housing and a filter element installed inside the housing;
by providing the suction hood 610, the suction pump 630 and the filter 640, when the grinding belt 550 is operated, the ground dust can be sucked by the suction force generated by the suction pump 630 and then filtered by the filter 640.
The inside of polishing area 550 is provided with brush 650, the both ends of brush 650 are connected the inner wall of movable frame 510, the brush hair of brush 650 and polishing area 550 contact, thereby set up through-hole 570 on the polishing area 550, thereby can follow through-hole 570 when polishing area 550 when the dust that produces when coil 300 polishes the inside of polishing area 550, owing to produced suction through suction pump 630, can let the inside of polishing area 550 form negative pressure, let the dust in the through-hole 570 can be inhaled the inside of polishing area 550, then can scrape the dust in the through-hole 570 through brush 650, let the dust break away from in the through-hole 570.

Claims (7)

1. A motor stator coil wrapping machine comprising a fixing assembly and a wrapping assembly (400), the fixing assembly being for fixing a coil (300) with a wrap, characterized in that the wrapping assembly (400) comprises:
a stationary ring (430);
a rotating block (450), the rotating block (450) being rotatably mounted on the stationary ring (430);
the driving device (460) is used for driving the rotating block (450) to rotate;
a turntable (440), wherein a wrapping material is wound on the turntable (440), and the turntable (440) is fixed around the rotating block (450);
when the turntable (440) rotates, the turntable can rotate around the outer wall of the coil (300);
the outer wall of the rotating block (450) is connected with polishing sheets (470), the polishing sheets (470) are uniformly distributed on the outer wall of the rotating block (450), one end, away from the rotating block (450), of the polishing sheets (470) is contacted with the outer wall of the coil (300), the inner side of the fixed ring (430) is connected with a limiting block (480), and the inner part of the limiting block (480) is used for clamping the coil (300);
the inside of the fixed ring (430) is provided with a polishing mechanism (500), the polishing mechanism (500) comprises:
a movable frame (510);
the telescopic piece (520), the said telescopic piece (520) connects to one end of the movable frame (510), another end of the said telescopic piece (520) connects with inner wall of the fixed ring (430);
the rotating rollers (540) are arranged, and the two rotating rollers (540) are rotatably arranged on the inner side of the movable frame (510);
a sanding belt (550), the sanding belt (550) being mounted on the outer walls of the two rotating rollers (540);
the polishing blocks (560) are distributed on the outer wall of the polishing belt (550) in a staggered mode, and the end portions of the polishing blocks (560) are abutted against the outer wall of the coil (300).
2. A machine for wrapping a stator coil of an electric machine as set forth in claim 1 wherein: the utility model discloses a package, including package subassembly (400), the below of package subassembly (400) is provided with base (100), the top fixed mounting of base (100) has supporting seat (410), the top rotation of supporting seat (410) is installed and is rotated seat (420), the bottom fixed mounting of solid fixed ring (430) is in the top of rotating seat (420), the fixed subassembly fixed mounting is in the top of base (100).
3. A machine for wrapping a stator coil of an electric machine as set forth in claim 1 wherein: the fixing assembly includes:
a slide rail (210);
the sliding block (220), the sliding block (220) is connected with the sliding rail (210) in a sliding way;
the bottom of the supporting rod (230) is fixedly connected with the top of the sliding block (220);
and a clamp (240), the clamp (240) being installed at an outer wall of the support rod (230), the clamp (240) being used to clamp one end of the coil (300).
4. A machine for wrapping a stator coil of an electric machine as set forth in claim 3 wherein: the clamp (240) is sleeved on the outer wall of the supporting rod (230), a first knob (250) is mounted on the outer wall of the clamp (240), the first knob (250) is used for clamping the coil (300) on the clamp (240), a second knob (260) is mounted on the outer wall of the clamp (240), and the second knob (260) is used for clamping the clamp (240) on the outer wall of the supporting rod (230).
5. A machine for wrapping a stator coil of an electric machine as set forth in claim 1 wherein: a transmission mechanism is arranged between one end of the rotating roller (540) and the driving device (460), and the transmission mechanism comprises:
a first gear (710), the first gear (710) being connected to one end of the rotating roller (540);
a second gear (720), the second gear (720) being rotatably mounted on the outer wall of the stationary ring (430), the second gear (720) being engaged with the first gear (710);
a third gear (730), the third gear (730) being rotatably mounted on the outer wall of the stationary ring (430), the third gear (730) being meshed with the second gear (720);
a fourth gear (740), the fourth gear (740) being rotatably installed at an outer wall of the fixed ring (430), the fourth gear (740) being engaged with the third gear (730);
and a fifth gear (750), wherein the fifth gear (750) is connected to the output end of the driving device (460), and the fifth gear (750) is meshed with the fourth gear (740).
6. A machine for wrapping a stator coil of an electric machine as set forth in claim 5 wherein: the inside of solid fixed ring (430) still is provided with ash removal mechanism, ash removal mechanism includes:
a dust hood (610), wherein the dust hood (610) is connected to one end of the movable frame (510);
a dust collection pipe (620), wherein one end of the dust collection pipe (620) is connected to the middle part of the dust collection cover (610);
a suction pump (630), the suction pump (630) being connected to the other end of the suction pipe (620);
-a filter (640), said filter (640) being connected to one end of said suction pump (630).
7. A machine for wrapping a stator coil of an electric machine as set forth in claim 6 wherein: the inside of area (550) of polishing is provided with brush (650), the both ends of brush (650) are connected the inner wall of movable frame (510), the brush hair of brush (650) is contacted with area (550) of polishing, through-hole (570) have been seted up on area (550) of polishing.
CN202310951520.XA 2023-07-31 2023-07-31 Motor stator coil wrapping machine Active CN116961340B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN116961340A CN116961340A (en) 2023-10-27
CN116961340B true CN116961340B (en) 2024-02-02

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