CN116946657A - Belt feeder bottom cleans robot - Google Patents
Belt feeder bottom cleans robot Download PDFInfo
- Publication number
- CN116946657A CN116946657A CN202310925596.5A CN202310925596A CN116946657A CN 116946657 A CN116946657 A CN 116946657A CN 202310925596 A CN202310925596 A CN 202310925596A CN 116946657 A CN116946657 A CN 116946657A
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- belt conveyor
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- roller brush
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- 239000000463 material Substances 0.000 claims abstract description 105
- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000010408 sweeping Methods 0.000 claims description 11
- 239000004568 cement Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 230000007306 turnover Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000011538 cleaning material Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The invention discloses a cleaning robot for the bottom of a belt conveyor, which is used for collecting materials scattered at the bottom of the belt conveyor and comprises the following components: the sub-machine cleans and collects materials at the bottom of the belt conveyor; and the main machine collects materials collected by the sub-machines and conveys the collected materials to the belt conveyor. The invention can clean and collect materials on the bottom of the belt conveyor and the cement table of the belt conveyor support, and convey the cleaned materials to the belt conveyor.
Description
Technical Field
The invention relates to the technical field of cleaning of the bottom of a belt conveyor, in particular to a robot for cleaning the bottom of the belt conveyor.
Background
The belt conveyor, which is called as a belt conveyor for short, is widely applied to the fields of power plants, mines, metallurgy, ports and the like and is used for conveying bulk materials. When the belt conveyor conveys bulk materials, after the bearing surface conveys the materials and discharges the materials, one side of the bearing surface is turned to enter the return belt section through the head roller, the bearing surface faces to the ground, and the materials on the bearing surface which are not cleaned completely are scattered under the actions of extrusion of the path return carrier rollers, belt shaking and the like. The space height of the bottom of the belt conveyor is very limited, the individual belt conveyor also has landing leg step surfaces, and the collection of scattered materials is very inconvenient; the stacker/reclaimer device is arranged above the yard belt conveyor, the bottom and the periphery of the belt conveyor are more in material scattering, and manual cleaning is time-consuming and labor-consuming. In addition, manual cleaning is to guarantee personnel and equipment safety, and the belt feeder needs to be shut down.
Disclosure of Invention
According to an embodiment of the present invention, there is provided a belt conveyor bottom cleaning robot for collecting materials scattered from a belt conveyor bottom, including:
the sub-machine cleans and collects materials at the bottom of the belt conveyor;
and the main machine collects materials collected by the sub-machines and conveys the collected materials to the belt conveyor.
Further, the slave unit includes:
the cleaning module cleans materials;
the collecting module is connected with the cleaning module, and the materials cleaned by the cleaning module are collected by the collecting module;
the box overturning module is connected with the collecting module, and materials collected by the collecting module are overturned through the box overturning module;
and the loosening module is adjacently arranged with the cleaning module and used for loosening hardened or frozen materials.
Further, the cleaning module includes: a first roller brush and a pair of side brushes; the first roller brush rolls and cleans materials, a pair of side brushes are connected with the first roller brush, the pair of side brushes cleans and gathers scattered materials, and the first roller brush cleans and gathers materials.
Further, the aggregate module comprises: the feeding end of the collecting box is connected with the first roller brush, and the collecting box collects materials cleaned by the first roller brush.
Further, a baffle plate is movably arranged at the discharge end of the material collecting box and used for blocking the materials in the material collecting box from being scattered.
Further, the box turning module includes: the overturning mechanisms are respectively arranged at two sides of the material collecting box, and the material collecting box is overturned by the overturning mechanisms.
Further, the loosening module comprises a rotating shaft and loosening teeth arranged on the rotating shaft, and the rotating shaft rotates to drive the loosening teeth to loosen hardened or frozen materials.
Further, a pushing mechanism is arranged at the top of the sub machine, a second roller brush is arranged at the moving end of the pushing mechanism, and the pushing mechanism drives the second roller brush to move.
Further, the vertical height of the sub-machine is not higher than 300mm.
Further, the master machine includes:
the supporting hopper receives the sub-machines and the materials collected by the sub-machines;
the lifting device is connected with one end of the supporting bucket and used for lifting one end of the supporting bucket;
the bucket elevator is connected with the other end of the supporting bucket, and materials in the supporting bucket are lifted by the lifting device and dumped onto the bucket elevator to be lifted by the bucket elevator;
the spiral unloader is arranged at the top end of the bucket elevator and is used for conveying materials lifted by the bucket elevator.
According to the belt conveyor bottom cleaning robot provided by the embodiment of the invention, the cleaning and collection of materials on the bottom of the belt conveyor and the cement table of the belt conveyor support can be realized, and the cleaned materials are conveyed to the belt conveyor.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the technology claimed.
Drawings
Fig. 1 is a schematic structural view of a belt conveyor bottom cleaning robot according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a sub-machine of a belt conveyor bottom cleaning robot according to an embodiment of the present invention;
FIG. 3 is a top view of a sub-machine of a belt conveyor bottom sweeping robot according to an embodiment of the invention;
FIG. 4 is a schematic view of a bucket not lifted in a parent machine of a belt conveyor bottom sweeping robot according to an embodiment of the invention;
FIG. 5 is a schematic view of a base machine of a belt conveyor bottom sweeping robot after lifting a bucket in the base machine according to an embodiment of the invention;
FIG. 6 is a schematic view of a baffle of a belt conveyor bottom sweeping robot according to an embodiment of the invention;
fig. 7 is a schematic view of a pushing mechanism on a sub-machine of a belt conveyor bottom sweeping robot according to an embodiment of the invention.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the attached drawings, which further illustrate the present invention.
Firstly, a cleaning robot for the bottom of a belt conveyor according to an embodiment of the invention will be described with reference to fig. 1 to 7, and the cleaning robot is used for collecting materials scattered at the bottom of the belt conveyor, and the height of the bottom of the belt conveyor from the ground is 400mm, so that the cleaning robot has a wide application range.
As shown in fig. 1, a belt conveyor bottom cleaning robot according to an embodiment of the present invention includes: a slave unit 1 and a master unit 2.
Specifically, as shown in fig. 1, a sub-machine 1 cleans and collects materials at the bottom of a belt conveyor; the main machine 2 collects materials collected by the sub-machines 1 and conveys the collected materials to the belt conveyor.
Further, as shown in fig. 2 and 3, the slave unit 1 includes: the cleaning module 11, the collecting module 12, the box overturning module 13 and the loosening module 14; the cleaning module 11 cleans materials; the aggregate module 12 is connected with the cleaning module 11, and the materials cleaned by the cleaning module 11 are collected by the aggregate module 12; the box overturning module 13 is connected with the aggregate module 12, and materials collected by the aggregate module 12 are overturned through the box overturning module 13; the loosening module 14 is arranged adjacent to the cleaning module 11, and the loosening module 14 loosens hardened or frozen materials.
Further, as shown in fig. 2 and 3, the cleaning module 11 includes: a first roller brush 111 and a pair of side brushes 112; the first roller brush 111 rolls and cleans the material, a pair of side brushes 112 are connected with the first roller brush 111, the pair of side brushes 112 cleans and gathers the scattered material, and the first roller brush 111 cleans and gathers the material.
Further, as shown in fig. 2, 3, 6, the aggregate module 12 comprises: the material collecting box 121, the feeding end of the material collecting box 121 is connected with the first roller brush 111, and the material collecting box 121 collects materials cleaned by the first roller brush 111. A baffle 1211 is movably arranged at the discharging end of the material collecting box 121, and the baffle 1211 is used for blocking the material in the material collecting box 121 from being scattered. The baffle 1211 in this embodiment is connected with the material collecting box 121 through a hinge, so that the baffle 1211 can be turned over and opened, a plug pin 1212 is further arranged on the baffle 1211, a plug pin hole 1213 is correspondingly arranged on the material collecting box 121, the plug pin 1212 extends into the plug pin hole 1213 to realize box closing, and when the plug pin 1212 is pulled out from the plug pin hole 1213, box opening can be realized, and materials are poured out.
Further, as shown in fig. 2 and 3, the box turning module 13 includes: the pair of turnover mechanisms 131 are respectively arranged at two sides of the material collecting box 121, and the pair of turnover mechanisms 131 are used for driving the turnover material collecting box 121. The turnover mechanism 131 in this embodiment is an electric cylinder, and the turnover of the material collecting box 121 is realized by the extension and contraction of the electric cylinder. When the turnover mechanism 131 turns over the material collecting box 121, the pins 1212 on the baffle 1211 are pulled out from the pin holes 1213, and the baffle 1211 automatically opens the box under the action of gravity, so that the materials are poured out of the material collecting box 121 and the discharging function is achieved.
Further, as shown in fig. 3, the loosening module 14 includes a rotating shaft 141 and loosening teeth 142 installed on the rotating shaft 141, where the rotating shaft 141 rotates to drive the loosening teeth 142 to loosen hardened or frozen materials, so as to facilitate cleaning by the first roller brush.
Further, as shown in fig. 7, a pushing mechanism 15 is arranged at the top of the sub-machine 1, a second roller brush 151 is arranged at the moving end of the pushing mechanism 15, the pushing mechanism 15 drives the second roller brush 151 to move, and the pushing mechanism 15 is used for cleaning materials scattered on a step to the ground and then cleaning the materials through a cleaning module 11. The pushing mechanism 15 in this embodiment is a pair of electric cylinders, and drives the second roller brush 151 located at the telescopic end of the electric cylinder to move back and forth through the telescopic action of the electric cylinders, so as to clean down the materials on the steps.
Further, the vertical height of the sub-machine 1 is not higher than 300mm, and the sub-machine 1 can be ensured to work normally at the bottom of the belt conveyor.
Further, as shown in fig. 1, 4, and 5, the master 2 includes: the device comprises a supporting hopper 21, a lifting device 22, a bucket elevator 23 and a screw unloader 24; the supporting hopper 21 receives the sub-machine 1 and the materials collected by the sub-machine 1; the lifting device 22 can adopt a combination of a driving motor 221 and a rope 222, one end of the rope 222 is connected with the driving motor 221, the other end is connected with one end of the supporting bucket 21, and the driving motor 221 drives the rope 222 to lift the supporting bucket 21; the lifting device 22 is connected with one end of the supporting hopper 21, and the lifting device 22 lifts one end of the supporting hopper 21 to pour out the materials in the supporting hopper 21; the bucket elevator 23 is connected with the other end of the supporting bucket 21, the materials in the supporting bucket 21 are lifted by the lifting device 22 and dumped onto the bucket elevator 23, and are lifted by the bucket elevator 23; the screw discharger 24 is provided at the top end of the bucket elevator 23, and the screw discharger 24 conveys the material lifted by the bucket elevator 23.
Further, as shown in fig. 4, the method further comprises: the sensing module 25, the sensing module 25 is used for sensing the obstacle.
When the cleaning robot is used, the cleaning robot at the bottom of the belt conveyor moves forwards, a pair of side brushes 112 gather scattered materials on a cleaning route of the first roller brush 111, the first roller brush 111 cleans the materials into the collecting box 121, the pushing mechanism 15 on the sub-machine 1 pushes the second roller brush 151 to push the materials on the steps to the positions below the steps, and the sub-machine 1 cleans the materials. After the material collecting box 121 is filled with materials, the sub-machine 1 moves into the supporting hopper 21 of the main machine 2, the plug pin 1212 is pulled out from the plug pin hole 1213, the turnover mechanism 131 turns over the material collecting box 121, the materials in the material collecting box 121 are dumped into the supporting hopper 21, the sub-machine 1 goes out to continue cleaning, the main machine 2 moves to the belt conveyor, the lifting device 22 lifts the supporting hopper 21, the materials are dumped onto the bucket elevator 23, lifted by the bucket elevator 23 and transferred onto the spiral unloading machine 24, the materials are discharged onto the belt conveyor from the spiral unloading machine 24, and cleaning and recycling of scattered materials are completed.
In the above, the cleaning robot for the bottom of the belt conveyor according to the embodiment of the invention is described with reference to fig. 1 to 7, which can clean and collect materials on the bottom of the belt conveyor and the cement table of the belt conveyor support and convey the cleaned materials to the belt conveyor.
It should be noted that in this specification the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of additional identical elements in a process, method, article, or apparatus that comprises an element.
While the present invention has been described in detail through the foregoing description of the preferred embodiment, it should be understood that the foregoing description is not to be considered as limiting the invention. Many modifications and substitutions of the present invention will become apparent to those of ordinary skill in the art upon reading the foregoing. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims (10)
1. A belt feeder bottom cleans robot for collect the material that the belt feeder bottom spills, its characterized in that contains:
the sub-machine cleans and collects the materials at the bottom of the belt conveyor;
and the master machine is used for collecting the materials collected by the child machines and conveying the collected materials to the belt conveyor.
2. The belt conveyor bottom sweeping robot of claim 1, wherein the sub-machine comprises:
the cleaning module cleans the materials;
the collecting module is connected with the cleaning module, and the materials cleaned by the cleaning module are collected by the collecting module;
the box overturning module is connected with the aggregate module, and the materials collected by the aggregate module are overturned through the box overturning module;
and the loosening module is arranged adjacent to the cleaning module and used for loosening hardened or frozen materials.
3. The belt conveyor bottom sweeping robot of claim 2, wherein the sweeping module comprises: a first roller brush and a pair of side brushes; the first roller brush rolls and cleans materials, the pair of side brushes are connected with the first roller brush, the pair of side brushes cleans and gathers the scattered materials, and the first roller brush cleans and gathers the materials.
4. A belt conveyor bottom sweeping robot as claimed in claim 3, wherein the aggregate module comprises: the feeding end of the material collecting box is connected with the first roller brush, and the material collecting box collects the materials cleaned by the first roller brush.
5. The belt conveyor bottom sweeping robot of claim 4, wherein a baffle is movably disposed at a discharge end of the collection box, the baffle being configured to block the material in the collection box from being scattered.
6. A belt conveyor bottom cleaning robot as in claim 3 or 4 or 5 wherein the box-turning module comprises: the overturning mechanisms are respectively arranged at two sides of the material collecting box and overturn the material collecting box.
7. The belt conveyor bottom cleaning robot of claim 2, wherein the loosening module comprises a rotating shaft and loosening teeth mounted on the rotating shaft, and the rotating shaft rotates to drive the loosening teeth to loosen hardened or frozen materials.
8. The belt conveyor bottom cleaning robot of claim 1, wherein a pushing mechanism is arranged at the top of the sub-machine, a second roller brush is arranged at the moving end of the pushing mechanism, and the pushing mechanism drives the second roller brush to move.
9. The belt conveyor bottom sweeping robot of claim 1 or 7, wherein the vertical height of the sub-machine is not higher than 300mm.
10. The belt conveyor bottom cleaning robot of claim 1, wherein the master comprises:
the supporting hopper receives the sub-machines and the materials collected by the sub-machines;
the lifting device is connected with one end of the supporting bucket and used for lifting one end of the supporting bucket;
the bucket elevator is connected with the other end of the supporting bucket, the materials in the supporting bucket are lifted by the lifting device and dumped onto the bucket elevator to be lifted by the bucket elevator;
the spiral unloader is arranged at the top end of the bucket elevator and conveys materials lifted by the bucket elevator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310925596.5A CN116946657A (en) | 2023-07-26 | 2023-07-26 | Belt feeder bottom cleans robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310925596.5A CN116946657A (en) | 2023-07-26 | 2023-07-26 | Belt feeder bottom cleans robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116946657A true CN116946657A (en) | 2023-10-27 |
Family
ID=88460055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310925596.5A Pending CN116946657A (en) | 2023-07-26 | 2023-07-26 | Belt feeder bottom cleans robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116946657A (en) |
-
2023
- 2023-07-26 CN CN202310925596.5A patent/CN116946657A/en active Pending
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