CN116944121B - Textile roller cleaning device and cleaning method - Google Patents
Textile roller cleaning device and cleaning method Download PDFInfo
- Publication number
- CN116944121B CN116944121B CN202311218480.4A CN202311218480A CN116944121B CN 116944121 B CN116944121 B CN 116944121B CN 202311218480 A CN202311218480 A CN 202311218480A CN 116944121 B CN116944121 B CN 116944121B
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- seat
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- 238000004140 cleaning Methods 0.000 title claims abstract description 124
- 239000004753 textile Substances 0.000 title claims abstract description 119
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000009987 spinning Methods 0.000 claims description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000011086 high cleaning Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 9
- 239000007787 solid Substances 0.000 description 4
- 238000009941 weaving Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000306 component Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Abstract
The invention provides a textile roller cleaning device and a cleaning method, and belongs to the technical field of workpiece cleaning. The textile roller cleaning device comprises a cleaning box, a supporting frame is fixedly arranged at the top of the cleaning box, an adjustable supporting mechanism is arranged on the supporting frame and used for rotatably supporting and lifting a textile roller, a driving mechanism is further arranged on the supporting frame and used for driving the textile roller to rotate, and a brush roller mechanism is arranged in the cleaning box and used for cleaning the textile roller. The textile roller cleaning device and the cleaning method provided by the invention have the advantages of capability of reducing the physical consumption of workers, wide applicability, high cleaning efficiency and good cleaning effect.
Description
Technical Field
The invention relates to the technical field of workpiece cleaning, in particular to a textile roller cleaning device and a cleaning method.
Background
The textile equipment is various mechanical equipment required by processing natural fibers or chemical fibers into textiles, the types of parts are various, the textile rollers are core components in the textile equipment, the fabric rollers, embossing rollers and the like can be specifically distributed according to different functions, the surfaces of some textile rollers are stained with dust and dirt after long service time, and the textile rollers need to be periodically disassembled for cleaning, otherwise, the quality of finished products of cloth can be influenced.
At present, cleaning of textile rollers is mainly carried out manually, and when equipment is regularly maintained, the number of the detached textile rollers is large for some large textile enterprises, the main cleaning process is manually participated to cause low cleaning efficiency, the physical consumption of related workers is also large, and although some equipment capable of cleaning the textile rollers is available on the market, most of the equipment needs to be manually participated in cleaning and rotation of the textile rollers and has poor applicability.
Therefore, it is necessary to provide a textile roller cleaning device and a cleaning method for solving the above technical problems.
Disclosure of Invention
The invention solves the technical problem of providing the textile roller cleaning device and the cleaning method which can reduce the physical consumption of workers, and have wide applicability, high cleaning efficiency and good cleaning effect.
In order to solve the technical problems, the textile roller cleaning device provided by the invention comprises a cleaning box, wherein a supporting frame is fixedly arranged at the top of the cleaning box, an adjustable supporting mechanism is arranged on the supporting frame and used for rotatably supporting and lifting a textile roller, a driving mechanism is further arranged on the supporting frame and used for driving the textile roller to rotate, and a brush roller mechanism is arranged in the cleaning box and used for cleaning the textile roller.
Preferably, the adjustable supporting mechanism comprises a first hydraulic cylinder, a portal seat, two supporting seats, four wheel seats and four supporting wheels, wherein the first hydraulic cylinder is fixedly installed at the top of the supporting frame, the portal seat is fixedly installed on an output shaft of the first hydraulic cylinder, the portal seat is located in the cleaning box and is in sliding connection with inner walls of two sides of the cleaning box, two supporting sliding columns are fixedly installed on the inner walls of two sides of the portal seat, the two supporting seats are respectively and slidably sleeved on the two supporting sliding columns, the four supporting wheels are respectively and rotatably installed on the four wheel seats, one supporting seat is fixedly installed on a first vertical plate, the other supporting seat is fixedly installed on a second vertical plate, the first vertical plate penetrates through the portal seat and is in sliding connection with the portal seat, the top of the portal seat is fixedly installed with a second vertical plate, the upper toothed plate is fixedly installed on the upper toothed plate, the lower toothed plate is fixedly installed on the upper toothed plate, the upper toothed plate is fixedly installed on the lower toothed plate, and the upper toothed plate is fixedly installed on the upper toothed plate.
Preferably, the driving mechanism comprises an internal thread cylinder, a screw rod, a carrier plate, a rotating shaft and two contact wheels, the internal thread cylinder is rotatably installed on the supporting frame, the screw rod penetrates through and is in threaded installation in the internal thread cylinder, the carrier plate is fixedly installed at the bottom end of the screw rod, the rotating shaft penetrates through and is rotatably installed on the carrier plate, the two contact wheels are fixedly sleeved at the two ends of the rotating shaft respectively, the top of the carrier plate is fixedly installed with a first motor, the rotating shaft and an output shaft of the first motor are fixedly sleeved with a second gear, the two second gears are meshed, the top of the supporting frame is fixedly installed with a second motor, the internal thread cylinder is fixedly sleeved with a first conical gear, the output shaft of the second motor is fixedly sleeved with a second conical gear, the first conical gear is meshed with the second conical gear, the top of the carrier plate is fixedly installed with two limiting slide bars, and the two limiting slide bars penetrate through the supporting frame and are in sliding connection with the supporting frame.
Preferably, rubber sleeves are fixedly sleeved on the two contact wheels.
Preferably, the brush roller mechanism comprises two Z-shaped rods, a mounting plate, a fixing frame, brush rollers and a third hydraulic cylinder, wherein the two Z-shaped rods are slidably mounted on one side inner wall of the cleaning box, the mounting plate is fixedly mounted on the two Z-shaped rods and positioned on one end in the cleaning box, the fixing frame is mounted on the mounting plate, the brush rollers are rotatably mounted on the fixing frame, the third hydraulic cylinder is fixedly mounted on one side outer wall of the cleaning box, the two Z-shaped rods are fixedly sleeved with a fixing plate which is positioned in the cleaning box, an output shaft of the third hydraulic cylinder extends into the cleaning box and is fixedly connected with the fixing plate, a vertical seat is fixedly mounted on the fixing frame, a third motor is fixedly mounted on one side outer wall of the vertical seat, and the third motor is in transmission connection with the brush rollers.
Preferably, the top of supporting seat is seted up flutedly, two equal slidable mounting of wheel seat is in the recess, rotate on the both sides inner wall of recess and install same two-way lead screw, two are run through to two the wheel seat, and with two wheel seat threaded connection, the one end of two-way lead screw extends to outside the recess to integrated into one piece is provided with the end block, the hexagon socket has been seted up on one side outer wall of end block, run through and threaded connection has the screw thread inserted bar on the end block, the supporting seat is close to offer a plurality of slots that are annular distribution on one side outer wall of end block, the one end of screw thread inserted bar extends to in one of them the slot.
Preferably, the fixing frame is slidably mounted on the mounting plate, a contact shaft is fixedly mounted on one side of the fixing frame, a ball is movably inlaid at one end of the contact shaft away from the fixing frame, a transverse seat is fixedly mounted on the outer wall of one side of the mounting plate away from the brush roller, a fourth motor is fixedly mounted on the transverse seat, a cam is fixedly sleeved on an output shaft of the fourth motor, the ball is in contact with the cam, a side plate is fixedly mounted on the outer wall of one side of the mounting plate away from the fourth motor, a fixed round rod penetrates through and is slidably mounted on the side plate, one end of the fixed round rod is fixedly connected with the fixing frame, a spring is sleeved on the fixed round rod, one end of the spring is fixedly connected with the side plate, and the other end of the spring is fixedly connected with the fixing frame.
Preferably, the mounting panel is close to offer spacing slide on the one side outer wall of door shape seat, sliding mounting has two spacing sliders in the spacing slide, two the one end of spacing slider all extends to outside the spacing slide, and all with mount fixed connection.
Preferably, ultrasonic vibration plates are fixedly arranged on the inner walls of the two sides of the cleaning box.
In order to solve the technical problems, the invention also provides a textile roller cleaning method, which comprises the following steps:
s1: placing the textile roller on an adjustable supporting mechanism, and then driving the textile roller to move into the cleaning box through the adjustable supporting mechanism until the textile roller is immersed into the cleaning liquid;
s2: starting the driving mechanism to operate so as to drive the spinning roller to rotate;
s3: starting the brush roller mechanism to operate, and cleaning the rotating spinning roller;
s4: after the textile roller is cleaned, the textile roller is lifted to the upper part of the cleaning box through the adjustable supporting mechanism:
s5: the spinning roller is taken away from the adjustable supporting rod mechanism, washed once again by clean water, and then wiped clean by a dry rag.
Compared with the related art, the textile roller cleaning device and the cleaning method provided by the invention have the following beneficial effects:
(1) the adjustable supporting mechanism is arranged, so that the textile roller can be supported, conditions are provided for the rotation of the textile roller in the cleaning box, the distance between two supporting seats of the adjustable supporting mechanism can be adjusted according to the length of the textile roller, the adjustable supporting mechanism has the advantage of strong applicability, the textile roller can be driven to rotate through the arrangement of the driving mechanism, the surface of the textile roller can be cleaned circularly through the arrangement of the brush roller mechanism and the rotation of the textile roller, dirt on the surface of the textile roller is removed, the semi-automatic cleaning of the textile roller can be realized integrally, the cleaning efficiency is improved, the manual participation is less, the physical consumption of related workers is reduced, in addition, insoluble matters can be dispersed through the arrangement of two ultrasonic vibration plates, and adhered solid sundries can be separated from the textile roller and matched with the brush roller mechanism, so that the cleaning speed and effect can be effectively improved;
(2) the distance between the two supporting wheels can be adjusted according to the diameter of the central shaft of the textile roller to be cleaned by arranging the bidirectional screw rod, the end block, the threaded inserted rod and other parts, so that the aim of reliably supporting the textile roller is fulfilled, and the applicability of the whole device is further improved;
(3) according to the textile roller cleaning device provided by the invention, through the arrangement of the fourth motor, the contact shaft, the cam, the fixed round rod, the spring and other components, the fourth motor can enable the fixing frame to move left and right circularly when in operation, so that the brush roller can move left and right along with the rotation of the textile roller in the cleaning process, the cleaning direction of the textile roller is not single any more, and the cleaning effect of the textile roller can be further improved;
(4) according to the textile roller cleaning method, through the use of the textile roller cleaning device, the textile roller can be quickly cleaned, the cleaning efficiency of the textile roller is improved, the manual participation is small, and the physical load of related workers is reduced.
Drawings
FIG. 1 is a schematic view of a first embodiment of a textile roller cleaning apparatus according to the present invention;
FIG. 2 is a schematic cross-sectional view of a first embodiment of a textile roller cleaning apparatus according to the present invention;
FIG. 3 is a schematic view of the adjustable support mechanism shown in FIG. 1;
FIG. 4 is an enlarged schematic view of the portion A shown in FIG. 3;
FIG. 5 is a schematic structural view of the driving mechanism shown in FIG. 1;
FIG. 6 is a schematic view of the brush roller mechanism shown in FIG. 1;
FIG. 7 is a schematic view of a second embodiment of a textile roller cleaning apparatus according to the present invention;
FIG. 8 is a schematic view of the support base shown in FIG. 7;
FIG. 9 is an enlarged schematic view of portion B shown in FIG. 8;
FIG. 10 is a schematic view of a third embodiment of a cleaning device for textile rolls according to the present invention;
FIG. 11 is a schematic view of the brush roller mechanism shown in FIG. 3;
fig. 12 is a schematic view of the contact shaft and cam configuration shown in fig. 11.
Reference numerals in the drawings: 1. a cleaning box; 2. a support frame; 3. a first hydraulic cylinder; 4. a gate-shaped seat; 5. supporting a strut; 6. a support base; 7. a wheel seat; 8. a support wheel; 9. a first riser; 10. a second riser; 11. a second hydraulic cylinder; 12. an upper toothed plate; 13. a lower toothed plate; 14. a first gear; 15. an internal thread cylinder; 16. a screw rod; 17. a carrier plate; 18. a rotating shaft; 19. a contact wheel; 20. a first motor; 21. rubber sleeves; 22. a limit slide bar; 23. a first bevel gear; 24. a second motor; 25. a second bevel gear; 26. a Z-shaped rod; 27. a mounting plate; 28. a fixing frame; 29. a brush roller; 30. a vertical seat; 31. a third motor; 32. a fixing plate; 33. a third hydraulic cylinder; 34. a groove; 35. a two-way screw rod; 36. an end block; 37. an inner hexagonal groove; 38. a slot; 39. a threaded insert rod; 40. a contact shaft; 41. a transverse seat; 42. a fourth motor; 43. a cam; 44. a ball; 45. a side plate; 46. fixing the round rod; 47. and (3) a spring.
Detailed Description
The invention will be further described with reference to the drawings and embodiments.
First embodiment
Referring to fig. 1-6 in combination, in a first embodiment of the present invention, a textile roller cleaning apparatus includes a cleaning tank 1, a drain pipe is fixedly installed on the front side of the cleaning tank 1, a water valve is provided on the drain pipe, a support frame 2 is fixedly installed on the top of the cleaning tank 1, an adjustable support mechanism is provided on the support frame 2, the adjustable support mechanism is used for rotatably supporting and lifting a textile roller and providing conditions for the rotation of the textile roller, a driving mechanism is further provided on the support frame 2, the driving mechanism is used for driving the textile roller to rotate, a brush roller mechanism is provided in the cleaning tank 1, and the brush roller mechanism is used for cleaning the textile roller.
In this embodiment, referring to fig. 3, the adjustable supporting mechanism specifically includes a first hydraulic cylinder 3, a portal seat 4, two supporting seats 6, four wheel seats 7 and four supporting wheels 8, the first hydraulic cylinder 3 is fixedly installed at the top of the supporting frame 2, the portal seat 4 is fixedly installed on the output shaft of the first hydraulic cylinder 3, the portal seat 4 is located in the cleaning box 1 and slidingly connected with the inner walls of two sides of the cleaning box 1, two supporting sliding columns 5 are fixedly installed on the inner walls of two sides of the portal seat 4, two supporting seats 6 are all slidingly sleeved on the two supporting sliding columns 5, four wheel seats 7 are fixedly installed on the two supporting seats 6 in pairs respectively, and are distributed in a rectangular array, the four supporting wheels 8 are respectively rotatably installed on the four wheel seats 7, when in use, the central shaft of the spinning roller is placed on the four supporting wheels 8, the top of one supporting seat 6 is fixedly installed with a first vertical plate 9, the top of the other supporting seat 6 is fixedly provided with a second vertical plate 10, the top of the portal seat 4 is provided with a rectangular sliding opening, the first vertical plate 9 penetrates through the rectangular sliding opening and is in sliding connection with the inner walls of the two sides of the rectangular sliding opening, the top of the portal seat 4 is fixedly provided with a second hydraulic cylinder 11, an output shaft of the second hydraulic cylinder 11 is fixedly connected with the first vertical plate 9, the first vertical plate 9 is fixedly provided with an upper toothed plate 12, the second vertical plate 10 is fixedly provided with a lower toothed plate 13, the inner wall of the top of the portal seat 4 is fixedly provided with two fixed seats, a fixed shaft is fixedly arranged between the two fixed seats, a first gear 14 is sleeved on the fixed shaft in a rotating way, the upper toothed plate 12 and the lower toothed plate 13 are meshed with the first gear 14, in the process of pushing the first vertical plate 9 to move rightwards by the second hydraulic cylinder 11, the upper toothed plate 12 moves rightwards along with the first vertical plate 9 and drives the first gear 14 to rotate clockwise in the moving process, the first gear 14 drives the lower toothed plate 13 to move leftwards, so that the distance between the two supporting seats 6 can be increased, correspondingly, the second hydraulic cylinder 11 pulls the first vertical plate 9 to move leftwards, the distance between the two supporting seats 6 can be reduced, textile rolls with different lengths can be supported in a certain range, meanwhile, the central shafts of the textile rolls are supported by each supporting seat 6 by adopting the two supporting wheels 8, the central shafts of the textile rolls with different diameters can be adapted in a certain range, the door-shaped seat 4 can be driven to move upwards in the retracting process of the output shaft of the first hydraulic cylinder 3, and finally, the four supporting wheels 8 can be moved to the upper part of the cleaning box 1, so that the textile rolls are more convenient to place.
In this embodiment, the driving mechanism specifically includes an internal thread cylinder 15, a screw rod 16, a carrier plate 17, a rotation shaft 18 and two contact wheels 19, the internal thread cylinder 15 is rotatably mounted on the support frame 2 through a bearing, the screw rod 16 penetrates through and is threadedly mounted in the internal thread cylinder 15, the carrier plate 17 is fixedly mounted at the bottom end of the screw rod 16, the rotation shaft 18 penetrates through and is rotatably mounted on the carrier plate 17 through the bearing, the two contact wheels 19 are respectively fixedly sleeved at two ends of the rotation shaft 18, a first motor 20 is fixedly mounted at the top of the carrier plate 17, second gears are fixedly sleeved on the rotation shaft 18 and the output shaft of the first motor 20, the two second gears are meshed, a second motor 24 is fixedly mounted at the top of the support frame 2, a first conical gear 23 is fixedly sleeved on the internal thread cylinder 15, a second conical gear 25 is fixedly sleeved on the output shaft of the second motor 24, the first bevel gear 23 is meshed with the second bevel gear 25, two limit slide bars 22 are fixedly arranged at the top of the carrier plate 17, the two limit slide bars 22 penetrate through the support frame 2 and are in sliding connection with the support frame 2, when the two limit slide bars are used, the two contact wheels 19 are kept close to the spinning roller, after the first motor 20 is started to operate, the two contact wheels 19 can be driven to rotate, as the two ends of the central shaft of the spinning roller are supported by the two support wheels 8, the rotating resistance is small, the two rotating contact wheels 19 can drive the spinning roller to rotate, and in order to increase the friction force with the spinning roller, rubber sleeves 21 are fixedly sleeved on the two contact wheels 19, the second motor 24 is started to operate, the internal thread cylinder 15 can be driven to rotate, the screw rod 16 can be driven to rise or fall in the rotating process of the internal thread cylinder 15, and the carrier plate 17 can be driven, the contact wheel 19 is lifted or lowered, so that the rubber sleeve 21 on the contact wheel 19 can be kept close to the textile roller, and the carrier 17, the contact wheel 19 and the like can be lifted to a high position to avoid the placement or the taking out of the textile roller.
In this embodiment, the brush roller mechanism specifically includes two Z-shaped rods 26, a mounting plate 27, a fixing frame 28, a brush roller 29 and a third hydraulic cylinder 33, the two Z-shaped rods 26 are all slidably mounted on an inner wall of one side of the cleaning tank 1, the mounting plate 27 is fixedly mounted on one end of the two Z-shaped rods 26 located in the cleaning tank 1, the fixing frame 28 is fixedly mounted on the mounting plate 27, the brush roller 29 is rotatably mounted on the fixing frame 28, the third hydraulic cylinder 33 is fixedly mounted on an outer wall of one side of the cleaning tank 1, a fixing plate 32 which is the same as the fixing plate 32 located in the cleaning tank 1 is fixedly sleeved on the two Z-shaped rods 26, an output shaft of the third hydraulic cylinder 33 extends into the cleaning tank 1 and is fixedly connected with the fixing plate 32, a vertical seat 30 is fixedly mounted on an outer wall of one side of the vertical seat 30, the third motor 31 is in transmission connection with the brush roller 29, concretely, a pulley is fixedly sleeved on an output shaft of the third motor 31 and one end of a central shaft of the brush roller 29, a pulley is rotatably mounted in a pulley groove, a same transmission belt is mounted on the pulley groove of the two pulley, and a spinning inner sleeve is rotatably drives the spinning roller, and the spinning roller is rotatably driven by the same transmission belt, and the spinning roller is driven by the rotation belt and the spinning roller 31 and rotates in the opposite rotation surface to the rotation.
In this embodiment, in order to increase the cleaning effect to the textile roller, the inner walls of both sides of the cleaning box 1 are fixedly provided with ultrasonic vibration plates, after the two ultrasonic vibration plates are connected with an external ultrasonic source, tens of thousands of tiny bubbles can be generated during operation, and shock waves are generated during bubble closure, so that insoluble dirt can be destroyed, and dispersed in the cleaning liquid, solid particles adhered to the surface of the textile roller can be separated more easily, and the cleaning of the brush roller mechanism is combined, thereby achieving the effect of good cleaning of the surface of the textile roller.
In this embodiment:
when the device is used, the distance between the two supporting seats 6 is adjusted according to the length of a textile roller to be cleaned, so that two ends of a central shaft of the textile roller to be cleaned can be placed on the two corresponding supporting wheels 8, when the distance between the two supporting seats 6 is adjusted, the first hydraulic cylinder 3 of the adjustable supporting mechanism is started to operate after the output shaft of the second hydraulic cylinder 11 stretches out or retracts, the second hydraulic cylinder 11 drives the first vertical plate 9 to move rightwards or leftwards, the upper toothed plate 12 and the supporting seats 6 on the right side move along with the first vertical plate 9, the upper toothed plate 12 drives the first gear 14 to rotate clockwise or anticlockwise, the lower toothed plate 13 moves leftwards or rightwards under the driving of the first gear 14, the lower toothed plate 13 drives the supporting seats 6 on the left side to do corresponding movement through the second vertical plate 10, and therefore, after the distance between the two supporting seats 6 is adjusted, the first hydraulic cylinder 3 of the adjustable supporting mechanism is started to operate, the door-shaped seat 4 is lifted upwards, and when the supporting wheels 8 operate above the textile box 1, the first hydraulic cylinder 3 is stopped to operate, and then the textile roller to be placed on the four supporting wheels 8 to be cleaned;
after the textile roller to be cleaned is placed, the output shaft of the first hydraulic cylinder 3 is started to extend downwards to drive the gate-shaped seat 4 to move downwards until the textile roller is immersed into the cleaning liquid in the cleaning box 1, then the output shaft of the second motor 24 of the driving mechanism is started to rotate positively, the second motor 24 drives the internal thread cylinder 15 to rotate clockwise through the meshing transmission of the first bevel gear 23 and the second bevel gear 25, the screw rod 16 is driven to move downwards in the clockwise rotation process of the internal thread cylinder 15, the screw rod 16 drives the carrier plate 17, the rotating shaft 18, the contact wheels 19 and the like to move downwards, after the rubber sleeve 21 on the contact wheels 19 is contacted with the textile roller and pressed tightly, the second motor 24 is closed, then the first motor 20 is started to operate, the first motor 20 drives the rotating shaft 18 to rotate, so that the two contact wheels 19 rotate, because the two ends of the central shaft of the spinning roller are supported by the two supporting wheels 8, the rotation resistance is very small, the spinning roller can rotate under the drive of the two contact wheels 19, then an ultrasonic vibration source is started to enable the two ultrasonic vibration plates to work, and the output shaft of the third hydraulic cylinder 33 is started to extend, the third hydraulic cylinder 33 drives the two Z-shaped rods 26 to move towards the spinning roller by pushing the fixing plate 32, the two Z-shaped rods 26 drive the mounting plate 27, the fixing frame 28 and the brush roller 29 to move, so that bristles on the brush roller 29 can be contacted with the surface of the spinning roller, then the third motor 31 is started to operate to drive the brush roller 29 to rotate opposite to the spinning roller, dirt on the surface of the spinning roller can be removed under the continuous cleaning of the brush roller 29, insoluble matters can be dispersed during the operation of the ultrasonic vibration plates, and adhered solid sundries can be separated from the spinning roller, the spinning roller can be cleaned by matching with the cleaning function of the brush roller 29;
after the textile roller is cleaned, the carrier plate 17, the contact wheel 19 and the like are lifted to a high position, then the door-shaped seat 4 is lifted until the textile roller rises above the cleaning box 1, and then related staff can take away the textile roller.
Compared with the related art, the textile roller cleaning device provided by the invention has the following beneficial effects:
according to the textile roller cleaning device, the textile roller can be supported through the arrangement of the adjustable supporting mechanism, conditions are provided for the rotation of the textile roller in the cleaning box 1, the distance between the two supporting seats 6 of the adjustable supporting mechanism can be adjusted according to the length of the textile roller, the textile roller cleaning device has the advantage of high applicability, the textile roller can be driven to rotate through the arrangement of the driving mechanism, the surface of the textile roller can be cleaned circularly through the arrangement of the brush roller mechanism in combination with the rotation of the textile roller, therefore, dirt on the surface of the textile roller can be removed, the semi-automatic cleaning of the textile roller can be realized as a whole, the cleaning efficiency is improved, the labor participation is less, the reduction of the physical consumption of related workers is facilitated, insoluble matters can be dispersed through the arrangement of the two ultrasonic vibration plates, the adhered solid sundries can be separated from the textile roller and matched with the brush roller mechanism, and the cleaning speed and the cleaning effect can be effectively improved.
Second embodiment:
a second embodiment of the present invention will be further described with reference to the drawings and embodiments.
Referring to fig. 7-9, in the textile roller cleaning device provided in this embodiment, the distance between the two supporting wheels 8 on each supporting seat 6 is designed to be adjustable so as to be suitable for the textile roller central shaft with more diameters, specifically, the top of the supporting seat 6 is provided with a groove 34, the two wheel seats 7 are slidably installed in the groove 34, the two inner walls on both sides of the groove 34 are rotatably installed with the same bidirectional screw rod 35, the bidirectional screw rod 35 penetrates through the two wheel seats 7 and is respectively in threaded connection with the two wheel seats 7 through two external threads with opposite rotation directions, one end of the bidirectional screw rod 35 extends out of the groove 34, an end block 36 is integrally formed, an inner hexagonal groove 37 is formed in the outer wall on one side of the end block 36, a user can conveniently rotate the bidirectional screw rod 35 through an inner hexagonal wrench, in order to lock the bidirectional screw rod 35, the bidirectional screw rod 35 is prevented from rotating randomly, a threaded insert rod 39 is threaded on the end block 36, a plurality of insert rods 38 distributed in a ring form are formed on the outer wall on one side of the supporting seat 6, and one end of the insert rods 38 extends to one end 38.
In this embodiment:
when in use, if the central shaft diameter of the textile roller to be cleaned is found to be larger, the distance between the two supporting wheels 8 can be properly adjusted to be larger for the stability of supporting, correspondingly, if the central shaft diameter of the textile roller to be cleaned is smaller, the distance between the two supporting wheels 8 can be properly reduced, in particular operation, the threaded insert rod 39 is firstly rotated anticlockwise, the locking end of the threaded insert rod is withdrawn from the previous slot 38, then the bidirectional screw rod 35 is rotated clockwise or anticlockwise through the socket wrench, the bidirectional screw rod 35 can drive the two wheel seats 7 to move oppositely or backwards in the clockwise or anticlockwise rotating process, the wheel seats 7 drive the corresponding supporting wheels 8 to move, so that the distance between the two wheel seats 7 can be properly adjusted finally, then the locking end of the threaded insert rod 39 is reinserted into the slot 38 which is quite proper at the moment, and the distance between the two supporting wheels 8 can be adjusted according to the diameter of the central shaft of the textile roller to be cleaned through the arrangement of the components, so that the whole supporting device can be reliably supported, and the applicability of the whole device can be further improved.
Third embodiment:
a second embodiment of the present invention will be further described with reference to the drawings and the embodiments.
Referring to fig. 11-12 in combination, in the textile roller cleaning device provided in this embodiment, the fixing frame 28 is slidably mounted on the mounting plate 27, specifically, a limit slide way is provided on an outer wall of one side of the mounting plate 27, which is close to the door-shaped seat 4, two limit sliders are slidably mounted in the limit slide way, one ends of the two limit sliders extend out of the limit slide way and are fixedly connected with the fixing frame 28, a contact shaft 40 is fixedly mounted on one side of the fixing frame 28, one end of the contact shaft 40, which is far from the fixing frame 28, is movably embedded with a ball 44, a transverse seat 41 is fixedly mounted on an outer wall of one side of the mounting plate 27, which is far from the brush roller 29, a fourth motor 42 is fixedly mounted on the transverse seat 41, a cam 43 is fixedly sleeved on an output shaft of the fourth motor 42, an adapting groove is provided on an outer ring of the cam 43, the cam 43 is located in the adapting groove and contacts with an inner wall of the adapting groove, a side plate 45 is fixedly mounted on an outer wall of one side of the mounting plate 27, a fixing round bar 46 is penetrated and slidably mounted on the side plate 45, one end of the fixing round bar 46 is fixedly connected with the fixing frame 28, one end of the fixing round bar 46 is fixedly connected with the fixing frame 47, one end of the other end of the fixing round bar 47 is fixedly connected with the spring 47.
In this embodiment:
through the change to mount 28 mounting means to and the setting of combining parts such as contact axle 40, cam 43, fourth motor 42, in the in-process that starts third motor 31 drive brush roller 29 to clean the weaving roller, after starting fourth motor 42 operation, the fourth motor 42 can drive cam 43 circulation rotation, the convex part of cam 43 turns to the in-process of mounting panel 27, can promote the contact axle 40 to move right, promote mount 28 to move right, and fixed round bar 46 also can slide rightwards, make spring 47 receive compression, store elastic potential energy, when the convex part of cam 43 keeps away from the in-process of mounting panel 27, under the elasticity of spring 47, mount 28 can move leftwards, so, under cam 43 keeps rotating for the left and right movement of mount 28 circulation, this can also accompany the left and right movements in the in-process that makes brush roller 29 rotate the cleaning to the weaving roller, make the direction of cleaning no longer single, can further improve the cleaning effect to the weaving roller.
Fourth embodiment:
the embodiment provides a textile roller cleaning method, which comprises the following steps:
s1: placing the textile roller on four supporting wheels 8 of the adjustable supporting mechanism, and then driving the textile roller to move into the cleaning box 1 through a first hydraulic cylinder 3 of the adjustable supporting mechanism until the textile roller is immersed into the cleaning liquid;
s2: starting a second motor 24 of the driving mechanism to operate so that the two contact wheels 19 are in contact with the spinning roller, and then starting a first motor 20 to operate so as to drive the spinning roller to rotate;
s3: starting a third hydraulic cylinder 33 of the brush roller mechanism to run so that the brush roller 29 is in contact with the textile roller, and then starting a third motor 31 to run so as to drive the brush roller 29 to rotate and clean the rotating textile roller;
s4: after the textile roller is cleaned, the textile roller is lifted to the upper part of the cleaning box 1 through the adjustable supporting mechanism:
s5: the spinning roller is taken away from the adjustable supporting rod mechanism, washed once again by clean water, and then wiped clean by a dry rag.
The method can rapidly clean the textile roller through the use of the textile roller cleaning device, improves the cleaning efficiency of the textile roller, has small manual participation, and reduces the physical load of related workers.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (5)
1. The utility model provides a spinning roller cleaning device, includes washs the case, its characterized in that, the top fixed mounting who washs the case has the support frame, be provided with adjustable supporting mechanism on the support frame, adjustable supporting mechanism is used for carrying out rotation support and promotion to the spinning roller, still be provided with driving mechanism on the support frame, driving mechanism is used for driving the spinning roller and rotates, be provided with brush roller mechanism in the washs the case, brush roller mechanism is used for cleaning the spinning roller, adjustable supporting mechanism includes first pneumatic cylinder, door shape seat, two supporting seats, four wheel seats and four supporting wheels, first pneumatic cylinder fixed mounting is in the top of support frame, door shape seat fixed mounting is in on the output shaft of first pneumatic cylinder, door shape seat is located washs the case, and with the both sides inner wall sliding connection of washs the case, two support slide posts are fixed mounting on the both sides inner wall of door shape seat, the two supporting seats are respectively sleeved on the two supporting slide columns in a sliding manner, the four wheel seats are respectively arranged on the two supporting seats in a sliding manner, the four supporting wheels are respectively and rotatably arranged on the four wheel seats, a first vertical plate is fixedly arranged at the top of one supporting seat, a second vertical plate is fixedly arranged at the top of the other supporting seat, the first vertical plate penetrates through the door-shaped seat and is in sliding connection with the door-shaped seat, a second hydraulic cylinder is fixedly arranged at the top of the door-shaped seat, an output shaft of the second hydraulic cylinder is fixedly connected with the first vertical plate, an upper toothed plate is fixedly arranged on the first vertical plate, a lower toothed plate is fixedly arranged on the second vertical plate, a first gear arranged between the upper toothed plate and the lower toothed plate is rotatably arranged on the inner wall of the top of the door-shaped seat, the upper toothed plate and the lower toothed plate are both meshed with the first gear, the driving mechanism comprises an internal thread cylinder, a screw rod, a carrier plate, a rotating shaft and two contact wheels, the internal thread cylinder is rotatably arranged on the supporting frame, the screw rod penetrates through and is in threaded fit in the internal thread cylinder, the carrier plate is fixedly arranged at the bottom end of the screw rod, the rotating shaft penetrates through and is rotatably arranged on the carrier plate, the two contact wheels are respectively fixedly sleeved at two ends of the rotating shaft, the top of the carrier plate is fixedly provided with a first motor, the rotating shaft and the output shaft of the first motor are fixedly sleeved with a second gear, the two second gears are meshed with each other, the top of the supporting frame is fixedly provided with a second motor, the internal thread cylinder is fixedly sleeved with a first conical gear, the output shaft of the second motor is fixedly sleeved with a second bevel gear, the first bevel gear is meshed with the second bevel gear, the top of the carrier plate is fixedly provided with two limit sliding rods, the two limit sliding rods penetrate through the support frame and are in sliding connection with the support frame, the brush roller mechanism comprises two Z-shaped rods, a mounting plate, a fixing frame, a brush roller and a third hydraulic cylinder, the two Z-shaped rods are respectively and slidably arranged on one side inner wall of the cleaning box, the mounting plate is fixedly arranged on one end of the two Z-shaped rods, which is positioned in the cleaning box, the fixing frame is arranged on the mounting plate, the brush roller is rotatably arranged on the fixing frame, the third hydraulic cylinder is fixedly arranged on one side outer wall of the cleaning box, the two Z-shaped rods are fixedly sleeved with the same fixing plate positioned in the cleaning box, the output shaft of the third hydraulic cylinder extends into the cleaning box and is fixedly connected with the fixing plate, a vertical seat is fixedly installed on the fixing frame, a third motor is fixedly installed on the outer wall of one side of the vertical seat, the third motor is in transmission connection with the brush roller, a groove is formed in the top of the supporting seat, two wheel seats are slidably installed in the groove, the same bidirectional screw is rotatably installed on the inner walls of two sides of the groove, the bidirectional screw penetrates through the two wheel seats and is in threaded connection with the two wheel seats, one end of the bidirectional screw extends out of the groove, an end block is integrally formed and provided with an end block, an inner hexagonal groove is formed in the outer wall of one side of the end block, a threaded inserted rod penetrates through the end block, a plurality of slots which are distributed in a ring shape are formed in the outer wall of one side of the end block, one end of the threaded inserted rod extends into one slot, the fixing frame is slidably installed on the mounting plate, one side of the fixing frame is fixedly provided with a contact shaft, one side of the fixing frame is movably contacted with a ball bearing seat, the ball bearing seat is fixedly installed on the side of the four side plate is fixedly connected with the side plate, the four side plate is fixedly connected with the ball bearing seat is fixedly connected with the side plate, the four side plate is fixedly connected with the side plate, the side plate is fixedly connected with the side plate, and the side plate is fixedly connected with the side plate. The other end of the spring is fixedly connected with the fixing frame.
2. The textile roller cleaning apparatus of claim 1 wherein rubber sleeves are fixedly sleeved on both of said contact wheels.
3. The textile roller cleaning device according to claim 1, wherein a limiting slide way is formed on the outer wall of one side, close to the door-shaped seat, of the mounting plate, two limiting slide blocks are slidably mounted in the limiting slide way, and one ends of the two limiting slide blocks extend out of the limiting slide way and are fixedly connected with the fixing frame.
4. A textile roller cleaning apparatus as claimed in claim 3, wherein ultrasonic vibration plates are fixedly mounted on inner walls of both sides of the washing tank.
5. A textile roller cleaning method using the textile roller cleaning apparatus as claimed in any one of claims 1 to 4, comprising the steps of:
s1: placing the textile roller on an adjustable supporting mechanism, and then driving the textile roller to move into the cleaning box through the adjustable supporting mechanism until the textile roller is immersed into the cleaning liquid;
s2: starting the driving mechanism to operate so as to drive the spinning roller to rotate;
s3: starting the brush roller mechanism to operate, and cleaning the rotating spinning roller;
s4: after the textile roller is cleaned, the textile roller is lifted to the upper part of the cleaning box through the adjustable supporting mechanism:
s5: the spinning roller is taken away from the adjustable supporting rod mechanism, washed once again by clean water, and then wiped clean by a dry rag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311218480.4A CN116944121B (en) | 2023-09-21 | 2023-09-21 | Textile roller cleaning device and cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311218480.4A CN116944121B (en) | 2023-09-21 | 2023-09-21 | Textile roller cleaning device and cleaning method |
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| Publication Number | Publication Date |
|---|---|
| CN116944121A CN116944121A (en) | 2023-10-27 |
| CN116944121B true CN116944121B (en) | 2023-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311218480.4A Active CN116944121B (en) | 2023-09-21 | 2023-09-21 | Textile roller cleaning device and cleaning method |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN116944121A (en) | 2023-10-27 |
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