CN116930081A - Automatic quality detection machine and quality detection method for artificial boards - Google Patents

Automatic quality detection machine and quality detection method for artificial boards Download PDF

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Publication number
CN116930081A
CN116930081A CN202310872957.4A CN202310872957A CN116930081A CN 116930081 A CN116930081 A CN 116930081A CN 202310872957 A CN202310872957 A CN 202310872957A CN 116930081 A CN116930081 A CN 116930081A
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China
Prior art keywords
detection
component
artificial
driving
artificial board
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CN202310872957.4A
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Chinese (zh)
Inventor
吕亮
王军义
郭亚辉
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Jianowei Group Henan New Materials Co ltd
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Jianowei Group Henan New Materials Co ltd
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Priority to CN202310872957.4A priority Critical patent/CN116930081A/en
Publication of CN116930081A publication Critical patent/CN116930081A/en
Pending legal-status Critical Current

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01—Arrangements or apparatus for facilitating the optical investigation
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00—Measuring or testing not otherwise provided for
    • G01D21/02—Measuring two or more variables by means not covered by a single other subclass
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details
    • G01N3/04—Chucks
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/20—Investigating strength properties of solid materials by application of mechanical stress by applying steady bending forces
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/40—Investigating hardness or rebound hardness
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56—Investigating resistance to wear or abrasion
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014—Type of force applied
    • G01N2203/0023—Bending
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058—Kind of property studied
    • G01N2203/0076—Hardness, compressibility or resistance to crushing
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02—Details not specific for a particular testing method
    • G01N2203/04—Chucks, fixtures, jaws, holders or anvils

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention provides an automatic quality detection machine and a quality detection method for an artificial board, and relates to the field of quality detection of artificial boards. The automatic quality detection machine for the artificial boards and the quality detection method thereof comprise a rack, wherein a rectangular opening is formed in the rack, a sliding groove is formed in the inner wall of the rectangular opening, a sliding block is connected to the sliding groove in a sliding mode, a moving plate is fixedly connected to the sliding block, and two groups of rotary detection tables are arranged at the top of the moving plate. Through the cooperation of structures such as rotatory detection platform, multiunit centre gripping tilting mechanism, multiunit rotary support mechanism, detection subassembly and defect detection spare, can realize that single quality control machine carries out the cycle detection of multiple detection item to a plurality of wood-based panels, improved the variety of detection machine to wood-based panel quality detection item, and only need once go up unloading operation, can accomplish the detection of multiple item, alleviateed staff's intensity of labour, degree of automation is high, and improved the quality control efficiency of wood-based panel.

Description

Automatic quality detection machine and quality detection method for artificial boards
Technical Field
The invention relates to the technical field of quality inspection of artificial boards, in particular to an automatic quality inspection machine and a quality inspection method for an artificial board.
Background
The artificial board is a board or a molded product which is formed by taking wood or other non-wood plants as raw materials, separating the raw materials into various unit materials through certain mechanical processing, and then gluing with or without applying adhesives and other additives. The wood-based panel mainly comprises three major products such as plywood, wood shavings (crushed aggregates) board and fiber board, wherein the products are extended and deeply processed, the usage amount of the wood-based panel in daily life is large, a large amount of wood is replaced by the usage of the wood-based panel, the usage cost is reduced, the quality of the wood-based panel is required to be detected after the production of the wood-based panel is finished, so that the quality of the finished product of the wood-based panel is ensured, and the surface defect detection, hardness detection, bending strength detection, wear resistance detection and the like of the wood-based panel are required to be carried out generally.
At present, the detection items of the existing single artificial board quality detection machine are single, and usually one type of artificial board quality detection machine can only detect one of the items such as defect detection, hardness detection, bending strength detection and wear resistance detection, when the detection of a plurality of items is needed for an artificial board, enterprises need to purchase the quality detection machines of a plurality of different detection items, a plurality of quality detection machines need to be stored in a larger space, the cost of purchasing equipment of the enterprises is increased, and when a plurality of detection machines detect the quality of the artificial board in a plurality of items, the artificial board needs to be manually taken and put back and forth from the plurality of detection machines, so that the workload of workers is increased, the degree of automation is low, and the quality detection efficiency of the artificial board is reduced.
Disclosure of Invention
(one) solving the technical problems
The invention aims to provide an automatic quality detection machine for artificial boards and a quality detection method thereof, which are used for solving the problem that the detection items of the existing single artificial board quality detection machine in the background technology are single.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic quality detection machine of artificial board, includes frame (1), rectangular opening (2) have been seted up on frame (1), spout (3) have been seted up on the inner wall of rectangular opening (2), the inside sliding connection of spout (3) has slider (4), fixedly connected with movable plate (5) on slider (4), the top of movable plate (5) is provided with two sets of rotatory detection platform (6), rotatory detection platform (6) include drive assembly one (61) and carousel (62), drive assembly one (61) are used for driving carousel (62) rotatory;
the bottom of the frame (1) is provided with a second driving component (7), and the second driving component (7) is used for driving the moving plate (5) to move, so that the positions of the two groups of rotary detection tables (6) are adjusted;
a plurality of groups of clamping turnover mechanisms (8) are arranged on the turntable (62), each clamping turnover mechanism (8) comprises a clamping component (81) and a turnover component (82), and each clamping component (81) is used for clamping and fixing the artificial board;
the top of the movable plate (5) is also provided with an arc-shaped rack I (15) and an arc-shaped rack II (16) which are matched with the overturning assembly (82), and when the turntable (62) rotates, the clamping assembly (81) can be driven to rotate through the matching of the overturning assembly (82), the arc-shaped rack I (15) and the arc-shaped rack II (16), so that the artificial plate clamped by the clamping assembly (81) can be overturned synchronously;
a plurality of groups of defect detection pieces (9) are further arranged on the turntable (62), and the defect detection pieces (9) are used for detecting surface defects of the rotating artificial board;
the rotary table (62) is further provided with a plurality of groups of rotary supporting mechanisms (10), the rotary supporting mechanisms (10) comprise supporting components (101) and rotating components (102), the supporting components (101) are used for supporting the artificial board, and the rotating components (102) are used for driving the supporting components (101) to rotate;
the clamping turnover mechanisms (8), the defect detection pieces (9) and the rotary supporting mechanisms (10) are consistent in number and corresponding in position;
the machine frame (1) is provided with a protection mechanism (11), the protection mechanism (11) comprises a protection cover (111), a driving piece (112) and a guide assembly (113), the driving piece (112) can drive the protection cover (111) to move up and down, the protection cover (111) can be limited by the guide assembly (113) in the process of moving up and down, and when the protection cover (111) moves downwards to overlap with the turntable (62), the detected artificial board can be shielded to avoid dangers caused by broken splashing of the artificial board in the detection process;
the inside of protection casing (111) is provided with detection subassembly one (12), detection subassembly two (13) and detection subassembly three (14), detection subassembly one (12) are used for carrying out hardness detection to the wood-based panel, detection subassembly two (13) are used for carrying out bending strength detection to the wood-based panel, detection subassembly three (14) are used for carrying out the wearability detection to the wood-based panel.
Preferably, the first driving assembly (61) comprises a first driving motor (611) installed inside the movable plate (5), the output end of the first driving motor (611) is fixedly connected with a first rotating shaft (612), the top end of the first rotating shaft (612) penetrates through and extends to the top of the movable plate (5), and one end of the first rotating shaft (612) extending to the top of the movable plate (5) is fixedly connected with the rotary table (62).
Preferably, the second driving assembly (7) comprises a second driving motor (71) fixedly installed at the bottom of the frame (1), the output end of the second driving motor (71) is fixedly connected with a second rotating shaft (72), a threaded rod (73) is fixedly sleeved on the outer surface of the second rotating shaft (72), a threaded block (74) is connected with the outer surface of the threaded rod (73) in a threaded manner, and the threaded block (74) is fixedly connected with the movable plate (5).
Preferably, clamping assembly (81) is including backup pad (811) of fixed connection at carousel (62) top, backup pad (811) are provided with two, rotate on backup pad (811) and be connected with pivot three (812), the one end fixedly connected with electric telescopic handle (813) of pivot three (812), the other end fixedly connected with splint (814) of electric telescopic handle (813), upset subassembly (82) include pivot four (821) and worm wheel (822), pivot four (821) and worm wheel (822) all are provided with two, and two pivot four (821) all rotate and connect on carousel (62), and one of them bottom fixed cover of pivot is equipped with gear (823) that use with arc rack one (15) and arc rack two (16) cooperation, and the surface of two pivots all overlaps and is equipped with belt pulley (824) and worm (825), and the transmission is connected with belt (826) between the surface of two belt pulley (824), worm wheel (822) meshes with the surface of worm (825).
Preferably, the supporting component (101) comprises a hydraulic rod IV (1011) which is rotationally connected to the turntable (62), a U-shaped supporting frame (1012) is fixedly connected to the top end of the hydraulic rod IV (1011), the rotating component (102) comprises a driving motor IV (1022) which is fixedly arranged on the turntable (62) and a driven wheel (1021) which is fixedly sleeved on the outer surface of the hydraulic rod IV (1011), and the output end of the driving motor IV (1022) is fixedly connected with a driving wheel (1023) which is meshed with the driven wheel (1021).
Preferably, the first detection component (12) comprises a first hydraulic rod (121) arranged at the top of the inner wall of the protective cover (111), and a squeezing block (122) is arranged at the bottom end of the first hydraulic rod (121).
Preferably, the second detection assembly (13) comprises a second hydraulic rod (131) fixedly installed at the top of the inner wall of the protective cover (111), and a squeeze roller (132) is arranged at the bottom end of the second hydraulic rod (131).
Preferably, the third detection component (14) comprises a third hydraulic rod (141) fixedly mounted on the top of the inner wall of the protective cover (111), a third driving motor (142) is arranged at the bottom end of the third hydraulic rod (141), a friction disc (143) is arranged at the output end of the third driving motor (142), and friction cloth (144) is wrapped on the outer surface of the friction disc (143).
Preferably, the guide assembly (113) comprises a guide rod (1131) and a guide ring (1132), the guide rod (1131) is fixedly arranged on the frame (1), the guide ring (1132) is fixedly arranged at the position, close to the top end, of the side wall of the protective cover (111), and the guide ring (1132) is movably sleeved on the outer surface of the guide rod (1131).
Preferably, the quality inspection method of the artificial board automatic quality inspection machine comprises the following steps:
s1: after the artificial board is produced and manufactured, quality detection is required, the artificial board to be inspected is manually placed above the supporting component (101), then the artificial board is clamped and fixed through the clamping component (81), and the above operation is repeated, so that the artificial board to be inspected is clamped and fixed on the plurality of groups of clamping components (81) above one group of rotary detection tables (6);
s2: the second driving component (7) drives the moving plate (5) to move, a plurality of groups of clamping components (81) which clamp and fix the artificial board to be inspected are moved to the lower part of the protective cover (111), and then the protective cover (111) is driven to move downwards through the driving component (112) until the protective cover (111) is overlapped with the rotary table (62), and the protective cover (111) is used for shielding the artificial board to be inspected, so that the artificial board is prevented from being broken and splashed to cause danger in the inspection process;
s3: the method comprises the steps that a first detection component (12), a second detection component (13) and a third detection component (14) are used for carrying out hardness detection, bending strength detection and wear resistance detection on a plurality of corresponding artificial boards, in the detection process, the artificial boards are supported by a supporting component (101), after detection is completed, a first driving component (61) is used for driving a rotary table (62) to rotate, so that the positions of the plurality of artificial boards are switched, the plurality of artificial boards are subjected to cyclic detection of various detection items, and when the rotary table (62) rotates, a turnover component (82), an arc-shaped rack I (15) and an arc-shaped rack II (16) are used in a matched mode, a clamping component (81) and the artificial boards clamped by the clamping component (81) are driven to synchronously turn over, and in the artificial board turning process, the surface defect detection is carried out on the artificial boards by a defect detection piece (9);
s4: in the process of quality inspection of the artificial board on one group of rotary inspection tables (6), workers can perform feeding and discharging operations on the artificial board on the other group of rotary inspection tables (6), so that the quality inspection, feeding and discharging operations of the artificial board are not interfered with each other, and the continuity and efficiency of the quality inspection of the artificial board are improved.
(III) beneficial effects
The invention provides an automatic quality detection machine for artificial boards and a quality detection method thereof. The device comprises the following
The beneficial effects are that:
1. through the cooperation of rotatory detection platform, multiunit centre gripping tilting mechanism, multiunit rotary support mechanism, detect subassembly one, detect subassembly two, detect subassembly three, arc rack one, arc rack two and defect detection spare isotructure is used, can realize that single quality control machine carries out the cycle detection of multiple detection item to a plurality of wood-based panels, the diversity of detection item to the wood-based panel quality control has been improved, the enterprise need not to purchase the quality control machine of multiple different detection items and can accomplish the detection of multiple quality control item, the occupation of space has been reduced, the cost of enterprise purchasing equipment has been reduced, and only need once go up the unloading operation, the detection of multiple item has been accomplished, staff's intensity of labour has been alleviateed, degree of automation is high, and the quality control efficiency of wood-based panel has been improved.
2. When the turntable rotates, the gear can be driven to do circular motion, and when the gear moves to be meshed with the arc-shaped rack I or the arc-shaped rack II, the gear can be enabled to conduct positive rotation or reverse rotation, and then under the cooperation of the rotating shaft IV, the belt pulley, the belt, the worm wheel and the clamping assembly, the artificial board clamped by the clamping assembly can be driven to conduct positive overturning and reverse overturning, so that the defect detection piece is convenient to conduct multi-angle shooting detection on the artificial board, and the detection accuracy can be improved.
3. Through the setting of two sets of rotatory inspection tables, in the artificial board that one of them set of rotatory inspection table 6 carried out the quality testing in-process, the workman can go up the unloading operation to the artificial board on another set of rotatory inspection table 6, after the artificial board on one of them set of rotatory inspection table carries out the quality testing and accomplishes, drive the movable plate through drive assembly two and remove, realize adjusting the position of two sets of rotatory inspection tables, will place another set of rotatory inspection table of waiting to detect the artificial board and remove the below of protection casing and detect, realize the quality testing of artificial board, material loading and unloading operation do not interfere with each other, in order to improve continuity and the efficiency of artificial board quality testing.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is another angular perspective view of the overall structure of the present invention;
FIG. 3 is a schematic perspective view of a protection mechanism according to the present invention;
FIG. 4 is a schematic perspective view of the slider and the moving plate of the present invention;
FIG. 5 is a schematic perspective view of the defect detecting member and the support assembly of the present invention;
FIG. 6 is a schematic perspective view of a clamping turnover mechanism according to the present invention;
FIG. 7 is a perspective view of a rotary disk and drive assembly of the present invention;
FIG. 8 is a perspective view of a rotary support mechanism according to the present invention;
FIG. 9 is a schematic view of the internal structure of the protective cover of the present invention;
fig. 10 is a schematic cross-sectional view of a friction disk and friction cloth of the present invention.
In the figure:
1. a frame; 2. a rectangular opening; 3. a chute; 4. a slide block; 5. a moving plate;
6. rotating the detection table; 61. a first driving assembly; 611. driving a first motor; 612. a first rotating shaft; 62. a turntable;
7. a second driving component; 71. a second driving motor; 72. a second rotating shaft; 73. a threaded rod; 74. a screw block;
8. a clamping turnover mechanism; 81. a clamping assembly; 811. a support plate; 812. a third rotating shaft; 813. an electric telescopic rod; 814. a clamping plate; 82. a flip assembly; 821. a rotation shaft IV; 822. a worm wheel; 823. a gear; 824. a belt pulley; 825. a worm; 826. a belt;
9. a defect detecting member;
10. a rotary support mechanism; 101. a support assembly; 1011. a hydraulic rod IV; 1012. a U-shaped supporting frame; 102. a rotating assembly; 1021. driven wheel; 1022. driving a motor IV; 1023. a driving wheel;
11. a protective mechanism; 111. a protective cover; 112. a driving member; 113. a guide assembly; 1131. a guide rod; 1132. a guide ring;
12. detecting a first component; 121. a first hydraulic rod; 122. extruding a block;
13. a second detection component; 131. a second hydraulic rod; 132. a squeeze roll;
14. detecting a third component; 141. a third hydraulic rod; 142. a third driving motor; 143. a friction plate; 144. rubbing cloth;
15. arc rack I; 16. arc rack two.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 10:
embodiment one: the invention provides an automatic quality detector for artificial boards, which comprises a frame 1, wherein a rectangular opening 2 is formed in the frame 1, a sliding groove 3 is formed in the inner wall of the rectangular opening 2, a sliding block 4 is connected in the sliding groove 3 in a sliding manner, a movable plate 5 is fixedly connected to the sliding block 4, two groups of rotary detection tables 6 are arranged at the top of the movable plate 5, each rotary detection table 6 comprises a first driving component 61 and a rotary table 62, and the first driving component 61 is used for driving the rotary table 62 to rotate;
the bottom of the frame 1 is provided with a second driving component 7, and the second driving component 7 is used for driving the moving plate 5 to move, so that the positions of the two groups of rotary detection tables 6 are adjusted;
the turntable 62 is provided with a plurality of groups of clamping turnover mechanisms 8, each clamping turnover mechanism 8 comprises a clamping assembly 81 and a turnover assembly 82, and the clamping assemblies 81 are used for clamping and fixing the artificial board;
the top of the movable plate 5 is also provided with the arc-shaped rack I15 and the arc-shaped rack II 16 which are matched with the overturning assembly 82, when the turntable 62 rotates, the clamping assembly 81 can be driven to rotate through the matching of the overturning assembly 82, the arc-shaped rack I15 and the arc-shaped rack II 16, so that the artificial board clamped by the clamping assembly 81 can be overturned synchronously;
the turntable 62 is also provided with a plurality of groups of defect detection pieces 9, the defect detection pieces 9 are used for detecting surface defects of the rotating artificial board, and the defect detection pieces 9 adopt existing mature products such as high-definition cameras, visual detection equipment and the like;
the turntable 62 is also provided with a plurality of groups of rotary supporting mechanisms 10, the rotary supporting mechanisms 10 comprise supporting components 101 and rotating components 102, the supporting components 101 are used for supporting the artificial board, and the rotating components 102 are used for driving the supporting components 101 to rotate;
the clamping turnover mechanisms 8, the defect detection members 9 and the rotary supporting mechanisms 10 are consistent in number and corresponding in position;
the frame 1 is provided with a protection mechanism 11, the protection mechanism 11 comprises a protection cover 111, a driving piece 112 and a guide assembly 113, the driving piece 112 can drive the protection cover 111 to move up and down, the protection cover 111 can be limited by the guide assembly 113 in the process of moving up and down, and when the protection cover 111 moves down to be overlapped with the turntable 62, the detected artificial board can be shielded, so that the artificial board is prevented from being cracked and splashed to cause danger in the detection process;
the inside of the protection cover 111 is provided with a first detection component 12, a second detection component 13 and a third detection component 14, wherein the first detection component 12 is used for detecting the hardness of the artificial board, the second detection component 13 is used for detecting the bending strength of the artificial board, and the third detection component 14 is used for detecting the wear resistance of the artificial board.
The first driving assembly 61 comprises a first driving motor 611 installed inside the moving plate 5, the output end of the first driving motor 611 is fixedly connected with a first rotating shaft 612, the top end of the first rotating shaft 612 penetrates through and extends to the top of the moving plate 5, one end of the first rotating shaft 612 extending to the top of the moving plate 5 is fixedly connected with the rotating disc 62, and the first rotating shaft 612 can be driven to rotate through rotation of the output end of the first driving motor 611, so that the rotating disc 62 can be driven to rotate.
The second driving assembly 7 comprises a second driving motor 71 fixedly arranged at the bottom of the frame 1, the output end of the second driving motor 71 is fixedly connected with a second rotating shaft 72, a threaded rod 73 is fixedly sleeved on the outer surface of the second rotating shaft 72, a threaded block 74 is connected with the outer surface of the threaded rod 73 in a threaded manner, and the threaded block 74 is fixedly connected with the moving plate 5;
when the device is in practical application, when the positions of the two groups of rotary detection tables 6 on the moving plate 5 are required to be moved, the second rotating shaft 72 is driven to rotate by the second driving motor 71, the threaded rod 73 is driven to rotate, the moving plate 5 slides on the inner wall of the rectangular opening 2 under the limiting action of the sliding groove 3 and the sliding block 4 on the moving plate 5, so that the positions of the rotary detection tables 6 are adjusted, the moving plate 5 can be driven to move through the second driving assembly 7 after the quality detection of the artificial plate on one group of rotary detection tables 6 is completed, the positions of the two groups of rotary detection tables 6 are adjusted, the other group of rotary detection tables 6 with the artificial plate to be detected is moved to the lower side of the protective cover 111 to be detected, and the quality detection, feeding and discharging operations of the artificial plate are not interfered with each other, so that the continuity and the efficiency of the quality detection of the artificial plate are improved.
The clamping assembly 81 comprises two supporting plates 811 fixedly connected to the top of the turntable 62, the two supporting plates 811 are provided with three rotating shafts 812 in a rotating manner, one end of each rotating shaft 812 is fixedly connected with an electric telescopic rod 813, the other end of each electric telescopic rod 813 is fixedly connected with a clamping plate 814, the overturning assembly 82 comprises four rotating shafts 821 and worm gears 822, the four rotating shafts 821 and the worm gears 822 are respectively provided with two rotating shafts, the four rotating shafts 821 are respectively connected to the turntable 62 in a rotating manner, the bottom end of one rotating shaft is fixedly sleeved with a gear 823 which is matched with the first arc-shaped rack 15 and the second arc-shaped rack 16, the outer surfaces of the two rotating shafts are respectively sleeved with a belt pulley 824 and a worm 825, a belt 826 is connected between the outer surfaces of the two belt pulleys 824 in a transmission manner, and the worm gears 822 are meshed with the outer surfaces of the worm 825;
the two clamping plates 814 can be driven to move to opposite sides by the extension of the electric telescopic rod 813, so that the artificial board is clamped and fixed, and the stability of the artificial board in the quality inspection process is improved;
in the revolution process of the rotary table 62 driving the gear 823 to rotate, in the process that the gear 823 moves from one end of the arc-shaped rack I15 and one end of the arc-shaped rack II 16 to the other end, the gear 823 can be driven to rotate forward for a period of time and rotate reversely for a period of time, the gear 823 can rotate to drive the rotating shaft IV 821 fixedly connected with the gear 823 to rotate, further the belt 826 and the belt 826 drive the other rotating shaft IV 821 to synchronously rotate, and accordingly the clamping assembly 81 and the artificial board are driven to synchronously rotate through the cooperation of the worm wheel 822 and the worm 825.
The supporting component 101 comprises a hydraulic rod IV 1011 which is rotationally connected to the turntable 62, the top end of the hydraulic rod IV 1011 is fixedly connected with a U-shaped supporting frame 1012, the rotating component 102 comprises a driving motor IV 1022 which is fixedly arranged on the turntable 62 and a driven wheel 1021 which is fixedly sleeved on the outer surface of the hydraulic rod IV 1011, and the output end of the driving motor IV 1022 is fixedly connected with a driving wheel 1023 which is meshed with the driven wheel 1021;
in practical application, the driving wheel 1023 is driven to rotate by the driving motor IV 1022, and then the driven wheel 1021 meshed with the driving wheel 1023 is driven to rotate, so that the hydraulic rod IV 1011 and the U-shaped support frame 1012 are driven to rotate synchronously, when the detection component I12 and the detection component III 14 detect hardness and wear resistance of the artificial board, the angle of the U-shaped support frame 1012 is adjusted by the rotation component 102, so that the U-shaped support frame 1012 and the artificial board are in a crossed state, then the hydraulic rod IV 1011 drives the U-shaped support frame 1012 to move upwards, the inner wall of the U-shaped support frame 1012 is utilized to support the bottom of the artificial board, and similarly, when the detection component II 13 detects bending strength of the artificial board, the U-shaped support frame 1012 can be adjusted to be in a state parallel to the artificial board, and two ends of the top of the U-shaped support frame 1012 are utilized to support two ends of the bottom of the artificial board, so that the detection component II 13 can detect bending strength of the artificial board.
The invention provides a quality inspection method of an artificial board automatic quality inspection machine, which comprises the following steps:
s1: after the artificial board is produced and manufactured, the quality of the artificial board is required to be detected, the artificial board to be detected is manually placed above the supporting component 101, then the artificial board is clamped and fixed through the clamping component 81, and the above operation is repeated, so that the artificial board to be detected is clamped and fixed on the plurality of groups of clamping components 81 above one group of rotary detection tables 6;
s2: the second driving component 7 drives the moving plate 5 to move, a plurality of groups of clamping components 81 which clamp and fix the artificial board to be inspected are moved below the protective cover 111, and then the driving component 112 drives the protective cover 111 to move downwards until the protective cover 111 is overlapped with the turntable 62, and the protective cover 111 is used for shielding the artificial board to be inspected, so that the artificial board is prevented from being broken and splashed to cause danger in the inspection process;
s3: the first detection component 12, the second detection component 13 and the third detection component 14 are utilized to carry out hardness detection, bending strength detection and wear resistance detection on a plurality of corresponding artificial boards, in the detection process, the support component 101 is utilized to support the artificial boards, after detection is completed, the first driving component 61 is utilized to drive the rotary table 62 to rotate, so that the positions of the plurality of artificial boards are switched, the cyclic detection of a plurality of detection items on the plurality of artificial boards is realized, in addition, when the rotary table 62 rotates, the rotary table 62 can be utilized by the cooperation of the overturning component 82, the first arc-shaped rack 15 and the second arc-shaped rack 16, the clamping component 81 and the artificial boards clamped by the clamping component 81 are driven to synchronously overturn, and in the overturning process of the artificial boards, the surface defect detection on the artificial boards is carried out by the defect detection piece 9;
s4: in the process of quality inspection of the artificial board on one group of rotary inspection tables 6, workers can perform feeding and discharging operations on the artificial board on the other group of rotary inspection tables 6, so that the quality inspection, feeding and discharging operations of the artificial board are not interfered with each other, and the continuity and efficiency of the quality inspection of the artificial board are improved.
Embodiment two: the difference between this embodiment and the previous embodiment is that the first detection component 12 includes a first hydraulic rod 121 mounted on the top of the inner wall of the protective cover 111, and an extrusion block 122 is disposed at the bottom end of the first hydraulic rod 121, the extrusion block 122 can be driven to move downward by the downward extension of the first hydraulic rod 121, and the middle position of the bottom of the artificial board is supported by cooperating with the U-shaped support frame 1012, and the top of the artificial board is extruded by the extrusion block 122, so as to detect the hardness of the artificial board.
The second detection component 13 comprises a second hydraulic rod 131 fixedly installed at the top of the inner wall of the protective cover 111, the bottom end of the second hydraulic rod 131 is provided with a squeeze roller 132, the squeeze roller 132 can be driven to move downwards by downward extension of the second hydraulic rod 131, two ends of the bottom of the artificial board are supported by the U-shaped support frame 1012, and the middle position of the top of the artificial board is squeezed by the squeeze roller 132 to realize detection of the bending strength of the artificial board.
The detection assembly III 14 comprises a hydraulic rod III 141 fixedly installed at the top of the inner wall of the protective cover 111, a driving motor III 142 is arranged at the bottom end of the hydraulic rod III 141, a friction disc 143 is arranged at the output end of the driving motor III 142, friction cloth 144 is wrapped on the outer surface of the friction disc 143, the friction disc 143 is driven to be abutted against the artificial board through downward extension of the hydraulic rod III 141, the driving motor III 142 is then started to drive the friction disc 143 to rotate, the artificial board is rubbed by the friction cloth 144 wrapped on the outer surface of the friction disc 143, and abrasion resistance detection of the artificial board is achieved.
Embodiment III: the present embodiment is substantially the same as the previous embodiment, except that the guide assembly 113 includes a guide rod 1131 and a guide ring 1132, the guide rod 1131 is fixedly mounted on the frame 1, the guide ring 1132 is fixedly mounted on the side wall of the protection cover 111 near the top end, and the guide ring 1132 is movably sleeved on the outer surface of the guide rod 1131.
Through the cooperation of guide bar 1131 and guide ring 1132, can play the limiting displacement to the in-process of protection casing 111 reciprocates, can improve the stability when the protection casing 111 reciprocates.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an automatic quality detection machine of artificial board, includes frame (1), its characterized in that: a rectangular opening (2) is formed in the frame (1), a sliding groove (3) is formed in the inner wall of the rectangular opening (2), a sliding block (4) is connected inside the sliding groove (3) in a sliding mode, a moving plate (5) is fixedly connected to the sliding block (4), two groups of rotation detection tables (6) are arranged at the top of the moving plate (5), each rotation detection table (6) comprises a first driving component (61) and a rotary table (62), and the first driving component (61) is used for driving the rotary table (62) to rotate;
the bottom of the frame (1) is provided with a second driving component (7), and the second driving component (7) is used for driving the moving plate (5) to move, so that the positions of the two groups of rotary detection tables (6) are adjusted;
a plurality of groups of clamping turnover mechanisms (8) are arranged on the turntable (62), each clamping turnover mechanism (8) comprises a clamping component (81) and a turnover component (82), and each clamping component (81) is used for clamping and fixing the artificial board;
the top of the movable plate (5) is also provided with an arc-shaped rack I (15) and an arc-shaped rack II (16) which are matched with the overturning assembly (82), and when the turntable (62) rotates, the clamping assembly (81) can be driven to rotate through the matching of the overturning assembly (82), the arc-shaped rack I (15) and the arc-shaped rack II (16), so that the artificial plate clamped by the clamping assembly (81) can be overturned synchronously;
a plurality of groups of defect detection pieces (9) are further arranged on the turntable (62), and the defect detection pieces (9) are used for detecting surface defects of the rotating artificial board;
the rotary table (62) is further provided with a plurality of groups of rotary supporting mechanisms (10), the rotary supporting mechanisms (10) comprise supporting components (101) and rotating components (102), the supporting components (101) are used for supporting the artificial board, and the rotating components (102) are used for driving the supporting components (101) to rotate;
the clamping turnover mechanisms (8), the defect detection pieces (9) and the rotary supporting mechanisms (10) are consistent in number and corresponding in position;
the machine frame (1) is provided with a protection mechanism (11), the protection mechanism (11) comprises a protection cover (111), a driving piece (112) and a guide assembly (113), the driving piece (112) can drive the protection cover (111) to move up and down, the protection cover (111) can be limited by the guide assembly (113) in the process of moving up and down, and when the protection cover (111) moves downwards to overlap with the turntable (62), the detected artificial board can be shielded to avoid dangers caused by broken splashing of the artificial board in the detection process;
the inside of protection casing (111) is provided with detection subassembly one (12), detection subassembly two (13) and detection subassembly three (14), detection subassembly one (12) are used for carrying out hardness detection to the wood-based panel, detection subassembly two (13) are used for carrying out bending strength detection to the wood-based panel, detection subassembly three (14) are used for carrying out the wearability detection to the wood-based panel.
2. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: the first driving assembly (61) comprises a first driving motor (611) arranged inside the movable plate (5), the output end of the first driving motor (611) is fixedly connected with a first rotating shaft (612), the top end of the first rotating shaft (612) penetrates through and extends to the top of the movable plate (5), and one end of the first rotating shaft (612) extending to the top of the movable plate (5) is fixedly connected with the rotary table (62).
3. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: the second driving assembly (7) comprises a second driving motor (71) fixedly installed at the bottom of the frame (1), the output end of the second driving motor (71) is fixedly connected with a second rotating shaft (72), a threaded rod (73) is fixedly sleeved on the outer surface of the second rotating shaft (72), a threaded block (74) is connected with the outer surface of the threaded rod (73) in a threaded mode, and the threaded block (74) is fixedly connected with the movable plate (5).
4. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: clamping assembly (81) are including backup pad (811) of fixed connection at carousel (62) top, backup pad (811) are provided with two, rotate on backup pad (811) and be connected with pivot three (812), the one end fixedly connected with electric telescopic handle (813) of pivot three (812), the other end fixedly connected with splint (814) of electric telescopic handle (813), upset subassembly (82) are including pivot four (821) and worm wheel (822), pivot four (821) and worm wheel (822) all are provided with two, and two pivot four (821) all rotate and connect on carousel (62), and one of them bottom fixed cover of pivot is equipped with gear (823) with arc rack one (15) and arc rack two (16) cooperation use, and the surface of two pivots all overlaps and is equipped with belt pulley (824) and worm (825), and the transmission is connected with belt (826) between the surface of two belt pulley (824), worm wheel (822) meshes with the surface of worm (825).
5. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: the supporting component (101) comprises a hydraulic rod IV (1011) which is rotationally connected to the rotary table (62), a U-shaped supporting frame (1012) is fixedly connected to the top end of the hydraulic rod IV (1011), the rotating component (102) comprises a driving motor IV (1022) which is fixedly installed on the rotary table (62) and a driven wheel (1021) which is fixedly sleeved on the outer surface of the hydraulic rod IV (1011), and the output end of the driving motor IV (1022) is fixedly connected with a driving wheel (1023) which is meshed with the driven wheel (1021).
6. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: the first detection assembly (12) comprises a first hydraulic rod (121) arranged at the top of the inner wall of the protective cover (111), and an extrusion block (122) is arranged at the bottom end of the first hydraulic rod (121).
7. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: the second detection assembly (13) comprises a second hydraulic rod (131) fixedly installed at the top of the inner wall of the protective cover (111), and a squeeze roller (132) is arranged at the bottom end of the second hydraulic rod (131).
8. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: the detection assembly III (14) comprises a hydraulic rod III (141) fixedly installed at the top of the inner wall of the protective cover (111), a driving motor III (142) is arranged at the bottom end of the hydraulic rod III (141), a friction disc (143) is arranged at the output end of the driving motor III (142), and friction cloth (144) is wrapped on the outer surface of the friction disc (143).
9. An automated quality inspection machine for manufactured board materials as defined in claim 1, wherein: the guide assembly (113) comprises a guide rod (1131) and a guide ring (1132), the guide rod (1131) is fixedly arranged on the frame (1), the guide ring (1132) is fixedly arranged at the position, close to the top end, of the side wall of the protective cover (111), and the guide ring (1132) is movably sleeved on the outer surface of the guide rod (1131).
10. A quality inspection method of an automated quality inspection machine for artificial boards according to claim 1, comprising the steps of:
s1: after the artificial board is produced and manufactured, quality detection is required, the artificial board to be inspected is manually placed above the supporting component (101), then the artificial board is clamped and fixed through the clamping component (81), and the above operation is repeated, so that the artificial board to be inspected is clamped and fixed on the plurality of groups of clamping components (81) above one group of rotary detection tables (6);
s2: the second driving component (7) drives the moving plate (5) to move, a plurality of groups of clamping components (81) which clamp and fix the artificial board to be inspected are moved to the lower part of the protective cover (111), and then the protective cover (111) is driven to move downwards through the driving component (112) until the protective cover (111) is overlapped with the rotary table (62), and the protective cover (111) is used for shielding the artificial board to be inspected, so that the artificial board is prevented from being broken and splashed to cause danger in the inspection process;
s3: the method comprises the steps that a first detection component (12), a second detection component (13) and a third detection component (14) are used for carrying out hardness detection, bending strength detection and wear resistance detection on a plurality of corresponding artificial boards, in the detection process, the artificial boards are supported by a supporting component (101), after detection is completed, a first driving component (61) is used for driving a rotary table (62) to rotate, so that the positions of the plurality of artificial boards are switched, the plurality of artificial boards are subjected to cyclic detection of various detection items, and when the rotary table (62) rotates, a turnover component (82), an arc-shaped rack I (15) and an arc-shaped rack II (16) are used in a matched mode, a clamping component (81) and the artificial boards clamped by the clamping component (81) are driven to synchronously turn over, and in the artificial board turning process, the surface defect detection is carried out on the artificial boards by a defect detection piece (9);
s4: in the process of quality inspection of the artificial board on one group of rotary inspection tables (6), workers can perform feeding and discharging operations on the artificial board on the other group of rotary inspection tables (6), so that the quality inspection, feeding and discharging operations of the artificial board are not interfered with each other, and the continuity and efficiency of the quality inspection of the artificial board are improved.
CN202310872957.4A 2023-07-17 2023-07-17 Automatic quality detection machine and quality detection method for artificial boards Pending CN116930081A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310872957.4A CN116930081A (en) 2023-07-17 2023-07-17 Automatic quality detection machine and quality detection method for artificial boards

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310872957.4A CN116930081A (en) 2023-07-17 2023-07-17 Automatic quality detection machine and quality detection method for artificial boards

Publications (1)

Publication Number Publication Date
CN116930081A true CN116930081A (en) 2023-10-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310872957.4A Pending CN116930081A (en) 2023-07-17 2023-07-17 Automatic quality detection machine and quality detection method for artificial boards

Country Status (1)

Country Link
CN (1) CN116930081A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117949320A (en) * 2024-03-27 2024-04-30 辽阳德盛重工机械有限公司 End plate flange appearance quality detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117949320A (en) * 2024-03-27 2024-04-30 辽阳德盛重工机械有限公司 End plate flange appearance quality detection device
CN117949320B (en) * 2024-03-27 2024-06-11 辽阳德盛重工机械有限公司 End plate flange appearance quality detection device

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