CN116896824B - Battery protection plate module, method and device, battery module and electronic equipment - Google Patents
Battery protection plate module, method and device, battery module and electronic equipment Download PDFInfo
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/148—Arrangements of two or more hingeably connected rigid printed circuit boards, i.e. connected by flexible means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/36—Assembling printed circuits with other printed circuits
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
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Abstract
Description
技术领域Technical field
本申请涉及显示技术领域,具体涉及一种电池保护板模组、方法、装置、电池模组以及电子设备。This application relates to the field of display technology, and specifically to a battery protection panel module, method, device, battery module and electronic equipment.
背景技术Background technique
随着手机和穿戴电子产品等移动终端设备不断朝向轻薄化方向发展,电池保护板厚度和可靠性逐渐成为制约整机继续减薄的关键因素,目前的电池保护板模组设计中,由于电芯工艺原因,电池极耳距离电池背部存在一定高度的台阶,该台阶、极耳连接件弯折厚度以及电池保护板模组中最厚电子元件的高度共同影响电池整体堆叠的高度,因此限制了电池继续减薄,同时由于最厚电子元件的高度过高,导致电池保护板的高度会高出电池厚度,从而导致产品整体厚度增加。As mobile terminal devices such as mobile phones and wearable electronic products continue to develop in the direction of thinness and lightness, the thickness and reliability of the battery protection board have gradually become key factors restricting the continued thinning of the entire machine. In the current battery protection board module design, due to the battery core Due to process reasons, there is a certain height step between the battery tab and the back of the battery. This step, the bending thickness of the tab connector, and the height of the thickest electronic component in the battery protection plate module jointly affect the overall stacking height of the battery, thus limiting the battery Continued thinning, and because the height of the thickest electronic components is too high, the height of the battery protection plate will be higher than the thickness of the battery, resulting in an increase in the overall thickness of the product.
发明内容Contents of the invention
为了解决目前的电池保护板模组设计中,无论如何电池厚度受限于台阶高度、极耳连接件弯折厚度以及最厚电子元件的厚度,限制了电池继续减薄,同时电池保护板的高度会高出电池厚度,从而导致产品整体厚度增加的问题,本申请实施方式提供一种电池保护板模组、方法、装置、电池模组以及电子设备,通过将电池保护板由整块硬板分为若干段子板和柔性连接件,并将子板设置在不同高度,将厚度较高的电子元件固定在相对低位的子电路板上,将厚度较薄的电子元件固定在相对高位的子电路板上,从而使得电池厚度不再受限于最厚电子元件的厚度,此外相较于目前电池保护板高出电池厚度,由于将子电路板设置在低位,因此可以将电池保护板的高度限制在电池厚度之内,从而产品整体厚度减薄。In order to solve the problem in the current battery protection plate module design, the battery thickness is limited by the step height, the bending thickness of the tab connector and the thickness of the thickest electronic component, which limits the continued thinning of the battery. At the same time, the height of the battery protection plate It will be higher than the thickness of the battery, which will lead to the problem of increasing the overall thickness of the product. The embodiments of the present application provide a battery protection plate module, method, device, battery module and electronic equipment. The battery protection plate is divided into a whole hard plate. It is composed of several sub-boards and flexible connectors, and the sub-boards are arranged at different heights. The electronic components with higher thickness are fixed on the relatively low sub-circuit board, and the electronic components with thin thickness are fixed on the relatively high sub-circuit board. Therefore, the battery thickness is no longer limited by the thickness of the thickest electronic component. In addition, compared with the current battery protection plate, which is higher than the battery thickness, since the sub-circuit board is set at a low position, the height of the battery protection plate can be limited to Within the thickness of the battery, the overall thickness of the product is reduced.
本申请第一方面实施方式提供一种电池保护板模组,包括:交替设置的多个第一子电路板和多个第二子电路板,以及连接相邻的第一子电路板和第二子电路板的第一柔性连接件,所述第一子电路板上固定有第一电子元件,第二子电路板上固定有第二电子元件;A first embodiment of the present application provides a battery protection board module, including: a plurality of first sub-circuit boards and a plurality of second sub-circuit boards arranged alternately, and connecting adjacent first sub-circuit boards and second sub-circuit boards. The first flexible connector of the sub-circuit board, the first electronic component is fixed on the first sub-circuit board, and the second electronic component is fixed on the second sub-circuit board;
在电池的厚度方向上,所述第一电子元件的高度高于第二电子元件的高度,且所述第一子电路板所处高度低于所述第二子电路板所处高度。In the thickness direction of the battery, the height of the first electronic component is higher than the height of the second electronic component, and the height of the first sub-circuit board is lower than the height of the second sub-circuit board.
本申请实施方式中,通过将目前电池保护板由整体硬板创造性地采用多个第一子电路板和多个第二子电路板代替,各子电路板之间通过柔性连接件连接,第一子电路板所处的高度低于第二子电路板,也即在制作时通过将第一子电路板下沉,而第二子电路板保持位置不变,则可以将高度较高的电子元件分配至第一子电路板上,电池保护板不会出现因较高电子元件与其他电子元件设置于同一张电路板上时高出电池厚度的现象,此外由于较高电子元件下沉,电池厚度也可以继续减薄,打破了目前电池厚度的限制。In the embodiment of the present application, by creatively replacing the current battery protection board with an integral hard board, multiple first sub-circuit boards and multiple second sub-circuit boards are connected through flexible connectors. The height of the sub-circuit board is lower than that of the second sub-circuit board, that is, by sinking the first sub-circuit board during production, while the second sub-circuit board remains in the same position, the higher-height electronic components can be Assigned to the first sub-circuit board, the battery protection board will not appear to be higher than the battery thickness when the taller electronic components are placed on the same circuit board as other electronic components. In addition, due to the sinking of the taller electronic components, the battery thickness It can also continue to be thinned, breaking the current limitations of battery thickness.
在可选的实施方式中,任意两个相邻的所述第一子电路板之间配置有至少一个所述第二子电路板,所述电池保护板模组还包括连接两个相邻的第二子电路板的第二柔性连接件。高度较高的电子元件的耗电往往相对较大,这样一来,可以将高度较高的电子元件分散在整个电池保护板上,保证两个较高电子元件距离不会过近,从而使得电池保护板的散热均匀,避免局部过热而导致性能下降的情况。In an optional embodiment, at least one second sub-circuit board is disposed between any two adjacent first sub-circuit boards, and the battery protection board module further includes connecting two adjacent first sub-circuit boards. The second flexible connector of the second sub-circuit board. Higher-height electronic components tend to consume relatively more power. In this way, the higher-height electronic components can be dispersed throughout the battery protection plate to ensure that the distance between two higher electronic components is not too close, thus making the battery The protective board dissipates heat evenly to avoid performance degradation caused by local overheating.
具体而言,任意两个相邻的第一子电路板之间可以间隔1个、2个、3个或者3个以上的第二子电路板,第二子电路板上固定的高度较低的电子元件散热较低,且由于高度较低,可以为第一子电路板提供更多散热空间,有利于整体电路板结构导热。Specifically, any two adjacent first sub-circuit boards can be separated by 1, 2, 3 or more second sub-circuit boards, and the lower height fixed on the second sub-circuit board The heat dissipation of electronic components is low, and due to the lower height, more heat dissipation space can be provided for the first sub-circuit board, which is beneficial to the heat conduction of the overall circuit board structure.
在可选的实施方式中,所述第一子电路板和第二子电路板交替设置。同样基于散热特性,第一子电路板和第二子电路板交替设置,每个较高电子元件的两侧均为较低电子元件,从而散热区域扩大,有利于整体电路板结构导热的同时散热更加均匀。In an optional implementation, the first sub-circuit boards and the second sub-circuit boards are arranged alternately. Also based on the heat dissipation characteristics, the first sub-circuit board and the second sub-circuit board are alternately arranged. Each higher electronic component is flanked by lower electronic components, thereby expanding the heat dissipation area, which is conducive to heat conduction of the overall circuit board structure and heat dissipation at the same time. more even.
在可选的实施方式中,任意两个相邻的所述第二子电路板之间配置有至少一个所述第一子电路板,所述电池保护板模组还包括连接两个相邻的第一子电路板的第三柔性连接件。虽然将第一子电路板分开设置是本申请的优选方案,但是可以理解的是,本申请也可以采用将两个或至少三个第一子电路板连续设置,之后采用第二子电路板隔开,这一实施方式更多用于较高电子元件较多的电池保护板,此外可以在第一子电路板密集区域贴附石墨烯贴片等散热贴片,用于更好地将热量扩散。In an optional embodiment, at least one first sub-circuit board is disposed between any two adjacent second sub-circuit boards, and the battery protection board module further includes connecting two adjacent second sub-circuit boards. The third flexible connector of the first sub-circuit board. Although arranging the first sub-circuit boards separately is the preferred solution of this application, it can be understood that this application can also adopt the method of arranging two or at least three first sub-circuit boards continuously, and then use the second sub-circuit board to separate them. Open, this implementation is more suitable for battery protection boards with higher electronic components. In addition, heat dissipation patches such as graphene patches can be attached to the dense area of the first sub-circuit board to better diffuse heat. .
也即上述实施方式可以知晓,本申请优选第一子电路板和第二子电路板间隔设置,但是第一子电路板也可以存在至少两个连续设置,第二子电路板也可以存在至少两个连续设置,本申请对此不做限制。That is to say, it can be known from the above embodiments that in this application, the first sub-circuit board and the second sub-circuit board are preferably arranged at intervals, but the first sub-circuit board can also have at least two consecutive arrangements, and the second sub-circuit board can also have at least two A continuous setting, this application does not limit this.
在可选的实施方式中,每个第一子电路板上固定多个第一电子元件,和/或,每个第二子电路板上固定多个第二电子元件。也即本申请对第一子电路板和第二子电路板上固定的电子元件的数量不做限制,一般而言,为了解决工艺,可以将较多电子元件固定在同一块子电路板上,但是在制作时也需要考虑电子元件散热问题,因此一般而言优选每个子电路板上的电子元件的数量为一个或两个,从而一方面简化了工艺的同时提供了散热保障。In an optional embodiment, a plurality of first electronic components are fixed on each first sub-circuit board, and/or a plurality of second electronic components are fixed on each second sub-circuit board. That is to say, this application does not limit the number of electronic components fixed on the first sub-circuit board and the second sub-circuit board. Generally speaking, in order to solve the process, more electronic components can be fixed on the same sub-circuit board. However, the heat dissipation problem of electronic components also needs to be considered during production. Therefore, it is generally preferred that the number of electronic components on each sub-circuit board is one or two, thereby simplifying the process and providing heat dissipation guarantee.
在可选的实施方式中,所述柔性连接件为柔性电路板。柔性连接件需要具备电路走线功能,也即需要保证子电路板上的电子元件的信号输入和信号输出,柔性电路板一方面厚度较薄,另一方面柔性电路板上可以印刷任意想要的电路结构或电路连接关系,从而可以将第一子电路板和第二子电路板连接形成一个完整电路板。In an optional embodiment, the flexible connector is a flexible circuit board. Flexible connectors need to have circuit routing functions, that is, they need to ensure the signal input and signal output of electronic components on the sub-circuit board. On the one hand, the thickness of the flexible circuit board is thin, and on the other hand, any desired content can be printed on the flexible circuit board. The circuit structure or circuit connection relationship allows the first sub-circuit board and the second sub-circuit board to be connected to form a complete circuit board.
当然本申请也可以采用其他材料制作柔性连接件,作为一种示例,可以采用较细的金属导丝来连接第一子电路板和第二子电路板,该实施方式中为了避免金属导丝之间的电压干扰,可以将金属导丝周围包覆绝缘材料。Of course, this application can also use other materials to make flexible connectors. As an example, a thinner metal guide wire can be used to connect the first sub-circuit board and the second sub-circuit board. In this embodiment, in order to avoid the interaction between the metal guide wires, To avoid voltage interference between wires, the metal guide wire can be covered with insulating material.
在可选的实施方式中,所述第一子电路板和/或所述第二子电路板为柔性电路板或者硬性电路板。需要理解,本申请第一子电路板和第二子电路板各自独立地为柔性电路板或者硬性电路板,也即第一子电路板可以为柔性电路板或者硬性电路板,第二子电路板也可以为柔性电路板或者硬性电路板,一般而言基于工艺考虑会将第一子电路板和第二子电路板设置为相同板材,也即两者均为柔性电路板或者两者均为硬性电路板,同时基于成本考虑,在允许的情况下可以均为硬性电路板。In an optional embodiment, the first sub-circuit board and/or the second sub-circuit board is a flexible circuit board or a rigid circuit board. It should be understood that the first sub-circuit board and the second sub-circuit board of this application are independently flexible circuit boards or rigid circuit boards, that is, the first sub-circuit board can be a flexible circuit board or a rigid circuit board, and the second sub-circuit board can be a flexible circuit board or a rigid circuit board. It can also be a flexible circuit board or a rigid circuit board. Generally speaking, based on process considerations, the first sub-circuit board and the second sub-circuit board will be set to the same board material, that is, both are flexible circuit boards or both are rigid. Circuit boards, and based on cost considerations, can all be rigid circuit boards if permitted.
但是在优选的实施例中,如果最高电子元件的高度已经逼近电池厚度时,考虑到硬性电路板的厚度高于柔性电路板,此时可以特别地将该最高电子元件下的第一子电路板设置为柔性电路板,其他第一子电路板设置为硬性电路板。However, in a preferred embodiment, if the height of the highest electronic component approaches the thickness of the battery, considering that the thickness of the rigid circuit board is higher than that of the flexible circuit board, at this time, the first sub-circuit board under the highest electronic component can be specially Set as flexible circuit board, other first sub-circuit board is set as rigid circuit board.
也即本申请中每个第一子电路板和每个第二子电路板均是各自独立的,均可以各自独立地设置为柔性或者硬性电路板,本申请对此不做继续赘述。That is to say, in this application, each first sub-circuit board and each second sub-circuit board are independent and can be independently configured as flexible or rigid circuit boards. This application will not go into details.
在可选的实施方式中,所述电池保护板模组还包括:多个电子连接件,用于与电池的极耳焊接固定,且每个电子连接件设于所述第二子电路板背离所述第二电子元件的一侧表面。本实施方式中电子连接件可以采用镍片,镍片与电池的极耳焊接,并且固定在电池保护板的背部,由于电子连接件具有一定厚度,则优选的是电子连接件固定在第二子电路板的背部,这样一来由于第一子电路板下沉,第二子电路板的下方形成有一定空间,将该空间放置电子连接件,从而将该部分空间合理利用,使得电池厚度可以做到更薄水平。In an optional embodiment, the battery protection board module further includes: a plurality of electronic connectors for welding and fixing with the tabs of the battery, and each electronic connector is provided on the second sub-circuit board away from the One side surface of the second electronic component. In this embodiment, the electronic connector can be a nickel sheet. The nickel sheet is welded to the tab of the battery and fixed on the back of the battery protection plate. Since the electronic connector has a certain thickness, it is preferred that the electronic connector is fixed on the second sub-assembly. The back of the circuit board. In this way, due to the sinking of the first sub-circuit board, a certain space is formed below the second sub-circuit board. Electronic connectors are placed in this space, thereby rationally utilizing this part of the space, so that the thickness of the battery can be reduced. to a thinner level.
在可选的实施方式中,所述电子连接件的底部表面与所述第一子电路板底部表面齐平或者不齐平。这样一来,即将第一子电路板的底部和电子连接件的底部均设置于允许范围内的最底部,从而给电子元件的高度留有最大余地,可适配厚度更高的电子元件。In an optional embodiment, the bottom surface of the electronic connector is flush with or not flush with the bottom surface of the first sub-circuit board. In this way, the bottom of the first sub-circuit board and the bottom of the electronic connector are both set at the bottom within the allowable range, thereby leaving maximum room for the height of the electronic components and adapting to electronic components with higher thickness.
在可选的实施方式中,所述电池保护板模组还包括:板对板连接器,通过柔性电路板与最靠近的子电路板连接。本实施方式中将板对板连接器与第二子电路板齐平,从而板对板连接器与第二子电路板之间可以采用平直的电路板来连接,也即既可以采用柔性电路板也可以采用硬性电路板,本申请两者皆可,当然在优选的实施方式中,由于与板对板连接器最靠近的子电路板既可以是第一子电路板也可以是第二子电路板,因此在制作时,优选将板对板连接器连接柔性电路板,从而无论是与第一子电路板连接还是与第二子电路板连接,均可以直接连接,而当板对板连接器连接硬性电路板时,板对板连接器需要对应最靠近的子电路板的所处高度进行适应性调整位置,对此不做赘述。In an optional embodiment, the battery protection board module further includes: a board-to-board connector connected to the nearest sub-circuit board through a flexible circuit board. In this embodiment, the board-to-board connector is flush with the second sub-circuit board, so that a straight circuit board can be used to connect the board-to-board connector and the second sub-circuit board, that is, a flexible circuit can be used. The board can also be a rigid circuit board. Both are acceptable in this application. Of course, in the preferred embodiment, the sub-circuit board closest to the board-to-board connector can be either the first sub-circuit board or the second sub-circuit board. circuit board, so when manufacturing, it is preferred to connect the board-to-board connector to the flexible circuit board, so that whether it is connected to the first sub-circuit board or the second sub-circuit board, it can be directly connected, and when the board-to-board connection When the connector is connected to a rigid circuit board, the board-to-board connector needs to be adaptively adjusted according to the height of the closest sub-circuit board, which will not be described in detail.
在可选的实施方式中,所述电池保护板模组还包括:第三子电路板,所述第三子电路板上固定有第三电子元件,所述第三子电路板所处高度高于所述第一子电路板所处高度,且所述第三电子元件的高度低于所述第二电子元件的高度。本实施方式基于相似的构思进一步提供第三子电路板,也即在本申请实施方式中,实际上可以根据需要设置大于等于三个不同高度的子电路板,在一个较为特别的实施方式中,每个子电路板所处高度均不相同,相对应地,每个子电路板上的电子元件的高度均不相同,本申请对此不做限制,显然,该实施方式可以针对每个电子元件适配最佳的子电路板的高度,从而有利于后续注塑时减少注塑量。In an optional embodiment, the battery protection board module further includes: a third sub-circuit board, a third electronic component is fixed on the third sub-circuit board, and the third sub-circuit board is located at a high height At the height of the first sub-circuit board, the height of the third electronic component is lower than the height of the second electronic component. This embodiment further provides a third sub-circuit board based on a similar concept. That is, in the embodiment of the present application, in fact, more than or equal to three sub-circuit boards with different heights can be provided as needed. In a more special embodiment, Each sub-circuit board is at a different height. Correspondingly, the height of the electronic components on each sub-circuit board is different. This application does not limit this. Obviously, this embodiment can be adapted to each electronic component. The optimal height of the sub-circuit board will help reduce the amount of injection molding during subsequent injection molding.
在可选的实施方式中,每相邻的两个第一子电路板和第二子电路板之间插设有至少一个第三子电路板,或者,所述第一子电路板、所述第二子电路板以及所述第三子电路板依次顺序设置。同理第三子电路板可以设置于第一子电路板和第二子电路板之间,从而有利于散热,也可以依次设置所述第一子电路板、所述第二子电路板以及所述第三子电路板,本申请对此不做限制,进一步的,本申请可以基于需要任意设置。In an optional embodiment, at least one third sub-circuit board is inserted between each two adjacent first sub-circuit boards and second sub-circuit boards, or the first sub-circuit board, the The second sub-circuit board and the third sub-circuit board are arranged in sequence. Similarly, the third sub-circuit board can be disposed between the first sub-circuit board and the second sub-circuit board, thereby facilitating heat dissipation. The first sub-circuit board, the second sub-circuit board and all the other sub-circuit boards can also be disposed in sequence. The third sub-circuit board is not limited in this application. Furthermore, this application can set it arbitrarily based on needs.
在一些实施方式中,任意两个相邻的所述第二子电路板之间配置有至少一个所述第一子电路板,所述电池保护板模组还包括连接两个相邻的第一子电路板的第三柔性连接件。虽然将第一子电路板分开设置是本申请的优选方案,但是可以理解的是,本申请也可以采用将两个或至少三个第一子电路板连续设置,之后采用第二子电路板隔开,这一实施方式更多用于较高电子元件较多的电池保护板,此外可以在第一子电路板密集区域贴附石墨烯贴片等散热贴片,用于更好地将热量扩散。In some embodiments, at least one first sub-circuit board is disposed between any two adjacent second sub-circuit boards, and the battery protection board module further includes connecting two adjacent first sub-circuit boards. The third flexible connector of the sub-circuit board. Although arranging the first sub-circuit boards separately is the preferred solution of this application, it can be understood that this application can also adopt the method of arranging two or at least three first sub-circuit boards continuously, and then use the second sub-circuit board to separate them. Open, this implementation is more suitable for battery protection boards with higher electronic components. In addition, heat dissipation patches such as graphene patches can be attached to the dense area of the first sub-circuit board to better diffuse heat. .
也即上述实施方式可以知晓,本申请优选第一子电路板和第二子电路板间隔设置,但是第一子电路板也可以存在至少两个连续设置,第二子电路板也可以存在至少两个连续设置,本申请对此不做限制。That is to say, it can be known from the above embodiments that in this application, the first sub-circuit board and the second sub-circuit board are preferably arranged at intervals, but the first sub-circuit board can also have at least two consecutive arrangements, and the second sub-circuit board can also have at least two A continuous setting, this application does not limit this.
通过上述实施方式可知,本申请的子电路板的设置和电子元件的设置的自由度远远高于目前整块硬板的自由度,也即本申请对第一子电路板和第二子电路板上固定的电子元件的数量不做限制,一般而言,为了解决工艺,可以将较多电子元件固定在同一块子电路板上,但是在制作时也需要考虑电子元件散热问题,因此一般而言优选每个子电路板上的电子元件的数量为一个或两个,从而一方面简化了工艺的同时提供了散热保障。It can be seen from the above embodiments that the degree of freedom of the arrangement of the sub-circuit boards and the arrangement of electronic components of the present application is much higher than the degree of freedom of the current whole hard board. That is, the degree of freedom of the first sub-circuit board and the second sub-circuit of the present application is There is no limit to the number of electronic components fixed on the board. Generally speaking, in order to solve the process, more electronic components can be fixed on the same sub-circuit board. However, the heat dissipation of electronic components also needs to be considered during production, so generally It is preferred that the number of electronic components on each sub-circuit board is one or two, thereby simplifying the process while ensuring heat dissipation.
在一些实施方式中,所述柔性连接件为柔性电路板。柔性连接件需要具备电路走线功能,也即需要保证子电路板上的电子元件的信号输入和信号输出,柔性电路板一方面厚度较薄,另一方面柔性电路板上可以印刷任意想要的电路结构或电路连接关系,从而可以将第一子电路板和第二子电路板连接形成一个完整电路板。In some embodiments, the flexible connector is a flexible circuit board. Flexible connectors need to have circuit routing functions, that is, they need to ensure the signal input and signal output of electronic components on the sub-circuit board. On the one hand, the thickness of the flexible circuit board is thin, and on the other hand, any desired content can be printed on the flexible circuit board. The circuit structure or circuit connection relationship allows the first sub-circuit board and the second sub-circuit board to be connected to form a complete circuit board.
在可选的实施方式中,每个柔性连接件等长或不等长。柔性连接件等长则表示子电路板之间的间距相等,柔性连接件不等长则表示子电路板之间的间距不等,根据上述实施方式可知,可以根据散热来调节子电路板之间的间距,也即可以配置柔性连接件的长度不等。In alternative embodiments, each flexible connector is of equal or unequal length. If the flexible connectors are of equal length, it means that the spacing between the sub-circuit boards is equal. If the flexible connectors are of unequal length, it means that the spacing between the sub-circuit boards is unequal. According to the above implementation, it can be seen that the spacing between the sub-circuit boards can be adjusted based on heat dissipation. The spacing, that is, the flexible connectors can be configured with different lengths.
在可选的实施方式中,每个子电路板上设置多个电子元件,且相同子电路板上相邻的两个电子元件之间的间距均相同或不同。同理可以根据散热来调节每个电子元件之间的间距,这样一来可以将散热分布更加均匀。In an optional implementation, multiple electronic components are provided on each sub-circuit board, and the spacing between two adjacent electronic components on the same sub-circuit board is the same or different. In the same way, the spacing between each electronic component can be adjusted according to heat dissipation, so that the heat dissipation can be distributed more evenly.
在一些实施方式中,任意两个相邻的所述第二子电路板之间配置有至少一个所述第一子电路板,所述电池保护板模组还包括连接两个相邻的第一子电路板的第三柔性连接件。虽然将第一子电路板分开设置是本申请的优选方案,但是可以理解的是,本申请也可以采用将两个或至少三个第一子电路板连续设置,之后采用第二子电路板隔开,这一实施方式更多用于较高电子元件较多的电池保护板,此外可以在第一子电路板密集区域贴附石墨烯贴片等散热贴片,用于更好地将热量扩散。In some embodiments, at least one first sub-circuit board is disposed between any two adjacent second sub-circuit boards, and the battery protection board module further includes connecting two adjacent first sub-circuit boards. The third flexible connector of the sub-circuit board. Although arranging the first sub-circuit boards separately is the preferred solution of this application, it can be understood that this application can also adopt the method of arranging two or at least three first sub-circuit boards continuously, and then use the second sub-circuit board to separate them. Open, this implementation is more suitable for battery protection boards with higher electronic components. In addition, heat dissipation patches such as graphene patches can be attached to the dense area of the first sub-circuit board to better diffuse heat. .
也即上述实施方式可以知晓,本申请优选第一子电路板和第二子电路板间隔设置,但是第一子电路板也可以存在至少两个连续设置,第二子电路板也可以存在至少两个连续设置,本申请对此不做限制。That is to say, it can be known from the above embodiments that in this application, the first sub-circuit board and the second sub-circuit board are preferably arranged at intervals, but the first sub-circuit board can also have at least two consecutive arrangements, and the second sub-circuit board can also have at least two A continuous setting, this application does not limit this.
通过上述实施方式可知,本申请的子电路板的设置和电子元件的设置的自由度远远高于目前整块硬板的自由度,也即本申请对第一子电路板和第二子电路板上固定的电子元件的数量不做限制,一般而言,为了解决工艺,可以将较多电子元件固定在同一块子电路板上,但是在制作时也需要考虑电子元件散热问题,因此一般而言优选每个子电路板上的电子元件的数量为一个或两个,从而一方面简化了工艺的同时提供了散热保障。It can be seen from the above embodiments that the degree of freedom of the arrangement of the sub-circuit boards and the arrangement of electronic components of the present application is much higher than the degree of freedom of the current whole hard board. That is, the degree of freedom of the first sub-circuit board and the second sub-circuit of the present application is There is no limit to the number of electronic components fixed on the board. Generally speaking, in order to solve the process, more electronic components can be fixed on the same sub-circuit board. However, the heat dissipation of electronic components also needs to be considered during production, so generally It is preferred that the number of electronic components on each sub-circuit board is one or two, thereby simplifying the process while ensuring heat dissipation.
在一些实施方式中,所述柔性连接件为柔性电路板。柔性连接件需要具备电路走线功能,也即需要保证子电路板上的电子元件的信号输入和信号输出,柔性电路板一方面厚度较薄,另一方面柔性电路板上可以印刷任意想要的电路结构或电路连接关系,从而可以将第一子电路板和第二子电路板连接形成一个完整电路板。In some embodiments, the flexible connector is a flexible circuit board. Flexible connectors need to have circuit routing functions, that is, they need to ensure the signal input and signal output of electronic components on the sub-circuit board. On the one hand, the thickness of the flexible circuit board is thin, and on the other hand, any desired content can be printed on the flexible circuit board. The circuit structure or circuit connection relationship allows the first sub-circuit board and the second sub-circuit board to be connected to form a complete circuit board.
本申请第二方面实施方式提供一种电池保护板模组的制作方法,包括:A second embodiment of the present application provides a method for manufacturing a battery protection plate module, including:
提供多个第一子电路板、多个第二子电路板以及仿形模具,其中所述仿形模具包括与所述第一子电路板对应的第一凹陷以及与所述第二子电路板对应的第二凹陷,所述第一凹陷用于容置所述第一子电路板,所述第二凹陷用于容置所述第二子电路板,所述第一凹陷的底面高度低于所述第二凹陷的底面高度,所述第一子电路板上固定有第一电子元件,第二子电路板上固定有第二电子元件,所述第一电子元件的高度高于第二电子元件的高度;A plurality of first sub-circuit boards, a plurality of second sub-circuit boards and a profiling mold are provided, wherein the profiling mold includes a first recess corresponding to the first sub-circuit board and a first recess corresponding to the second sub-circuit board. Corresponding second depression, the first depression is used to accommodate the first sub-circuit board, the second depression is used to accommodate the second sub-circuit board, the bottom height of the first depression is lower than The height of the bottom surface of the second depression, the first electronic component is fixed on the first sub-circuit board, the second electronic component is fixed on the second sub-circuit board, the height of the first electronic component is higher than the second electronic component The height of the component;
按照第一凹陷和第二凹陷的位置,通过柔性连接件连接每个第一子电路板和每个第二子电路板,形成组合电路板;According to the positions of the first recess and the second recess, each first sub-circuit board and each second sub-circuit board are connected through flexible connectors to form a combined circuit board;
通过与所述仿形模具配合安装的模具顶盖将所述组合电路板压入所述仿形模具,并与所述仿形模具盖合;Press the combined circuit board into the copying mold through the mold top cover installed in conjunction with the copying mold, and cover it with the copying mold;
在已盖合的所述仿形模具中填充封装介质封装所述组合电路板,得到电池保护板模组。The closed copy mold is filled with a packaging medium to encapsulate the combined circuit board to obtain a battery protection board module.
本实施方式提供一种电池保护板模组的制作方法,通过先配置第一子电路板和第二子电路板的组合电路,之后将该组合电路压入模具,用模具顶盖将第一子电路板和第二子电路板固定在不同高度,最后填充注塑封装介质固定第一子电路板、第二子电路板以及连接各子电路板的柔性连接件,在固定之后拆除出模具和模具顶盖,即可得到本申请上述电池保护板模组,通过该方法得到的电池保护板厚度更薄,且不会突出电池厚度,同时本实施方式的制作方法简单,无需刻蚀等复杂工艺,仅需将底模和模具顶盖盖合注塑即可得到本申请的电池保护板模组,工艺简单,制作成本较低,且制作速度较快,结构稳定性较佳。This embodiment provides a method for manufacturing a battery protection board module. By first configuring the combined circuit of the first sub-circuit board and the second sub-circuit board, the combined circuit is then pressed into the mold, and the first sub-circuit is sealed with the top cover of the mold. The circuit board and the second sub-circuit board are fixed at different heights. Finally, the injection molding packaging medium is filled to fix the first sub-circuit board, the second sub-circuit board and the flexible connectors connecting each sub-circuit board. After fixation, the mold and the top of the mold are removed. cover, the above-mentioned battery protection plate module of the present application can be obtained. The thickness of the battery protection plate obtained by this method is thinner and does not protrude from the thickness of the battery. At the same time, the manufacturing method of this embodiment is simple and does not require complex processes such as etching. The battery protection plate module of the present application can be obtained by injection molding by closing the bottom mold and the top cover of the mold. The process is simple, the production cost is low, the production speed is fast, and the structural stability is good.
在可选的实施方式中,所述模具顶盖内配置有对应每个第一子电路板空隙处的至少两个弹性顶针,通过与所述仿形模具配合安装的模具顶盖将所述组合电路板压入所述仿形模具,包括:将所述模具顶盖下压所述组合电路,以使每个弹性顶针插入对应的第一子电路板空隙处形成抵接。本实施方式采用弹性顶针将第一子电路板压至较低高度位置,使得第一子电路板下沉,而弹性顶针具有一定弹性,可以保护第一子电路板,避免第一子电路板下压过程中出现电路损坏等现象,此外弹性顶针在仿形模具中成本较低,且可以根据需要替换长度,从而可以适配任意电池保护板结构,具有较高适配性。In an optional embodiment, the mold top cover is equipped with at least two elastic ejector pins corresponding to the gaps of each first sub-circuit board, and the combination is combined with the mold top cover installed in conjunction with the profiling mold. Pressing the circuit board into the profiling mold includes: pressing down the top cover of the mold on the combined circuit, so that each elastic ejector pin is inserted into the corresponding gap of the first sub-circuit board to form abutment. In this embodiment, an elastic ejector pin is used to press the first sub-circuit board to a lower height position, causing the first sub-circuit board to sink. The elastic ejector pin has a certain elasticity and can protect the first sub-circuit board and prevent the first sub-circuit board from sinking. Circuit damage and other phenomena may occur during the pressing process. In addition, the cost of the elastic ejector pin in the profiling mold is low, and the length can be replaced as needed, so that it can be adapted to any battery protection plate structure and has high adaptability.
本申请第三方面实施方式提供一种用于制作如上所述的电池保护板模组的模具装置,包括:仿形模具和模具顶盖;其中,所述仿形模具包括与所述第一子电路板对应的第一凹陷以及与所述第二子电路板对应的第二凹陷,所述第一凹陷用于容置所述第一子电路板,所述第二凹陷用于容置所述第二子电路板,所述第一凹陷的底面高度低于所述第二凹陷的底面高度;所述模具顶盖用于与所述仿形模具盖合,以使所述组合电路封装形成所述电池保护板模组。A third embodiment of the present application provides a mold device for making the battery protection plate module as described above, including: a copy mold and a mold top cover; wherein the copy mold includes a A first depression corresponding to the circuit board and a second depression corresponding to the second sub-circuit board, the first depression is used to accommodate the first sub-circuit board, and the second depression is used to accommodate the The second sub-circuit board, the bottom surface height of the first depression is lower than the bottom surface height of the second depression; the mold top cover is used to cover the copy mold, so that the combined circuit package forms the desired shape Described battery protection board module.
本实施方式提供的模具装置,该模具一方面为电池保护板制作提供了更为便携的制作方式,通过该模具制作出的电池保护板厚度更薄,且不会突出电池厚度。The mold device provided in this embodiment, on the one hand, provides a more portable manufacturing method for the battery protection plate. The battery protection plate produced by the mold is thinner and does not protrude the thickness of the battery.
在可选的实施方式中,所述模具顶盖内配置有对应每个第一子电路板空隙处的至少两个弹性顶针。这样一来,采用弹性顶针将第一子电路板压至较低高度位置,使得第一子电路板下沉,而弹性顶针具有一定弹性,可以保护第一子电路板,避免第一子电路板下压过程中出现电路损坏等现象,此外弹性顶针在仿形模具中成本较低,且可以根据需要替换长度,从而可以适配任意电池保护板结构,具有较高适配性。In an optional embodiment, at least two elastic ejector pins corresponding to the gaps of each first sub-circuit board are disposed in the mold top cover. In this way, the elastic ejector pin is used to press the first sub-circuit board to a lower height position, causing the first sub-circuit board to sink. The elastic ejector pin has a certain elasticity, which can protect the first sub-circuit board and prevent the first sub-circuit board from sinking. Circuit damage and other phenomena occur during the pressing process. In addition, the cost of the elastic ejector pin in the profiling mold is low, and the length can be replaced as needed, so that it can be adapted to any battery protection plate structure and has high adaptability.
在可选的实施方式中,在所述模具顶盖压紧所述仿形模具时,所述弹性顶针在水平方向上可摆动。这样一来,带弹簧的顶针先与单板接触,保证单板的硬板和软板全部和底模贴紧后,再压紧上模,避免单板绷紧或锁住长度冗余导致印制板失效,顶针能在xy方向一定范围内摆动,避免单板下压时剐蹭损伤单板表面。In an optional embodiment, when the mold top cover presses the profiling mold, the elastic ejector pin can swing in the horizontal direction. In this way, the spring-loaded ejector pin first contacts the veneer to ensure that all the hard and soft boards of the veneer are in close contact with the bottom mold, and then the upper mold is pressed tightly to avoid tightening or locking the length of the veneer, resulting in printing. If the board production fails, the ejector pin can swing within a certain range in the xy direction to avoid scratching and damaging the surface of the veneer when the veneer is pressed down.
本申请第四方面实施方式提供一种电池模组,包括电池以及如上所述的电池保护板模组,所述电池和所述电池保护板模组各自设置于电子设备的壳体内,且所述电池保护板模组处于所述电池厚度限定的高度范围内。由于本申请的电池保护板模组采用上述若干第一子电路板和第二子电路板高低不同地配置方式,可以将电池保护板模组限定在电池厚度范围之内,因此整体电池模组的厚度相较于目前更薄。A fourth embodiment of the present application provides a battery module, including a battery and a battery protection plate module as described above. The battery and the battery protection plate module are each disposed in a housing of an electronic device, and the The battery protection plate module is within a height range limited by the thickness of the battery. Since the battery protection board module of the present application adopts the above-mentioned configuration of several first sub-circuit boards and second sub-circuit boards with different heights, the battery protection board module can be limited to the battery thickness range, so the overall battery module The thickness is thinner than before.
本申请第五方面实施方式提供一种电子设备,包括电子设备壳体;设于所述电子设备壳体内的至少一个功能器件模组以及如上所述的电池模组;其中,所述电池的极耳与每个功能器件模组的电压输入端耦接。 本实施方式提供的电子设备,由于电池模组中的电路保护板一方面没有超出电池限定的范围,同时电池的厚度不再受限于最厚电子元件的厚度,因此电子设备的厚度可以做的更薄,打破了目前超薄电子设备的厚度限制。A fifth embodiment of the present application provides an electronic device, including an electronic device housing; at least one functional device module provided in the electronic device housing and the battery module as described above; wherein the pole of the battery The ears are coupled to the voltage input terminal of each functional device module. In the electronic device provided by this embodiment, since the circuit protection board in the battery module does not exceed the limited range of the battery, and the thickness of the battery is no longer limited to the thickness of the thickest electronic component, the thickness of the electronic device can be Thinner, breaking the thickness limit of current ultra-thin electronic devices.
附图说明Description of drawings
图1为本申请实施方式提供的电子设备的立体图;Figure 1 is a perspective view of an electronic device provided by an embodiment of the present application;
图2为图1所示的电子设备的分解示意图;Figure 2 is an exploded schematic diagram of the electronic device shown in Figure 1;
图3为本申请一些实施方式提供的电池的立体图;Figure 3 is a perspective view of a battery provided by some embodiments of the present application;
图4为根据图3所示的电池的分解示意图;Figure 4 is an exploded schematic diagram of the battery shown in Figure 3;
图5为根据图3所示的电池在A1-A1线处的部分截面结构示意图;Figure 5 is a partial cross-sectional structural diagram of the battery shown in Figure 3 at line A1-A1;
图6为根据图5所示的电池保护板的部分结构示意图;Figure 6 is a partial structural diagram of the battery protection plate shown in Figure 5;
图7为范例技术中目前电池保护板模组的结构示意图;Figure 7 is a schematic structural diagram of the current battery protection board module in the example technology;
图8为本申请实施方式提供的电池保护板模组的结构示意图;Figure 8 is a schematic structural diagram of the battery protection plate module provided by the embodiment of the present application;
图9为本申请实施方式提供的电池保护板模组的制备方法流程示意图;Figure 9 is a schematic flow chart of the preparation method of the battery protection plate module provided by the embodiment of the present application;
图10为本申请实施方式提供的电池保护板模组在各制备阶段的结构示意图之一;Figure 10 is one of the structural schematic diagrams of the battery protection plate module provided by the embodiment of the present application in each preparation stage;
图11为本申请实施方式提供的电池保护板模组在各制备阶段的结构示意图之二;Figure 11 is the second structural schematic diagram of the battery protection plate module provided by the embodiment of the present application in each preparation stage;
图12为本申请实施方式提供的电池保护板模组在各制备阶段的结构示意图之三;Figure 12 is the third structural schematic diagram of the battery protection plate module in each preparation stage according to the embodiment of the present application;
图13为本申请实施方式提供的电池保护板模组在各制备阶段的结构示意图之四;Figure 13 is the fourth structural schematic diagram of the battery protection plate module in various preparation stages provided by the embodiment of the present application;
附图标记:10-壳体,100-电子设备,20-电池,21-电芯,22-电池保护板,30-设备主板,40-设备副板,50-显示屏,11-前盖板,12-边框,13-后盖,15-中板,D-第一连接器,E-第二连接器,2121-极耳,212-裸电芯,211-电芯外壳,221-硬质电路板,222-电子元件,223-板对板连接模块,2231-第二柔性电路板,2232-板对板连接器,224-镍片,2234-固定部,2235-连接部,F1-承载面,F2-连接面,2211-第一子电路板,2212-第二子电路板,2213-柔性连接件,2215-焊盘;L1-电池厚度,L2-目前保护板厚度,L3-本申请电池保护板厚度,231-仿形模具,232-模具顶盖,233-弹性顶针,24-封装介质。Reference signs: 10-casing, 100-electronic equipment, 20-battery, 21-battery core, 22-battery protection board, 30-device main board, 40-device sub-board, 50-display screen, 11-front cover , 12-frame, 13-back cover, 15-middle plate, D-first connector, E-second connector, 2121-pole lug, 212-bare cell, 211-cell shell, 221-hard Circuit board, 222-electronic components, 223-board-to-board connection module, 2231-second flexible circuit board, 2232-board-to-board connector, 224-nickel sheet, 2234-fixed part, 2235-connection part, F1-bearing Surface, F2-connection surface, 2211-first sub-circuit board, 2212-second sub-circuit board, 2213-flexible connector, 2215-soldering pad; L1-battery thickness, L2-current protection board thickness, L3-this application Thickness of battery protection plate, 231-Profiling mold, 232-Mold top cover, 233-Elastic ejector pin, 24-Encapsulation medium.
具体实施方式Detailed ways
为使本申请实施方式的目的、技术方案和优点更加清楚,下面将结合本申请实施方式中的附图,对本申请的具体技术方案做进一步详细描述。以下实施方式用于说明本申请,但不用来限制本申请的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the specific technical solutions of the present application will be further described in detail below in conjunction with the drawings in the embodiments of the present application. The following embodiments are used to illustrate the present application, but are not used to limit the scope of the present application.
本申请提供一种电子设备。具体的,该电子设备可以是便携式电子装置或其它合适的电子装置。例如,该电子设备可以是手机、平板电脑(tablet personal computer)、笔记本电脑、膝上型电脑(laptop computer)、个人数码助理(personal digital assistant,PDA)、和可穿戴设备(例如手表或眼镜)等电子设备。This application provides an electronic device. Specifically, the electronic device may be a portable electronic device or other suitable electronic device. For example, the electronic device may be a mobile phone, a tablet personal computer, a notebook computer, a laptop computer, a personal digital assistant (PDA), and a wearable device (such as a watch or glasses) and other electronic equipment.
请参阅图1和图2,图1为本申请一些实施例提供的电子设备100的立体图,图2为图1所示的电子设备100的分解示意图。在本实施例中,电子设备100为手机。电子设备100包括壳体10、设备主板30、设备副板40、显示屏50和电池20。Please refer to Figures 1 and 2. Figure 1 is a perspective view of an electronic device 100 provided by some embodiments of the present application, and Figure 2 is an exploded schematic view of the electronic device 100 shown in Figure 1. In this embodiment, the electronic device 100 is a mobile phone. The electronic device 100 includes a housing 10 , a device main board 30 , a device secondary board 40 , a display screen 50 and a battery 20 .
需要说明的是,图1和图2以及下文中的相关附图仅示意性的示出了电子设备100包括的一些部件,这些部件的实际形状、实际大小、实际位置和实际构造不受图1和图2以及下文中的各附图的限定。It should be noted that FIG. 1 and FIG. 2 and the relevant drawings below only schematically illustrate some components included in the electronic device 100 , and the actual shapes, actual sizes, actual positions and actual structures of these components are not affected by FIG. 1 and the limitations of Figure 2 and the Figures below.
为了方便下文各实施例的描述,针对电子设备100建立XYZ坐标系。具体的,定义电子设备100的宽度方向为X轴方向(也即第二方向),电子设备100的长度方向(也即第一方向)为Y轴方向,电子设备100的厚度方向为Z轴方向。可以理解的是,电子设备100的坐标系设置可以根据实际需要进行灵活设置,在此不做具体限定。In order to facilitate the description of each embodiment below, an XYZ coordinate system is established for the electronic device 100 . Specifically, the width direction of the electronic device 100 is defined as the X-axis direction (that is, the second direction), the length direction of the electronic device 100 (that is, the first direction) is defined as the Y-axis direction, and the thickness direction of the electronic device 100 is defined as the Z-axis direction. . It can be understood that the coordinate system setting of the electronic device 100 can be flexibly set according to actual needs, and is not specifically limited here.
壳体10用于保护电子设备100的内部电路元件。请继续参阅图2,壳体10包括前盖板11、边框12和后盖13。The housing 10 is used to protect the internal circuit components of the electronic device 100 . Please continue to refer to FIG. 2 . The housing 10 includes a front cover 11 , a frame 12 and a back cover 13 .
具体的,前盖板11呈平板状。前盖板11为透光件。前盖板11的材质包括但不限于玻璃、塑胶和陶瓷。Specifically, the front cover 11 is flat. The front cover 11 is a light-transmitting part. The material of the front cover 11 includes but is not limited to glass, plastic and ceramics.
后盖13与前盖板11层叠且间隔设置。后盖13呈平板状。后盖13的材质包括但不限于金属和塑胶。The back cover 13 and the front cover 11 are stacked and spaced apart. The back cover 13 is flat. The material of the back cover 13 includes but is not limited to metal and plastic.
边框12位于前盖板11和后盖13之间,且围绕前盖板11和后盖13的边缘一周设置。示例性的,边框12可以通过胶粘固定连接于后盖13上。边框12也可以与后盖13为一体成型结构,即边框12与后盖13为一个整体结构。前盖板11固定于边框12上。在一些实施例中,前盖板11可以通过胶粘固定于边框12上。边框12的材质包括但不限于金属和塑胶。The frame 12 is located between the front cover 11 and the back cover 13 and is arranged around the edges of the front cover 11 and the back cover 13 . For example, the frame 12 can be fixedly connected to the back cover 13 through adhesive. The frame 12 can also be an integrally formed structure with the back cover 13, that is, the frame 12 and the back cover 13 are an integral structure. The front cover 11 is fixed on the frame 12 . In some embodiments, the front cover 11 can be fixed on the frame 12 by adhesive. The material of the frame 12 includes but is not limited to metal and plastic.
前盖板11、后盖13和边框12围成电子设备100的内部容纳空间。该内部容纳空间将显示屏50、设备主板30、设备副板40和电池20容纳在内。The front cover 11 , the back cover 13 and the frame 12 form an internal accommodation space of the electronic device 100 . The internal accommodation space accommodates the display screen 50 , the device main board 30 , the device secondary board 40 and the battery 20 .
显示屏50位于前盖板11与后盖13之间,且固定于前盖板11。示例性的,显示屏50通过胶粘固定于前盖板11。显示屏50用于显示图像、视频等。The display screen 50 is located between the front cover 11 and the rear cover 13 and is fixed to the front cover 11 . Exemplarily, the display screen 50 is fixed to the front cover 11 through adhesive. The display screen 50 is used to display images, videos, etc.
设备主板30用于集成控制芯片。示例性的,设备主板30可以通过螺纹连接、卡接等方式固定于显示屏。具体的,设备主板30可以固定于显示屏50的朝向后盖13的表面。在其它实施例中,请参阅图2,电子设备100还包括中板15。中板15固定于边框12的内表面一周,且处于显示屏50与后盖13之间。示例性的,中板15可以通过焊接、卡接或胶粘固定于边框12上。中板15也可以与边框12为一体成型结构。中板15用作电子设备100的结构“骨架”,设备主板30可以通过螺纹连接、卡接、焊接等方式固定于该中板15的朝向后盖13的一侧表面上。The device mainboard 30 is used to integrate the control chip. For example, the device mainboard 30 can be fixed to the display screen through threaded connection, clamping, etc. Specifically, the device mainboard 30 may be fixed on the surface of the display screen 50 facing the rear cover 13 . In other embodiments, please refer to FIG. 2 , the electronic device 100 further includes a midplane 15 . The middle panel 15 is fixed on the inner surface of the frame 12 and is located between the display screen 50 and the back cover 13 . For example, the middle panel 15 can be fixed on the frame 12 by welding, snapping or gluing. The middle panel 15 can also be an integrally formed structure with the frame 12 . The middle plate 15 serves as the structural "skeleton" of the electronic device 100 , and the device mainboard 30 can be fixed on the side surface of the middle plate 15 facing the back cover 13 through threaded connection, clamping, welding, etc.
控制芯片例如可以为应用处理器(application processor,AP)、双倍数据率同步动态随机存取存储器(double data rate,DDR)以及通用存储器(universalflashstorage,UFS)等。一些实施例中,设备主板30与显示屏50电连接,设备主板30用于控制显示屏50显示图像或视频。The control chip can be, for example, an application processor (AP), a double data rate synchronous dynamic random access memory (DDR), a universal memory (universal flash storage, UFS), etc. In some embodiments, the device mainboard 30 is electrically connected to the display screen 50 , and the device mainboard 30 is used to control the display screen 50 to display images or videos.
设备副板40用于集成天线(比如5G天线)射频前端、通用串行总线(universalserial bus,USB)器件、振子等电子元器件。设备副板40与设备主板30在Y轴方向上排布。设备副板40可以固定于中板15的朝向后盖13的表面。具体的,设备副板40可以通过螺纹连接、卡接、胶粘或焊接等方式固定于中板15的朝向后盖13的表面。在其它的示例中,当电子设备100不包括中板15时,设备副板40还可以固定于显示屏50的朝向后盖13的表面上。The device sub-board 40 is used to integrate antennas (such as 5G antennas) radio frequency front-ends, universal serial bus (universalserial bus, USB) devices, vibrators and other electronic components. The device secondary board 40 and the device main board 30 are arranged in the Y-axis direction. The device sub-board 40 may be fixed on the surface of the middle board 15 facing the rear cover 13 . Specifically, the device sub-board 40 can be fixed to the surface of the middle plate 15 facing the rear cover 13 through threaded connection, clamping, gluing or welding. In other examples, when the electronic device 100 does not include the middle panel 15 , the device sub-panel 40 may also be fixed on the surface of the display screen 50 facing the rear cover 13 .
设备副板40通过连接结构(图未示出)与设备主板30电连接,以实现设备副板40与设备主板30之间的数据、信号传输。当然,可以理解的是,在其它的示例中,设备主板30和设备副板40还可以集成为一体。The device secondary board 40 is electrically connected to the device main board 30 through a connection structure (not shown) to realize data and signal transmission between the device secondary board 40 and the device main board 30 . Of course, it can be understood that in other examples, the device main board 30 and the device secondary board 40 can also be integrated into one body.
请继续参阅图2,壳体10内设有电池仓a。电池仓a用于容纳电池20。电池仓a处于设备主板30和设备副板40之间。具体的,电池仓a为设置于中板15朝向后盖13的表面的凹槽。在又一些实施例中,当电子设备100内不设置中板15时,采用图2中的显示屏50形成电池仓a的底壁,设备主板30、设备副板40和边框12形成电池仓a的侧壁。在此不做具体限定。Please continue to refer to Figure 2. A battery compartment a is provided in the housing 10. The battery compartment a is used to accommodate the battery 20 . The battery compartment a is located between the device main board 30 and the device secondary board 40 . Specifically, the battery compartment a is a groove provided on the surface of the middle plate 15 facing the rear cover 13 . In some embodiments, when the middle panel 15 is not provided in the electronic device 100, the display screen 50 in Figure 2 is used to form the bottom wall of the battery compartment a, and the device mainboard 30, the device secondary board 40 and the frame 12 form the battery compartment a. side wall. There are no specific limitations here.
电池20安装于电池仓a内,且电池20用于向电子设备100内的显示屏50、设备主板30和设备副板40提供电量。The battery 20 is installed in the battery compartment a, and the battery 20 is used to provide power to the display screen 50 , the device main board 30 and the device secondary board 40 in the electronic device 100 .
请继续参阅图2,并且结合图3,图3为本申请一些实施例提供的电池20的立体图。电池20包括电芯21和与电芯21电连接的电池保护板22。Please continue to refer to Figure 2 and combine it with Figure 3. Figure 3 is a perspective view of the battery 20 provided by some embodiments of the present application. The battery 20 includes a battery core 21 and a battery protection plate 22 electrically connected to the battery core 21 .
可以理解的是,图3以及下文相关附图仅示意性的示出了电池20包括的一些部件,这些部件的实际形状、实际大小、实际位置和实际构造不受图3以及下文各附图限定。It can be understood that FIG. 3 and the following accompanying drawings only schematically illustrate some components included in the battery 20 , and the actual shapes, actual sizes, actual positions and actual structures of these components are not limited by FIG. 3 and the following accompanying drawings. .
请参阅图4,图4为根据图3所示的电池20的分解示意图。电芯21包括电芯外壳211和裸电芯212。Please refer to FIG. 4 , which is an exploded schematic diagram of the battery 20 shown in FIG. 3 . The battery core 21 includes a battery core casing 211 and a bare battery core 212 .
电芯外壳211用于封装并保护裸电芯212。电芯外壳211包括但不限于钢壳和铝塑膜。铝塑膜,也称铝塑包装膜,至少包括三层材料,中间层为铝层,起隔绝水分作用。外层为尼龙(nylon)胶层,起阻止空气尤其是氧的渗透作用。内层为聚丙烯(polypropylene,PP)层,起密封并防止电解液腐蚀铝层的作用。The cell shell 211 is used to encapsulate and protect the bare cell 212. The battery shell 211 includes but is not limited to a steel shell and an aluminum-plastic film. Aluminum-plastic film, also known as aluminum-plastic packaging film, consists of at least three layers of materials. The middle layer is an aluminum layer, which serves to isolate moisture. The outer layer is a nylon glue layer, which prevents the penetration of air, especially oxygen. The inner layer is a polypropylene (PP) layer, which seals and prevents the electrolyte from corroding the aluminum layer.
电芯外壳211内封装有电解液。裸电芯212位于电芯外壳211内并浸润在电解液中。电解液存在于电芯外壳211内部裸电芯212的各空隙处,用作电池20内传输锂离子的载体。电解液一般由高纯度的有机溶剂、电解质锂盐、必要的添加剂等原料在一定条件下并按一定比例配制而成。The battery cell casing 211 is filled with electrolyte. The bare battery core 212 is located in the battery core housing 211 and immersed in the electrolyte. The electrolyte exists in each gap of the bare cell 212 inside the cell casing 211 and is used as a carrier to transport lithium ions in the battery 20 . The electrolyte is generally prepared from high-purity organic solvents, electrolyte lithium salts, necessary additives and other raw materials under certain conditions and in certain proportions.
裸电芯212通常包括正极极片、负极极片和隔膜。正极极片和负极极片均包括集流体以及涂覆于集流体上的电极材料。正极极片的集流体通常为铝箔。负极极片的集流体通常为铜箔。隔膜也称隔离膜,设置于正极极片与负极极片之间,用于将裸电芯212的正极极片和负极极片隔开,以防止两种极片直接接触而产生短路。隔膜的材料通常为聚烯烃多孔膜。The bare cell 212 generally includes a positive electrode piece, a negative electrode piece and a separator. Both the positive electrode piece and the negative electrode piece include a current collector and an electrode material coated on the current collector. The current collector of the positive electrode is usually aluminum foil. The current collector of the negative electrode is usually copper foil. The separator, also called an isolation film, is disposed between the positive electrode piece and the negative electrode piece, and is used to separate the positive electrode piece and the negative electrode piece of the bare cell 212 to prevent the two electrode pieces from being in direct contact and causing a short circuit. The material of the separator is usually a polyolefin porous membrane.
为了便于将电芯21电连接到电路中,裸电芯212上设有两个极耳2121。极耳2121用于将裸电芯212的电极引出至电芯外壳211外。具体的,用于引出裸电芯212正极的极耳2121为正极极耳,用于引出裸电芯212负极的极耳2121为负极极耳。正极极耳可以通过焊接方式连接于裸电芯中正极极片的集流体上,也可以由正极极片的集流体直接延伸形成。同理的,负极极耳可以通过焊接方式连接于裸电芯212负极极片的集流体上,也可以由负极极片的集流体直接延伸形成。正极极耳通常为铝材料。负极极耳通常为镍材料或铜镀镍(Ni—Cu)材料。为了避免极耳2121与电芯外壳211中的金属(比如铝塑膜中的铝层)产生短路,通常在极耳2121的穿设于电芯外壳211处的部位包覆有极耳胶,以起到绝缘隔离的作用。In order to facilitate the electrical connection of the battery core 21 to the circuit, the bare battery core 212 is provided with two tabs 2121 . The tabs 2121 are used to lead the electrodes of the bare battery core 212 out of the battery core shell 211 . Specifically, the tab 2121 used to draw out the positive electrode of the bare battery core 212 is a positive electrode tab, and the tab 2121 used to draw out the negative electrode of the bare battery core 212 is a negative electrode tab. The positive tab can be connected to the current collector of the positive electrode piece in the bare cell by welding, or can be formed by directly extending from the current collector of the positive electrode piece. Similarly, the negative electrode tab can be connected to the current collector of the negative electrode piece of the bare cell 212 by welding, or can be formed by directly extending from the current collector of the negative electrode piece. The positive tab is usually made of aluminum. The negative electrode tab is usually made of nickel material or copper-plated nickel (Ni-Cu) material. In order to avoid a short circuit between the tab 2121 and the metal in the battery case 211 (such as the aluminum layer in the aluminum-plastic film), the portion of the tab 2121 that penetrates the battery case 211 is usually covered with tab glue. Play the role of insulation and isolation.
电池保护板22设置于电芯外壳211的外侧,且与上述的电芯21的极耳2121电连接。电池保护板22上设有连接器。该连接器可以插入上述设备主板30上的连接器接口中,从而使得电池保护板22能够与设备主板30电连接。电池保护板22可以用于提供过充保护和短路保护。当电芯21内的电流和电压过高或过低时,电池保护板22可与设备主板30断开电连接。因此,通过电池保护板22将设备主板30和电芯21进行连接,能够防止电池20产生过压、过充、过流、过放等问题。The battery protection plate 22 is disposed outside the battery cell casing 211 and is electrically connected to the tabs 2121 of the battery core 21 . The battery protection board 22 is provided with a connector. The connector can be inserted into the connector interface on the device mainboard 30 , so that the battery protection board 22 can be electrically connected to the device mainboard 30 . The battery protection board 22 may be used to provide overcharge protection and short circuit protection. When the current and voltage in the battery core 21 are too high or too low, the battery protection board 22 can be electrically disconnected from the device mainboard 30 . Therefore, connecting the device mainboard 30 and the battery core 21 through the battery protection plate 22 can prevent the battery 20 from problems such as overvoltage, overcharge, overcurrent, and overdischarge.
具体的,电池保护板22中设置有两个连接器,即第一连接器D和第二连接器E。示例性的,该第一连接器D可以通过设备主板30上的一个连接器接口同时与设备主板30中的正电压端和负电压端电连接,以形成电信号回路;第二连接器E可以通设备主板30上的另一个连接器接口同时与设备主板30中的正电压端和负电压端电连接,以形成电信号回路。由此,有利于提高电池20的充放电效率。又示例性的,该第一连接器D可以通过设备主板30上的一个连接器接口与设备主板30中的正电压端,第二连接器E可以通设备主板30上的另一个连接器接口与设备主板30中的负电压端电连接,以形成电信号回路。在其它的示例中,当电池保护板22组件包括一个连接器时,该连接器可以通过设备主板30上的连接器接口同时与设备主板30中的正电压端和负电压端电连接,以形成电信号回路。Specifically, the battery protection board 22 is provided with two connectors, namely the first connector D and the second connector E. For example, the first connector D can be electrically connected to the positive voltage terminal and the negative voltage terminal of the device mainboard 30 through a connector interface on the device mainboard 30 to form an electrical signal loop; the second connector E can be Another connector interface on the device mainboard 30 is electrically connected to the positive voltage terminal and the negative voltage terminal in the device mainboard 30 at the same time to form an electrical signal loop. This is beneficial to improving the charging and discharging efficiency of the battery 20 . As another example, the first connector D can be connected to the positive voltage terminal of the device mainboard 30 through a connector interface on the device mainboard 30 , and the second connector E can be connected to the positive voltage terminal of the device mainboard 30 through another connector interface on the device mainboard 30 . The negative voltage terminal in the device mainboard 30 is electrically connected to form an electrical signal loop. In other examples, when the battery protection board 22 assembly includes a connector, the connector can be electrically connected to the positive voltage terminal and the negative voltage terminal in the device mainboard 30 through the connector interface on the device mainboard 30 to form a electrical signal circuit.
在此基础上,为了便于电池保护板22与设备主板30的电连接,电池保护板22位于电芯21的邻近设备主板的一端。On this basis, in order to facilitate the electrical connection between the battery protection plate 22 and the device mainboard 30 , the battery protection plate 22 is located at one end of the battery core 21 adjacent to the device mainboard.
为了便于实现电子设备100的薄型化设计,电池保护板22的厚度方向、电池20的厚度方向与电子设备100的厚度方向(也即Z轴方向)一致。In order to facilitate the thinning design of the electronic device 100 , the thickness direction of the battery protection plate 22 and the thickness direction of the battery 20 are consistent with the thickness direction of the electronic device 100 (ie, the Z-axis direction).
请参阅图5、图6以及图7,图5为根据图3所示的电池20在A1-A1线处的部分截面结构示意图,图6为根据图5所示的电池保护板22的部分结构示意图,图7为根据图5所示的电池保护板22的层结构示意图,电池保护板22包括整块硬质电路板221和固定在硬质电路板221上的电子元件222。Please refer to Figures 5, 6 and 7. Figure 5 is a partial cross-sectional structural diagram of the battery 20 shown in Figure 3 at the line A1-A1. Figure 6 is a partial structure of the battery protection plate 22 shown in Figure 5. Schematic diagram. FIG. 7 is a schematic diagram of the layer structure of the battery protection board 22 shown in FIG. 5 . The battery protection board 22 includes an entire hard circuit board 221 and electronic components 222 fixed on the hard circuit board 221 .
如图7所示,硬质电路板221具有在自身厚度方向(也即Z轴方向)上相背对的承载面F1和连接面F2。具体的,硬质电路板221为印制电路板(printed circuit board,PCB)。承载面F1上可以设置有多个电子元件222。As shown in FIG. 7 , the rigid circuit board 221 has a bearing surface F1 and a connection surface F2 that are opposite to each other in the thickness direction (ie, the Z-axis direction). Specifically, the hard circuit board 221 is a printed circuit board (PCB). Multiple electronic components 222 may be disposed on the carrying surface F1.
板对板连接模块223与硬质电路板221固定相连,并且二者电性连接。电池保护板22借助板对板连接模块223与设备主板30电连接。具体的,请继续参阅图5和图6,板对板连接模块223包括固定部2234和两个连接部2235。固定部2234层叠设置于硬质电路板221的连接面F2所朝向的一侧,且固定于连接面F2。板对板连接模块223借助固定部2234与电芯21的极耳2121固定,且与极耳2121电连接。示例性的,请继续参阅图5,固定部2234的背离硬质电路板221的表面上设置有两个镍片224,分别为正极镍片和负极镍片。正极镍片与电芯21的正极极耳焊接。负极镍片与电芯21的负极极耳焊接。The board-to-board connection module 223 is fixedly connected to the hard circuit board 221, and the two are electrically connected. The battery protection board 22 is electrically connected to the device mainboard 30 via a board-to-board connection module 223 . Specifically, please continue to refer to FIGS. 5 and 6 . The board-to-board connection module 223 includes a fixing part 2234 and two connection parts 2235 . The fixing portion 2234 is stacked on the side of the hard circuit board 221 facing the connection surface F2 and is fixed to the connection surface F2. The board-to-board connection module 223 is fixed to the tab 2121 of the battery core 21 via the fixing portion 2234, and is electrically connected to the tab 2121. For example, please continue to refer to FIG. 5 . Two nickel sheets 224 are provided on the surface of the fixing part 2234 away from the hard circuit board 221 , which are respectively a positive nickel sheet and a negative nickel sheet. The positive nickel piece is welded to the positive tab of the battery core 21 . The negative nickel piece is welded to the negative tab of the battery core 21 .
两个连接部2235分别与固定部2234的长度方向(也即X轴方向)的两端相连。两个连接部2235绕过硬质电路板221的侧面弯折至承载面F1所朝向的一侧。其中一个连接部2235上设有上述的第一连接器D,另一个连接部2235上设有上述的第二连接器E。The two connecting parts 2235 are respectively connected to both ends of the fixing part 2234 in the length direction (that is, in the X-axis direction). The two connecting parts 2235 are bent around the side of the hard circuit board 221 to the side facing the carrying surface F1. One of the connecting parts 2235 is provided with the above-mentioned first connector D, and the other connecting part 2235 is provided with the above-mentioned second connector E.
图7中未示出的是电池极耳距离电池背部存在0.8-1.2mm台阶,再加上镍片弯折厚度约为0.45mm,共计1.25-1.65mm厚度无法用来布局电池保护板的器件,影响了电池整体堆叠高度。What is not shown in Figure 7 is that there is a step of 0.8-1.2mm from the battery tab to the back of the battery. In addition, the bending thickness of the nickel sheet is about 0.45mm. The total thickness is 1.25-1.65mm, which cannot be used to lay out the battery protection plate device. Affects the overall stacking height of the battery.
同时,请参阅图5和图7所示,在电池20中,为了防止硬质电路板221上的电子元件222与其它的结构之间产生碰撞,而引起电子元件222的损坏。电子元件222与硬质电路板221的边缘之间需要预留一定的安全距离,使得电子元件222在承载面F1上的正投影与硬质电路板221的边缘之间的距离一般比较大,这就使得电池保护板22的整体的周向尺寸的比较大。请参阅图7,电池保护板22还包括:封装介质24。封装介质24封装于承载面F1,且包裹电子元件222。这样,可以利用封装介质24对硬质电路板221上的电子元件222进行防护,从而无需在电子元件222与硬质电路板221的边缘之间预留过多的安全距离,可以有利于减小电子元件222在承载面F1上的正投影与硬质电路板221的边缘之间的距离,进而有利于减小电池保护板22的周向尺寸,优化电子设备100内部的结构布局。At the same time, please refer to FIGS. 5 and 7 . In the battery 20 , in order to prevent the electronic components 222 on the hard circuit board 221 from colliding with other structures, causing damage to the electronic components 222 . A certain safety distance needs to be reserved between the electronic component 222 and the edge of the hard circuit board 221, so that the distance between the orthographic projection of the electronic component 222 on the bearing surface F1 and the edge of the hard circuit board 221 is generally relatively large. This makes the overall circumferential size of the battery protection plate 22 relatively large. Referring to FIG. 7 , the battery protection plate 22 also includes: a packaging medium 24 . The packaging medium 24 is packaged on the carrying surface F1 and wraps the electronic component 222 . In this way, the packaging medium 24 can be used to protect the electronic components 222 on the hard circuit board 221, so that there is no need to reserve an excessive safety distance between the electronic components 222 and the edges of the hard circuit board 221, which can help reduce The distance between the orthographic projection of the electronic component 222 on the bearing surface F1 and the edge of the hard circuit board 221 is beneficial to reducing the circumferential size of the battery protection plate 22 and optimizing the internal structural layout of the electronic device 100 .
虽然可以利于减小电池保护板22的周向尺寸。然而,一方面由于封装介质24的设置增大了整个电池保护板22的厚度;另一方面,固定部2234与硬质电路板221的层叠设置也会导致电池保护板22的厚度增大。此外,固定部2234与硬质电路板221之间通过焊点焊接到一起,固定部2234与硬质电路板221之间的焊点也占据了一定的高度,使得固定部2234与硬质电路板221之间存在焊缝,也增加了电池保护板22的厚度。再加上,硬质电路板221自身的厚度比较厚(硬质电路板221的厚度约为0.85mm),两者结合共同制约了电子设备继续减薄。Although it may be advantageous to reduce the circumferential size of the battery protection plate 22 . However, on the one hand, the arrangement of the packaging medium 24 increases the thickness of the entire battery protection plate 22; on the other hand, the stacked arrangement of the fixing portion 2234 and the hard circuit board 221 also causes the thickness of the battery protection plate 22 to increase. In addition, the fixed part 2234 and the hard circuit board 221 are welded together through solder joints. The solder joints between the fixed part 2234 and the hard circuit board 221 also occupy a certain height, so that the fixed part 2234 and the hard circuit board are There are welds between 221, which also increases the thickness of the battery protection plate 22. In addition, the thickness of the hard circuit board 221 itself is relatively thick (the thickness of the hard circuit board 221 is about 0.85 mm). The combination of the two restricts the continued thinning of electronic equipment.
随着电子设备100需要实现的功能越来越多,布置在电子设备100内部设备主板30上的电子元件也就越来越多。相应地,设备主板30在电子设备100内的占用空间也就越来越大,并且电子设备100的耗电量增加,待机时间缩短。在寸土寸金的电子设备100内部,如果实现电池保护板22的薄型化,省出空间增加电池20容量或者增加设备主板30布局面积显得极为重要。As the electronic device 100 needs to implement more and more functions, more and more electronic components are arranged on the device mainboard 30 inside the electronic device 100 . Correspondingly, the device motherboard 30 occupies an increasingly larger space in the electronic device 100 , and the power consumption of the electronic device 100 increases and the standby time is shortened. In an electronic device 100 where space is at a premium, if the battery protection plate 22 is to be made thin, it is extremely important to save space to increase the capacity of the battery 20 or to increase the layout area of the device mainboard 30 .
基于此,为了解决上述的技术问题,本申请创造性地将目前整块硬板拆分为多个子板,之后将部分子板下沉,下沉的子板用来固定高度较高的电子元件,从而打破了目前电子设备继续减薄的限制,提供了一种如图8至图12所示的电池保护板22,以达到减小电子设备厚度,提高电池在目前厚度下电容量的目的,通过将电池保护板的厚度减小,有利于节省电子设备100内部的空间,从而有利于对电池20容量的增加和/或设备主板30布局面积的增大。其中,图8为本申请另一些实施方式提供的电池保护板22的截面结构示意图之一,图9为本申请又一些实施方式提供的电池保护板22的截面结构示意图之二,图10为本申请又一些实施方式提供的电池保护板22的截面结构示意图之三,图11为本申请又一些实施方式提供的电池保护板22的截面结构示意图之四,图12为本申请又一些实施方式提供的电池保护板22的截面结构示意图之五。Based on this, in order to solve the above technical problems, this application creatively splits the current entire hard board into multiple sub-boards, and then sinks some of the sub-boards. The sunken sub-boards are used to fix higher-height electronic components. Thereby breaking the current limitation of continued thinning of electronic equipment, a battery protection plate 22 as shown in Figures 8 to 12 is provided to achieve the purpose of reducing the thickness of the electronic equipment and increasing the battery capacity under the current thickness. Reducing the thickness of the battery protection plate is beneficial to saving space inside the electronic device 100 , which is beneficial to increasing the capacity of the battery 20 and/or increasing the layout area of the device mainboard 30 . Among them, FIG. 8 is the first schematic cross-sectional structural diagram of the battery protection plate 22 provided by some other embodiments of the present application. FIG. 9 is the second schematic cross-sectional structural diagram of the battery protective plate 22 provided by some further embodiments of the present application. The third schematic diagram of the cross-sectional structure of the battery protection plate 22 provided in some embodiments of the application is shown in Figure 11. The fourth schematic diagram of the cross-sectional structure of the battery protection plate 22 provided in some embodiments of the application is shown in Figure 12. The third diagram is provided in some embodiments of the application. The fifth cross-sectional structural diagram of the battery protection plate 22.
具体而言,在上述实施方式中,电池保护板包括:交替设置的多个第一子电路板2211和多个第二子电路板2212,以及连接相邻的第一子电路板2211和第二子电路板2212的第一柔性连接件2213,所述第一子电路板2211上固定有第一电子元件222,第二子电路板2212上固定有第二电子元件222;在电池的厚度方向上,所述第一电子元件222的高度高于第二电子元件222的高度,且所述第一子电路板2211所处高度低于所述第二子电路板2212所处高度。Specifically, in the above embodiment, the battery protection board includes: a plurality of first sub-circuit boards 2211 and a plurality of second sub-circuit boards 2212 arranged alternately, and connecting adjacent first sub-circuit boards 2211 and second sub-circuit boards 2212. The first flexible connector 2213 of the sub-circuit board 2212, the first electronic component 222 is fixed on the first sub-circuit board 2211, and the second electronic component 222 is fixed on the second sub-circuit board 2212; in the thickness direction of the battery , the height of the first electronic component 222 is higher than the height of the second electronic component 222 , and the height of the first sub-circuit board 2211 is lower than the height of the second sub-circuit board 2212 .
本申请通过将目前电池保护板由整体硬板创造性地采用多个第一子电路板2211和多个第二子电路板2212代替,各子电路板之间通过柔性连接件2213连接,第一子电路板2211所处的高度低于第二子电路板2212,也即在制作时通过将第一子电路板2211下沉,而第二子电路板2212保持位置不变,则可以将高度较高的电子元件222分配至第一子电路板2211上,电池保护板不会出现因较高电子元件222与其他电子元件222设置于同一张电路板上时高出电池厚度的现象,此外由于较高电子元件222下沉,电池厚度也可以继续减薄,打破了目前电池厚度的限制。This application creatively replaces the current battery protection board with an integral hard board by using multiple first sub-circuit boards 2211 and multiple second sub-circuit boards 2212. Each sub-circuit board is connected through a flexible connector 2213. The first sub-circuit board The height of the circuit board 2211 is lower than the second sub-circuit board 2212. That is, by sinking the first sub-circuit board 2211 during production, while the second sub-circuit board 2212 remains in the same position, the height can be higher. The electronic components 222 are allocated to the first sub-circuit board 2211. The battery protection board will not be higher than the thickness of the battery when the higher electronic components 222 and other electronic components 222 are placed on the same circuit board. In addition, due to the higher As the electronic component 222 sinks, the thickness of the battery can continue to be reduced, breaking the current limitations of battery thickness.
具体的,电子元件222为多个。多个电子元件222包括控制芯片(图未示出)、金属-氧化物半导体场效应晶体管(图未示出)、热敏电阻器(图未示出)、电容(图未示出)和存储器(图未示出)等中的任意一种或多种。Specifically, there are multiple electronic components 222 . The plurality of electronic components 222 include a control chip (not shown), a metal-oxide semiconductor field effect transistor (not shown), a thermistor (not shown), a capacitor (not shown) and a memory. (not shown), etc. any one or more.
控制芯片与金属-氧化物半导体场效应晶体管、热敏电阻器、电容和存储器等均电连接。The control chip is electrically connected to the metal-oxide semiconductor field effect transistor, thermistor, capacitor, memory, etc.
热敏电阻器按照温度系数不同可以分为正温度系数热敏电阻器(PositiveTemperature Coefficient,PTC)和负温度系数热敏电阻器(Negative TemperatureCoefficient,NTC),热敏电阻器的特点是其对温度敏感,能够在不同的温度下表现出不同的电阻值,其中,正温度系数热敏电阻器在温度越高时电阻值越大,负温度系数热敏电阻器(NTC)在温度越高时电阻值越低。负温度系数热敏电阻器(NTC)温度变化系数一般用ppm/℃表示,即温度变化1度对应电阻变化百万分之几。100ppm/℃就是0.01%/℃。Thermistors can be divided into positive temperature coefficient thermistors (PositiveTemperature Coefficient, PTC) and negative temperature coefficient thermistors (Negative TemperatureCoefficient, NTC) according to different temperature coefficients. The thermistor is characterized by its sensitivity to temperature. , can show different resistance values at different temperatures. Among them, the positive temperature coefficient thermistor has a greater resistance value when the temperature is higher, and the negative temperature coefficient thermistor (NTC) has a resistance value when the temperature is higher. The lower. The temperature change coefficient of a negative temperature coefficient thermistor (NTC) is generally expressed in ppm/℃, that is, a change in temperature of 1 degree corresponds to a change in resistance of several parts per million. 100ppm/℃ is 0.01%/℃.
金属-氧化物半导体场效应晶体管 (Metal Oxide Semiconductor Field EffectTransistor,MOSFET)简称金氧半场效晶体管,是一种可以广泛使用在模拟电路与数字电路的场效晶体管。当一个足够大的电位差施于金氧半场效晶体管的栅极与源极之间时,电场会在氧化层下方的半导体表面形成感应电荷,而这时就会形成"反转沟道"(inversionchannel)。反转沟道的极性与其漏极(drain)与源极相同,假设漏极和源极是n型,那么沟道也会是n型。沟道形成后,金氧半场效晶体管即可让电流通过,而依据施于栅极的电压值不同,可由金氧半场效晶体管的沟道流过的电流大小亦会受其控制而改变。Metal Oxide Semiconductor Field Effect Transistor (MOSFET), referred to as Metal Oxide Semiconductor Field Effect Transistor, is a field effect transistor that can be widely used in analog circuits and digital circuits. When a large enough potential difference is applied between the gate and source of a MOSFET, the electric field will form an induced charge on the semiconductor surface under the oxide layer, and an "inversion channel" will be formed. (inversion channel). The polarity of the inverted channel is the same as its drain and source. Assuming that the drain and source are n-type, the channel will also be n-type. After the channel is formed, the MOSFET can allow current to pass through it. Depending on the voltage applied to the gate, the amount of current that can flow through the channel of the MOSFET will also be controlled by it. .
控制芯片可用于控制金氧半场效晶体管,使电芯21与设备主板30保持电连接或断开电连接。当电芯21电压或回路电流未超过存储器中存储的规定值时,控制芯片控制金氧半场效晶体管导通,电芯21与设备主板30电连接。当电芯21电压或回路电流超过规定值时,控制芯片则控制金氧半场效晶体管关断,保护电芯21的安全。The control chip can be used to control the MOSFET to maintain or disconnect the electrical connection between the battery core 21 and the device mainboard 30 . When the voltage or loop current of the battery core 21 does not exceed the specified value stored in the memory, the control chip controls the metal oxide semiconductor field effect transistor to turn on, and the battery core 21 is electrically connected to the device mainboard 30 . When the voltage or circuit current of the battery core 21 exceeds a specified value, the control chip controls the metal oxide semiconductor field effect transistor to turn off to protect the safety of the battery core 21.
电容,例如,陶瓷电容器(ceramic capacitor;ceramic condenser ),使用在电路中可以起到隔直、滤波、储能等作用。Capacitors, such as ceramic capacitors (ceramic condensers), are used in circuits to perform functions such as DC blocking, filtering, and energy storage.
请继续参阅图8至图12,电池保护板模组包括第一子电路板2211、第二子电路板2212以及连接每个子电路板的柔性连接件2213。Please continue to refer to Figures 8 to 12. The battery protection board module includes a first sub-circuit board 2211, a second sub-circuit board 2212, and a flexible connector 2213 connecting each sub-circuit board.
第一子电路板2211和第二子电路板2212用于固定电子元件222。也即是,电子元件222固定于第一子电路板2211和第二子电路板2212,且与第一子电路板2211和第二子电路板2212电连接。示例性的,请继续参阅图8,第一子电路板2211和第二子电路板2212具有焊盘2215,电子元件222与焊盘2215可以通过焊点相连。在一些具体示例中,电子元件222可以通过表面贴装(Surface Mounted Device,SMD)工艺焊接在第一子电路板2211和第二子电路板2212的焊盘2215上。The first sub-circuit board 2211 and the second sub-circuit board 2212 are used to fix the electronic components 222 . That is, the electronic component 222 is fixed on the first sub-circuit board 2211 and the second sub-circuit board 2212, and is electrically connected to the first sub-circuit board 2211 and the second sub-circuit board 2212. For example, please continue to refer to Figure 8. The first sub-circuit board 2211 and the second sub-circuit board 2212 have soldering pads 2215, and the electronic components 222 and the soldering pads 2215 can be connected through solder joints. In some specific examples, the electronic component 222 may be soldered on the pads 2215 of the first sub-circuit board 2211 and the second sub-circuit board 2212 through a surface mount device (SMD) process.
在一些实施方式中,每个第二子电路板2212等长设置任意两个相邻的所述第一子电路板2211之间配置有至少一个所述第二子电路板2212,所述电池保护板模组还包括连接两个相邻的第二子电路板2212的第二柔性连接件2213。In some embodiments, each second sub-circuit board 2212 is arranged with equal length, and at least one second sub-circuit board 2212 is disposed between any two adjacent first sub-circuit boards 2211. The battery protection The board module also includes a second flexible connector 2213 connecting two adjacent second sub-circuit boards 2212.
高度较高的电子元件222的耗电往往相对较大,这样一来,可以将高度较高的电子元件222分散在整个电池保护板上,保证两个较高电子元件222距离不会过近,从而使得电池保护板的散热均匀,避免局部过热而导致性能下降的情况。The higher electronic components 222 tend to consume relatively more power. In this way, the higher electronic components 222 can be dispersed throughout the battery protection plate to ensure that the two higher electronic components 222 are not too close. This allows the battery protection plate to dissipate heat evenly and avoid performance degradation caused by local overheating.
具体而言,任意两个相邻的第一子电路板2211之间可以间隔1个、2个、3个或者3个以上的第二子电路板2212,由于第一子电路板2211上的固定有较厚电子元件222,从而在使用时散发较大热量,通过在第一子电路板2211的两侧布置第二子电路板2212,从而第二子电路板2212上固定的高度较低的电子元件222散热较低,且由于高度较低,可以为第一子电路板2211提供更多散热空间,有利于整体电路板结构导热。Specifically, any two adjacent first sub-circuit boards 2211 may be separated by 1, 2, 3 or more second sub-circuit boards 2212. Due to the fixed position of the first sub-circuit board 2211, There are thicker electronic components 222, thereby dissipating greater heat during use. By arranging the second sub-circuit board 2212 on both sides of the first sub-circuit board 2211, the lower-height electronic components fixed on the second sub-circuit board 2212 are The component 222 has lower heat dissipation, and due to its lower height, it can provide more heat dissipation space for the first sub-circuit board 2211, which is beneficial to the heat conduction of the overall circuit board structure.
本申请实施方式中每个子电路板上可以设置至少一个电子元件222。In the embodiment of the present application, at least one electronic component 222 may be disposed on each sub-circuit board.
示例性的可以在每个子电路板上根据电子元件222的面积设置,例如对于MOS管而言,由于MOS管占据一定面积,因此一个子电路板设置一个MOS管即可,对于其他占据面积较小的器件而已,可以在一个子电路板上配置多个,例如2个或者三个。For example, it can be set according to the area of the electronic component 222 on each sub-circuit board. For example, for MOS tubes, since the MOS tube occupies a certain area, one MOS tube can be set on one sub-circuit board, and other MOS tubes occupy a smaller area. It’s just a device, and multiple ones can be configured on a sub-circuit board, such as 2 or three.
当然实际布局时可以根据每个电子元件222的位置、高度和面积综合布局。Of course, the actual layout can be comprehensively based on the position, height and area of each electronic component 222 .
在优选的实施方式中,可以根据散热情况和电子元件222的面积来设置每个子电路板上的电子元件222的数量,举例来说,对于部分电子元件222如若在具体使用时较为频繁,例如在电池保护时需要持续处于使用状态,此时该电子元件222对应的子电路板上可以仅仅设置一个该电子元件222,同时可以将该子电路板与其他子电路板之间的间距扩大,也即用更长的柔性连接件2213替代连接该子电路板和相邻子电路板,对于散热量不大的电子元件222,可以将子电路板以及其周围的电子元件222设置的更为密集,例如在一个子电路板上密集排布有多个散热量不大的电子元件222。In a preferred embodiment, the number of electronic components 222 on each sub-circuit board can be set according to the heat dissipation conditions and the area of the electronic components 222. For example, if some of the electronic components 222 are used frequently, for example, in When the battery needs to be protected, it needs to be in continuous use. At this time, only one electronic component 222 can be installed on the sub-circuit board corresponding to the electronic component 222, and the distance between the sub-circuit board and other sub-circuit boards can be expanded, that is, Longer flexible connectors 2213 are used instead to connect the sub-circuit board and adjacent sub-circuit boards. For electronic components 222 that do not dissipate much heat, the sub-circuit board and its surrounding electronic components 222 can be arranged more densely, for example A plurality of electronic components 222 that dissipate little heat are densely arranged on a sub-circuit board.
可以看出,本申请采用柔性连接件2213配合第一子电路板2211和第二子电路板2212来代替目前整块硬板,其带来的技术优势还在于给电路板上电子元件222的设计和布局提供了更高自由度。It can be seen that this application uses the flexible connector 2213 to cooperate with the first sub-circuit board 2211 and the second sub-circuit board 2212 to replace the current entire hard board. The technical advantage it brings also lies in the design of the electronic components 222 on the circuit board. and layout provide a higher degree of freedom.
作为一个场景,电池保护板模组中包括有以上电子元件222中的多个,其中一个第一子电路板2211上仅配置有一个电子元件a,该电子元件a属于散热巨大的电子元件222,需要在待机阶段和使用阶段保持通电,而该电子元件222的高度也相对较高,属于本申请实施方式中的第一电子元件222,此时对应的第一子电路板2211的两侧连接的电路板可以为第二子电路板2212,且第二子电路板2212的布局上可以将其上的电子元件222设置为稍微远离该电子元件222,而非设置在第二子电路板2212的中央,且该第一子电路板2211与两侧的第二子电路板2212的距离相较于其他子电路板之间的距离更大,这样为该第一子电路板2211上的电子元件a提供了充分的散热空间。As a scenario, the battery protection board module includes multiple of the above electronic components 222. One of the first sub-circuit boards 2211 is only configured with one electronic component a. This electronic component a belongs to the electronic component 222 that dissipates huge heat. It is necessary to maintain power during the standby phase and the use phase, and the height of the electronic component 222 is relatively high, which belongs to the first electronic component 222 in the embodiment of the present application. At this time, the two sides of the corresponding first sub-circuit board 2211 are connected. The circuit board may be a second sub-circuit board 2212, and the layout of the second sub-circuit board 2212 may be such that the electronic components 222 on the second sub-circuit board 2212 are disposed slightly away from the electronic components 222 instead of being disposed in the center of the second sub-circuit board 2212. , and the distance between the first sub-circuit board 2211 and the second sub-circuit boards 2212 on both sides is larger than the distance between other sub-circuit boards, so that the electronic component a on the first sub-circuit board 2211 is provided There is sufficient space for heat dissipation.
作为另一个场景,电池保护板模组中包括有以上电子元件222中的多个,其中一个第一子电路板2211上仅配置有一个电子元件b,该电子元件b属于散热较小的电子元件222,因此可以在该电子元件b的子电路板上设置多个其他电子元件222,且该电子元件b与其他电子元件222最好都是散热较小的电子元件222,从而可以将该电子元件b与其他电子元件222的间距设置更小,同时将该电子元件b的子电路板与两侧的子电路板之间的间距相对减小,这样该电子元件b由于无需过多空间散热,因此为其他散热量大的电子元件222,例如电子元件a,提供了散热的让步空间,可以通过牺牲该电子元件b周围的空间,来提供给电子元件a,使得电子元件a具有更多散热空间。As another scenario, the battery protection board module includes multiple of the above electronic components 222, and only one electronic component b is configured on one of the first sub-circuit boards 2211. This electronic component b is an electronic component with small heat dissipation. 222, therefore multiple other electronic components 222 can be arranged on the sub-circuit board of the electronic component b, and the electronic component b and the other electronic components 222 are preferably both electronic components 222 with small heat dissipation, so that the electronic component can be The distance between b and other electronic components 222 is set smaller, and the distance between the sub-circuit board of electronic component b and the sub-circuit boards on both sides is relatively reduced. In this way, electronic component b does not require too much space for heat dissipation. A concession space for heat dissipation is provided for other electronic components 222 that dissipate large amounts of heat, such as electronic component a. The space around electronic component b can be sacrificed to provide electronic component a, so that electronic component a has more space for heat dissipation.
在一些实施方式中,所述第一子电路板2211和第二子电路板2212交替设置。通过上述实施方式可知子电路板的设置和电子元件222的设置可以具有更大自由度,因此在一些场景中,每个电子元件222的散热可以简单地与体积成正比,第一子电路板2211和第二子电路板2212交替设置,每个较高电子元件222的两侧均为较低电子元件222,从而散热区域扩大,这样一方面在制作时容易标准化制作工艺,有利于整体电路板结构导热的同时散热更加均匀。In some embodiments, the first sub-circuit boards 2211 and the second sub-circuit boards 2212 are arranged alternately. It can be seen from the above embodiments that the arrangement of the sub-circuit boards and the arrangement of the electronic components 222 can have greater freedom. Therefore, in some scenarios, the heat dissipation of each electronic component 222 can be simply proportional to the volume. The first sub-circuit board 2211 Alternately arranged with the second sub-circuit board 2212, each higher electronic component 222 is flanked by lower electronic components 222, thereby enlarging the heat dissipation area. This makes it easy to standardize the manufacturing process during production and is conducive to the overall circuit board structure. It conducts heat while dissipating heat more evenly.
在一些实施方式中,每个第一子电路板2211等长设置,任意两个相邻的所述第二子电路板2212之间配置有至少一个所述第一子电路板2211,所述电池保护板模组还包括连接两个相邻的第一子电路板2211的第三柔性连接件2213。虽然将第一子电路板2211分开设置是本申请的优选方案,但是可以理解的是,本申请也可以采用将两个或至少三个第一子电路板2211连续设置,之后采用第二子电路板2212隔开,这一实施方式更多用于较高电子元件222较多的电池保护板,此外可以在第一子电路板2211密集区域贴附石墨烯贴片等散热贴片,用于更好地将热量扩散。In some embodiments, each first sub-circuit board 2211 is arranged at the same length, and at least one first sub-circuit board 2211 is disposed between any two adjacent second sub-circuit boards 2212. The battery The protection board module also includes a third flexible connector 2213 connecting two adjacent first sub-circuit boards 2211. Although arranging the first sub-circuit boards 2211 separately is the preferred solution of this application, it can be understood that this application can also adopt the method of arranging two or at least three first sub-circuit boards 2211 continuously, and then use the second sub-circuit. separated by boards 2212. This implementation is more suitable for battery protection boards with higher electronic components 222. In addition, heat dissipation patches such as graphene patches can be attached to the dense area of the first sub-circuit board 2211 for more Distributes heat well.
也即上述实施方式可以知晓,本申请优选第一子电路板2211和第二子电路板2212间隔设置,但是第一子电路板2211也可以存在至少两个连续设置,第二子电路板2212也可以存在至少两个连续设置,本申请对此不做限制。That is to say, it can be known from the above embodiments that in this application, the first sub-circuit board 2211 and the second sub-circuit board 2212 are preferably arranged at intervals. However, the first sub-circuit board 2211 can also have at least two consecutive arrangements, and the second sub-circuit board 2212 can also be arranged at intervals. There may be at least two consecutive settings, and this application does not limit this.
通过上述实施方式可知,本申请的子电路板的设置和电子元件222的设置的自由度远远高于目前整块硬板的自由度,也即本申请对第一子电路板2211和第二子电路板2212上固定的电子元件222的数量不做限制,一般而言,为了解决工艺,可以将较多电子元件222固定在同一块子电路板上,但是在制作时也需要考虑电子元件222散热问题,因此一般而言优选每个子电路板上的电子元件222的数量为一个或两个,从而一方面简化了工艺的同时提供了散热保障。It can be seen from the above embodiments that the degree of freedom of the arrangement of the sub-circuit boards and the electronic components 222 of the present application is much higher than the current degree of freedom of the entire hard board. That is, the present application provides the first sub-circuit board 2211 and the second The number of electronic components 222 fixed on the sub-circuit board 2212 is not limited. Generally speaking, in order to solve the process, more electronic components 222 can be fixed on the same sub-circuit board. However, the electronic components 222 also need to be considered during production. To solve the problem of heat dissipation, it is generally preferred that the number of electronic components 222 on each sub-circuit board be one or two, thereby simplifying the process while ensuring heat dissipation.
在一些实施方式中,所述柔性连接件2213为柔性电路板。柔性连接件2213需要具备电路走线功能,也即需要保证子电路板上的电子元件222的信号输入和信号输出,柔性电路板一方面厚度较薄,另一方面柔性电路板上可以印刷任意想要的电路结构或电路连接关系,从而可以将第一子电路板2211和第二子电路板2212连接形成一个完整电路板。In some embodiments, the flexible connector 2213 is a flexible circuit board. The flexible connector 2213 needs to have a circuit routing function, that is, it needs to ensure the signal input and signal output of the electronic components 222 on the sub-circuit board. On the one hand, the flexible circuit board is thin, and on the other hand, any idea can be printed on the flexible circuit board. The first sub-circuit board 2211 and the second sub-circuit board 2212 can be connected to form a complete circuit board.
当然本申请也可以采用其他材料制作柔性连接件2213,作为一种示例,可以采用较细的多根金属导丝来连接第一子电路板2211和第二子电路板2212,该实施方式中为了避免金属导丝之间的电压干扰,可以将金属导丝周围包覆绝缘材料。Of course, this application can also use other materials to make the flexible connector 2213. As an example, multiple thin metal guide wires can be used to connect the first sub-circuit board 2211 and the second sub-circuit board 2212. In this embodiment, for To avoid voltage interference between metal guide wires, the metal guide wires can be covered with insulating material.
在其他实施方式中,可以将柔性电路板和较细的多根金属导丝组合使用,例如在其中两个子电路板之间配置柔性电路板,在另外两个子电路板之间配置金属导丝,本申请对此不做限制,可以理解的是,金属导丝和柔性电路板的配置可以基于实际需要,例如成本考虑或者电路布局考虑自由选择,本申请对此不做限制。In other embodiments, a flexible circuit board and multiple thin metal guide wires can be used in combination, for example, a flexible circuit board is arranged between two sub-circuit boards, and metal guide wires are arranged between the other two sub-circuit boards. This application does not place a limitation on this. It can be understood that the configuration of the metal guide wire and the flexible circuit board can be freely selected based on actual needs, such as cost considerations or circuit layout considerations. This application does not place a limitation on this.
在说明柔性连接件2213的同时,需要说明的是,如果对第一子电路板2211和第二子电路板2212的板体长度不限制,也即每个第一子电路板2211不等长,以及每个第二子电路板2212不等长,则本申请实施方式不存在两个第一子电路板2211相邻或者两个第二子电路板2212相邻的情况,因为两个相邻的等长的第一子电路板2211可以用一个较长的第一子电路板2211代替,同理两个相邻的等长的第二子电路板2212也可以用一个较长的第二子电路板2212代替,本申请对此不作赘述。While describing the flexible connector 2213, it should be noted that if there is no limit on the length of the first sub-circuit board 2211 and the second sub-circuit board 2212, that is, each first sub-circuit board 2211 is not equal in length, And each second sub-circuit board 2212 is not of equal length, then in the embodiment of the present application, there is no situation where two first sub-circuit boards 2211 are adjacent or two second sub-circuit boards 2212 are adjacent, because two adjacent The first sub-circuit board 2211 of equal length can be replaced by a longer first sub-circuit board 2211. Similarly, two adjacent second sub-circuit boards 2212 of equal length can also be replaced by a longer second sub-circuit. board 2212 instead, which will not be described in detail in this application.
在一些实施方式中,所述第一子电路板2211和/或所述第二子电路板2212为柔性电路板或者硬性电路板。需要理解,本申请第一子电路板2211和第二子电路板2212各自独立地为柔性电路板或者硬性电路板,也即第一子电路板2211可以为柔性电路板或者硬性电路板,第二子电路板2212也可以为柔性电路板或者硬性电路板,一般而言基于工艺考虑会将第一子电路板2211和第二子电路板2212设置为相同板材,也即两者均为柔性电路板或者两者均为硬性电路板,同时基于成本考虑,在允许的情况下可以均为硬性电路板。In some embodiments, the first sub-circuit board 2211 and/or the second sub-circuit board 2212 are flexible circuit boards or rigid circuit boards. It should be understood that the first sub-circuit board 2211 and the second sub-circuit board 2212 of this application are independently flexible circuit boards or rigid circuit boards, that is, the first sub-circuit board 2211 can be a flexible circuit board or a rigid circuit board, and the second sub-circuit board 2211 can be a flexible circuit board or a rigid circuit board. The sub-circuit board 2212 can also be a flexible circuit board or a rigid circuit board. Generally speaking, based on process considerations, the first sub-circuit board 2211 and the second sub-circuit board 2212 are set to the same board material, that is, both are flexible circuit boards. Or both can be rigid circuit boards, and based on cost considerations, both can be rigid circuit boards if permitted.
当然作为优选,第一子电路板2211和第二子电路板2212均为硬性电路板,这样一方面成本较低,另一方面由于将第一子电路板2211下沉,从而虽然硬性电路板较厚,但是在某些场景下的柔性电路板和硬性电路板最终导致成品的厚度差异不大,此时可以选用成本更低的硬性电路板,还可以使得电路可靠性加强。Of course, as a preference, both the first sub-circuit board 2211 and the second sub-circuit board 2212 are rigid circuit boards, which on the one hand has a lower cost, and on the other hand, since the first sub-circuit board 2211 is sunk, although the rigid circuit boards are relatively Thick, but in some scenarios, the final thickness difference between flexible circuit boards and rigid circuit boards is not much different in the finished product. In this case, a lower-cost rigid circuit board can be selected, which can also enhance the reliability of the circuit.
在优选的实施例中,如果最高电子元件222的高度已经逼近电池厚度时,考虑到硬性电路板的厚度高于柔性电路板,此时可以特别地将该最高电子元件222下的第一子电路板2211设置为柔性电路板,其他第一子电路板2211设置为硬性电路板。In a preferred embodiment, if the height of the highest electronic component 222 has approached the thickness of the battery, considering that the thickness of the rigid circuit board is higher than that of the flexible circuit board, the first sub-circuit under the highest electronic component 222 can be specifically placed at this time. The board 2211 is configured as a flexible circuit board, and the other first sub-circuit boards 2211 are configured as rigid circuit boards.
作为一种示例,例如电子元件c的厚度已经逼近于电池厚度,此时该电子元件222对应的第一子电路板2211可以采用柔性电路板,而其他电子元件222对应的电路板均采用硬性电路板,此时借助于柔性电路板更薄的特性,为整体架构提供了更高自由度,从而能够极大地减薄电子设备,打破了目前电子设备继续减薄的限制。As an example, for example, the thickness of the electronic component c is close to the thickness of the battery. At this time, the first sub-circuit board 2211 corresponding to the electronic component 222 can use a flexible circuit board, while the circuit boards corresponding to the other electronic components 222 all use rigid circuits. At this time, with the help of the thinner characteristics of flexible circuit boards, it provides a higher degree of freedom for the overall structure, thereby being able to greatly reduce the thickness of electronic equipment, breaking the current limitations of continued thinning of electronic equipment.
从上面实施方式可知,本申请中每个第一子电路板2211和每个第二子电路板2212均是各自独立的,均可以各自独立地设置为柔性或者硬性电路板,本申请对此不做继续赘述。It can be seen from the above embodiments that in this application, each first sub-circuit board 2211 and each second sub-circuit board 2212 are independent and can be independently configured as flexible or rigid circuit boards. This application does not Do continue to elaborate.
在一些实施方式中,所述电池保护板模组还包括:多个电子连接件,用于与电池的极耳2121焊接固定,且每个电子连接件设于所述第二子电路板2212背离所述第二电子元件222的一侧表面。本实施方式中电子连接件可以采用镍片224,镍片224与电池的极耳2121焊接,并且固定在电池保护板的背部,由于电子连接件具有一定厚度,则优选的是电子连接件固定在第二子电路板2212的背部,这样一来由于第一子电路板2211下沉,第二子电路板2212的下方形成有一定空间,将该空间放置电子连接件,从而将该部分空间合理利用,使得电池厚度可以做到更薄水平。In some embodiments, the battery protection plate module further includes: a plurality of electronic connectors for welding and fixing with the tabs 2121 of the battery, and each electronic connector is provided on the second sub-circuit board 2212 away from the One side surface of the second electronic component 222 . In this embodiment, the electronic connector can be a nickel sheet 224. The nickel sheet 224 is welded to the tab 2121 of the battery and fixed on the back of the battery protection plate. Since the electronic connector has a certain thickness, it is preferred that the electronic connector is fixed on On the back of the second sub-circuit board 2212, due to the sinking of the first sub-circuit board 2211, a certain space is formed below the second sub-circuit board 2212. Electronic connectors are placed in this space, thereby rationally utilizing this part of the space. , so that the battery thickness can be made thinner.
在一些实施方式中,所述电子连接件的底部表面与所述第一子电路板2211底部表面齐平设置。这样一来,即将第一子电路板2211的底部和电子连接件的底部均设置于允许范围内的最底部,从而给电子元件222的高度留有最大余地,可适配厚度更高的电子元件222。In some embodiments, the bottom surface of the electronic connector is flush with the bottom surface of the first sub-circuit board 2211 . In this way, the bottom of the first sub-circuit board 2211 and the bottom of the electronic connector are both set at the bottom within the allowable range, thereby leaving maximum room for the height of the electronic component 222 and adapting to electronic components with higher thickness. 222.
需要理解的是,本申请实施方式中,电子连接件可以为镍片224,具体的,请继续参阅图5和图6,本申请实施方式中第二子电路板2212借助固定在第二子电路板2212背部的焊盘2215与电芯21的极耳2121固定,且与极耳2121电连接。It should be understood that in the embodiment of the present application, the electronic connector may be a nickel piece 224. Specifically, please continue to refer to Figures 5 and 6. In the embodiment of the present application, the second sub-circuit board 2212 is fixed on the second sub-circuit. The soldering pad 2215 on the back of the board 2212 is fixed to the tab 2121 of the battery core 21 and is electrically connected to the tab 2121 .
示例性的,请继续参阅图5,电子连接件可以为两个镍片224,分别为正极镍片224和负极镍片224,正极镍片224与电芯21的正极极耳2121焊接,负极镍片224与电芯21的负极极耳2121焊接。For example, please continue to refer to Figure 5. The electronic connector may be two nickel sheets 224, which are a positive nickel sheet 224 and a negative nickel sheet 224. The positive nickel sheet 224 is welded to the positive electrode tab 2121 of the battery core 21, and the negative nickel sheet 224 is welded to the positive electrode tab 2121 of the battery core 21. The piece 224 is welded to the negative electrode tab 2121 of the battery core 21 .
需要说明的是,镍片224与电芯21的两个极耳2121焊接,并保持电连接关系。可以理解的是,在其它的示例中,也可以不设置镍片224,而是两个极耳2121分别通过焊点直接与焊盘2215焊接。It should be noted that the nickel piece 224 is welded to the two tabs 2121 of the battery core 21 and maintains an electrical connection. It can be understood that in other examples, the nickel piece 224 may not be provided, but the two tabs 2121 are directly welded to the soldering pad 2215 through solder joints.
在一些实施方式中,所述电池保护板模组还包括:板对板连接器2232,通过第二柔性电路板2231与最靠近的子电路板连接,且所述板对板连接器2232与所述第二子电路板2212齐平设置,可以知晓,本实施方式中板对板连接器2232与第二柔性电路板2231共同构成板对板连接模块223。本实施方式中将板对板连接器与第二子电路板2212齐平,从而板对板连接器与第二子电路板2212之间可以采用平直的电路板来连接,也即既可以采用柔性电路板也可以采用硬性电路板,本申请两者皆可,当然在优选的实施方式中,由于与板对板连接器最靠近的子电路板既可以是第一子电路板2211也可以是第二子电路板2212,因此在制作时,优选将板对板连接器连接柔性电路板,从而无论是与第一子电路板2211连接还是与第二子电路板2212连接,均可以直接连接,而当板对板连接器连接硬性电路板时,板对板连接器需要对应最靠近的子电路板的所处高度进行适应性调整位置,对此不做赘述。In some embodiments, the battery protection board module further includes: a board-to-board connector 2232, which is connected to the nearest sub-circuit board through the second flexible circuit board 2231, and the board-to-board connector 2232 is connected to the nearest sub-circuit board. The second sub-circuit board 2212 is arranged flush. It can be known that in this embodiment, the board-to-board connector 2232 and the second flexible circuit board 2231 together form the board-to-board connection module 223. In this embodiment, the board-to-board connector is flush with the second sub-circuit board 2212, so that a straight circuit board can be used to connect the board-to-board connector and the second sub-circuit board 2212. That is, either The flexible circuit board can also be a rigid circuit board. Both are acceptable in this application. Of course, in the preferred embodiment, the sub-circuit board closest to the board-to-board connector can be either the first sub-circuit board 2211 or the first sub-circuit board 2211. The second sub-circuit board 2212, therefore, during production, it is preferred to connect the board-to-board connector to the flexible circuit board, so that whether it is connected to the first sub-circuit board 2211 or to the second sub-circuit board 2212, it can be directly connected. When the board-to-board connector is connected to a rigid circuit board, the board-to-board connector needs to be adaptively adjusted to the height of the closest sub-circuit board, which will not be described in detail.
此外,从上述实施方式中可知,本申请的子电路板的设置具有较高自由度,为了进一步提高该自由度,在一些实施方式中,所述电池保护板模组还包括:第三子电路板,所述第三子电路板上固定有第三电子元件222,所述第三子电路板所处高度高于所述第一子电路板2211所处高度,且所述第三电子元件222的高度低于所述第二电子元件222的高度。本实施方式基于相似的构思进一步提供第三子电路板,也即在本申请实施方式中,实际上可以根据需要设置大于等于三个不同高度的子电路板,在一个较为特别的实施方式中,每个子电路板所处高度均不相同,相对应地,每个子电路板上的电子元件222的高度均不相同,本申请对此不做限制,显然,该实施方式可以针对每个电子元件222适配最佳的子电路板的高度,从而有利于后续注塑时减少注塑量。In addition, it can be seen from the above embodiments that the arrangement of the sub-circuit boards of the present application has a high degree of freedom. In order to further improve the degree of freedom, in some embodiments, the battery protection board module also includes: a third sub-circuit board, a third electronic component 222 is fixed on the third sub-circuit board, the height of the third sub-circuit board is higher than the height of the first sub-circuit board 2211, and the third electronic component 222 The height is lower than the height of the second electronic component 222 . This embodiment further provides a third sub-circuit board based on a similar concept. That is, in the embodiment of the present application, in fact, more than or equal to three sub-circuit boards with different heights can be provided as needed. In a more special embodiment, Each sub-circuit board is at a different height. Correspondingly, the height of the electronic components 222 on each sub-circuit board is different. This application does not limit this. Obviously, this embodiment can be implemented for each electronic component 222 Adapt to the optimal height of the sub-circuit board, which will help reduce the amount of injection molding during subsequent injection molding.
在一些实施方式中,每相邻的两个第一子电路板2211和第二子电路板2212之间插设有至少一个第三子电路板,或者,所述第一子电路板2211、所述第二子电路板2212以及所述第三子电路板依次顺序设置。In some embodiments, at least one third sub-circuit board is inserted between each two adjacent first sub-circuit boards 2211 and second sub-circuit boards 2212, or the first sub-circuit board 2211, the The second sub-circuit board 2212 and the third sub-circuit board are arranged in sequence.
同理基于上述自由度的相关描述可知,第三子电路板也可以根据实际电子元件222的散热、空间排布等因素设置,例如第三子电路板可以设置于第一子电路板2211和第二子电路板2212之间,从而有利于散热,也可以依次设置所述第一子电路板2211、所述第二子电路板2212以及所述第三子电路板,本申请对此不做限制。Similarly, based on the above description of degrees of freedom, it can be seen that the third sub-circuit board can also be arranged according to factors such as heat dissipation and spatial arrangement of the actual electronic components 222. For example, the third sub-circuit board can be arranged between the first sub-circuit board 2211 and the third sub-circuit board 2211. Between the two sub-circuit boards 2212, which is beneficial to heat dissipation, the first sub-circuit board 2211, the second sub-circuit board 2212 and the third sub-circuit board can also be arranged in sequence. This application does not limit this .
在上述实施方式的基础上,本申请可以在电池保护板模组的电子元件222之上注塑绝缘的封装介质24,绝缘的封装介质24的材料可以包括但不限制于树脂等,例如聚酰亚胺(Polyimide , PI)。一般而言可以将绝缘的封装介质24覆盖所有第一子电路板2211和第二子电路板2212之上的所有电子元件222,从而一方面对电子元件222起到电气绝缘的功能,另一方面提供了一定的缓冲保护,避免电池保护板模组在碰撞时导致内部电子元件222损坏,此外绝缘的封装介质24还进一步提供了一定的机械强度,对电池保护板模组起到支撑作用。Based on the above embodiments, the present application can inject an insulating packaging medium 24 on the electronic components 222 of the battery protection plate module. The material of the insulating packaging medium 24 can include but is not limited to resin, such as polyimide. Amine (Polyimide, PI). Generally speaking, the insulating packaging medium 24 can cover all the electronic components 222 on all the first sub-circuit boards 2211 and the second sub-circuit board 2212, thereby on the one hand serving the function of electrical insulation for the electronic components 222, and on the other hand. A certain buffering protection is provided to prevent the internal electronic components 222 from being damaged when the battery protection plate module is collided. In addition, the insulating packaging medium 24 further provides a certain mechanical strength to support the battery protection plate module.
下面对上述电池保护板模组的制作方法进行说明,请参阅图9所示的电池保护板模组的制作方法,图10至图13展示了该制作方法中各阶段加工后的结构示意图。The manufacturing method of the above-mentioned battery protection plate module will be described below. Please refer to the manufacturing method of the battery protection plate module shown in Figure 9. Figures 10 to 13 show schematic structural diagrams of each stage of processing in the manufacturing method.
具体而言,如图9所示,本申请实施方式提供一种电池保护板模组的制作方法,包括:Specifically, as shown in Figure 9, the embodiment of the present application provides a method for manufacturing a battery protection plate module, including:
S1:提供多个第一子电路板2211、多个第二子电路板2212以及仿形模具231,其中所述仿形模具231包括与所述第一子电路板2211对应的第一凹陷以及与所述第二子电路板2212对应的第二凹陷,所述第一凹陷用于容置所述第一子电路板2211,所述第二凹陷用于容置所述第二子电路板2212,所述第一凹陷的底面高度低于所述第二凹陷的底面高度,所述第一子电路板2211上固定有第一电子元件222,第二子电路板2212上固定有第二电子元件222,所述第一电子元件222的高度高于第二电子元件222的高度;S1: Provide a plurality of first sub-circuit boards 2211, a plurality of second sub-circuit boards 2212 and a profiling mold 231, wherein the profiling mold 231 includes a first depression corresponding to the first sub-circuit board 2211 and a profiling mold 231. The second recess corresponding to the second sub-circuit board 2212, the first recess is used to accommodate the first sub-circuit board 2211, the second recess is used to accommodate the second sub-circuit board 2212, The bottom height of the first recess is lower than the bottom height of the second recess. A first electronic component 222 is fixed on the first sub-circuit board 2211, and a second electronic component 222 is fixed on the second sub-circuit board 2212. , the height of the first electronic component 222 is higher than the height of the second electronic component 222;
S2:按照第一凹陷和第二凹陷的位置,通过柔性连接件2213连接每个第一子电路板2211和每个第二子电路板2212,形成组合电路板;S2: Connect each first sub-circuit board 2211 and each second sub-circuit board 2212 through flexible connectors 2213 according to the positions of the first recess and the second recess to form a combined circuit board;
S3:通过与所述仿形模具231配合安装的模具顶盖232将所述组合电路板压入所述仿形模具231,并与所述仿形模具231盖合;S3: Press the combined circuit board into the copying mold 231 through the mold top cover 232 installed in conjunction with the copying mold 231, and cover it with the copying mold 231;
S4:在已盖合的所述仿形模具231中填充封装介质24封装所述组合电路板,得到电池保护板模组。S4: Fill the closed profiling mold 231 with the packaging medium 24 to encapsulate the combined circuit board to obtain a battery protection board module.
下面对以上步骤进行分别详细说明。The above steps are explained in detail below.
如图10所示,在步骤S1中,首先根据需要设置的电路结构设置仿形模具231,具体而言,可以首先针对电池电路板模组制作出第一子电路板2211-第一柔性连接件2213-第二子电路板2212-第一柔性连接件2213-第一子电路板2211的整体结构,之后在每个第一子电路板2211和第二子电路板2212上通过焊盘2215或者焊点焊接每个电子元件222,如图10所示,按照从左到右的顺序,在第一个第一子电路板2211上焊接电子元件RLC和电子元件IC,在第一个第二子电路板2212上焊接MOS管,且在该第二子电路板2212的背部焊接镍片224,在第二个第一子电路板2211上焊接电子元件IC和电子元件RS,在第二个第二子电路板2212上焊接电子元件MOS管和RLC,且在第二个子电路板的背部焊接镍片224。As shown in Figure 10, in step S1, firstly set the copy mold 231 according to the circuit structure that needs to be set. Specifically, the first sub-circuit board 2211-the first flexible connector can be produced for the battery circuit board module. 2213-Second sub-circuit board 2212-First flexible connector 2213-The overall structure of the first sub-circuit board 2211, and then on each first sub-circuit board 2211 and second sub-circuit board 2212 through the pad 2215 or soldering Each electronic component 222 is spot welded, as shown in Figure 10, in order from left to right, the electronic component RLC and the electronic component IC are welded on the first first sub-circuit board 2211, and on the first second sub-circuit board 2211 The MOS tube is welded on the board 2212, and the nickel sheet 224 is welded on the back of the second sub-circuit board 2212. The electronic component IC and the electronic component RS are welded on the second first sub-circuit board 2211. On the second second sub-circuit board 2211, the MOS tube is welded. The electronic components MOS tube and RLC are welded on the circuit board 2212, and the nickel sheet 224 is welded on the back of the second sub-circuit board.
之后,按照图11中的顺序,进行步骤S2,即在相邻两个子电路板之间连接第一柔性连接件2213,在最右侧的第二子电路板2212一侧焊接柔性连接件2213,该柔性连接件2213耦接板对板连接器,用于与设备主板电连接。After that, step S2 is performed according to the sequence in Figure 11, that is, connecting the first flexible connector 2213 between the two adjacent sub-circuit boards, and welding the flexible connector 2213 on the rightmost side of the second sub-circuit board 2212. The flexible connector 2213 is coupled to the board-to-board connector for electrical connection with the device mainboard.
仿形模具231包括底模和模具顶盖232,底模根据第一子电路板2211和第二子电路板2212的布局形成凹陷和突起,凹陷部分对应第一子电路板2211,用于容置下沉的第一子电路板2211,凸起部分对应第二子电路板2212,之后将电池保护板模组放置于模具中的底模,通过模具顶盖232将整个电池保护板模组固定,此时第一柔性连接件2213因受力而弯折,第一子电路板2211下沉到底模的凹陷中,第二子电路板2212由于突起的支撑并未下沉,之后将仿形模具231的模具顶盖232盖合紧压。The profiling mold 231 includes a bottom mold and a mold top cover 232. The bottom mold forms recesses and protrusions according to the layout of the first sub-circuit board 2211 and the second sub-circuit board 2212. The recessed portion corresponds to the first sub-circuit board 2211 and is used to accommodate the first sub-circuit board 2211. The sunken first sub-circuit board 2211 has a convex part corresponding to the second sub-circuit board 2212. After that, the battery protection plate module is placed on the bottom mold of the mold, and the entire battery protection plate module is fixed through the mold top cover 232. At this time, the first flexible connector 2213 is bent due to force, the first sub-circuit board 2211 sinks into the depression of the bottom mold, and the second sub-circuit board 2212 does not sink due to the support of the protrusions, and then the copy mold 231 is The mold top cover 232 is closed and pressed tightly.
如图13所示,最后进行步骤S4,此时通过磨具的特定孔道向模具内的模腔中注入绝缘的封装介质24,绝缘的封装介质24注塑形成上述实施方式中的绝缘的封装介质24。之后拆除模具后,形成本申请实施方式中的电池保护板模组。As shown in Figure 13, step S4 is finally performed. At this time, the insulating packaging medium 24 is injected into the mold cavity in the mold through the specific holes of the grinding tool. The insulating packaging medium 24 is injection molded to form the insulating packaging medium 24 in the above embodiment. . After the mold is removed, the battery protection plate module in the embodiment of the present application is formed.
本实施方式提供一种电池保护板模组的制作方法,通过先配置第一子电路板2211和第二子电路板2212的组合电路,之后将该组合电路压入模具,用模具顶盖232将第一子电路板2211和第二子电路板2212固定在不同高度,最后填充注塑封装介质24固定第一子电路板2211、第二子电路板2212以及连接各子电路板的柔性连接件2213,在固定之后拆除出模具和模具顶盖232,即可得到本申请上述电池保护板模组,通过该方法得到的电池保护板厚度更薄,且不会突出电池厚度,同时本实施方式的制作方法简单,无需复杂工艺,仅需将底模和模具顶盖232盖合注塑即可得到本申请的电池保护板模组,工艺简单,制作成本较低,且制作速度较快,结构稳定性较佳。This embodiment provides a method for manufacturing a battery protection board module. By first configuring the combined circuit of the first sub-circuit board 2211 and the second sub-circuit board 2212, the combined circuit is then pressed into the mold, and the mold top cover 232 is used to seal the combined circuit. The first sub-circuit board 2211 and the second sub-circuit board 2212 are fixed at different heights, and finally the injection molding packaging medium 24 is filled to fix the first sub-circuit board 2211, the second sub-circuit board 2212 and the flexible connectors 2213 connecting each sub-circuit board. After fixation, the mold and the mold top cover 232 are removed to obtain the battery protection plate module of the present application. The battery protection plate obtained by this method is thinner and does not protrude from the thickness of the battery. At the same time, the manufacturing method of this embodiment Simple, no complicated process is required, the battery protection plate module of the present application can be obtained by injection molding by simply closing the bottom mold and the top cover 232 of the mold. The process is simple, the production cost is low, the production speed is fast, and the structural stability is good. .
如图12所示,所述模具顶盖232内配置有对应每个第一子电路板2211空隙处的至少两个弹性顶针233,弹性顶针233可以按压在电子器件或者子电路板的非电路走线区域,通过弹性顶针233按压,在模具顶盖232盖合时,弹性顶针233按压压紧第一子电路板2211,使得第一子电路板2211下沉,弹性顶针233此时与第一子电路板2211的板面抵接,也即上述步骤S3具体包括:将所述模具顶盖232下压所述组合电路,以使每个弹性顶针233插入对应的第一子电路板2211空隙处形成抵接。本实施方式采用弹性顶针233将第一子电路板2211压至较低高度位置,使得第一子电路板2211下沉,而弹性顶针233具有一定弹性,可以保护第一子电路板2211,避免第一子电路板2211下压过程中出现电路损坏等现象,此外弹性顶针233在仿形模具231中成本较低,且可以根据需要替换长度,从而可以适配任意电池保护板结构,具有较高适配性。As shown in Figure 12, the mold top cover 232 is equipped with at least two elastic ejector pins 233 corresponding to the gaps of each first sub-circuit board 2211. The elastic ejector pins 233 can be pressed on the non-circuit traces of the electronic device or sub-circuit board. Line area is pressed by the elastic ejector pin 233. When the mold top cover 232 is closed, the elastic ejector pin 233 presses and compresses the first sub-circuit board 2211, causing the first sub-circuit board 2211 to sink. At this time, the elastic ejector pin 233 is in contact with the first sub-circuit board 2211. The board surface of the circuit board 2211 is in contact, that is, the above-mentioned step S3 specifically includes: pressing the mold top cover 232 down on the combined circuit, so that each elastic ejector pin 233 is inserted into the corresponding gap of the first sub-circuit board 2211 to form a Abut. In this embodiment, the elastic ejector pin 233 is used to press the first sub-circuit board 2211 to a lower height position, so that the first sub-circuit board 2211 sinks. The elastic ejector pin 233 has a certain elasticity and can protect the first sub-circuit board 2211 from the second sub-circuit board 2211. When a sub-circuit board 2211 is pressed down, circuit damage and other phenomena occur. In addition, the elastic ejector pin 233 in the copy mold 231 has a low cost, and the length can be replaced as needed, so that it can adapt to any battery protection plate structure and has high adaptability. Matching nature.
在一些实施方式中,可以将弹性顶针233在水平xy方向设置一定的自由度,也即弹性顶针233可以在水平方向上摆动,这样一来,带弹簧的顶针先与单板接触,保证单板的硬板和软板全部和底模贴紧后,再压紧上模,避免单板绷紧或锁住长度冗余导致印制板失效,顶针能在xy方向一定范围内摆动,避免单板下压时剐蹭损伤单板表面。In some embodiments, the elastic ejector pin 233 can be set with a certain degree of freedom in the horizontal xy direction, that is, the elastic ejector pin 233 can swing in the horizontal direction. In this way, the spring-loaded ejector pin first contacts the veneer to ensure that the veneer After all the hard and soft boards are in close contact with the bottom mold, the upper mold is then pressed tightly to prevent the veneer from tightening or locking the length redundancy, which may lead to the failure of the printed board. The ejector pin can swing within a certain range in the xy direction to prevent the veneer from being When pressing down, the surface of the veneer will be scratched and damaged.
更进一步的时,弹性顶针233的头部可以设置为偏软材料,这样一来,偏软材料的弹性顶针233在受压时对第一子电路板2211形成一定按压力,但是又不会因过硬导致对第一子电路板2211的破坏,从而有利于保护第一子电路板2211的单板表面不会剐蹭。Furthermore, the head of the elastic ejector pin 233 can be made of a softer material. In this way, the elastic ejector pin 233 of the softer material can exert a certain pressing force on the first sub-circuit board 2211 when pressed, but it will not cause the first sub-circuit board 2211 to press. Excessive hardness will cause damage to the first sub-circuit board 2211, thereby helping to protect the single board surface of the first sub-circuit board 2211 from being scratched.
可以看出,本申请基于上述实施方式,还可以提供一种用于制作如上所述的电池保护板模组的模具装置,请继续结合图12所示,模具装置包括:仿形模具231和模具顶盖232;其中,所述仿形模具231包括与所述第一子电路板2211对应的第一凹陷以及与所述第二子电路板2212对应的第二凹陷,所述第一凹陷用于容置所述第一子电路板2211,所述第二凹陷用于容置所述第二子电路板2212,所述第一凹陷的底面高度低于所述第二凹陷的底面高度;所述模具顶盖232用于与所述仿形模具231盖合,以使所述组合电路封装形成所述电池保护板模组。本实施方式提供的模具装置,该模具一方面为电池保护板制作提供了更为便携的制作方式,通过该模具制作出的电池保护板厚度更薄,且不会突出电池厚度。这样一来通过简单的模具按压即可实现本申请电池保护板模组的制备,从而可以批量化生产。It can be seen that based on the above embodiments, the present application can also provide a mold device for making the battery protection plate module as described above. Please continue to refer to Figure 12. The mold device includes: a copying mold 231 and a mold. Top cover 232; wherein, the profiling mold 231 includes a first recess corresponding to the first sub-circuit board 2211 and a second recess corresponding to the second sub-circuit board 2212, the first recess is used for The first sub-circuit board 2211 is accommodated, the second recess is used to accommodate the second sub-circuit board 2212, and the bottom surface height of the first recess is lower than the bottom surface height of the second recess; The mold top cover 232 is used to cover the profiling mold 231 so that the combined circuit package forms the battery protection plate module. The mold device provided in this embodiment, on the one hand, provides a more portable manufacturing method for the battery protection plate. The battery protection plate produced by the mold is thinner and does not protrude the thickness of the battery. In this way, the battery protection plate module of the present application can be prepared by simply pressing the mold, thereby enabling mass production.
在一些实施方式中,为了能够紧压第一子电路板2211,所述模具顶盖232内配置有对应每个第一子电路板2211空隙处的至少两个弹性顶针233。这样一来,采用弹性顶针233将第一子电路板2211压至较低高度位置,使得第一子电路板2211下沉,而弹性顶针233具有一定弹性,可以保护第一子电路板2211,避免第一子电路板2211下压过程中出现电路损坏等现象,此外弹性顶针233在仿形模具231中成本较低,且可以根据需要替换长度,从而可以适配任意电池保护板结构,具有较高适配性。In some embodiments, in order to press the first sub-circuit board 2211 tightly, at least two elastic ejector pins 233 corresponding to the gaps of each first sub-circuit board 2211 are disposed in the mold top cover 232 . In this way, the elastic ejector pin 233 is used to press the first sub-circuit board 2211 to a lower height position, causing the first sub-circuit board 2211 to sink. The elastic ejector pin 233 has a certain elasticity and can protect the first sub-circuit board 2211 to avoid Circuit damage and other phenomena may occur during the pressing process of the first sub-circuit board 2211. In addition, the elastic ejector pin 233 has a low cost in the copy mold 231, and the length can be replaced as needed, so that it can be adapted to any battery protection plate structure and has a high Adaptability.
在一些实施方式中,为了避免弹性顶针233对第一子电路板2211的剐蹭损伤,在所述模具顶盖232压紧所述仿形模具231时,所述弹性顶针233在水平方向上可摆动。这样一来,带弹簧的顶针先与单板接触,保证单板的硬板和软板全部和底模贴紧后,再压紧上模,避免单板绷紧或锁住长度冗余导致印制板失效,顶针能在xy方向一定范围内摆动,避免单板下压时剐蹭损伤单板表面。In some embodiments, in order to avoid scratching and damaging the first sub-circuit board 2211 by the elastic ejector pin 233, when the mold top cover 232 presses the copy mold 231, the elastic ejector pin 233 can swing in the horizontal direction. . In this way, the spring-loaded ejector pin first contacts the veneer to ensure that all the hard and soft boards of the veneer are in close contact with the bottom mold, and then the upper mold is pressed tightly to avoid tightening or locking the length of the veneer, resulting in printing. If the board production fails, the ejector pin can swing within a certain range in the xy direction to avoid scratching and damaging the surface of the veneer when the veneer is pressed down.
更进一步的时,为了进一步避免弹性顶针233对第一子电路板2211的损害,弹性顶针233的头部可以设置为偏软材料,这样一来,偏软材料的弹性顶针233在受压时对第一子电路板2211形成一定按压力,但是又不会因过硬导致对第一子电路板2211的破坏,从而有利于保护第一子电路板2211的单板表面不会剐蹭。Furthermore, in order to further avoid damage to the first sub-circuit board 2211 by the elastic ejector pin 233, the head of the elastic ejector pin 233 can be made of a softer material. In this way, the elastic ejector pin 233 of a softer material can be pressed against the first sub-circuit board 2211 when pressed. The first sub-circuit board 2211 forms a certain pressing force, but does not cause damage to the first sub-circuit board 2211 due to excessive force, thereby protecting the single board surface of the first sub-circuit board 2211 from scratches.
本申请实施方式进一步提供一种电池模组,包括电池以及如上所述的电池保护板模组,所述电池和所述电池保护板模组各自设置于电子设备的壳体内,且所述电池保护板模组处于所述电池厚度限定的高度范围内。由于本申请的电池保护板模组采用上述若干第一子电路板2211和第二子电路板2212高低不同地配置方式,可以将电池保护板模组限定在电池厚度范围之内,因此整体电池模组的厚度相较于目前更薄,在此不做赘述。Embodiments of the present application further provide a battery module, including a battery and a battery protection plate module as described above. The battery and the battery protection plate module are each disposed in a housing of an electronic device, and the battery protection plate module The plate module is within a height range defined by the battery thickness. Since the battery protection board module of the present application adopts the above-mentioned configuration of several first sub-circuit boards 2211 and second sub-circuit boards 2212 with different heights, the battery protection board module can be limited to the battery thickness range. Therefore, the overall battery module The thickness of the group is thinner than before, so I won’t go into details here.
本申请中应用了具体实施方式对本申请的原理及实施方式进行了阐述,以上实施方式的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。This application uses specific embodiments to illustrate the principles and implementation methods of this application. The above description of the implementation methods is only used to help understand the method and its core idea of this application; at the same time, for those of ordinary skill in the field, based on this application The idea of the application may change in the specific implementation mode and application scope. In summary, the contents of this description should not be understood as limiting the application.
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Address after: Unit 3401, unit a, building 6, Shenye Zhongcheng, No. 8089, Hongli West Road, Donghai community, Xiangmihu street, Futian District, Shenzhen, Guangdong 518040 Patentee after: Honor Terminal Co.,Ltd. Country or region after: China Address before: 3401, unit a, building 6, Shenye Zhongcheng, No. 8089, Hongli West Road, Donghai community, Xiangmihu street, Futian District, Shenzhen, Guangdong Patentee before: Honor Device Co.,Ltd. Country or region before: China |