CN116878440A - Length detection tool for cable production - Google Patents
Length detection tool for cable production Download PDFInfo
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- CN116878440A CN116878440A CN202311146510.5A CN202311146510A CN116878440A CN 116878440 A CN116878440 A CN 116878440A CN 202311146510 A CN202311146510 A CN 202311146510A CN 116878440 A CN116878440 A CN 116878440A
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- detection
- cable
- wheel
- length
- tracking
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- 238000001514 detection method Methods 0.000 title claims abstract description 206
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000004804 winding Methods 0.000 claims abstract description 54
- 238000004140 cleaning Methods 0.000 claims description 22
- 230000005484 gravity Effects 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 16
- 230000000694 effects Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/702—Arrangements for confining or removing dust
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/06—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness specially adapted for measuring length or width of objects while moving
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The invention relates to the technical field of cable production detection, in particular to a length detection tool for cable production, which comprises a square base, wherein a detection support frame is fixedly arranged on the square base, and the length detection tool further comprises: the detection plate is detachably arranged on the detection support frame; the cable length detection mechanism is respectively connected with the detection support frame and the detection plate, and a cable to be detected is arranged on the cable length detection mechanism; the cable length detection mechanism comprises a length tracking assembly, a guide assembly, a cable straightening assembly and a winding detection assembly; the length detection tool for cable production has the advantages of novel structure, simplicity in operation and high degree of automation, can avoid inaccurate data of cable length detection caused by looseness or relative sliding of the cable to be detected, and provides convenience for subsequent use of the cable.
Description
Technical Field
The invention relates to the technical field of cable production detection, in particular to a length detection tool for cable production.
Background
The cable is assembled from one or more insulated cores, and their respective covering, overall protective layer and outer protective layer, and may have additional conductors without insulation, the wire and cable products being mostly identical in cross-section (cross-section) shape (ignoring manufacturing errors) and being elongated, as determined by the characteristics used in the system or apparatus to construct the wire or coil. In the process of cable production, the actual length and the dimension need to be marked on the cable, so that the subsequent cable is convenient to select and use.
The existing length detection tool for cable production generally counts the number of turns of cable winding after cable manufacture is finished in the winding process, length detection of the cable is converted into the number of turns of the cable winding, so that length detection of a longer cable is achieved, but in the detection process, due to the fact that looseness or relative sliding of the cable can occur when the cable is wound, data of cable length detection are inaccurate, follow-up use is affected, and therefore, the length detection tool for cable production needs to be developed urgently according to the current situation, and the defects in current practical application are overcome.
Disclosure of Invention
The invention aims to provide a length detection tool for cable production, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a length detection frock is used in cable manufacture, includes square base, fixed mounting has the detection support frame on the square base, still includes:
the detection plate is detachably arranged on the detection support frame;
the cable length detection mechanism is respectively connected with the detection support frame and the detection plate, and a cable to be detected is arranged on the cable length detection mechanism;
the cable length detection mechanism comprises a length tracking assembly, a guide assembly, a cable straightening assembly and a winding detection assembly;
the guide assembly is respectively connected with the detection support frame and the detection plate, the winding detection assembly is fixedly connected with the detection support frame, the length tracking assembly is fixedly connected with the detection plate, and the cable straightening assembly is connected with the detection support frame;
one end of the cable to be detected sequentially passes through the cable straightening component and the length tracking component and is connected with the winding detection component through the guide component.
As a further scheme of the invention: the guide assembly comprises a first guide wheel, a second guide wheel, a third guide wheel and a fourth guide wheel;
the guide wheel III and the guide wheel IV are both positioned on the detection support frame and are matched with the cable straightening assembly, and the guide wheel I and the guide wheel II are both positioned on the detection plate and are matched with the length tracking assembly;
one end of the cable to be detected sequentially passes through the third guide wheel, the cable straightening assembly, the fourth guide wheel, the second guide wheel, the length tracking assembly and the first guide wheel and is connected with the winding detection assembly.
As a further scheme of the invention: the cable straightening assembly includes:
the electromagnetic control box is fixedly arranged on the detection support frame and is also provided with a control knob;
the sliding detection groove is formed in the detection support frame;
the end part of the gravity block is slidably arranged in the sliding detection groove, a notch is further formed in the gravity block, and the notch is arranged in a three-phase matching manner with the guide wheel;
and the straightening control unit is positioned on the gravity block and is in sliding connection with the cable to be detected.
As a further scheme of the invention: the straightening control unit includes:
the cable straightening barrel is fixedly arranged on the gravity block and is communicated with the notch through a through hole formed in the gravity block;
the number of the deformation air bags is multiple, and the deformation air bags are uniformly distributed on the inner wall of the cable straightening cylinder and are in sliding connection with the cable to be detected;
the miniature air pump is fixedly arranged on the gravity block and is communicated with the deformation air bag through a communicating pipe, and the miniature air pump is further electrically connected with the electromagnetic control box and the length tracking assembly respectively.
As a further scheme of the invention: further comprises: the guide cleaning plate is respectively connected with the square base and the cable straightening assembly;
the cleaning fan is fixedly arranged on the guide cleaning plate;
the air spraying holes are formed in the guide cleaning plate and are communicated with the cleaning fan.
As a further scheme of the invention: the length tracking assembly includes:
the driving motor is fixedly arranged on the detection plate;
the first marking wheel is rotationally connected with the detection plate and fixedly connected with the output end of the driving motor;
the second marking wheel is rotatably arranged on the detection plate and is meshed with the first marking wheel, wherein fluorescent markers are fixedly arranged on the first marking wheel and the second marking wheel, and the fluorescent markers are detachably connected with the cable to be detected;
and the tracking module is positioned on the detection plate and is connected with the marking wheel II.
As a further scheme of the invention: the tracking module includes:
the second tracking detection wheel is rotatably arranged on the detection plate and is also connected with the second marking wheel through a transmission piece;
the first tracking detection wheel is rotatably connected with the detection plate and is in meshed connection with the second tracking detection wheel, detection equipment is fixedly arranged on the first tracking detection wheel and the second tracking detection wheel, and the detection equipment is detachably connected with the cable to be detected;
the soft conveying sleeves are respectively sleeved on the first tracking detection wheel, the second tracking detection wheel, the first marking wheel and the second marking wheel, and are also in contact with the cable to be detected.
As a further scheme of the invention: further comprises: the number of the surrounding baffles is two, and the two surrounding baffles are symmetrically arranged on the detection plate;
the horizontal detection piece is fixedly connected with the inner wall of the surrounding baffle plate and is matched and installed with the cable to be detected;
the signal transceiver is fixedly arranged on the surrounding baffle plate and is electrically connected with the horizontal detection piece.
As a further scheme of the invention: the rolling detection component includes:
the winding frame is fixedly arranged on the detection support frame;
the winding motor is fixedly connected with the winding frame, a winding roller is fixedly arranged at the output end of the winding motor, and the winding roller is rotationally connected with the winding frame;
the counter is positioned on the winding frame, is connected with the length tracking assembly and is fixedly provided with a display panel.
Compared with the prior art, the invention has the beneficial effects that:
when the length of the cable to be detected is detected, the whole detection equipment can be installed at the tail end of a cable production line, the cable is immediately rolled and stored through the rolling detection assembly after the cable production is finished, the length of the cable to be detected is detected in the rolling process, then one end of the cable to be detected sequentially passes through the cable straightening assembly and the length tracking assembly and is fixedly connected with the rolling detection assembly through the guide assembly, the cable to be detected can be always in a tight rolling state under the driving of the rolling detection assembly which rotates at a constant speed, when the cable to be detected is bent or loosened, the cable to be detected can be restored to the tight rolling state under the rapid detection and adjustment actions of the cable straightening assembly and the length tracking assembly, the operation is simple, the automation degree is high, the phenomenon that the cable to be detected is loose or relatively slides can be avoided, the data of the cable length detection is inaccurate, and convenience is provided for the subsequent use of the cable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of a length detection tool for cable production in an embodiment of the present invention.
Fig. 2 is a schematic perspective view of a detection support frame according to an embodiment of the invention.
Fig. 3 is a schematic diagram of a front view structure of a length detection tool for cable production in an embodiment of the invention.
Fig. 4 is a schematic right-view structural diagram of a length detection tool for cable production in an embodiment of the invention.
Fig. 5 is a schematic perspective view of a guide cleaning plate part according to an embodiment of the present invention.
Fig. 6 is a schematic perspective view of a detection plate portion according to an embodiment of the present invention.
Fig. 7 is a schematic perspective view of a transmission part according to an embodiment of the present invention.
Fig. 8 is a schematic perspective view of a portion of a length tracking assembly according to an embodiment of the invention.
Fig. 9 is a schematic right-view structure of a part of the marking wheel according to the embodiment of the present invention.
Fig. 10 is a schematic left-view of a portion of a tracking detection wheel according to an embodiment of the present invention.
In the figure: the device comprises a square base, a 2-guiding cleaning plate, a 3-control knob, a 4-detection support frame, a 5-winding frame, a 6-counter, a 7-electromagnetic control box, an 8-notch, a 9-gravity block, a 10-guiding wheel I, an 11-detection plate, a 12-surrounding baffle, a 13-guiding wheel II, a 14-air injection hole, a 15-guiding wheel III, a 16-winding motor, a 17-winding roller, a 18-display panel, a 19-horizontal detection piece, a 20-signal transceiver, a 21-guiding wheel IV, a 22-cleaning fan, a 23-miniature air pump, a 24-communicating pipe, a 25-cable straightening cylinder, a 26-deformation air bag, a 27-tracking detection wheel I, a 28-tracking detection wheel II, a 29-marking wheel I, a 30-marking wheel II, a 31-transmission piece, a 32-driving motor, a 33-fluorescent marker, a 34-soft conveying sleeve, 35-detection equipment and a 36-sliding detection groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
Referring to fig. 1-10, the embodiment of the invention provides a length detection tool for cable production, which comprises a square base 1, wherein a detection support frame 4 is fixedly installed on the square base 1, and the length detection tool further comprises:
a detection plate 11, wherein the detection plate 11 is detachably arranged on the detection support frame 4;
the cable length detection mechanism is respectively connected with the detection support frame 4 and the detection plate 11, and a cable to be detected is arranged on the cable length detection mechanism;
the cable length detection mechanism comprises a length tracking assembly, a guide assembly, a cable straightening assembly and a winding detection assembly;
the guide assembly is respectively connected with the detection support frame 4 and the detection plate 11, the winding detection assembly is fixedly connected with the detection support frame 4, the length tracking assembly is fixedly connected with the detection plate 11, and the cable straightening assembly is connected with the detection support frame 4;
one end of the cable to be detected sequentially passes through the cable straightening component and the length tracking component and is connected with the winding detection component through the guide component.
When the length of the cable to be detected is detected, the whole detection equipment can be installed at the tail end of a cable production line, the cable is immediately rolled and stored through the rolling detection assembly after the cable production is finished, the length of the cable to be detected is detected in the rolling process, then one end of the cable to be detected sequentially passes through the cable straightening assembly and the length tracking assembly and is fixedly connected with the rolling detection assembly through the guide assembly, the cable to be detected can be always in a tight rolling state under the driving of the rolling detection assembly which rotates at a constant speed, when the cable to be detected is bent or loosened, the cable to be detected can be restored to the tight rolling state under the rapid detection and adjustment actions of the cable straightening assembly and the length tracking assembly, the operation is simple, the automation degree is high, the phenomenon that the cable to be detected is loose or relatively slides can be avoided, the data of the cable length detection is inaccurate, and convenience is provided for the subsequent use of the cable.
In one embodiment of the present invention, referring to fig. 1-4, the guiding assembly includes a first guiding wheel 10, a second guiding wheel 13, a third guiding wheel 15 and a fourth guiding wheel 21;
the guide wheels III 15 and IV 21 are positioned on the detection support frame 4 and are matched with the cable straightening assembly, and the guide wheels I10 and II 13 are positioned on the detection plate 11 and are matched with the length tracking assembly;
one end of the cable to be detected sequentially passes through the third guide wheel 15, the cable straightening component, the fourth guide wheel 21, the second guide wheel 13, the length tracking component and the first guide wheel 10 and is connected with the winding detection component.
In the process that the cable to be detected is pulled at a constant speed, the cable to be detected can be smoothly moved between the cable straightening component and the length tracking component and between the length tracking component and the winding detection component through the first guide wheel 10, the second guide wheel 13, the third guide wheel 15 and the fourth guide wheel 21, and the situation that the cable to be detected is loosened or bent due to movement blocking in the moving process can be avoided.
In one embodiment of the present invention, referring to fig. 1-5, the cable straightening assembly includes:
the electromagnetic control box 7 is fixedly arranged on the detection support frame 4, and the electromagnetic control box 7 is also provided with a control knob 3;
a sliding detection groove 36, wherein the sliding detection groove 36 is arranged on the detection support frame 4;
the end part of the gravity block 9 is slidably arranged in the sliding detection groove 36, a notch 8 is further formed in the gravity block 9, and the notch 8 is matched with the guide wheel III 15;
and the straightening control unit is positioned on the gravity block 9 and is in sliding connection with the cable to be detected.
Referring to fig. 1, 4 and 5, the straightening control unit includes:
the cable straightening barrel 25 is fixedly arranged on the gravity block 9, and the cable straightening barrel 25 is communicated with the notch 8 through a through hole formed in the gravity block 9;
the number of the deformation air bags 26 is multiple, and the deformation air bags 26 are uniformly distributed on the inner wall of the cable straightening cylinder 25 and are in sliding connection with the cable to be detected;
the miniature air pump 23, miniature air pump 23 fixed mounting is in on the gravity piece 9 to through communicating pipe 24 with deformation gasbag 26 is linked together, just miniature air pump 23 still respectively with electromagnetic control box 7 and length tracking subassembly electric connection.
Referring to fig. 1-3, the method further includes: the guide cleaning plate 2 is respectively connected with the square base 1 and the cable straightening component;
a cleaning fan 22, wherein the cleaning fan 22 is fixedly arranged on the guide cleaning plate 2;
the air spraying holes 14 are formed in the guide cleaning plate 2, and the air spraying holes 14 are communicated with the cleaning fan 22.
When one end of the cable to be detected passes through the production line, the end of the cable to be detected can be penetrated into a through hole formed in the gravity block 9 through the guide wheel III 15, then the cable is penetrated out of the straight cylinder 25 and is guided onto the guide wheel IV 21, the cable enters the length tracking assembly through the guide wheel IV 21, before the cable to be detected enters the through hole, the cable to be detected slides on the guide cleaning plate 2 due to the loose state of the cable to be detected, at the moment, the cleaning fan 22 is started, external air can be pressurized, the pressurized external air is discharged through the air injection holes 14, wherein the air injection holes 14 are positioned on a step on the guide cleaning plate 2 so as to enable high-pressure air to be in good contact with the cable to be detected, dust, particles and the like on the cable to be detected can be removed under the effect of blowing, the influence on the smooth movement in the cable straight cylinder 25 is avoided, in addition, before the cable to be detected is wound, the control knob 3 is rotated manually, the magnitude of current flowing into the electromagnetic control box 7 can be changed, and then the magnitude of magnetic force generated by the electromagnetic control box 7 is changed, so that different magnetic attraction forces can be generated between the electromagnetic control box 7 and the gravity block 9 to adapt to cables with different diameters, wherein the magnetic attraction forces are smaller than the pulling force when the cables start to stretch and deform, after the magnitude adjustment of the magnetic attraction forces between the electromagnetic control box 7 and the gravity block 9 is finished, the micro air pump 23 is started, a plurality of deformation air bags 26 in the cable straightening cylinder 25 can be inflated through the communicating pipe 24, so that the inflated deformation air bags 26 can be contacted with the outer wall of the cable to be detected, the cable to be detected can be automatically straightened in the moving process of the cable to be detected, when the gravity block 9 is separated from the electromagnetic control box 7 in the moving process of the cable to be detected, at this time, it is explained that the extrusion effect of the deformation air bag 26 on the cable to be detected is too large, the micro air pump 23 can be automatically started, and a part of air in the deformation air bag 26 is discharged, so that the extrusion effect of the deformation air bag 26 on the cable to be detected is reduced, damage to the cable to be detected can be avoided under the condition that the cable to be detected is straightened to the greatest extent, in addition, when looseness occurs in the moving process of the cable to be detected, the micro air pump 23 can be started, and the deformation air bag 26 is inflated, so that the extrusion effect of the deformation air bag 26 on the cable to be detected is increased, the cable to be detected can be ensured to be always in a tight state in the whole winding process, and the accuracy of the length detection of the cable to be detected can be ensured.
In one embodiment of the present invention, referring to fig. 6-10, the length tracking assembly comprises:
a driving motor 32, wherein the driving motor 32 is fixedly arranged on the detection plate 11;
the first marking wheel 29 is rotationally connected with the detection plate 11 and fixedly connected with the output end of the driving motor 32;
the second marking wheel 30 is rotatably installed on the detection plate 11, and the second marking wheel 30 is also in meshed connection with the first marking wheel 29, wherein fluorescent markers 33 are fixedly installed on the first marking wheel 29 and the second marking wheel 30, and the fluorescent markers 33 are detachably connected with the cable to be detected;
the tracking module is positioned on the detection plate 11 and is connected with the marking wheel II 30.
Referring to fig. 8-10, the tracking module includes:
the second tracking detection wheel 28 is rotatably mounted on the detection plate 11, and the second tracking detection wheel 28 is further connected with the second marking wheel 30 through a transmission member 31;
the first tracking detection wheel 27 is rotatably connected with the detection plate 11 and is in meshed connection with the second tracking detection wheel 28, wherein detection equipment 35 is fixedly arranged on each of the first tracking detection wheel 27 and the second tracking detection wheel 28, and the detection equipment 35 is detachably connected with the cable to be detected;
the number of the soft conveying sleeves 34 is four, the four soft conveying sleeves 34 are respectively sleeved on the first tracking detection wheel 27, the second tracking detection wheel 28, the first marking wheel 29 and the second marking wheel 30, and the soft conveying sleeves 34 are also in contact with the cable to be detected.
Referring to fig. 2 and 6, the method further includes: the number of the surrounding baffles 12 is two, and the two surrounding baffles 12 are symmetrically arranged on the detection plate 11;
the horizontal detection piece 19 is fixedly connected with the inner wall of the surrounding baffle 12, and is matched and installed with the cable to be detected;
the signal transceiver 20, the signal transceiver 20 is fixedly installed on the surrounding board 12, and the signal transceiver 20 is further electrically connected with the level detecting member 19.
When the cable to be detected passes out of the cable straightening assembly, the cable can enter between the first marking wheel 29 and the second marking wheel 30 through the second guiding wheel 13, then passes through the middle parts of the two sets of horizontal detecting pieces 19 and enters between the first tracking detecting wheel 27 and the second tracking detecting wheel 28, finally enters the winding detecting assembly through the first guiding wheel 10, wherein the first tracking detecting wheel 27, the second tracking detecting wheel 28, the first marking wheel 29 and the second marking wheel 30 are identical in structure, teeth are respectively arranged, soft conveying sleeves 34 are respectively arranged between the upper teeth and the lower teeth, the diameters of the first tracking detecting wheel 27, the second tracking detecting wheel 28, the first marking wheel 29 and the second marking wheel 30 are identical, the distance between the first tracking detecting wheel 27 and the first marking wheel 29 is an integral multiple of the circumference of the first marking wheel 29, the invention is preferably one time, and the driving motor 32 is started in the process that the cable to be detected is pulled by the winding detecting assembly at a uniform speed, wherein the rotation speed of the driving motor 32 is the same as that of the winding detection assembly, the first marking wheel 29 can be driven to rotate in the rotation process of the driving motor 32, the second marking wheel 30 can be driven to rotate under the action of meshing transmission, meanwhile, through the transmission piece 31, the transmission piece 31 can adopt a structure with a belt pulley and a transmission wheel which are matched, so as to drive the first tracking detection wheel 27 and the second tracking detection wheel 28 to synchronously rotate, fluorescent markers 33 are arranged on the first marking wheel 29 and the second marking wheel 30, along with the rotation of the first marking wheel 29 and the second marking wheel 30, the two fluorescent markers 33 can be extruded with two sides of a cable to be detected at the same time, fluorescent markers are carried out on the cable to be detected, along with the movement of the cable to be detected, when the marked position just reaches between the first tracking detection wheel 27 and the second tracking detection wheel 28, the fluorescent marker points are contacted with the detection equipment 35, at this time, it indicates that the cable to be detected is in a normal working state in the winding process, when the detecting device 35 does not detect the fluorescent mark point, it indicates that the cable to be detected is slightly loosened, at this time, the micro air pump 23 may be started to inflate the deformation air bag 26 to ensure that the cable to be detected is always in a tight state in the moving process, in addition, the horizontal detecting member 19 and the signal transceiver 20 may be provided to use a form of a photoelectric sensor to monitor the cable to be detected between the two sets of surrounding baffles 12 in real time, when the cable to be detected is in a loose state, the horizontal detecting member 19 controls the micro air pump 23 to work to further ensure the state of the cable to be detected in the traction process, in addition, the length of the cable may also be calculated by the stay time of the cable to be detected between the two sets of surrounding baffles 12, which is not repeated herein.
In one embodiment of the present invention, referring to fig. 1-6, the winding detection assembly includes:
the winding frame 5 is fixedly arranged on the detection support frame 4;
the winding motor 16 is fixedly connected with the winding frame 5, a winding roller 17 is fixedly arranged at the output end of the winding motor 16, and the winding roller 17 is rotationally connected with the winding frame 5;
the counter 6 is positioned on the winding frame 5 and connected with the length tracking assembly, and a display panel 18 is fixedly arranged on the counter 6.
Under the driving action of the winding motor 16, the winding roller 17 can rotate on the winding frame 5 to wind the cable to be detected, and meanwhile, the number of turns of the first tracking detection wheel 27, the second tracking detection wheel 28, the first marking wheel 29 or the second marking wheel 30 can be counted through the set counter 6, so that the purpose of detecting the length to be detected is achieved, and the detected length value is displayed on the display panel 18 for reference of related staff.
It should be noted that, in the present invention, unless explicitly specified and defined otherwise, terms such as "sliding", "rotating", "fixing", "provided" and the like should be interpreted broadly, and may be, for example, welded, bolted, or integrated; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (9)
1. The utility model provides a length detection frock is used in cable manufacture, includes square base (1), fixed mounting has detection support frame (4) on square base (1), still includes:
the detection plate (11) is detachably arranged on the detection support frame (4);
the cable length detection mechanism is respectively connected with the detection support frame (4) and the detection plate (11), and a cable to be detected is arranged on the cable length detection mechanism;
the cable length detection mechanism comprises a length tracking assembly, a guide assembly, a cable straightening assembly and a winding detection assembly;
the guide assembly is respectively connected with the detection support frame (4) and the detection plate (11), the winding detection assembly is fixedly connected with the detection support frame (4), the length tracking assembly is fixedly connected with the detection plate (11), and the cable straightening assembly is connected with the detection support frame (4);
one end of the cable to be detected sequentially passes through the cable straightening component and the length tracking component and is connected with the winding detection component through the guide component.
2. The length detection tool for cable production according to claim 1, wherein the guide assembly comprises a first guide wheel (10), a second guide wheel (13), a third guide wheel (15) and a fourth guide wheel (21);
the guide wheel III (15) and the guide wheel IV (21) are both positioned on the detection support frame (4) and are matched with the cable straightening assembly, and the guide wheel I (10) and the guide wheel II (13) are both positioned on the detection plate (11) and are matched with the length tracking assembly;
one end of the cable to be detected sequentially passes through the third guide wheel (15), the cable straightening component, the fourth guide wheel (21), the second guide wheel (13), the length tracking component and the first guide wheel (10), and is connected with the winding detection component.
3. The length detection tool for cable production of claim 2, wherein the cable straightening assembly comprises:
the electromagnetic control box (7), the electromagnetic control box (7) is fixedly arranged on the detection support frame (4), and the electromagnetic control box (7) is also provided with a control knob (3);
a sliding detection groove (36), wherein the sliding detection groove (36) is arranged on the detection support frame (4);
the end part of the gravity block (9) is slidably arranged in the sliding detection groove (36), a notch (8) is further formed in the gravity block (9), and the notch (8) is matched with the guide wheel III (15);
and the straightening control unit is positioned on the gravity block (9) and is in sliding connection with the cable to be detected.
4. A length detection tool for cable production according to claim 3, wherein the straightening control unit comprises:
the cable straightening cylinder (25), the cable straightening cylinder (25) is fixedly arranged on the gravity block (9), and the cable straightening cylinder (25) is communicated with the notch (8) through a through hole formed in the gravity block (9);
the number of the deformation air bags (26) is multiple, and the deformation air bags (26) are uniformly distributed on the inner wall of the cable straightening cylinder (25) and are in sliding connection with the cable to be detected;
the miniature air pump (23), miniature air pump (23) fixed mounting is in on the gravity piece (9), and through communicating pipe (24) with deformation gasbag (26) are linked together, just miniature air pump (23) still respectively with electromagnetic control box (7) and length tracking subassembly electric connection.
5. The cable production length detection tool according to any one of claims 1 to 4, further comprising: the guide cleaning plate (2) is respectively connected with the square base (1) and the cable straightening component;
the cleaning fan (22) is fixedly arranged on the guide cleaning plate (2);
the air spraying holes (14) are formed in the guide cleaning plate (2) and are communicated with the cleaning fan (22).
6. The cable production length detection tool of claim 5, wherein the length tracking assembly comprises:
a drive motor (32), wherein the drive motor (32) is fixedly arranged on the detection plate (11);
the first marking wheel (29) is rotationally connected with the detection plate (11) and fixedly connected with the output end of the driving motor (32);
the marking wheel II (30) is rotatably arranged on the detection plate (11), the marking wheel II (30) is also in meshed connection with the marking wheel I (29), fluorescent markers (33) are fixedly arranged on the marking wheel I (29) and the marking wheel II (30), and the fluorescent markers (33) are detachably connected with the cable to be detected;
the tracking module is positioned on the detection plate (11) and is connected with the marking wheel II (30).
7. The cable production length detection tool of claim 6, wherein the tracking module comprises:
the second tracking detection wheel (28) is rotatably arranged on the detection plate (11), and the second tracking detection wheel (28) is also connected with the second marking wheel (30) through a transmission piece (31);
the first tracking detection wheel (27) is rotationally connected with the detection plate (11) and is meshed with the second tracking detection wheel (28), detection equipment (35) is fixedly arranged on each of the first tracking detection wheel (27) and the second tracking detection wheel (28), and the detection equipment (35) is detachably connected with the cable to be detected;
the soft conveying sleeves (34), the number of the soft conveying sleeves (34) is four, the four soft conveying sleeves (34) are respectively sleeved on the first tracking detection wheel (27), the second tracking detection wheel (28), the first marking wheel (29) and the second marking wheel (30), and the soft conveying sleeves (34) are also in contact with the cable to be detected.
8. A length detection tool for cable production according to claim 1 or 3, further comprising: the number of the surrounding baffles (12) is two, and the two surrounding baffles (12) are symmetrically arranged on the detection plate (11);
the horizontal detection piece (19), the horizontal detection piece (19) is fixedly connected with the inner wall of the surrounding baffle plate (12) and is matched and installed with the cable to be detected;
the signal transceiver (20), signal transceiver (20) fixed mounting is on baffle (12), just signal transceiver (20) still with horizontal detection spare (19) electric connection.
9. The length detection tool for cable production of claim 1, wherein the winding detection assembly comprises:
the winding frame (5) is fixedly arranged on the detection support frame (4);
the winding motor (16), the winding motor (16) is fixedly connected with the winding frame (5), a winding roller (17) is fixedly arranged at the output end of the winding motor (16), and the winding roller (17) is rotationally connected with the winding frame (5);
the counter (6), the counter (6) is located on the rolling frame (5) and is connected with the length tracking assembly, and a display panel (18) is fixedly installed on the counter (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311146510.5A CN116878440B (en) | 2023-09-07 | 2023-09-07 | Length detection tool for cable production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311146510.5A CN116878440B (en) | 2023-09-07 | 2023-09-07 | Length detection tool for cable production |
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| Publication Number | Publication Date |
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| CN116878440A true CN116878440A (en) | 2023-10-13 |
| CN116878440B CN116878440B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311146510.5A Active CN116878440B (en) | 2023-09-07 | 2023-09-07 | Length detection tool for cable production |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4565007A (en) * | 1982-09-27 | 1986-01-21 | Geoservices S. A. | Process and apparatus for measuring the coiled/uncoiled length of winding gear cable |
| CN110375695A (en) * | 2019-07-25 | 2019-10-25 | 杭州铭铄机电科技有限公司 | A kind of cable meter-measuring device of anti-slip |
| CN210456940U (en) * | 2019-08-30 | 2020-05-05 | 杨柳 | Wire spool opening mechanism applied to cable cutting and binding equipment |
| CN210773980U (en) * | 2019-12-30 | 2020-06-16 | 深圳福特斯线缆科技有限公司 | Cable production metering device |
| CN112320484A (en) * | 2020-10-30 | 2021-02-05 | 何鹏 | Automatic straightening winding device after taking out net wires |
| CN212558860U (en) * | 2020-06-24 | 2021-02-19 | 安徽顺驰电缆有限公司 | Winding equipment for electric wire processing |
| CN216376938U (en) * | 2021-12-07 | 2022-04-26 | 合肥益众机电设备有限公司 | Automatic winding device for cable production |
-
2023
- 2023-09-07 CN CN202311146510.5A patent/CN116878440B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4565007A (en) * | 1982-09-27 | 1986-01-21 | Geoservices S. A. | Process and apparatus for measuring the coiled/uncoiled length of winding gear cable |
| CN110375695A (en) * | 2019-07-25 | 2019-10-25 | 杭州铭铄机电科技有限公司 | A kind of cable meter-measuring device of anti-slip |
| CN210456940U (en) * | 2019-08-30 | 2020-05-05 | 杨柳 | Wire spool opening mechanism applied to cable cutting and binding equipment |
| CN210773980U (en) * | 2019-12-30 | 2020-06-16 | 深圳福特斯线缆科技有限公司 | Cable production metering device |
| CN212558860U (en) * | 2020-06-24 | 2021-02-19 | 安徽顺驰电缆有限公司 | Winding equipment for electric wire processing |
| CN112320484A (en) * | 2020-10-30 | 2021-02-05 | 何鹏 | Automatic straightening winding device after taking out net wires |
| CN216376938U (en) * | 2021-12-07 | 2022-04-26 | 合肥益众机电设备有限公司 | Automatic winding device for cable production |
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| Publication number | Publication date |
|---|---|
| CN116878440B (en) | 2023-11-21 |
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