CN116874105A - Method for extracting xylose from dissolving pulp papermaking waste liquid - Google Patents

Method for extracting xylose from dissolving pulp papermaking waste liquid Download PDF

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Publication number
CN116874105A
CN116874105A CN202310823052.8A CN202310823052A CN116874105A CN 116874105 A CN116874105 A CN 116874105A CN 202310823052 A CN202310823052 A CN 202310823052A CN 116874105 A CN116874105 A CN 116874105A
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CN
China
Prior art keywords
xylose
dissolving pulp
waste liquid
paper making
filtrate
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Pending
Application number
CN202310823052.8A
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Chinese (zh)
Inventor
施晓旦
宋志文
赵吉
金霞朝
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Shanghai Changfa New Materials Co Ltd
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Shanghai Changfa New Materials Co Ltd
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Priority to CN202310823052.8A priority Critical patent/CN116874105A/en
Publication of CN116874105A publication Critical patent/CN116874105A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13KSACCHARIDES OBTAINED FROM NATURAL SOURCES OR BY HYDROLYSIS OF NATURALLY OCCURRING DISACCHARIDES, OLIGOSACCHARIDES OR POLYSACCHARIDES
    • C13K13/00Sugars not otherwise provided for in this class
    • C13K13/002Xylose
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/38Treatment of water, waste water, or sewage by centrifugal separation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/26Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
    • C02F2103/28Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof from the paper or cellulose industry

Abstract

The invention discloses a method for extracting xylose from dissolving pulp papermaking waste liquid, which specifically comprises the following steps: (1) Standing and precipitating the dissolving pulp papermaking waste liquid in a container, and taking a supernatant as a material A; (2) Adding acid into the material A to separate out lignin, and processing the lignin by a centrifugal machine to obtain filtrate which is recorded as a material B; (3) Treating the material B by a ceramic ultrafiltration membrane to obtain concentrated solution and filtrate, and marking the filtrate as a material C; and (4) concentrating the material C to obtain a xylose product. The method has the advantages of simple process flow, mild reaction, low requirement on equipment, less three-waste generation, small influence on environment, wide application range of products and obvious economic and social benefits.

Description

Method for extracting xylose from dissolving pulp papermaking waste liquid
Technical Field
The invention belongs to the field of papermaking and xylose, and particularly relates to a method for extracting xylose from dissolving pulp papermaking waste liquid.
Background
The production of dissolving pulp with timber and bamboo as material includes two processes, acid sulfite process and prehydrolysis sulfate process. The former is a traditional production process, and it is difficult to produce high-purity dissolving pulp, and the quality of the pulp is not well controlled. Thus, both newly built and expanded dissolving pulp plants basically employ the latter. The prehydrolysis sulfate process to produce dissolving pulp includes mainly prehydrolysis, steaming, washing, sieving, purifying, bleaching and other technological steps. Wherein hemicellulose is mainly removed in the prehydrolysis stage, lignin is mainly removed in the kraft digestion stage, the pulp is purified, and the pulp viscosity is adjusted. The prehydrolysis stage can produce a large amount of prehydrolysis liquid, and the treatment mode at the current stage mainly comprises spraying alkali into an alkali furnace for treatment at the alkali recovery stage. However, the content of solid matters in the pre-hydrolyzed liquid is low, so that the pressure of an alkali furnace is high, the economic benefit is poor, and a large amount of xylose in the pre-hydrolyzed liquid is not well utilized, so that the resource waste is caused.
At present, a large amount of prehydrolysis liquid is produced every year by a plurality of domestic pulping and papermaking enterprises which adopt the prehydrolysis sulfate method to produce dissolving pulp, and xylose in the pulp is not well utilized. The solar paper industry, the morning paper industry and the like have large-volume dissolving pulp pulping capacity, and xylose in hydrolysate produced by the dissolving pulp pulping capacity is hardly utilized.
Xylose is used as one of the main components in the prehydrolysis liquid, and accounts for about 70-75% of the solid content. Xylose is a pentose. Natural xylose is present in plants in the form of polysaccharides. Since they are particularly abundant in the waste parts of agricultural products (e.g. cobs of corn, stalks, husks of cotton bolls), their use has been of great interest since ancient times. The xylose has wide application, can be used as raw materials for producing xylitol, sweeteners, feed raw materials and the like, and for example, the hydrogenation production of xylitol by taking xylose as a raw material is always a domestic research hot spot.
Therefore, development of a method for extracting xylose from dissolving pulp papermaking waste liquid is needed in the field, so that efficient utilization of xylose in the pre-hydrolysis liquid is realized, and high-value utilization of resources is realized.
The raw material prehydrolysis liquid used in the invention is prepared by the mainstream prehydrolysis sulfate pulping method at present. The dissolving pulp has larger output at home and abroad, high product value, universal representativeness and is beneficial to subsequent popularization. Xylose in the prehydrolysis liquid is not paid attention, so that effective utilization of the xylose is rarely performed at present. The invention can extract xylose through creative labor. The method has the advantages of high efficiency, low cost and the like, and the generated waste liquid and waste residue can be reused, so that the method has little influence on the environment. Meanwhile, the prepared xylose product has wider application and certain popularization.
Disclosure of Invention
The invention aims to solve the technical problem that xylose in the prehydrolysis liquid cannot be well utilized in the prior art. Xylose in the prehydrolysis liquid is effectively extracted and utilized, so that the pressure in the alkali recovery stage is reduced, and a larger space is provided for dissolving pulp productivity. Meanwhile, the xylose extracted by the method has high purity, simple process flow and little environmental pollution, improves the utilization rate of resources and reduces the extraction cost.
In order to achieve the above object, the present invention provides the following technical solutions:
the method for extracting xylose from the dissolving pulp papermaking waste liquid comprises the following steps:
(1) Standing and precipitating the dissolving pulp papermaking waste liquid in a container, and taking a supernatant as a material A;
(2) Adding acid into the material A to separate out lignin, and processing the lignin by a centrifugal machine to obtain filtrate which is recorded as a material B;
(3) Treating the material B by a ceramic ultrafiltration membrane to obtain concentrated solution and filtrate, and marking the filtrate as a material C;
(4) Concentrating the material C to obtain a xylose product.
Preferably, in the step (1), the papermaking waste liquid of the dissolving pulp is the papermaking waste liquid generated in the prehydrolysis section of the dissolving pulp produced by the prehydrolysis sulfate method; the standing and precipitating time is at least 48 hours.
Preferably, in the step (2), the acid form is sulfuric acid, and the end point pH of lignin precipitation is 1-5.
Preferably, in the step (2), the filter cloth pore diameter of the centrifugal machine is 200-700 meshes.
Preferably, in the step (3), the molecular weight cut-off of the ceramic ultrafiltration membrane is 10000-30000; the temperature of the ultrafiltration membrane treatment is 50-70 ℃; the membrane feeding pressure of the ceramic membrane treatment is 0.5-0.7MPa. Wherein the ultrafiltration membrane has the function of increasing xylose concentration and simultaneously removing inorganic salts such as sodium sulfate and other materials.
Preferably, in the step (3), the solid content in the material C is 5-10%.
Preferably, in the step (4), the concentration adopts negative pressure distillation, the vacuum degree is 0.06-0.1MPa, and the temperature is 60-100 ℃.
Preferably, in the step (4), the solid content of the obtained xylose product liquid is 35-45%, and the xylose content in the solid is more than 85%.
On the basis of conforming to the common knowledge in the field, the above preferred conditions can be arbitrarily combined to obtain the preferred examples of the invention.
The reagents and materials used in the present invention are commercially available.
Compared with the prior art, the invention has the beneficial effects that: (1) The prehydrolysis liquid is used as the raw material, the raw material is kept in large quantity, and the raw material cost is low. (2) The method has the advantages of simple process flow, mild reaction, low requirement on equipment, less three-waste generation, small influence on environment, wide application range of products and obvious economic and social benefits. (3) The invention adopts the papermaking waste liquid to extract the feed-grade xylose, the purity requirement is low, the treatment process is less, wherein the process water is mainly used for membrane washing and membrane process purification, only 5-10 tons of water is consumed by 1 ton of finished product, and the wastewater can still return to the system for recycling after being treated by the nanofiltration membrane.
Detailed Description
The invention will be further illustrated with reference to the following examples, although the scope of the invention is not limited thereto.
In the following examples and comparative examples, the used waste papermaking liquid of dissolving pulp was the waste papermaking liquid produced in the pre-hydrolysis section for producing dissolving pulp by the pre-hydrolysis sulfate process. Wherein, the solid content of the dissolving pulp papermaking waste liquid is 5%; the mass percentage of xylose in the solid is 70%.
The xylose content of the material in the following examples was determined by COD method. The COD method is to add concentrated sulfuric acid and a standard solution of potassium dichromate with a certain concentration into a sample to be measured for oxidation treatment for 10-30 min, add water after treatment, and back-titrate with ferrous ammonium sulfate.
Example 1
The method for extracting xylose from the dissolving pulp papermaking waste liquid comprises the following steps:
(1) Standing and precipitating the prehydrolysis liquid for 48 hours, taking supernatant, and marking the supernatant as a material A;
(2) Adding sulfuric acid into the material A to separate out lignin, wherein the pH value of the separating out end point is 1.0, and centrifugally separating out precipitate through 400-mesh filter cloth, and taking filtrate as a material B; the lignin content of the material B is 10.04%, and the xylose content is 75.52%;
(3) Treating the filtrate with ceramic ultrafiltration membrane to obtain concentrated solution and filtrate, and recording the filtrate as material C; the molecular weight cut-off of the ceramic ultrafiltration membrane is 10000, the treatment temperature of the ceramic ultrafiltration membrane is kept at 50 ℃, and the transmembrane pressure is 0.6Mpa; the solid content of the material C is 5.04%, the lignin content in the solid is 5.43%, and the xylose content is 85.34%;
(4) And carrying out negative pressure distillation on the diluted sugar solution at 60 ℃ and under the vacuum degree of 0.1MPa to obtain a xylose product, wherein the solid content of the xylose product is 39.45%, and the xylose content is 86.72%.
Example 2
The method for extracting xylose from the dissolving pulp papermaking waste liquid comprises the following steps:
(1) Standing and precipitating the prehydrolysis liquid for 96 hours, and taking a supernatant as a material A;
(2) Adding sulfuric acid into the material A, and centrifugally separating and precipitating the material A through 400-mesh filter cloth at a final pH of 3.0 to obtain a material B; the lignin content of the material B is 8.04%, and the xylose content is 78.44%;
(3) Treating the filtrate with ceramic ultrafiltration membrane to obtain concentrated solution and filtrate, and recording the filtrate as material C; the molecular weight cut-off of the ceramic ultrafiltration membrane is 10000, the treatment temperature of the ceramic ultrafiltration membrane is kept at 50 ℃, and the transmembrane pressure is 0.6Mpa; the solid content of the material C is 7.43%, the lignin content is 4.42%, and the xylose content is 87.34%;
(4) And carrying out negative pressure distillation on the diluted sugar solution at 80 ℃ and under the vacuum degree of 0.08MPa to obtain a xylose product, wherein the solid content in the xylose product is 39.78%, and the xylose content is 88.85%.
Example 3
The method for extracting xylose from the dissolving pulp papermaking waste liquid comprises the following steps:
(1) Standing and precipitating the prehydrolysis liquid for 96 hours, taking supernatant and marking the supernatant as a material A;
(2) Adding sulfuric acid into the material A, centrifuging and separating the precipitate through 400-mesh filter cloth at the end point pH of 5.0 to obtain filtrate, and marking the filtrate as a material B; the lignin content of the material B is 6.08%, and the xylose content is 80.37%;
(3) Treating the filtrate with ceramic ultrafiltration membrane to obtain concentrated solution and filtrate, and recording the filtrate as material C; the molecular weight cut-off of the ceramic ultrafiltration membrane is 10000, the treatment temperature of the ceramic ultrafiltration membrane is kept at 60 ℃, and the transmembrane pressure is 0.6Mpa; the solid content of the material C is 9.92%, the lignin content is 3.73%, and the xylose content is 90.45%;
(4) And carrying out negative pressure distillation on the diluted sugar solution at 100 ℃ and under the vacuum degree of 0.06MPa to obtain a xylose product, wherein the solid content of the xylose product is 40.32%, and the xylose content is 91.78%.
Comparative example 1
Patent CN106349012.
As can be seen from the above comparative example 1, comparative example 1 requires a large amount of wastewater to be produced by membrane treatment, acidolysis, ion exchange, concentration and decolorization, and the like, and requires 70 to 80 tons of water to be consumed for producing 1 ton of finished product. Compared with comparative example 1, the method for extracting feed-grade xylose by using papermaking waste liquid has low purity requirement and less treatment process, wherein the process water is mainly used for membrane washing and membrane process purification, only 5-10 tons of water is consumed by 1 ton of finished product, and the wastewater can still return to the system for recycling after being treated by the nanofiltration membrane.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.

Claims (8)

1. The method for extracting xylose from the dissolving pulp papermaking waste liquid is characterized by comprising the following steps of:
(1) Standing and precipitating the dissolving pulp papermaking waste liquid in a container, and taking a supernatant as a material A;
(2) Adding acid into the material A to separate out lignin, and processing the lignin by a centrifugal machine to obtain filtrate which is recorded as a material B;
(3) Treating the material B by a ceramic ultrafiltration membrane to obtain concentrated solution and filtrate, and marking the filtrate as a material C;
(4) Concentrating the material C to obtain a xylose product.
2. The method for extracting xylose from dissolving pulp paper making waste liquid according to claim 1, wherein in the step (1), the dissolving pulp paper making waste liquid is paper making waste liquid produced in a dissolving pulp pre-hydrolysis section produced by a pre-hydrolysis sulfate method; the standing and precipitating time is at least 48 hours.
3. The method of extracting xylose from a dissolving pulp paper making waste liquor as claimed in claim 1, wherein in said step (2), said acid form is sulfuric acid, and the end point pH of said lignin precipitation is 1-5.
4. The method for extracting xylose from a dissolving pulp papermaking waste liquid as claimed in claim 1, wherein in the step (2), the filter cloth of the centrifuge has a filter cloth pore size of 200-700 mesh.
5. The method for extracting xylose from a dissolving pulp paper making waste liquid as claimed in claim 1, wherein in said step (3), the molecular weight cut-off of said ceramic ultrafiltration membrane is 10000-30000; the temperature of the ultrafiltration membrane treatment is 50-70 ℃; the membrane feeding pressure of the ceramic membrane treatment is 0.5-0.7MPa.
6. The method for extracting xylose from a dissolving pulp paper making waste liquid as claimed in claim 1, wherein in said step (3), the solid content in said material C is 5-10%.
7. The method for extracting xylose from a dissolving pulp paper making waste liquid as claimed in claim 1, wherein in said step (4), said concentration is carried out by distillation under negative pressure, wherein the vacuum degree is 0.06-0.1MPa, and the temperature is 60-100 ℃.
8. The method for extracting xylose from a dissolving pulp paper making waste liquid as claimed in claim 1, wherein in the step (4), the solid content of the obtained xylose product liquid is 35-45%, and the xylose content in the solid is more than 85%.
CN202310823052.8A 2023-07-06 2023-07-06 Method for extracting xylose from dissolving pulp papermaking waste liquid Pending CN116874105A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310823052.8A CN116874105A (en) 2023-07-06 2023-07-06 Method for extracting xylose from dissolving pulp papermaking waste liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310823052.8A CN116874105A (en) 2023-07-06 2023-07-06 Method for extracting xylose from dissolving pulp papermaking waste liquid

Publications (1)

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CN116874105A true CN116874105A (en) 2023-10-13

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