CN116865316A - A modular energy storage bidirectional converter - Google Patents
A modular energy storage bidirectional converter Download PDFInfo
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- CN116865316A CN116865316A CN202310687615.5A CN202310687615A CN116865316A CN 116865316 A CN116865316 A CN 116865316A CN 202310687615 A CN202310687615 A CN 202310687615A CN 116865316 A CN116865316 A CN 116865316A
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- 238000004146 energy storage Methods 0.000 title claims abstract description 34
- 230000002457 bidirectional effect Effects 0.000 title claims abstract description 31
- 238000012360 testing method Methods 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000012546 transfer Methods 0.000 claims abstract description 6
- 239000004020 conductor Substances 0.000 claims description 25
- 239000003990 capacitor Substances 0.000 claims description 19
- 230000004044 response Effects 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 4
- 230000004913 activation Effects 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000012216 screening Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J3/00—Circuit arrangements for AC mains or AC distribution networks
- H02J3/28—Arrangements for balancing of the load in a network by storage of energy
- H02J3/32—Arrangements for balancing of the load in a network by storage of energy using batteries with converting means
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/66—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output with possibility of reversal
- H02M7/68—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output with possibility of reversal by static converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Power Engineering (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Secondary Cells (AREA)
Abstract
本发明提供了一种模块化储能的双向变流器,其包括设在电柜内电池架舱上的若干电池单元,电柜内还设有放电负载、检测单元、以及控制单元,放电负载用于依次接入各个电池单元对其进行放电试验,检测单元和放电负载同步接入各个电池单元并且用于在各个电池单元放电的过程中对其进行电压、电流检测,机械手移载单元用于将标定为主用电池的电池单元移置一处,将标定为辅用电池的电池单元移置另一处。并联的电池单元输出端依次连接有第一DC/AC电路和升压电路,串联的电池单元输出端连接有第二DC/AC电路,控制单元在投切转换时间之前控制以升压电路作为对外部负荷的输出电路,在投切转换时间之后控制以第二DC/AC电路作为对外部负荷的输出电路。
The invention provides a modular energy storage bidirectional converter, which includes a number of battery units arranged on a battery rack in an electrical cabinet. The electrical cabinet is also provided with a discharge load, a detection unit, and a control unit. The discharge load It is used to connect each battery unit in turn for discharge testing. The detection unit and the discharge load are connected to each battery unit synchronously and used to detect the voltage and current of each battery unit during the discharge process. The robot transfer unit is used for Move the battery unit designated as the main battery to one location, and move the battery unit designated as the auxiliary battery to another location. The output terminals of the parallel-connected battery units are connected to the first DC/AC circuit and the boost circuit in sequence, and the output terminals of the series-connected battery units are connected to the second DC/AC circuit. The control unit controls the boost circuit before the switching time. The output circuit of the external load controls the second DC/AC circuit as the output circuit to the external load after the switching time.
Description
技术领域Technical field
本发明涉及储能技术领域,特别涉及一种模块化储能的双向变流器。The invention relates to the technical field of energy storage, and in particular to a modular energy storage bidirectional converter.
背景技术Background technique
双向变流器是储能变流器,又称双向储能逆变器,应用于并网储能和微网储能等交流耦合储能系统中,连接蓄电池组和电网(或负荷)之间,是实现电能双向转换的装置。即可把蓄电池的直流电逆变成交流电,输送给电网或者给交流负荷使用,也可把电网的交流电整流为直流电,给蓄电池充电,在多种能源组成的微网系统中,双向变流器是最核心的设备。Bidirectional converter is an energy storage converter, also known as bidirectional energy storage inverter. It is used in AC coupled energy storage systems such as grid-connected energy storage and microgrid energy storage to connect the battery pack and the grid (or load). , is a device that realizes two-way conversion of electrical energy. It can invert the DC power of the battery into AC power and transmit it to the grid or use it for AC loads. It can also rectify the AC power of the grid into DC power to charge the battery. In a microgrid system composed of multiple energy sources, the bidirectional converter is The most core equipment.
目前的双向变流器都采用了模块化储能,即使用的储能电池大多为电动汽车上退役下来的电池,将其连接成储能模块。因为单电池的输出电压仅有直流的15V,要想转为交流的220V市电电压,需要将各电池串联以提高输出电压,再经DC/AC电路转换输出市电电压。然而,由于各电池并非由一家厂商统一出厂,导致在使用过程中各电池出现不均衡问题,即便在组装前筛选了相同容量相同电压的电池,也不能避免这样的问题。而各电池串联放电的放电时间受容量最小的限制,长此以往,会加快容量最小电池的老化,同时在每次放电时也存在放电效率不高的问题。Current bidirectional converters all use modular energy storage, that is, most of the energy storage batteries used are retired batteries from electric vehicles, which are connected into energy storage modules. Because the output voltage of a single battery is only 15V DC, in order to convert it to AC 220V mains voltage, each battery needs to be connected in series to increase the output voltage, and then converted to output mains voltage through a DC/AC circuit. However, since each battery is not uniformly shipped from the same manufacturer, there will be imbalance problems in each battery during use. Even if batteries with the same capacity and voltage are screened before assembly, such problems cannot be avoided. The discharge time of each battery discharged in series is limited by the minimum capacity. If things go on like this, the aging of the battery with the smallest capacity will be accelerated. At the same time, there is also the problem of low discharge efficiency during each discharge.
发明内容Contents of the invention
本发明要解决上述的技术问题,提供一种模块化储能的双向变流器。The present invention aims to solve the above technical problems and provide a modular energy storage bidirectional converter.
本发明的技术方案是,一种模块化储能的双向变流器,包括设在电柜内电池架舱上的若干电池单元,所述电柜内还设有放电负载、检测单元、以及控制单元,所述放电负载用于依次接入各个所述电池单元对其进行放电试验,所述检测单元和所述放电负载同步接入各个所述电池单元并且用于在各个所述电池单元放电的过程中对其进行电压、电流检测,所述控制单元将测得容量接近的半数所述电池单元和剩余的半数所述电池单元分别标定为主用电池和辅用电池,所述机械手移载单元用于将标定为主用电池的所述电池单元移置一处,将标定为辅用电池的所述电池单元移置另一处;其中,标定为主用电池的各个所述电池单元彼此之间串联,标定为辅用电池的各个所述电池单元彼此之间并联,所述控制单元根据对标定为辅用电池的所述电池单元的测容试验数据生成投切转换时间,所述投切转换时间以标定为辅用电池的所述电池单元的启用起始时间为时间零点,并联的所述电池单元输出端依次连接有第一DC/AC电路和升压电路,串联的所述电池单元输出端连接有第二DC/AC电路,所述控制单元在所述投切转换时间之前控制以所述升压电路作为对外部负荷的输出电路,在所述投切转换时间之后控制以所述第二DC/AC电路作为对外部负荷的输出电路。The technical solution of the present invention is a modular energy storage bidirectional converter, which includes a number of battery units arranged on a battery rack in an electrical cabinet. The electrical cabinet is also provided with a discharge load, a detection unit, and a control unit. unit, the discharge load is used to connect to each of the battery units in turn to conduct a discharge test, the detection unit and the discharge load are connected to each of the battery units synchronously and are used to discharge the battery units in each unit. During the process, voltage and current are detected, and the control unit calibrates half of the battery units with close to the measured capacity and the remaining half of the battery units as the main battery and the auxiliary battery respectively, and the manipulator transfer unit It is used to move the battery unit calibrated as the main battery to one place, and the battery unit calibrated as the auxiliary battery to another place; wherein, each of the battery units calibrated as the main battery is relative to each other. are connected in series, and each of the battery units calibrated as an auxiliary battery is connected in parallel with each other. The control unit generates a switching time based on the capacity measurement test data of the battery unit calibrated as an auxiliary battery. The switching time is The conversion time is based on the activation start time of the battery unit calibrated as an auxiliary battery as the time zero point. The output terminals of the parallel-connected battery units are connected to the first DC/AC circuit and the boost circuit in sequence. The series-connected battery units The output end is connected to a second DC/AC circuit, and the control unit controls the boost circuit as an output circuit to the external load before the switching time, and controls the voltage boost circuit after the switching time. The second DC/AC circuit serves as the output circuit to the external load.
作为一种实施方式,所述投切转换时间为区间时间,在所述投切转换时间内包括第一时间节点和第二时间节点,所述第一时间节点在时序上早于所述第二时间节点,在所述第一时间节点,所述控制单元控制串联的所述电池单元接通以使所述第二DC/AC电路作为对外部负荷的输出电路,在所述第二时间节点,所述控制单元控制并联的所述电池单元断开以停止所述升压电路作为对外部负荷的输出电路。As an implementation manner, the switching time is an interval time, and the switching time includes a first time node and a second time node, and the first time node is earlier than the second time node in time sequence. At the first time node, the control unit controls the battery units connected in series to be turned on so that the second DC/AC circuit serves as an output circuit to an external load. At the second time node, The control unit controls the battery cells connected in parallel to be disconnected to stop the boost circuit from serving as an output circuit to an external load.
作为一种实施方式,所述投切转换时间配置在并联的所述电池单元中最大容量的一个实际损耗容量过半之后。As an implementation manner, the switching time is configured after an actual loss capacity of the maximum capacity in the parallel-connected battery units exceeds half.
作为一种实施方式,所述控制单元在标定主用电池和辅用电池时,剔除最大容量的所述电池单元和最小容量的所述电池单元后,从剩余的所述电池单元中筛选容量接近的标定为主用电池。As an implementation manner, when calibrating the main battery and the auxiliary battery, the control unit, after eliminating the battery unit with the largest capacity and the battery unit with the smallest capacity, selects the remaining battery units with a capacity close to The calibration is the main battery.
作为一种实施方式,各个所述电池单元的正极之间均连接有正极导线,各个所述电池单元的负极之间均连接有负极导线,连接相邻的所述电池单元的所述正极导线和所述负极导线之间连接有正负极导线,所述正负极导线的节点将所述正极导线分出第一导线段和第二导线段,将所述负极导线分出第三导线段和第四导线段,所述第一导线段上设有正极并联接触器,所述第四导线段上设有负极并联接触器,所述正负极导线上设有串联接触器,所述正极导线、所述负极导线、所述正负极导线、所述正极并联接触器、所述负极并联接触器、以及所述串联接触器均集成于一连接盖板上,所述连接盖板连接在相邻的所述电池单元的正极和负极。As an embodiment, a positive electrode wire is connected between the positive electrodes of each battery unit, a negative electrode wire is connected between the negative electrodes of each battery unit, and the positive electrode wires of adjacent battery units are connected to each other. Positive and negative conductors are connected between the negative conductors. The nodes of the positive and negative conductors separate the positive conductor into a first conductor segment and a second conductor segment, and the negative conductor separates into a third conductor segment and a second conductor segment. The fourth conductor segment, the first conductor segment is provided with a positive parallel contactor, the fourth conductor segment is provided with a negative parallel contactor, the positive and negative conductors are provided with a series contactor, the positive conductor , the negative electrode wire, the positive and negative electrode wires, the positive parallel contactor, the negative parallel contactor, and the series contactor are all integrated on a connection cover plate, and the connection cover plate is connected to the phase adjacent to the positive and negative electrodes of the battery unit.
作为一种实施方式,所述正极并联接触器、所述负极并联接触器和所述串联接触器互锁。As an implementation manner, the positive parallel contactor, the negative parallel contactor and the series contactor are interlocked.
作为一种实施方式,所述正极并联接触器和所述负极并联接触器响应于所述控制单元的控制信号同步开关,所述串联接触器响应于所述控制单元的控制信号开关,以使标定为主用电池的所述电池单元和标定为辅用电池的所述电池单元均能在串联和并联之间切换。As an implementation manner, the positive parallel contactor and the negative parallel contactor switch synchronously in response to the control signal of the control unit, and the series contactor switches in response to the control signal of the control unit, so that the calibration Both the battery unit used as the main battery and the battery unit designated as the auxiliary battery can be switched between series connection and parallel connection.
作为一种实施方式,在标定为辅用电池的所述电池单元启用前,所述控制单元控制所述放电负载和所述检测单元接入标定为主用电池的所述电池单元,以对所述电池单元进行和所述电池单元数量相同数次的放电试验,在各次放电过程中,标定最先容量不足的所述电池单元并且向其提供辅助输出电压,使其继续参与下次的放电试验,同时所述控制单元生成提供辅助输出电压的时间节点,在末次放电试验结束时,所述控制单元生成向最后容量不足的所述电池单元提供辅助输出电压的时间节点,并且以最后的所述时间节点为基准时间,生成最后的所述时间节点和各个其他所述时间节点之间的一一对应于各个所述电池单元的放电时间,所述控制单元根据各个所述放电时间和在放电试验中测得的电压、电流数据生成一一对应于各个所述电池单元的容量补偿量,串联的各个所述电池单元的两端均连接有补偿电容,各个所述补偿电容的实际容量根据所述容量补偿量进行配置,在所述投切转换时间后,所述控制单元控制并联的各个所述电池单元两两之间均断开,并且使各个所述电池单元分别接上各个所述补偿电容,直到各个所述补偿电容的实际容量达到配置值。As an implementation manner, before the battery unit calibrated as the auxiliary battery is activated, the control unit controls the discharge load and the detection unit to access the battery unit calibrated as the main battery to monitor all the battery units. The battery units are subjected to the same number of discharge tests as the number of battery units. During each discharge process, the battery unit with insufficient capacity first is calibrated and an auxiliary output voltage is provided to it so that it can continue to participate in the next discharge. test, and at the same time, the control unit generates a time node for providing auxiliary output voltage. At the end of the last discharge test, the control unit generates a time node for providing auxiliary output voltage to the last battery unit with insufficient capacity, and uses the last all The time node is the reference time, and a one-to-one correspondence between the last time node and each other time node is generated corresponding to the discharge time of each battery unit. The control unit determines the discharge time according to each discharge time and the discharge time. The voltage and current data measured in the test are generated one-to-one corresponding to the capacity compensation amount of each battery unit. Compensation capacitors are connected to both ends of each battery unit in series. The actual capacity of each compensation capacitor is based on the The capacity compensation amount is configured. After the switching time, the control unit controls each of the battery units connected in parallel to disconnect each other, and connects each of the battery units to each of the compensation units. capacitance until the actual capacity of each compensation capacitor reaches the configured value.
作为一种实施方式,所述补偿电容为容量能够调整的电容。As an implementation manner, the compensation capacitor is a capacitor whose capacity can be adjusted.
作为一种实施方式,所述控制单元使所述补偿电容在实际容量达到配置值后接通串联的所述电池单元。As an implementation manner, the control unit causes the compensation capacitor to connect the battery units connected in series after the actual capacity reaches the configured value.
本发明相比于现有技术的有益效果是,通过测容试验将电池单元分别标定为主用电池和辅用电池后,将标定为主用电池的各个电池单元彼此之间串联,将标定为辅用电池的各个电池单元彼此之间并联,这样可以作为两路输出,其中主用的由于经过较为严格的筛选,电池单元的一致性好,不再容易受到单个电池单元的容量的限制。其次为了使经过筛选后剩余的半数电池单元也能够投用,将其并联输出。然后一组的后面接第一DC/AC电路和升压电路,另一组的后面接第二DC/AC电路,以投切转换时间作为时间节点,让二者的输出发生转换。这样该模块化储能的双向变流器脱离了受到单个电池单元的容量的限制,可以有更长时间的稳定输出,所以整体提升能量转换效率。Compared with the prior art, the beneficial effect of the present invention is that after the battery units are respectively calibrated as the main battery and the auxiliary battery through the capacity measurement test, the battery units calibrated as the main battery are connected in series with each other, and the calibrated The battery cells of the auxiliary battery are connected in parallel with each other, so that they can be used as two outputs. The main battery unit has good consistency due to stricter screening and is no longer easily limited by the capacity of a single battery unit. Secondly, in order to make the remaining half of the battery units available for use after screening, they are connected in parallel for output. Then one group is connected to the first DC/AC circuit and the boost circuit, and the other group is connected to the second DC/AC circuit. The switching conversion time is used as the time node to allow the output of the two to be converted. In this way, the modular energy storage bidirectional converter is no longer limited by the capacity of a single battery unit and can have a stable output for a longer period of time, thus improving the overall energy conversion efficiency.
附图说明Description of the drawings
图1为本发明实施方式提供的模块化储能的双向变流器的功能示意图;Figure 1 is a functional schematic diagram of a modular energy storage bidirectional converter provided by an embodiment of the present invention;
图2为本发明实施方式提供的串联的电池单元的示意图;Figure 2 is a schematic diagram of series-connected battery units provided by an embodiment of the present invention;
图3为本发明实施方式提供的并联的电池单元的示意图;Figure 3 is a schematic diagram of parallel battery units provided by an embodiment of the present invention;
图4为本发明实施方式提供的各个电池单元的连接示意图;Figure 4 is a schematic connection diagram of each battery unit provided by the embodiment of the present invention;
图5为本发明实施方式提供的各个电池单元和补偿电容的连接示意图。Figure 5 is a schematic diagram of the connection between each battery unit and the compensation capacitor provided by the embodiment of the present invention.
图中:100、电柜;200、电池架舱;300、电池单元;400、放电负载;500、检测单元;600、控制单元;700、机械手移载单元;800、第一DC/AC电路;900、升压电路;1000、第二DC/AC电路;1100、正极导线;1200、负极导线;1300、正负极导线;1400、第一导线段;1500、第二导线段;1600、第三导线段;1700、第四导线段;1800、正极并联接触器;1900、负极并联接触器;2000、串联接触器;2100、连接盖板;2200、补偿电容。In the picture: 100, electrical cabinet; 200, battery rack compartment; 300, battery unit; 400, discharge load; 500, detection unit; 600, control unit; 700, robot transfer unit; 800, first DC/AC circuit; 900. Boost circuit; 1000. Second DC/AC circuit; 1100. Positive wire; 1200. Negative wire; 1300. Positive and negative wires; 1400. First wire segment; 1500. Second wire segment; 1600. Third Wire segment; 1700, fourth wire segment; 1800, positive parallel contactor; 1900, negative parallel contactor; 2000, series contactor; 2100, connection cover; 2200, compensation capacitor.
具体实施方式Detailed ways
以下结合附图,对本发明上述的和另外的实施方式和优点进行清楚、完整地描述。显然,所描述的实施方式仅仅是本发明的部分实施方式,而不是全部实施方式。The above-mentioned and additional embodiments and advantages of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, but not all, of the embodiments of the present invention.
在一种实施方式中,如图1-3所示。In one implementation, as shown in Figures 1-3.
本实施方式提供的模块化储能的双向变流器,其包括设在电柜100内电池架舱200上的若干电池单元300,电柜100内还设有放电负载400、检测单元500、以及控制单元600,放电负载400用于依次接入各个电池单元300对其进行放电试验,检测单元500和放电负载400同步接入各个电池单元300并且用于在各个电池单元300放电的过程中对其进行电压、电流检测,控制单元600将测得容量接近的半数电池单元300和剩余的半数电池单元300分别标定为主用电池和辅用电池,机械手移载单元700用于将标定为主用电池的电池单元300移置一处,将标定为辅用电池的电池单元300移置另一处。其中,标定为主用电池的各个电池单元300彼此之间串联,标定为辅用电池的各个电池单元300彼此之间并联,控制单元600根据对标定为辅用电池的电池单元300的测容试验数据生成投切转换时间,投切转换时间以标定为辅用电池的电池单元300的启用起始时间为时间零点,并联的电池单元300输出端依次连接有第一DC/AC电路800和升压电路900,串联的电池单元300输出端连接有第二DC/AC电路1000,控制单元600在投切转换时间之前控制以升压电路900作为对外部负荷的输出电路,在投切转换时间之后控制以第二DC/AC电路1000作为对外部负荷的输出电路。The modular energy storage bidirectional converter provided by this embodiment includes a number of battery units 300 located on the battery rack compartment 200 in the electrical cabinet 100. The electrical cabinet 100 is also provided with a discharge load 400, a detection unit 500, and The control unit 600 and the discharge load 400 are used to access each battery unit 300 in turn to perform a discharge test. The detection unit 500 and the discharge load 400 are connected to each battery unit 300 synchronously and are used to connect each battery unit 300 during the discharge process. The control unit 600 performs voltage and current detection, and the control unit 600 calibrates half of the battery units 300 with similar measured capacities and the remaining half of the battery units 300 as the main batteries and the auxiliary batteries respectively, and the robot transfer unit 700 is used to calibrate the calibrated main batteries. The battery unit 300 is moved to one place, and the battery unit 300 labeled as an auxiliary battery is moved to another place. Among them, each battery unit 300 calibrated as a main battery is connected in series with each other, and each battery unit 300 calibrated as an auxiliary battery is connected in parallel with each other. The control unit 600 is based on the capacity measurement test of the battery unit 300 calibrated as an auxiliary battery. The data generates a switching time. The switching time takes the start time of the battery unit 300 calibrated as an auxiliary battery as the time zero point. The output terminals of the parallel battery units 300 are sequentially connected to the first DC/AC circuit 800 and the booster. In the circuit 900, the output end of the series-connected battery unit 300 is connected to the second DC/AC circuit 1000. The control unit 600 controls the boost circuit 900 as an output circuit to the external load before the switching time, and controls the boost circuit 900 after the switching time. The second DC/AC circuit 1000 is used as an output circuit to an external load.
在本实施方式中,为了整体提升能量转换效率,降低能量损耗,而提供了一种模块化储能的双向变流器。有别于传统的双向变流器使用串联输出的工作方式,如背景技术中所记载的,本申请中提出了一种改进的,能够提升能量转换效率的工作方式。在叙述该模块化储能的双向变流器的工作方式,有必要在此补充叙述现有技术,解释为什么现有技术中不使用并联输出的工作方式。我们知道单个电池单元300的输出电压只有15V,若要转换为220V需要大幅升压的升压电路,升压电路的能耗是很大的,其次将这么多的电池单元300进行并联,意味着成倍的电流输出,这在电路中的能量损耗、产热都是很大的。虽然并联输出不受单个电池单元300容量的限制,但是也不可忽视其相当大的能量损耗。In this embodiment, in order to improve the overall energy conversion efficiency and reduce energy loss, a modular energy storage bidirectional converter is provided. Different from the traditional working mode of bidirectional converter using series output, as described in the background art, this application proposes an improved working mode that can improve energy conversion efficiency. Before describing the working mode of the modular energy storage bidirectional converter, it is necessary to supplement the description of the existing technology and explain why the parallel output working mode is not used in the existing technology. We know that the output voltage of a single battery unit 300 is only 15V. To convert it to 220V, a boost circuit is required to significantly boost the voltage. The energy consumption of the boost circuit is very large. Secondly, connecting so many battery units 300 in parallel means that Doubling the current output will cause great energy loss and heat generation in the circuit. Although the parallel output is not limited by the 300 capacity of a single battery unit, its considerable energy loss cannot be ignored.
在上述的情况下,本实施方式提供的模块化储能的双向变流器,在使用前先对所有电池单元300做测容试验,通过将放电负载400依次接入各个电池单元300对其进行放电试验,检测单元500和放电负载400同步接入各个电池单元300并且在各个电池单元300放电的过程中对其进行电压、电流检测,从而确定容量更为接近的半数电池单元300,和其他的半数电池单元300。之所以这么做,是因为如背景技术中所述,各电池并非由一家厂商统一出厂,电池的一致性难以得到严格控制。通过测容试验将电池单元300分别标定为主用电池和辅用电池后,将标定为主用电池的各个电池单元300彼此之间串联,将标定为辅用电池的各个电池单元300彼此之间并联,这样可以作为两路输出,其中主用的由于经过较为严格的筛选,电池单元300的一致性好,不再容易受到单个电池单元300的容量的限制。其次为了使经过筛选后剩余的半数电池单元300也能够投用,将其并联输出。然后一组的后面接第一DC/AC电路800和升压电路900,另一组的后面接第二DC/AC电路1000,以投切转换时间作为时间节点,让二者的输出发生转换。比如开始使用的时候,先由并联的电池单元300经过第一DC/AC电路800和升压电路900输出,在使用一段时间后,再由串联的电池单元300经过第二DC/AC电路1000输出。这样该模块化储能的双向变流器脱离了受到单个电池单元300的容量的限制,可以有更长时间的稳定输出,所以整体提升能量转换效率。Under the above circumstances, before use of the modular energy storage bidirectional converter provided by this embodiment, a capacitance test is performed on all battery units 300, and the discharge load 400 is connected to each battery unit 300 in sequence to perform a capacity test. In the discharge test, the detection unit 500 and the discharge load 400 are synchronously connected to each battery unit 300 and perform voltage and current detection on each battery unit 300 during the discharge process, thereby determining half of the battery units 300 with closer capacities, and other Half battery cell 300. The reason for this is because, as mentioned in the background art, each battery is not uniformly manufactured by one manufacturer, and the consistency of the battery is difficult to strictly control. After the battery units 300 are respectively calibrated as the main battery and the auxiliary battery through the capacitance test, the battery units 300 calibrated as the main batteries are connected in series with each other, and the battery units 300 calibrated as the auxiliary batteries are connected with each other. In parallel connection, it can be used as two outputs. The main one has been strictly screened and the battery unit 300 has good consistency and is no longer easily limited by the capacity of a single battery unit 300. Secondly, in order to enable half of the remaining battery units 300 to be put into use after screening, they are connected in parallel for output. Then one group is connected to the first DC/AC circuit 800 and the boost circuit 900, and the other group is connected to the second DC/AC circuit 1000. The switching time is used as the time node to allow the outputs of the two to be converted. For example, when starting to use, the parallel-connected battery unit 300 first outputs through the first DC/AC circuit 800 and the boost circuit 900. After a period of use, the series-connected battery unit 300 outputs through the second DC/AC circuit 1000. . In this way, the modular energy storage bidirectional converter is not limited by the capacity of a single battery unit 300 and can have a stable output for a longer period of time, thereby improving the overall energy conversion efficiency.
在一种实施方式中,模块化储能的双向变流器的投切转换时间为区间时间,在投切转换时间内包括第一时间节点和第二时间节点,第一时间节点在时序上早于第二时间节点,在第一时间节点,控制单元600控制串联的电池单元300接通以使第二DC/AC电路1000作为对外部负荷的输出电路,在第二时间节点,控制单元600控制并联的电池单元300断开以停止升压电路900作为对外部负荷的输出电路。In one embodiment, the switching time of the modular energy storage bidirectional converter is an interval time, and the switching time includes a first time node and a second time node, and the first time node is earlier in time sequence. At the second time node, at the first time node, the control unit 600 controls the series-connected battery unit 300 to be turned on so that the second DC/AC circuit 1000 serves as an output circuit to the external load. At the second time node, the control unit 600 controls The parallel connected battery cells 300 are disconnected to stop the boost circuit 900 from functioning as an output circuit to an external load.
在本实施方式中,可以将投切转换时间设为区间时间,在投切转换时间内包括第一时间节点和第二时间节点,第一时间节点在时序上早于第二时间节点,在第一时间节点,控制单元600控制串联的电池单元300接通以使第二DC/AC电路1000作为对外部负荷的输出电路,在第二时间节点,控制单元600控制并联的电池单元300断开以停止升压电路900作为对外部负荷的输出电路。也就是说,两种输出之间是不中断的。In this embodiment, the switching time can be set as an interval time. The switching time includes a first time node and a second time node. The first time node is earlier than the second time node in time sequence. At one time node, the control unit 600 controls the series-connected battery units 300 to turn on so that the second DC/AC circuit 1000 serves as an output circuit to the external load. At a second time node, the control unit 600 controls the parallel-connected battery units 300 to turn off so that the second DC/AC circuit 1000 serves as an output circuit to the external load. Stop boost circuit 900 as an output circuit to an external load. In other words, there is no interruption between the two outputs.
在一种实施方式中,投切转换时间配置在并联的电池单元300中最大容量的一个实际损耗容量过半之后。此外,控制单元600在标定主用电池和辅用电池时,剔除最大容量的电池单元300和最小容量的电池单元300后,从剩余的电池单元300中筛选容量接近的标定为主用电池。In one embodiment, the switching time is configured after an actual loss capacity of the maximum capacity of the parallel-connected battery units 300 exceeds half. In addition, when calibrating the main battery and the auxiliary battery, the control unit 600 removes the battery unit 300 with the largest capacity and the battery unit 300 with the smallest capacity, and then selects the calibrated main battery with a similar capacity from the remaining battery units 300 .
在本实施方式中,提供了一种投切转换时间的实施方式,还提供了一种电池单元300筛选的实施方式,其中剔除最大容量和最小容量后,可以筛选容量更为接近的电池单元300。In this embodiment, an implementation of switching time is provided, and an implementation of screening battery units 300 is also provided. After eliminating the maximum capacity and the minimum capacity, battery units 300 with closer capacities can be screened. .
在一种实施方式中,如图4所示。In one embodiment, as shown in Figure 4.
本实施方式提供的模块化储能的双向变流器,其各个电池单元300的正极之间均连接有正极导线1100,各个电池单元300的负极之间均连接有负极导线1200,连接相邻的电池单元300的正极导线1100和负极导线1200之间连接有正负极导线1300,正负极导线1300的节点将正极导线1100分出第一导线段1400和第二导线段1500,将负极导线1200分出第三导线段1600和第四导线段1700,第一导线段1400上设有正极并联接触器1800,第四导线段1700上设有负极并联接触器1900,正负极导线1300上设有串联接触器2000,正极导线1100、负极导线1200、正负极导线1300、正极并联接触器1800、负极并联接触器1900、以及串联接触器2000均集成于一连接盖板2100上,连接盖板2100连接在相邻的电池单元300的正极和负极。In the modular energy storage bidirectional converter provided by this embodiment, a positive wire 1100 is connected between the positive electrodes of each battery unit 300, and a negative wire 1200 is connected between the negative electrodes of each battery unit 300, connecting adjacent ones. Positive and negative wires 1300 are connected between the positive wire 1100 and the negative wire 1200 of the battery unit 300. The nodes of the positive and negative wires 1300 separate the positive wire 1100 into a first wire segment 1400 and a second wire segment 1500, and the negative wire 1200 The third conductor segment 1600 and the fourth conductor segment 1700 are separated. The first conductor segment 1400 is provided with a positive parallel contactor 1800. The fourth conductor segment 1700 is provided with a negative parallel contactor 1900. The positive and negative conductors 1300 are provided with The series contactor 2000, the positive wire 1100, the negative wire 1200, the positive and negative wires 1300, the positive parallel contactor 1800, the negative parallel contactor 1900, and the series contactor 2000 are all integrated on a connection cover 2100, and the connection cover 2100 The positive and negative electrodes of adjacent battery cells 300 are connected.
在本实施方式中,并联的电池单元300和串联的电池单元300都使用这种接线方式,不管是串联还是并联,都可以通过控制单元600的控制来实现。比如控制所有正极并联接触器1800和负极并联接触器1900闭合而串联接触器2000断开,那么各个电池单元300的连接方式为并联,控制所有串联接触器2000闭合而正极并联接触器1800和负极并联接触器1900断开,那么各个电池单元300的连接方式为串联。因此该种连接方式可以实现并联串联控制性切换。在具体的实施方式中,由于机械手移载单元700用于将标定为主用电池的电池单元300移置一处,将标定为辅用电池的电池单元300移置另一处,以传统的接线方式将会改线很大。而本实施方式中正极导线1100、负极导线1200、正负极导线1300、正极并联接触器1800、负极并联接触器1900、以及串联接触器2000均集成于一连接盖板2100上,连接盖板2100连接在相邻的电池单元300的正极和负极。因此不管各个电池单元300如何移动,不管移动后是串联还是并联,都不需对连接盖板2100进行调整,所有控制由控制单元600集中控制。操作简便,可实施性强。In this embodiment, both the parallel-connected battery units 300 and the series-connected battery units 300 use this wiring method. Whether they are connected in series or in parallel, they can be realized through the control of the control unit 600 . For example, if all the positive parallel contactors 1800 and the negative parallel contactors 1900 are controlled to be closed and the series contactors 2000 are opened, then the connection mode of each battery unit 300 is parallel, and all the series contactors 2000 are controlled to be closed and the positive parallel contactors 1800 and the negative parallel contactor are connected in parallel. When the contactor 1900 is disconnected, the connection mode of each battery unit 300 is in series. Therefore, this connection method can realize controlled switching of parallel and series connections. In a specific embodiment, since the robot transfer unit 700 is used to move the battery unit 300 designated as the main battery to one place and the battery unit 300 designated as the auxiliary battery to another place, traditional wiring is used. The approach will change dramatically. In this embodiment, the positive wire 1100, the negative wire 1200, the positive and negative wires 1300, the positive parallel contactor 1800, the negative parallel contactor 1900, and the series contactor 2000 are all integrated on a connection cover 2100, and the connection cover 2100 The positive and negative electrodes of adjacent battery cells 300 are connected. Therefore, no matter how each battery unit 300 moves, no matter whether it is connected in series or in parallel after movement, there is no need to adjust the connection cover 2100, and all controls are centralized controlled by the control unit 600. Easy to operate and highly implementable.
在优选的实施方式中,正极并联接触器1800、负极并联接触器1900和串联接触器2000互锁。In a preferred embodiment, the positive parallel contactor 1800, the negative parallel contactor 1900 and the series contactor 2000 are interlocked.
在优选的实施方式中,正极并联接触器1800和负极并联接触器1900响应于控制单元600的控制信号同步开关,串联接触器2000响应于控制单元600的控制信号开关,以使标定为主用电池的电池单元300和标定为辅用电池的电池单元300均能在串联和并联之间切换。In a preferred embodiment, the positive parallel contactor 1800 and the negative parallel contactor 1900 switch synchronously in response to the control signal of the control unit 600, and the series contactor 2000 switches in response to the control signal of the control unit 600, so as to calibrate the main battery. Both the battery unit 300 and the battery unit 300 designated as an auxiliary battery can be switched between series connection and parallel connection.
在一种实施方式中,如图5所示。In one embodiment, as shown in Figure 5.
本实施方式提供的模块化储能的双向变流器,在标定为辅用电池的电池单元300启用前,控制单元600控制放电负载400和检测单元500接入标定为主用电池的电池单元300,以对电池单元300进行和电池单元300数量相同数次的放电试验,在各次放电过程中,标定最先容量不足的电池单元300并且向其提供辅助输出电压,使其继续参与下次的放电试验,同时控制单元600生成提供辅助输出电压的时间节点,在末次放电试验结束时,控制单元600生成向最后容量不足的电池单元300提供辅助输出电压的时间节点,并且以最后的时间节点为基准时间,生成最后的时间节点和各个其他时间节点之间的一一对应于各个电池单元300的放电时间,控制单元600根据各个放电时间和在放电试验中测得的电压、电流数据生成一一对应于各个电池单元300的容量补偿量,串联的各个电池单元300的两端均连接有补偿电容2200,各个补偿电容2200的实际容量根据容量补偿量进行配置,在投切转换时间后,控制单元600控制并联的各个电池单元300两两之间均断开,并且使各个电池单元300分别接上各个补偿电容2200,直到各个补偿电容2200的实际容量达到配置值。In the modular energy storage bidirectional converter provided by this embodiment, before the battery unit 300 calibrated as the auxiliary battery is activated, the control unit 600 controls the discharge load 400 and the detection unit 500 to access the battery unit 300 calibrated as the main battery. , to perform the same number of discharge tests on the battery units 300 as the number of battery units 300. During each discharge process, the battery unit 300 with insufficient capacity first is calibrated and an auxiliary output voltage is provided to it so that it can continue to participate in the next During the discharge test, the control unit 600 generates a time node for providing the auxiliary output voltage. At the end of the last discharge test, the control unit 600 generates a time node for providing the auxiliary output voltage to the last battery unit 300 with insufficient capacity, and the last time node is The reference time generates a one-to-one correspondence between the last time node and each other time node corresponding to the discharge time of each battery unit 300. The control unit 600 generates one-to-one correspondence based on each discharge time and the voltage and current data measured in the discharge test. Corresponding to the capacity compensation amount of each battery unit 300, compensation capacitors 2200 are connected to both ends of each battery unit 300 in series. The actual capacity of each compensation capacitor 2200 is configured according to the capacity compensation amount. After the switching conversion time, the control unit 600 controls each battery unit 300 connected in parallel to disconnect each other, and connects each battery unit 300 to each compensation capacitor 2200 until the actual capacity of each compensation capacitor 2200 reaches the configured value.
在本实施方式中,为提高输出质量,即输出电压的稳定性,在主用输出过程中,对各个电池单元300进行一对一的容量补偿,使各个电池单元300的一致性高度相同,基本上消除目前双向变流器受到电池一致性的困扰。在第一种实施方式提到的由并联的电池单元300先于串联的电池单元300输出的工作方式中,为本实施方式中对串联的各个电池单元300的容量补偿做了适应性匹配。投切转换时间的确定也在体现在此,给并联的电池单元300留出足够的补偿容量后,将投切转换时间设置在此前。具体是,在标定为辅用电池的电池单元300启用前,控制单元600控制放电负载400和检测单元500接入标定为主用电池的电池单元300,以对电池单元300进行和电池单元300数量相同数次的放电试验,在各次放电过程中,标定最先容量不足的电池单元300并且向其提供辅助输出电压,使其继续参与下次的放电试验,同时控制单元600生成提供辅助输出电压的时间节点,在末次放电试验结束时,控制单元600生成向最后容量不足的电池单元300提供辅助输出电压的时间节点,并且以最后的时间节点为基准时间,生成最后的时间节点和各个其他时间节点之间的一一对应于各个电池单元300的放电时间,控制单元600根据各个放电时间和在放电试验中测得的电压、电流数据生成一一对应于各个电池单元300的容量补偿量,经过上述的和电池单元300数量相同数次的放电试验,可以确定各个电池单元300所需要的补偿量。实际上由于这些电池单元300已经经过较为严格的筛选,是从原电池单元300中筛选出来的百分之五十,所以各电池单元300之间的容量差别不大,那么所需要补偿的容量也相对有限。所以在并联的电池单元300输出的工作方式中,可以一直到基本上消耗了各个电池单元300,仅留出小部分用作容量补偿。那么在串联的电池单元300输出的工作方式中,可以使各个电池单元300基本上同步耗电完毕。经过上述的工作方式,因为能够将投切转换时间设置在并联的电池单元300消耗至仅留出补偿容量前并且尽可能接近,使得经过筛选后的并联的电池单元300在大部分时间也参与了提供使用,所以可以进一步提升能量转换效率。另外,在串联的电池单元300输出的工作方式中,由于有一对一的补偿,所以输出电压稳定,输出质量高。最重要的是,对于主用的电池单元300,使各个电池单元300基本上同步耗电完毕,不存在过放。相应的对应到充电过程中,不存在过充。所以相较于原来的串联的电池单元300,提升了使用寿命。In this embodiment, in order to improve the output quality, that is, the stability of the output voltage, during the main output process, one-to-one capacity compensation is performed on each battery unit 300 so that the consistency of each battery unit 300 is highly consistent, basically This eliminates the battery consistency issues currently plagued by bidirectional converters. In the working mode mentioned in the first embodiment in which the parallel-connected battery units 300 output before the series-connected battery units 300 , adaptive matching is made for the capacity compensation of each series-connected battery unit 300 in this embodiment. The determination of the switching time is also reflected in this. After leaving enough compensation capacity for the parallel battery units 300, the switching time is set before the time. Specifically, before the battery unit 300 calibrated as the auxiliary battery is activated, the control unit 600 controls the discharge load 400 and the detection unit 500 to access the battery unit 300 calibrated as the main battery, so as to perform the sum of the battery unit 300 and the number of the battery units 300 . During the same number of discharge tests, during each discharge process, the battery unit 300 with insufficient capacity first is calibrated and an auxiliary output voltage is provided to it so that it can continue to participate in the next discharge test. At the same time, the control unit 600 generates and provides an auxiliary output voltage. At the end of the last discharge test, the control unit 600 generates a time node for providing the auxiliary output voltage to the last battery unit 300 with insufficient capacity, and uses the last time node as the reference time to generate the last time node and various other times. The one-to-one correspondence between the nodes corresponds to the discharge time of each battery unit 300. The control unit 600 generates a one-to-one capacity compensation amount corresponding to each battery unit 300 based on each discharge time and the voltage and current data measured in the discharge test. The above-mentioned number of discharge tests equal to the number of battery units 300 can determine the amount of compensation required for each battery unit 300 . In fact, since these battery units 300 have undergone relatively strict screening and are 50% selected from the original battery units 300, the capacity difference between each battery unit 300 is not big, so the capacity that needs to be compensated is also Relatively limited. Therefore, in the working mode of parallel-connected battery units 300 outputting, each battery unit 300 can be basically consumed, leaving only a small part for capacity compensation. Then, in the output working mode of the battery units 300 connected in series, each battery unit 300 can basically consume power simultaneously. Through the above working method, because the switching time can be set as close as possible before the parallel-connected battery units 300 are consumed to only the compensation capacity, the screened parallel-connected battery units 300 are also involved most of the time. Provided for use, it can further improve energy conversion efficiency. In addition, in the working mode of the series-connected battery units 300 outputting, due to one-to-one compensation, the output voltage is stable and the output quality is high. The most important thing is that for the main battery unit 300, each battery unit 300 basically consumes power simultaneously, and there is no over-discharge. Correspondingly, there is no overcharge during the charging process. Therefore, compared with the original battery unit 300 connected in series, the service life is improved.
以上所述的具体实施方式,对本发明的发明目的、技术方案、以及有益效果进行了进一步的详细说明。应当理解,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围。特别指出,对于本领域技术人员而言,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-mentioned specific embodiments further describe in detail the objectives, technical solutions, and beneficial effects of the present invention. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. It is particularly pointed out that for those skilled in the art, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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