CN116854496A - Preparation method of fly ash porous heat-insulating material - Google Patents

Preparation method of fly ash porous heat-insulating material Download PDF

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CN116854496A
CN116854496A CN202310825519.2A CN202310825519A CN116854496A CN 116854496 A CN116854496 A CN 116854496A CN 202310825519 A CN202310825519 A CN 202310825519A CN 116854496 A CN116854496 A CN 116854496A
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fly ash
drying
conditions
substrate
stirring
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陈黎东
张瑜
张嘉梁
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Guangxi China Glass New Materials Technology Group Co ltd
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Guangxi China Glass New Materials Technology Group Co ltd
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Abstract

The invention relates to the technical field of heat preservation materials, and discloses a preparation method of a fly ash porous heat preservation material. The preparation method of the fly ash porous heat-insulating material comprises the following steps: mixing fly ash, red mud and sodium hydroxide aqueous solution, and ball milling to obtain pretreated fly ash; mixing the pretreated fly ash and various auxiliary agents, and heating to obtain a fly ash substrate; modifying the fly ash substrate with polydopamine to obtain polydopamine modified fly ash substrate; preparing tungsten doped vanadium dioxide by taking vanadium pentoxide, oxalic acid and tungstic acid as raw materials; reacting polyethylene glycol, isophorone diisocyanate and dibutyltin dilaurate, and adding tungsten doped vanadium dioxide, 2-dimethylolpropionic acid, 1, 4-butanediol and deionized water to obtain a composite emulsion; spraying the composite emulsion on the polydopamine modified fly ash substrate to obtain the fly ash porous heat insulation material. The preparation method is economical, safe and environment-friendly, and the obtained fly ash porous heat-insulating material has excellent heat-insulating performance.

Description

Preparation method of fly ash porous heat-insulating material
Technical Field
The invention relates to the technical field of heat insulation materials, in particular to a preparation method of a fly ash porous heat insulation material.
Background
Insulation materials are also known as insulation materials, and are generally porous materials with a low coefficient of thermal conductivity. The thermal insulation material is generally a material or composite material with high thermal resistance and capability of reducing heat exchange, such as glass fiber, mineral wool, foam and the like. The thermal insulation materials can be divided into organic and inorganic two kinds, and at present, organic thermal insulation materials are commonly used in the market, but have the risks of inflammability and easy fire hazard. In recent years, inorganic heat-insulating materials have been widely studied due to their safety and reliability in use. In China, a large amount of accumulated fly ash occupies a large amount of land, causes various negative effects on the aspects of atmosphere, water system, agriculture and the like, and has great harm to the environment and society. The fly ash is processed into the heat-insulating material for resource utilization, but the fly ash often contains a large amount of heavy metals, and the heavy metals are possibly leached out in the use process to cause harm to human bodies.
Disclosure of Invention
In order to solve the technical problems, the invention provides a preparation method of a fly ash porous heat-insulating material, which comprises the following steps:
step (1) mixing fly ash, red mud and sodium hydroxide aqueous solution, ball milling, centrifuging and drying to obtain pretreated fly ash;
in the process, the red mud is used as an additive to mechanically treat the fly ash, and leaching of heavy metals in the fly ash can be reduced through precipitation and sealing of fine particles, capturing of new phases and dissolution and elution of soluble salts; meanwhile, the porosity of the fly ash after mechanical pretreatment is increased, and the pore diameter is more uniform.
Step (2) mixing the pretreated fly ash, silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate, heating and preserving heat to obtain a fly ash substrate;
in the above process, silicon carbide is used as a main foaming agent; dextrin as an auxiliary foaming agent and binder; the calcium oxide and the magnesium oxide are used as composite fluxing agents, and partial silicon is replaced by calcium ions and magnesium ions through breaking silicon oxygen bonds in the fly ash, so that the melting point of the system is reduced, the liquid phase quantity is increased, the formation of bubbles is facilitated, and meanwhile, the magnesium ions can also increase the surface tension of the liquid phase, so that the growth of the bubbles is inhibited, and the formation of uniform bubbles is facilitated; the steel slag is rich in ferric oxide, can be decomposed at high temperature to generate oxygen, provides sufficient oxygen environment in foaming, improves foaming efficiency, improves the uniformity of bubbles, and can effectively control the volume instability caused by a low-temperature liquid phase by matching the steel slag and the red mud, promote the development of crystals and facilitate the improvement of the mechanical properties of fly ash base materials; the addition of sodium oleate can prolong the bubble stabilizing time, increase the bubble stability, prevent the bubble collapse and improve the porosity and compressive strength of the fly ash substrate.
Immersing the fly ash substrate in Tris-HCl buffer solution, performing ultrasonic treatment, then adding dopamine hydrochloride, heating in a water bath, stirring, taking out the treated fly ash substrate after the reaction is finished, washing, and drying to obtain the polydopamine modified fly ash substrate;
in the process, polydopamine is coated on the fly ash substrate after the polymerization of the dopamine, so that the polydopamine modified fly ash substrate is obtained.
Adding vanadium pentoxide, oxalic acid and tungstic acid into deionized water, stirring, reacting, naturally cooling to room temperature, centrifuging, drying and annealing to obtain tungsten doped vanadium dioxide;
in the process, vanadium pentoxide is used as a vanadium source, pentavalent vanadium is reduced into tetravalent vanadium salt by oxalic acid in the presence of a doping agent tungstic acid, the tetravalent vanadium salt is decomposed at high temperature to obtain metastable tungsten doped vanadium dioxide, and finally, the metastable tungsten doped vanadium dioxide is converted into tungsten doped vanadium dioxide with phase change characteristics in an annealing process, so that the phase change temperature of the vanadium dioxide can be reduced by the doping of tungsten.
Step (5) mixing polyethylene glycol with polytetrahydrofuran, dropwise adding isophorone diisocyanate and dibutyltin dilaurate, heating, reacting, adding tungsten doped vanadium dioxide, 2-dimethylolpropionic acid and 1, 4-butanediol after the reaction is finished, cooling, adding deionized water, and homogenizing to obtain a composite emulsion;
in the process, polyethylene glycol polyurethane is generated through a prepolymerization reaction, and then the polyethylene glycol polyurethane is mixed with tungsten doped vanadium dioxide and deionized water to obtain the composite emulsion.
And (6) spraying the composite emulsion on the polydopamine modified fly ash substrate, solidifying and drying, and standing at room temperature to obtain the fly ash porous heat insulation material.
Preferably, in the step (1), the concentration of the sodium hydroxide aqueous solution is 0.5-1mol/L; the dosage ratio of the fly ash, the red mud and the sodium hydroxide aqueous solution is (10-20) kg (2-3) kg (100-300) L; ball milling conditions: ball milling is carried out for 18-28h at the rotating speed of 100-500r/min, zirconia balls with the diameter of 10mm and 6mm are adopted in the number ratio of 49:75, and the ball milling direction is changed every 30min in the ball milling process; drying temperature: 70-90 ℃.
Preferably, in the step (2), the mass ratio of the pretreated fly ash, silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate is 100 (0.6-1.0), 8-10, 4-8, 6-12, 4-6 and 0.25-0.55; heating conditions: raising the temperature to 1160-1220 ℃ at the speed of 6-8 ℃/min; the heat preservation time is as follows: 5-15min.
Preferably, in the step (3), the pH of the Tris-HCl buffer is 8.5; ultrasonic treatment conditions: ultrasonic processing at 20-40KHz frequency at room temperature for 20-40min; water bath heating temperature: 35-45 ℃; stirring conditions: stirring at stirring speed of 150-300r/min for 12-16 hr.
Preferably, in the step (3), the washing liquid used for washing comprises deionized water; drying conditions: drying at 50-70deg.C for 20-30 hr; the dosage ratio of dopamine hydrochloride to Tris-HCl buffer is (2.6-5.2) g (120-180) mL.
Preferably, in the step (4), the mass ratio of the vanadium pentoxide to the oxalic acid to the tungstic acid to the deionized water is (2-4): 3-6): 0.03-0.3): 500-800; stirring conditions: stirring at 200-400r/min for 20-40min; reaction conditions: heating to 230-250 ℃ for reaction for 20-30h.
Preferably, in the step (4), the drying condition is: drying at 40-60deg.C for 10-14 hr; annealing conditions: annealing at 580-620 deg.c for 2.5-3.5 hr.
Preferably, in the step (5), the mass ratio of polyethylene glycol, polytetrahydrofuran, isophorone diisocyanate, dibutyl tin dilaurate, tungsten doped vanadium dioxide, 2-dimethylolpropionic acid, 1, 4-butanediol and deionized water is (1.5-3): (8-20): (4.1-8.2): (0.04-0.1): (0.1-0.2): (0.68-1.32): (0.08-0.2): (37-80).
Preferably, in the step (5), the condition of mixing polyethylene glycol with polytetrahydrofuran: mixing at 40-50deg.C; isofluorone diisocyanate, dibutyl tin dilaurate dropwise addition time: 15-25min; temperature rise: 80-90 ℃; reaction conditions: reacting for 2-3h at a stirring speed of 200-400 r/min; and (3) cooling conditions: cooling to 60-70deg.C, stirring for 1.5-2.5 hr, cooling to 40-50deg.C, adding triethylamine to adjust pH to 7, and naturally cooling to 25-30deg.C.
Preferably, in the step (6), the curing and drying conditions are that the curing and drying are carried out for 30-40min at 50-60 ℃; the placement time is as follows: 20-30h; the spraying thickness of the composite emulsion is controlled to be 150-200 mu m.
Compared with the prior art, the invention has the beneficial effects that:
1. the fly ash porous heat-insulating material is prepared by taking the waste fly ash, the red mud and the steel slag as raw material components, so that the reutilization of the waste is realized, and meanwhile, the leaching rate of heavy metals is greatly reduced by combining the auxiliary ball milling mechanical treatment of the red mud with the high-temperature treatment, so that the method is more economical, safer and environment-friendly.
2. According to the invention, fly ash is interacted with silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate to obtain the fly ash base material with high porosity, uniform pore size and good mechanical property through high-temperature treatment.
3. In order to prevent polyethylene glycol leakage in the phase change process, polyethylene glycol is used as a soft segment to obtain polyethylene glycol-based polyurethane through polymerization, and then the polyethylene glycol-based polyurethane is compounded with a tungsten-doped vanadium dioxide phase change material to obtain a composite emulsion, and the composite emulsion is sprayed on a fly ash substrate, so that the heat preservation performance of the fly ash porous heat preservation material is further improved through the cooperation of an organic phase change material and an inorganic phase change material; furthermore, the invention improves the compatibility of the fly ash substrate and the composite emulsion by carrying out polydopamine modification treatment on the fly ash substrate, thereby further improving the heat preservation performance of the fly ash porous heat preservation material.
Drawings
FIG. 1 is a flow chart of the preparation process of the fly ash porous thermal insulation material of the invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present invention are within the scope of protection of the present invention.
Example 1
The embodiment discloses a preparation method of a fly ash porous thermal insulation material, which comprises the following steps:
mixing 10kg of fly ash, 2kg of red mud and 100L of 0.5mol/L sodium hydroxide aqueous solution, ball milling for 18h at a rotating speed of 100r/min, wherein the ball milling adopts zirconia balls with the diameter of 10mm and 6mm in a number ratio of 49:75, the ball milling direction is changed every 30min in the ball milling process, centrifuging after the ball milling is finished, and drying the centrifugal product to constant weight at 70 ℃ to obtain the pretreated fly ash.
And (2) mixing the pretreated fly ash, silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate uniformly in a mass ratio of 100:0.6:8:4:6:4:0.25, heating to 1160 ℃ at a speed of 6 ℃/min, and preserving heat for 5min to obtain the fly ash substrate.
Immersing the fly ash substrate in Tris-HCl buffer solution with pH of 8.5, carrying out ultrasonic treatment at room temperature and frequency of 20KHz for 20min, then adding dopamine hydrochloride, heating to 35 ℃ in a water bath, stirring for 12h at a stirring speed of 150r/min to fully expose the solution to oxygen, taking out the treated fly ash substrate after the reaction is finished, washing the fly ash substrate with deionized water for 3 times, and drying at 50 ℃ for 20h to obtain the polydopamine modified fly ash substrate; wherein the dosage ratio of the dopamine hydrochloride to the Tris-HCl buffer solution is 2.6 g/120 mL.
And (4) adding 2kg of vanadium pentoxide, 3kg of oxalic acid and 0.03kg of tungstic acid into 500L of deionized water, stirring for 20min at a rotating speed of 200r/min, heating to 230 ℃ for reaction for 20h, naturally cooling to room temperature, centrifuging, drying the centrifuged product at 40 ℃ for 10h, and annealing at 580 ℃ for 2.5h to obtain tungsten doped vanadium dioxide.
Step (5) mixing 1.5kg of polyethylene glycol 1000 and 8kg of polytetrahydrofuran at 40 ℃ to obtain a mixture, then dropwise adding 4.1kg of isophorone diisocyanate and 0.04kg of dibutyltin dilaurate into the mixture within 15min, heating to 80 ℃, reacting for 2h at a stirring speed of 200r/min, adding 0.1kg of tungsten doped vanadium dioxide, 0.68kg of 2, 2-dimethylolpropionic acid and 0.08kg of 1, 4-butanediol after the reaction is finished, cooling to 60 ℃ and continuing stirring for 1.5h, continuing cooling to 40 ℃, adding triethylamine to adjust the pH to 7, naturally cooling to 25 ℃, adding 37kg of deionized water, and homogenizing to obtain the composite emulsion.
And (6) spraying the composite emulsion on the polydopamine modified fly ash substrate, controlling the spraying thickness to be 150 mu m, curing and drying for 30min at 50 ℃, and then standing for 20h at room temperature to obtain the fly ash porous heat insulation material.
Example 2
The embodiment discloses a preparation method of a fly ash porous thermal insulation material, which comprises the following steps:
mixing 20kg of fly ash, 3kg of red mud and 300L of 1mol/L sodium hydroxide aqueous solution, ball milling for 28h at a rotating speed of 500r/min, wherein the ball milling adopts zirconia balls with the diameter of 10mm and 6mm in a number ratio of 49:75, the ball milling direction is changed every 30min in the ball milling process, centrifuging after the ball milling is finished, and drying the centrifugal product to constant weight at 90 ℃ to obtain the pretreated fly ash.
And (2) mixing the pretreated fly ash, silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate in a mass ratio of 100:1.0:10:8:12:6:0.55 until the mixture is uniform, heating the mixture to 1220 ℃ at a speed of 8 ℃/min, and preserving heat for 15min to obtain the fly ash substrate.
Immersing the fly ash substrate in Tris-HCl buffer solution with pH of 8.5, carrying out ultrasonic treatment at room temperature and frequency of 40KHz for 40min, then adding dopamine hydrochloride, heating to 45 ℃ in a water bath, stirring for 16h at a stirring speed of 300r/min to fully expose the solution to oxygen, taking out the treated fly ash substrate after the reaction is finished, washing the fly ash substrate with deionized water for 5 times, and drying at 70 ℃ for 30h to obtain the polydopamine modified fly ash substrate; wherein the dosage ratio of the dopamine hydrochloride to the Tris-HCl buffer solution is 5.2 g/180 mL.
And (4) adding 4kg of vanadium pentoxide, 6kg of oxalic acid and 0.3kg of tungstic acid into 800L of deionized water, stirring for 40min at the rotation speed of 400r/min, heating to 250 ℃ for reaction for 30h, naturally cooling to room temperature, centrifuging, drying the centrifuged product at 60 ℃ for 14h, and annealing at 620 ℃ for 3.5h to obtain the tungsten doped vanadium dioxide.
Step (5) mixing 3kg of polyethylene glycol 1000 and 20kg of polytetrahydrofuran at 50 ℃ to obtain a mixture, then dropwise adding 8.2kg of isophorone diisocyanate and 0.1kg of dibutyltin dilaurate into the mixture within 25min, heating to 90 ℃, reacting for 3 hours at a stirring speed of 400r/min, adding 0.2kg of tungsten doped vanadium dioxide, 1.32kg of 2, 2-dimethylolpropionic acid and 0.2kg of 1, 4-butanediol after the reaction is finished, cooling to 70 ℃, continuously stirring for 2.5 hours, continuously cooling to 50 ℃, adding triethylamine to adjust the pH to 7, naturally cooling to 30 ℃, adding 80kg of deionized water, and homogenizing to obtain the composite emulsion.
And (6) spraying the composite emulsion on the polydopamine modified fly ash substrate, controlling the spraying thickness to be 200 mu m, curing and drying at 60 ℃ for 40min, and then standing at room temperature for 30h to obtain the fly ash porous heat insulation material.
Example 3
The embodiment discloses a preparation method of a fly ash porous thermal insulation material, which comprises the following steps:
step (1) mixing 15kg of fly ash, 2.5kg of red mud and 200L of 0.8mol/L sodium hydroxide aqueous solution, ball milling for 23h at a rotating speed of 300r/min, wherein the ball milling adopts zirconia balls with the diameter of 10mm and 6mm in a number ratio of 49:75, the ball milling direction is changed every 30min in the ball milling process, centrifuging after the ball milling is finished, and drying the centrifugal product to constant weight at 80 ℃ to obtain the pretreated fly ash.
And (2) mixing the pretreated fly ash, silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate uniformly in a mass ratio of 100:0.8:9:6:9:5:0.45, heating to 1200 ℃ at a speed of 7 ℃/min, and preserving heat for 10min to obtain the fly ash substrate.
Immersing the fly ash substrate in Tris-HCl buffer solution with pH of 8.5, carrying out ultrasonic treatment at room temperature and frequency of 30KHz for 30min, then adding dopamine hydrochloride, heating to 40 ℃ in a water bath, stirring for 14h at a stirring speed of 250r/min to fully expose the solution to oxygen, taking out the treated fly ash substrate after the reaction is finished, washing the fly ash substrate with deionized water for 4 times, and drying at 60 ℃ for 25h to obtain the polydopamine modified fly ash substrate; wherein the dosage ratio of the dopamine hydrochloride to the Tris-HCl buffer solution is 3.9g:150mL.
And (4) adding 3kg of vanadium pentoxide, 4.5kg of oxalic acid and 0.2kg of tungstic acid into 700L of deionized water, stirring for 30min at the rotating speed of 300r/min, heating to 240 ℃ for reaction for 25h, naturally cooling to room temperature, centrifuging, drying the centrifuged product at 50 ℃ for 12h, and annealing at 600 ℃ for 3h to obtain the tungsten doped vanadium dioxide.
Step (5) mixing 2.5kg of polyethylene glycol 1000 and 14kg of polytetrahydrofuran at 45 ℃ to obtain a mixture, then dropwise adding 6.2kg of isophorone diisocyanate and 0.07kg of dibutyltin dilaurate into the mixture within 20min, heating to 85 ℃, reacting for 2.5h at a stirring speed of 300r/min, adding 0.15kg of tungsten doped vanadium dioxide, 1.0kg of 2, 2-dimethylolpropionic acid and 0.14kg of 1, 4-butanediol after the reaction is finished, cooling to 65 ℃ and continuously stirring for 2h, continuously cooling to 45 ℃, adding triethylamine to adjust the pH to 7, naturally cooling to 28 ℃, adding 60kg of deionized water, and homogenizing to obtain the composite emulsion.
And (6) spraying the composite emulsion on the polydopamine modified fly ash substrate, controlling the spraying thickness to be 180 mu m, curing and drying for 35min at 55 ℃, and then standing for 25h at room temperature to obtain the fly ash porous heat insulation material.
Comparative example 1
Comparative example 1 the fly ash of comparative example 1 was pretreated without red mud, and the other conditions were unchanged as compared with example 3.
Comparative example 2
Comparative example 2 in comparison with example 3, no dextrin was added during the preparation of the fly ash substrate in comparative example 2, and the other conditions were unchanged.
Comparative example 3
Comparative example 3 in comparison with example 3, no calcium oxide was added during the preparation of the fly ash substrate in comparative example 3, and the other conditions were unchanged.
Comparative example 4
Comparative example 4 in comparison with example 3, no magnesium oxide was added during the preparation of the fly ash substrate in comparative example 4, and the other conditions were unchanged.
Comparative example 5
Comparative example 5 in comparison with example 3, sodium oleate was not added during the preparation of the fly ash substrate in comparative example 5, and the other conditions were unchanged.
Comparative example 6
Comparative example 6 in comparison with example 3, no tungsten doped vanadium dioxide was added during the preparation of the composite emulsion in comparative example 6, and the other conditions were unchanged.
Comparative example 7
Comparative example 7 in comparison with example 3, in comparative example 7, the fly ash substrate was not subjected to polydopamine modification, i.e., in the process of preparing the fly ash porous insulation material, the fly ash substrate was used instead of polydopamine-modified fly ash substrate, and the other conditions were unchanged.
Comparative example 8
Comparative example 8 in comparison with example 3, the fly ash substrate in comparative example 8 was the final product fly ash porous insulation material without polydopamine modification and composite emulsion spray coating, and the other conditions were unchanged.
Experimental example
1. And (3) testing heat preservation performance: the testing method comprises the following steps: the infrared baking lamp with constant power and the self-made open foam box are kept at the same level and are placed on the acrylic base, and a small hole is formed at the rear end of the cavity so that the thermocouple probe stretches into the cavity to record the temperature change process. Firstly, the infrared lamp light is turned on, the positions of the light source and the cavity are fixed, the light is used for heating the cavity irradiation, the blank control is adopted, the fly ash porous thermal insulation material samples prepared in the examples 1-3 and the comparative examples 1-8 are attached to the front end of the cavity to enable the samples to horizontally face the infrared lamp light, thermocouple readings of each group of experiments reach a certain temperature (65 ℃), then the light is turned off, after the equivalent cooling for 900 seconds, the temperature change condition in the cavity in the cooling process is monitored through thermocouple readings, and therefore the thermal insulation performance of each group of fly ash porous thermal insulation materials is achieved. The test results are shown in table 1:
TABLE 1
Chamber temperature/°c
Blank control group 26.5
Example 1 51.9
Example 2 53.8
Example 3 52.6
Comparative example 1 52.4
Comparative example 2 51.6
Comparative example 3 51.1
Comparative example 4 50.8
Comparative example 5 51.2
Comparative example 6 50.7
Comparative example 7 51.3
Comparative example 8 49.5
As can be seen from the test results in Table 1, the fly ash porous thermal insulation materials prepared in examples 1-3 of the present invention have excellent thermal insulation properties, and the thermal insulation properties are significantly improved compared with the blank control group. As can be seen from the comparison of comparative examples 2-5 and example 3, the addition of dextrin, calcium oxide, magnesium oxide and sodium oleate in the invention affects the foaming effect of the porous fly ash base material, thereby affecting the heat preservation performance of the fly ash porous heat preservation material; as can be seen from the comparison of comparative example 6 and comparative example 3, the tungsten doped vanadium dioxide of the phase change material has positive influence on the improvement of the heat insulation performance of the fly ash porous heat insulation material; as can be seen from the comparison of the comparative examples 7, 8 and 3, the composite emulsion coating can obviously improve the heat insulation performance of the fly ash porous heat insulation material, and the compatibility of the fly ash substrate and the composite emulsion coating is improved by modifying the fly ash substrate with polydopamine, so that the heat insulation performance of the fly ash porous heat insulation material is improved.
2. Leaching rate of heavy metal from fly ash base material: according to the TCLP procedure, a pH of 2.88 is prepared by adding 5.7mL of acetic acid to 1L of deionized water. The fly ash substrates prepared in examples 1 to 3 and comparative example 1 were ground into fine powder, then passed through a 100-mesh sieve, vibrated in a water bath at room temperature for 18 hours according to a liquid-solid ratio of 20mL:1g, and after standing, the powder was subjected to film coating, and the supernatant was taken and the heavy metal content was measured by inductively coupled plasma atomic absorption spectrometry (ICP-OES). The test results are shown in table 2:
TABLE 2
Example 1 Example 2 Example 3 Comparative example 1
Pb leaching content/(mg/L) 0.032 0.025 0.029 0.088
Cr leaching content/(mg/L) 0.0089 0.0074 0.0081 0.014
Zn leaching content/(mg/L) 5.68 4.92 5.24 10.59
As can be seen from the test results in Table 2, the leaching rate of heavy metals of the fly ash base materials prepared in examples 1 to 3 of the present invention is far lower than the requirements (according to GB5085.3-2007 hazardous waste identification Standard, leaching limit of lead is 5mg/L, leaching limit of zinc is 100mg/L, and leaching limit of chromium is 5 mg/L), so that the fly ash porous thermal insulation material of the present invention is safe and environment-friendly. As can be seen from comparison of comparative example 1 with example 3 and example, adding red mud during pretreatment can greatly reduce leaching rate of heavy metals in fly ash, and then high temperature during subsequent treatment of fly ash to form fly ash substrate can further fix heavy metals, thereby reducing leaching rate.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The preparation method of the fly ash porous heat-insulating material is characterized by comprising the following steps of:
step (1) mixing fly ash, red mud and sodium hydroxide aqueous solution, ball milling, centrifuging and drying to obtain pretreated fly ash;
step (2) mixing the pretreated fly ash, silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate, heating and preserving heat to obtain a fly ash substrate;
immersing the fly ash substrate in Tris-HCl buffer solution, performing ultrasonic treatment, then adding dopamine hydrochloride, heating in a water bath, stirring, taking out the treated fly ash substrate after the reaction is finished, washing, and drying to obtain the polydopamine modified fly ash substrate;
adding vanadium pentoxide, oxalic acid and tungstic acid into deionized water, stirring, reacting, naturally cooling to room temperature, centrifuging, drying and annealing to obtain tungsten doped vanadium dioxide;
step (5) mixing polyethylene glycol with polytetrahydrofuran, dropwise adding isophorone diisocyanate and dibutyltin dilaurate, heating, reacting, adding tungsten doped vanadium dioxide, 2-dimethylolpropionic acid and 1, 4-butanediol after the reaction is finished, cooling, adding deionized water, and homogenizing to obtain a composite emulsion;
and (6) spraying the composite emulsion on the polydopamine modified fly ash substrate, solidifying and drying, and standing at room temperature to obtain the fly ash porous heat insulation material.
2. The method for preparing a porous insulating material for fly ash according to claim 1, wherein in the step (1), the concentration of the aqueous solution of sodium hydroxide is 0.5 to 1mol/L; the dosage ratio of the fly ash, the red mud and the sodium hydroxide aqueous solution is (10-20) kg (2-3) kg (100-300) L; ball milling conditions: ball milling is carried out for 18-28h at the rotating speed of 100-500r/min, zirconia balls with the diameter of 10mm and 6mm are adopted in the number ratio of 49:75, and the ball milling direction is changed every 30min in the ball milling process; drying temperature: 70-90 ℃.
3. The method for preparing the fly ash porous thermal insulation material according to claim 1, wherein in the step (2), the mass ratio of the pretreated fly ash, silicon carbide, dextrin, calcium oxide, magnesium oxide, steel slag and sodium oleate is 100 (0.6-1.0), 8-10, 4-8, 6-12, 4-6 and 0.25-0.55; heating conditions: raising the temperature to 1160-1220 ℃ at the speed of 6-8 ℃/min; the heat preservation time is as follows: 5-15min.
4. The method for preparing a porous insulating material according to claim 1, wherein in the step (3), the pH of Tris-HCl buffer is 8.5; ultrasonic treatment conditions: ultrasonic processing at 20-40KHz frequency at room temperature for 20-40min; water bath heating temperature: 35-45 ℃; stirring conditions: stirring at stirring speed of 150-300r/min for 12-16 hr.
5. The method for preparing a porous insulating material according to claim 1, wherein in the step (3), the washing liquid used for washing comprises deionized water; drying conditions: drying at 50-70deg.C for 20-30 hr; the dosage ratio of dopamine hydrochloride to Tris-HCl buffer is (2.6-5.2) g (120-180) mL.
6. The method for preparing the fly ash porous thermal insulation material according to claim 1, wherein in the step (4), the mass ratio of vanadium pentoxide, oxalic acid, tungstic acid and deionized water is (2-4): 3-6): 0.03-0.3): 500-800; stirring conditions: stirring at 200-400r/min for 20-40min; reaction conditions: heating to 230-250 ℃ for reaction for 20-30h.
7. The method for preparing the porous insulating material according to claim 1, wherein in the step (4), the drying condition is as follows: drying at 40-60deg.C for 10-14 hr; annealing conditions: annealing at 580-620 deg.c for 2.5-3.5 hr.
8. The method for preparing the fly ash porous thermal insulation material according to claim 1, wherein in the step (5), the mass ratio of polyethylene glycol, polytetrahydrofuran, isophorone diisocyanate, dibutyltin dilaurate, tungsten doped vanadium dioxide, 2-dimethylolpropionic acid, 1, 4-butanediol and deionized water is (1.5-3): (8.1-8.2): (0.04-0.1): (0.1-0.2): (0.68-1.32): (0.08-0.2): (37-80).
9. The method for preparing the porous thermal insulation material for fly ash according to claim 1, wherein in the step (5), the mixing condition of polyethylene glycol and polytetrahydrofuran is as follows: mixing at 40-50deg.C; isofluorone diisocyanate, dibutyl tin dilaurate dropwise addition time: 15-25min; temperature rise: 80-90 ℃; reaction conditions: reacting for 2-3h at a stirring speed of 200-400 r/min; and (3) cooling conditions: cooling to 60-70deg.C, stirring for 1.5-2.5 hr, cooling to 40-50deg.C, adding triethylamine to adjust pH to 7, and naturally cooling to 25-30deg.C.
10. The method for preparing the porous thermal insulation material of the fly ash according to claim 1, wherein in the step (6), the curing and drying conditions are that the curing and drying are carried out for 30-40min at 50-60 ℃; the placement time is as follows: 20-30h; the spraying thickness of the composite emulsion is controlled to be 150-200 mu m.
CN202310825519.2A 2023-07-06 2023-07-06 Preparation method of fly ash porous heat-insulating material Pending CN116854496A (en)

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