CN116852459A - Electronic saw production line - Google Patents

Abstract

The embodiment of the application provides an electronic saw production line, and belongs to the technical field of plate processing. The electronic saw production line comprises a frame, an electronic cutting saw and a feeding conveying line, wherein the electronic cutting saw is arranged on the frame along a first direction and is divided into a longitudinal cutting area and a transverse cutting area, the longitudinal cutting area is used for longitudinally cutting a plate, the transverse cutting area is used for transversely cutting the plate, and a discharging end of the longitudinal cutting area is connected with a discharging platform; the feeding conveying line is arranged on the frame and is connected with the transverse cutting area, the conveying direction of the feeding conveying line is extended along the second direction, the feeding conveying line is used for conveying the longitudinally cut plates to the transverse cutting area for transverse cutting, and the first direction, the second direction and the vertical direction are perpendicular to each other; the electronic saw production line further comprises a buffer platform and a manipulator, wherein the buffer platform is used for buffering the longitudinally cut plates, and the manipulator is used for transferring the longitudinally cut plates. The electronic saw production line has high automation degree, simplifies the labor and improves the processing efficiency of the plate.

Description

Electronic saw production line

Technical Field

The application relates to the technical field of plate processing, in particular to an electronic saw production line.

Background

In recent years, with the rapid development of the whole house custom market, custom furniture is increasingly favored by consumers due to the individuality of design, the size and the style diversification. Most of customized furniture is plate furniture, and cutting is used as the first procedure of the plate furniture production process, and the cutting efficiency and the cutting quality of the customized furniture directly influence the subsequent processing of the plate.

At present, the furniture industry generally adopts an electronic saw to cut the plate, and particularly an operator takes charge of an electronic saw operation as the main part, namely the operator manually feeds materials, operates equipment and feeds materials from a connecting plate, the operation mode saves labor cost, but the equipment utilization rate is low, and the plate cutting efficiency is low; in order to improve the material-cutting efficiency, some production enterprises adopt an electronic saw device to be provided with two operators for material-cutting, namely one person is responsible for feeding and device operation, and the other person is responsible for discharging the connecting plate, so that the material-cutting efficiency is improved, but the labor cost is increased intangibly due to the addition of the operators.

Disclosure of Invention

The embodiment of the application provides an electronic saw production line, which has high automation degree, simplifies labor and improves the processing efficiency of boards.

The embodiment of the application provides an electronic saw production line which is used for cutting a plate, and comprises a frame, an electronic cutting saw and a feeding conveying line, wherein the electronic cutting saw is arranged on the frame along a first direction and is divided into a longitudinal cutting area and a transverse cutting area along the first direction on the frame, the longitudinal cutting area is used for longitudinally cutting the plate, the transverse cutting area is used for transversely cutting the plate, and a discharging platform is connected with a discharging end of the longitudinal cutting area; the feeding conveying line is arranged on the frame and is connected with the transverse cutting area, the conveying direction of the feeding conveying line is extended along the second direction, the feeding conveying line is used for conveying the longitudinally cut plates to the transverse cutting area for transverse cutting, and the first direction, the second direction and the vertical direction are perpendicular to each other; the electronic saw production line further comprises a buffer platform and a manipulator, wherein the buffer platform is used for buffering the longitudinally cut plates, and the manipulator is used for transferring the longitudinally cut plates.

In this scheme, electron cutting saw installs in the frame, electron cutting saw transects and slits panel, accomplish the cutting blanking to panel, and through being provided with the manipulator and buffer platform on the production line, the manipulator can act as an operation hand, after the panel is slitted by electron cutting saw earlier, panel removes to ejection of compact platform from the discharge end of electron cutting saw, wait that panel shifts to next transection process, at this moment because buffer platform's setting, the manipulator can shift panel to buffer platform earlier, buffer platform can temporarily store panel, alleviate the running water beat, do not need the manual work to shift panel, the setting of operation hand has been reduced, then panel on the buffer platform finally gets into in the feeding transfer chain, then carry the panel after slitter to electron cutting saw's transection district, the cutting to panel is accomplished, because of the setting of manipulator and buffer platform, panel after the slitter does not need the operation hand to operate in the transection process, manual work has been simplified, the machining efficiency of panel has been improved, and degree of automation is high.

The cache platform can be provided with a plurality of cache stations, and a plurality of continuous stations are distributed continuously; of course, the number of the cache platforms can be multiple, and the positions of the multiple cache platforms can be distributed independently.

In some embodiments, the buffer platform comprises a first buffer platform and a second buffer platform, the first buffer platform is positioned at one side of the feeding conveyor line, and the second buffer platform is positioned at the top of the electronic dicing saw; the mechanical arm is used for transferring the plate positioned on the discharging platform to the first buffer platform; or transferring the plate on the discharging platform to the second buffer platform under the condition that the plate is buffered on the first buffer platform, and transferring the plate on the second buffer platform to the first buffer platform after the first buffer platform is idle.

Among the above-mentioned technical scheme, through adopting the buffer platform to two buffer memory stations, including first buffer memory platform and second buffer memory platform promptly, first buffer memory platform sets up in one side of feeding transfer chain, as preferential buffer memory station, like this the manipulator is preferentially put panel on first buffer memory platform, after the buffering on the first buffer memory platform has panel, the manipulator shifts panel on the ejection of compact platform to the second buffer memory platform on the temporary storage again, when the panel on the second buffer memory platform shifts to first buffer memory platform after first buffer memory platform is idle again, the last panel all is through the position material loading of first buffer memory platform to get into the crosscut process behind the feeding transfer chain, through being located the top of electron feed saw with second buffer memory platform, compare and all set up in one side of feeding transfer chain with a plurality of buffer memory platforms, be located the top of electron feed saw with second buffer memory platform, the top space of electron feed saw has been utilized, like this can practice thrift buffer memory platform's occupation space for the space arrangement of electron production line is more reasonable, space occupation area is littleer, the utilization ratio is higher.

In some embodiments, the first buffer platform comprises a first conveying device, wherein the first conveying device comprises a plurality of first conveying belt units which are arranged at intervals along a second direction, and the conveying direction of the first conveying belt units is along the first direction; the feeding conveying line is arranged as a power roller conveying line, the feeding conveying line is provided with a material receiving station at a position close to the first buffer storage platform, the material receiving station is provided with a transverse moving conveying device, the conveying direction of the transverse moving conveying device and the first conveying device are arranged in the same direction, and the transverse moving conveying device is used for receiving the buffered plates on the first conveying device and transversely moving the plates to the feeding conveying line.

In the technical scheme, in order to optimize the construction procedure, the mode that the plates buffered on the first buffer platform enter the feeding conveying line is realized through the conveying mode, and a manipulator is not needed, so that the workload of the manipulator is reduced, and the construction flow beat is optimized. Through a plurality of first conveyor belt units that set up along the second direction interval, can carry the panel sideslip that bears on the first conveyor belt unit to the feeding transfer chain of one side after the start-up, and through being provided with sideslip conveyor in the receiving station department of feeding transfer chain, sideslip conveyor can cooperate with first conveyor belt unit, accept the panel of buffering on the first conveyor and sideslip to feeding transfer chain with panel, accomplish the transfer of panel from first buffer memory platform to feeding transfer chain, the mode through the sideslip in-process is realized to the panel, frictional resistance is little, has played the guard action to the panel.

In some embodiments, the traversing conveyor comprises a plurality of second conveyor belt units disposed at intervals along a second direction, the conveying direction of the second conveyor belt units being disposed along the first direction; each second conveying belt unit is arranged between two adjacent power rollers of the feeding conveying line and is staggered with the power rollers; the conveying height of the first conveying device is higher than that of the feeding conveying line; the transverse moving conveying device is arranged on the frame in a lifting manner along the vertical direction, and also comprises a first lifting driving unit and a mounting frame, wherein a plurality of second conveying belt units are arranged on the mounting frame, the first lifting driving unit is arranged on the frame, and the first lifting driving unit is used for driving the second conveying belt units to switch between a first position and a second position; when the second conveying belt unit is in the first position, the height of the second conveying belt unit is lower than the conveying height of the feeding conveying line, and when the second conveying belt unit is in the second position, the height of the second conveying belt unit is higher than the conveying surface of the feeding conveying line and is flush with the first conveying belt unit so as to be used for receiving the plate transversely moving on the first conveying belt unit.

Among the above-mentioned technical scheme, through adopting sideslip conveyor to a plurality of second conveyor belt units that set up along the second direction interval, first conveyor belt unit and second conveyor belt unit all adopt conveyor belt conveyor's mode, realize panel by first buffer memory platform to the transfer of feeding transfer chain, and sideslip conveyor sets up in the frame along vertical direction liftable, sideslip conveyor can rise to the second position when the panel of first buffer memory platform is accepted like this and flush with first conveyor belt unit, thereby receive the panel that first conveyor belt unit carried, after the panel is received to second conveyor belt unit power, fall to first position by the second position again, make the conveying height of second conveyor belt unit be less than the conveying height of feeding transfer chain, the panel of second conveyor belt unit is automatic by feeding transfer chain like this, accomplish the transfer of first buffer memory platform to feeding transfer chain, the height of second conveyor belt unit is less than feeding transfer chain also can dodge feeding transfer chain, only rise when needing bearing on the first buffer memory platform, this kind of mode makes the panel can be comparatively influenced by first buffer memory platform to the panel quality, can not produce the panel appearance quality to the panel.

In some embodiments, the first lifting driving unit comprises four cylinders, and the mounting frame is provided with a balance link mechanism, and the balance link mechanism is used for enabling the whole mounting frame to synchronously lift.

In the above-mentioned technical scheme, through adopting four cylinders with first lift drive unit to be provided with balanced link mechanism's effect on the mounting bracket under, four cylinders can realize wholly synchronous lifting to the mounting bracket, make sideslip conveyor can synchronous lifting, avoid appearing panel phenomenon that drops because of sideslip conveyor is unstable to incline because of the lift, improved panel transfer in-process stability greatly.

In some embodiments, the discharging platform comprises a supporting frame and a plurality of supporting rods distributed at intervals along the first direction, each supporting rod is horizontally arranged, the top surface of each supporting rod is provided with a plurality of flexible bearing parts, and the bearing parts are used for bearing the plates.

Among the above-mentioned technical scheme, through including support frame and a plurality of bracing piece that distributes along first direction interval with ejection of compact platform, a plurality of bracing pieces can carry out steady support to the panel after the slitting to the manipulator can produce certain down force when snatching the panel on the ejection of compact platform, in order to avoid pushing down between panel and the bracing piece and appearing indentation or mar, through being provided with a plurality of flexible supporting parts at the top surface of bracing piece, support panel through supporting part, when the manipulator snatched the panel like this, flexible supporting part can play the cushioning effect, avoid rigid contact between the panel bracing piece, guaranteed the appearance quality of panel.

In some embodiments, a positioning area is arranged on the feeding conveying line at a position close to the transverse cutting area, a positioning unit is arranged on the frame at a position corresponding to the positioning area, and the positioning unit is used for positioning a reference plate of a plate to be entered into the transverse cutting area; the positioning unit comprises a first positioning component and a second positioning component, the first positioning component is movably arranged between the feeding conveying line and the discharging platform along a first direction, the first positioning component is provided with a first abutting part, one side of the feeding conveying line in the first direction is correspondingly provided with a reference plate, and the first abutting part is used for being matched with the reference plate to position the plate positioned on the feeding conveying line in the first direction; the second positioning component is movably arranged on the feeding conveying line along the second direction and is provided with a second abutting part, and the second abutting part is used for pushing the plate on the feeding conveying line to the positioning area in the second direction under the moving action of the second positioning component.

According to the technical scheme, the positioning area is formed in the feeding conveying line, the plate to be entered into the transverse cutting area can be positioned in the positioning area under the action of the positioning unit, the cutting electronic saw is convenient to cut the plate transversely, the positioning unit comprises the first positioning component and the second positioning component, the first positioning component presses and abuts against the plate in the first direction through the first abutting portion and the reference plate which is arranged on one side of the feeding conveying line in the first direction, positioning of the plate in the first direction is completed, then the second direction of the plate is pushed to the preset position under the action of the positioning component, and therefore the first positioning component and the positioning component are matched with each other, positioning can be carried out on the first direction and the second direction of the plate, and follow-up cutting accuracy is guaranteed.

In some embodiments, the feeding conveying line is provided with a liftable brush unit at the positioning area, the brush unit comprises a brush frame, a second lifting unit and a brush, the second lifting unit is arranged on the frame, the driving end of the second lifting unit is connected with the brush frame, the brush frame is provided with a plurality of brush plates, each brush plate is distributed between two adjacent power rollers of the feeding conveying line so as to be staggered with the power rollers, and the brush is arranged on the top surface of the brush plate; the second lifting unit is used for driving the brush frame to switch between a third position and a fourth position; when the brush frame is in the third position, the height of the brush on the brush frame is lower than the conveying height of the feeding conveying line, and when the brush frame is in the fourth position, the height of the brush on the brush frame is higher than the conveying height of the feeding conveying line, so that the brush can be used for supporting plates.

According to the technical scheme, the lifting brush unit is arranged at the positioning area and can lift up and down, when the plate is positioned in the positioning area, the brush in the brush unit can replace the roller on the feeding conveying line to be in contact with the plate, and flexible supporting and positioning effects are provided for the plate.

In some embodiments, the electronic cutting saw comprises a cutting saw body and a waste pushing mechanism, wherein the waste pushing mechanism is mounted on a frame body of the cutting saw body and is used for pushing flash waste and unused remainder generated during cutting of the cutting saw body out of the cutting saw body.

In the above technical scheme, through adding the waste material pushing hands mechanism that is equipped with on the slitting saw body, waste material pushing hands mechanism can carry out the propelling movement to the waste material that panel cuts in-process and produce under control system's effect, pushes away the waste material outside the slitting saw body, accomplishes the automatic release of waste material.

In some embodiments, the electronic saw production line further comprises a discharge conveying line, the discharge conveying line is connected to one side of the feed conveying line far away from the saw body, the conveying direction of the discharge conveying line is set along a first direction, and the manipulator can grasp and transfer the plate after longitudinal cutting to the tail end of the discharge conveying line.

Among the above-mentioned technical scheme, through being provided with ejection of compact transfer chain in one side that the feeding transfer chain kept away from the material saw body, ejection of compact transfer chain both can carry the crosscut station of electron cutting saw to the panel that comes from first buffer memory platform, can also reverse rotation, carries the panel after the crosscut is accomplished to ejection of compact transfer chain along the second direction, accomplishes the transfer ejection of compact of panel.

Additional features and advantages of the application will be set forth in the detailed description which follows.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of an electronic saw production line according to some embodiments of the present application;

FIG. 2 is a schematic view of an electronic saw line at another angle according to some embodiments of the present application;

FIG. 3 is a top view of an electronic saw production line provided in some embodiments of the present application;

fig. 4 is a schematic structural diagram of a first buffer platform in an electronic saw production line according to some embodiments of the present application;

FIG. 5 is a schematic view of a partial structure of a feed conveyor line in an electronic saw production line according to some embodiments of the present application;

FIG. 6 is a schematic diagram of the balance linkage and cylinder combination of FIG. 5;

FIG. 7 is a schematic view of the balance linkage of FIG. 6 including a mounting bracket;

FIG. 8 is a schematic view of the brush unit of FIG. 5;

FIG. 9 is a schematic view of another angle of the brush unit of FIG. 8;

FIG. 10 is a schematic diagram of a discharging platform, a feeding conveyor line and a first positioning assembly in an electronic saw production line according to some embodiments of the present application;

FIG. 11 is a schematic diagram illustrating a second positioning assembly in an electronic saw production line according to some embodiments of the present application;

FIG. 12 is a schematic view of a discharge conveyor line in an electronic saw production line according to some embodiments of the present application;

FIG. 13 is a schematic view of a device for collecting and transferring sheet waste in an electronic saw production line according to some embodiments of the present application;

fig. 14 is an enlarged schematic view of a in fig. 13.

Icon: 10-a frame; 20-an electronic cutting saw; 21-a cutting saw body; 22-a waste pushing mechanism; 30-a discharging platform; 31-a supporting frame; 32-supporting rods; 33-a support part; 40-a manipulator; 50-a first cache platform; 501-a first conveyor belt unit; 51-a second cache platform; 60-feeding conveyor line; 61-traversing the conveyor; 610-a second conveyor belt unit; 611-a first lifting drive unit; 6110-cylinder; 612-mounting frame; 613-balancing a linkage; 6130-mounting plate; 6131 bearing seat; 6132-a transmission rod; 6132 a-a first transmission rod; 6132 b-a second transmission rod; 6133-a drive plate; 61330-connecting ends; 61330 a-upper connection end; 61330 b-lower connection end; 6134-vertical rod; 62-a first positioning assembly; 620-a first abutment; 63-a second positioning assembly; 630-a second abutment; 64-brush unit; 640-brush holder; 641-a second lifting unit; 642-brush; 70-a discharge conveyor line; 71-cone roll steering unit; 72-a guiding unit; 80-a plate waste collecting and transferring device; 81-waste gate; 82-a driving member; 83-a waste collection unit; 100-an electronic saw production line; x-a first direction; y-a second direction; z-vertical direction.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the embodiments of the present application, it should be noted that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is conventionally put in use of the product of this application, merely for convenience in describing the present application and simplifying the description, and is not indicative or implying that the apparatus or element in question must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

In the description of the present application, it should also be noted that, unless explicitly stated and limited otherwise, the terms "disposed" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.

Examples

The embodiment of the application provides an electronic saw production line 100, the electronic saw production line 100 is used for cutting a plate, referring to fig. 1 to 14, the electronic saw production line 100 comprises a frame 10, an electronic cutting saw 20 and a feeding conveying line 60, the electronic cutting saw 20 is arranged on the frame 10 along a first direction X, the electronic cutting saw 20 is divided into a longitudinal cutting area and a transverse cutting area along the first direction X on the frame 10, the longitudinal cutting area is used for longitudinally cutting the plate, the transverse cutting area is used for transversely cutting the plate, and a discharging platform 30 is connected to a discharging end of the longitudinal cutting area; the feeding conveying line 60 is arranged on the frame 10 and is connected with the transverse cutting area, the conveying direction of the feeding conveying line 60 is extended along the second direction Y, the feeding conveying line 60 is used for conveying the longitudinally cut plates to the transverse cutting area for transverse cutting, and the first direction X, the second direction Y and the vertical direction Z are perpendicular to each other; the electronic saw production line 100 further includes a buffer platform and a manipulator 40, the buffer platform is used for buffering the longitudinally cut plate, and the manipulator 40 is used for transferring the longitudinally cut plate.

In this scheme, the electronic material saw 20 is installed on the frame 10, the electronic material saw 20 transects and longitudinally cuts the panel, accomplish the cutting blanking to panel, and through being provided with manipulator 40 and buffer platform on the production line, manipulator 40 can act as an operative hand, after the panel is longitudinally cut by electronic material saw 20 earlier, panel removes to ejection of compact platform 30 from the discharge end of electronic material saw 20, wait that panel shifts to next transection process, at this moment because buffer platform's setting, manipulator 40 can shift the panel to buffer platform earlier, buffer platform can temporarily store the panel, alleviate the running water beat, do not need the manual work to shift the panel, reduce operative hand's setting, then panel on the buffer platform finally gets into in feeding transfer chain 60, then carry the panel after the longitudinal cutting to the transection district of electronic material saw 20 to transect, cut the panel because manipulator 40 and buffer platform's setting, panel after the transverse cutting does not need the operative hand operation in-to the transverse cutting process, manual work has been simplified, automatic processing efficiency is improved, high degree of automation.

The model of the manipulator 40 may be KR180R3200PA, load 180KG, and arm extension 3200mm. The manipulator 40 adopts a vacuum chuck mode to absorb the plate, transfers the plate, drives the tail end of the manipulator by adopting a high-flow vacuum generator, controls a vacuum pipeline by adopting an integrated vacuum control valve group, drives at least one chuck to operate by each valve, and adopts Adand brand with the vacuum control valve group. The feeding conveying line 60 can be a power roller conveying line, a plurality of caching stations can be arranged on the caching platform, and a plurality of continuous stations are continuously distributed; of course, the number of the cache platforms can be multiple, and the positions of the multiple cache platforms can be distributed independently.

In some embodiments, the buffer platform includes a first buffer platform 50 and a second buffer platform 51, the first buffer platform 50 is located at one side of the feed conveyor line 60, and the second buffer platform 51 is located at the top of the electronic dicing saw 20; the manipulator 40 is used for transferring the plate positioned on the discharging platform 30 to the first buffer platform 50; or the plate on the discharging platform 30 is transferred to the second buffer platform 51 under the condition that the plate is buffered on the first buffer platform 50, and the plate on the second buffer platform 51 is transferred to the first buffer platform 50 after the first buffer platform 50 is idle.

Through adopting the buffer platform to be two buffer stations, including first buffer platform 50 and second buffer platform 51 promptly, first buffer platform 50 sets up in one side of feeding transfer chain 60, as preferential buffer station, like this manipulator 40 is preferred to place the panel on first buffer platform 50, after the buffering on first buffer platform 50 has the panel, manipulator 40 shifts the panel on ejection of compact platform 30 to second buffer platform 51 on temporary storage again, when the panel on second buffer platform 51 shifts to first buffer platform 50 again after first buffer platform 50 is idle, finally the panel all is through the position material loading of first buffer platform 50 to entering the transection process behind feeding transfer chain 60, through being located the top of electronic cutting saw 20 with second buffer platform 51, compare in all setting up one side at feeding transfer chain 60 with a plurality of buffer platforms, be located the top of electronic cutting saw 20 with second buffer platform 51, the top space of electronic cutting saw 20 has been utilized, like this can practice thrift buffer platform's occupation space, make electronic saw production line 100 occupation space arrange more rationally, the space is littleer, the utilization ratio is higher.

In some embodiments, the first buffer platform 50 includes a first conveying device, where the first conveying device includes a plurality of first conveying belt units 501 disposed at intervals along the second direction Y, and a conveying direction of the first conveying belt units 501 is disposed along the first direction X; the feeding conveying line 60 is set to be a power roller conveying line, the feeding conveying line 60 is provided with a receiving station at a position close to the first buffer platform 50, the receiving station is provided with a transverse moving conveying device 61, the conveying direction of the transverse moving conveying device 61 is in the same direction as that of the first conveying device, and the transverse moving conveying device 61 is used for receiving the buffered plates on the first conveying device and transversely moving the plates to the feeding conveying line 60. In order to optimize the construction process, the manner that the plates buffered on the first buffer platform 50 enter the feeding conveyor line 60 is realized by a conveying manner, and the mechanical arm 40 is not needed, so that the workload of the mechanical arm 40 is reduced, and the construction flow time is optimized. Through a plurality of first conveyor belt units 501 that set up along second direction Y interval, can carry the sideslip of panel that bears on the first conveyor belt unit 501 to the feeding transfer chain 60 of one side after the start, and through being provided with sideslip conveyor 61 in the material receiving station department of feeding transfer chain 60, sideslip conveyor 61 can cooperate with first conveyor belt unit 501, accept the panel of buffering on the first conveyor and sideslip of panel to feeding transfer chain 60, accomplish the transfer of panel from first buffer platform 50 to feeding transfer chain 60, the panel transfer in-process realizes through the mode of sideslip, frictional resistance is little, has played the guard action to the panel.

In some embodiments, the traversing conveyor 61 includes a plurality of second conveyor belt units 610 disposed at intervals along the second direction Y, the conveying direction of the second conveyor belt units 610 being disposed along the first direction X; each second conveyor belt unit 610 is disposed between two adjacent power rollers of the feed conveyor line 60 so as to be staggered from the power rollers; the conveying height of the first conveying device is higher than that of the feeding conveying line 60; the traversing conveying device 61 is arranged on the frame 10 in a lifting manner along the vertical direction Z, the traversing conveying device 61 further comprises a first lifting driving unit 611 and a mounting frame 612, a plurality of second conveying belt units 610 are arranged on the mounting frame 612, the first lifting driving unit 611 is arranged on the frame 10, and the first lifting driving unit 611 is used for driving the second conveying belt units 610 to switch between a first position and a second position; when the second conveyor belt unit 610 is in the first position, the height of the second conveyor belt unit 610 is lower than the conveying height of the feed conveyor line 60, and when the second conveyor belt unit 610 is in the second position, the height of the second conveyor belt unit 610 is higher than the conveying surface of the feed conveyor line and is flush with the first conveyor belt unit 501 for receiving the sheet material traversing on the first conveyor belt unit 501. Through adopting sideslip conveyor 61 to a plurality of second conveyer belt units 610 that set up along second direction Y interval, first conveyer belt unit 501 and second conveyer belt unit 610 all adopt conveyer belt transport's mode, realize panel by first buffer platform 50 to the transfer of feeding transfer chain 60, and sideslip conveyor 61 sets up on frame 10 along vertical direction Z liftable, sideslip conveyor 61 can rise to the second position when the panel that needs to accept first buffer platform 50 flushes with first conveyer belt unit 501 like this, thereby receive panel that first conveyer belt unit 501 carried, after second conveyer belt unit 610 power bearing received panel, fall to the first position by the second position again, make the height of second conveyer belt unit 610 be less than the transport height of feeding transfer chain 60, like this panel automatic by feeding transfer chain 60 bearing of second conveyer belt unit 610, accomplish the transfer of first buffer platform 50 to feeding transfer chain 60, the height of second conveyer belt unit 610 is less than feeding transfer chain 60, also can dodge to feeding transfer chain 60, only support the panel that need first buffer platform 50 to rise to the first buffer platform when can not produce the appearance quality to the panel by this, can not produce the comparatively smooth appearance to the first buffer platform 50.

In some embodiments, the first lifting driving unit 611 includes four cylinders 6110, and the mounting frame 612 is provided with a balance link mechanism 613, and the balance link mechanism 613 is used to lift the mounting frame 612 as a whole in synchronization. Through adopting four cylinders 6110 with first lift drive unit 611 to be provided with balanced link mechanism 613 on mounting bracket 612 under the effect, four cylinders 6110 can realize wholly synchronous lift to mounting bracket 612, make sideslip conveyor 61 can go up and down in step, avoid appearing panel phenomenon that drops because of sideslip conveyor 61 is not steady slope because of going up and down, improved the stability in the panel transfer process greatly.

Referring to fig. 6 and 7, the balance link mechanism 613 includes a mounting plate 6130, bearing blocks 6131, transmission rods 6132 and triangular transmission plates 6133, four cylinders 6110 are mounted on the frame 10 in rectangular distribution, the mounting plate 6130 is mounted on the cylinders 6110, the mounting plate 6130 is used for mounting the bearing blocks 6131, the number of the bearing blocks 6131 is four, the four bearing blocks 6131 are respectively mounted on the mounting plate 6130 of the four cylinders 6110, a first transmission rod 6132a is connected between the two bearing blocks 6131 on two sides in the length direction, two ends of the first transmission rod 6132a are rotatably mounted on the bearing blocks 6131, the transmission plates 6132a are fixedly connected with the first transmission rod 6132a, each transmission plate 6133 is provided with two connecting ends 61330, each transmission plate 6145 a and each connecting end 61330b are connected between the two transmission plates 6133 on two sides in the width direction, two ends of each second transmission rod 6132b are respectively connected with two connecting ends 6135 a on two adjacent transmission plates 6133, and each connecting rod is connected with a mounting bracket 612 on the two ends of the transmission rods 6134.

The specific working principle is that when the driving end of the air cylinder 6110 drives the mounting frame 612 to rise, the mounting frame 612 rises to drive the vertical rod 6134 to move upwards, and as the transmission plate 6133 is rotatably mounted on the bearing seat 6131 through the first transmission rod 6132a, the upward movement of the vertical rod 6134 drives the triangular transmission plate 6133 to rotate upwards, namely, the first transmission rod 6132a also follows the rotation, and in the rotation process of the transmission plate 6133, as the second transmission rod 6132b is connected with the upper connecting ends 61330a of the two adjacent transmission plates 6133, the rotation of the transmission plate 6133 also drives the second transmission rod 6132b to transversely move, the transverse movement of the second transmission rod 6132b pulls the other adjacent transmission plate 6133 to also follow the synchronous rotation, so that the transmission plate 6133 is transmitted to the other transmission plate 6133, and the same principle is adopted, so that the four transmission plates 6133 in the balance link mechanism 613 can move along, and when the four air cylinders 6110 jointly act, the synchronous lifting can be realized through the balance link mechanism 613.

In some embodiments, the discharging platform 30 includes a supporting frame 31 and a plurality of supporting rods 32 distributed at intervals along the first direction X, each supporting rod 32 is horizontally disposed, a plurality of flexible supporting portions 33 are disposed on a top surface of the supporting rod 32, and the supporting portions 33 are used for supporting the board. Through including support frame 31 and a plurality of bracing piece 32 that follow first direction X interval distribution with ejection of compact platform 30, a plurality of bracing pieces 32 can carry out steady support to the panel after the slitter to manipulator 40 can produce certain down force when snatching the panel on the ejection of compact platform 30, in order to avoid the panel to push down and appear indentation or mar between bracing piece 32, through being provided with a plurality of flexible supporting parts 33 at the top surface of bracing piece 32, support panel through supporting part 33, when manipulator 40 snatched the panel like this, flexible supporting part 33 can play the cushioning effect, avoid rigid contact between the panel bracing piece 32, guaranteed the appearance quality of panel.

In some embodiments, a positioning area is provided on the feeding conveyor line 60 at a position close to the transverse cutting area, and a positioning unit is provided on the frame 10 at a position corresponding to the positioning area, wherein the positioning unit is used for positioning a reference plate of a plate material to be entered into the transverse cutting area; the positioning unit comprises a first positioning component 62 and a second positioning component 63, the first positioning component 62 is movably arranged between the feeding conveying line 60 and the discharging platform 30 along a first direction X, the first positioning component 62 is provided with a first abutting part 620, one side of the feeding conveying line in the first direction X is correspondingly provided with a reference plate, and the first abutting part 620 is used for being matched with the reference plate to position the plate positioned on the feeding conveying line 60 in the first direction X; the second positioning assembly 63 is movably disposed on the feeding conveyor line 60 along the second direction Y, the second positioning assembly 63 has a second abutting portion 630, and the second abutting portion 630 is used for pushing the plate on the feeding conveyor line 60 to the positioning area in the second direction Y under the movement action of the second positioning assembly 63. Through being provided with the location district on feeding transfer chain 60, can be with getting into the panel in the cross section district and fix a position in the location district under the effect of positioning unit, the cutting electronic saw of being convenient for carries out the cross section to panel, positioning unit includes first positioning component 62 and second positioning component 63, first positioning component 62 compresses tightly the support to panel in first direction X through the benchmark board that first support portion 620 corresponds setting with one side of feeding transfer chain first direction X, accomplish panel in first direction X's location, then promote panel second direction Y under positioning component's effect to the preset position, consequently first positioning component 62 and positioning component cooperate each other, can fix a position in first direction X and the second direction Y of panel, guarantee subsequent cutting precision.

In some embodiments, the feeding conveyor line 60 is provided with a liftable brush unit 64 at a positioning area, the brush unit 64 comprises a brush frame 640, a second lifting unit 641 and a brush 642, the two lifting units are mounted on the frame 10, the driving end of the second lifting unit 641 is connected with the brush frame 640, the brush frame 640 is provided with a plurality of brush 642 plates, each brush 642 plate is distributed between two adjacent power rollers of the feeding conveyor line 60 so as to be staggered with the power rollers, and the brush 642 is arranged on the top surface of the brush 642 plate; the second lifting unit is used for driving the brush holder 640 to switch between the third position and the fourth position; when the brush holder 640 is in the third position, the height of the brush 642 on the brush holder 640 is lower than the conveying height of the feeding conveyor line 60, and when the brush holder 640 is in the fourth position, the height of the brush 642 on the brush holder 640 is higher than the conveying height of the feeding conveyor line 60 for supporting the plate. Through being provided with liftable brush unit 64 in location area department, brush unit 64 can go up and down, and when the panel was fixed a position in the location area, brush 642 in brush unit 64 can replace cylinder and panel contact on feeding transfer chain 60, provides flexible supporting location effect for the panel.

The second lifting unit 641 may be four cylinders, and the balance link mechanism 613 may be provided between the brush holder 640 and the second lifting unit 641, and the balance link mechanism 613 may be used to lift the brush holder 640 up and down as a whole, thereby ensuring stable lifting of the brush 642 as a whole.

In some embodiments, the electronic dicing saw 20 includes a dicing saw body 21 and a waste pushing mechanism 22, the waste pushing mechanism 22 is mounted on a frame of the dicing saw body 21, and the waste pushing mechanism 22 is used for pushing flash waste and unused remainder generated when the dicing saw body 21 is cut out of the dicing saw body 21. Through adding waste pushing hands mechanism 22 on the slitting saw body 21, waste generated in the plate cutting process can be pushed by the waste pushing hands mechanism 22 under the action of a control system, and the waste is pushed out of the slitting saw body 21, so that automatic pushing of the waste is completed. The waste pushing handle mechanism is movably arranged on the material cutting saw body 21, and the control system controls the pushing handle of the waste pushing handle mechanism to push waste away from the electronic material cutting saw. The fertilizer pushing device can be realized by adopting the prior art and utilizing the vertical cylinder and the horizontal cylinder to cooperate with the pushing device, so that the waste pushing device 22 is not repeated here.

The cutting saw body 21 is made by purchasing a Haomai electronic saw according to the prior art. A waste port is also arranged between the discharge end of the transverse cutting station of the cutting saw body 21 and the feeding conveyor line 60, and is provided with a waste collecting and transferring device. Specifically, the plate scrap collecting and transferring device 80 includes a scrap gate 81 and a driving member 82, wherein the scrap gate 81 is movably disposed between the discharging end of the electronic saw and the feeding conveyor line 60 for closing or exposing the scrap opening; the drive end of the driving member 82 is in driving connection with the waste gate 81, and the driving member 82 is used for driving the waste gate 81 to move.

One side of the waste gate 81 is hinged with the frame 10, and the rotation axis of the waste gate 81 extends along the width direction of the waste gate 81, and the driving end of the driving member 82 is connected with the bottom of the waste gate 81 to drive the waste gate 81 to rotate, so that the waste gate 81 can be switched between an open state and a closed state to expose or close the waste port. The driving member 82 is a telescopic cylinder, the driving member 82 is hinged on the frame 10, and the driving end of the driving member 82 is hinged on the bottom of the waste gate 81 to drive the waste gate 81 to rotate.

In some embodiments, the sheet material waste collection and transfer device 80 further includes a waste collection unit 83, wherein the waste collection unit 83 is disposed below the waste gate 81 for collecting sheet material waste falling from the waste port after processing by the electronic saw. The scrap collecting unit 83 includes a conveyor extending in a width direction of the scrap door 81, the conveyor having a conveyor belt located directly below the scrap door 81 for receiving and transferring sheet scrap falling from the scrap opening, and a collecting box located at a distal end of the conveyor.

In some embodiments, the electronic saw production line 100 further includes an outfeed conveyor line 70, where the outfeed conveyor line 70 is connected to a side of the infeed conveyor line away from the saw body 21, and the conveying direction of the outfeed conveyor line 70 is set along the first direction X, and the manipulator 40 can grasp and transfer the slit sheet material to the end of the outfeed conveyor line 70. Through being provided with ejection of compact transfer chain 70 in the one side that the feeding transfer chain was kept away from material saw body 21, ejection of compact transfer chain 70 both can carry the crosscut station of electron cutting saw 20 to the panel that comes from first buffer deck 50, can also counter-rotate, carries ejection of compact transfer chain 70 to the panel along second direction Y after the crosscut is accomplished, accomplishes the transfer ejection of compact of panel.

Wherein, the discharging conveyor line 70 is provided with a plate rotating discharging device, the discharging conveyor line 70 is provided with a steering station, the plate rotating discharging device comprises a cone roller steering unit 71, the cone roller steering unit 71 is arranged at the steering station, and the cone roller steering unit 71 is used for clamping the plate and driving the plate to change the placing angle on the feeding conveyor line; the discharging conveying line 70 is further provided with a guiding unit 72 on the turning station, and the guiding unit 72 is used for contacting with the bottom surface of the plate at the turning station and guiding the plate to change the placing angle under the action of the cone roller turning unit 71.

The guiding unit 72 includes a first lifting assembly, a guiding bracket and a guiding wheel assembly, the first lifting assembly is disposed on the frame 10, the guiding wheel assembly is disposed on the guiding bracket, and a driving end of the first lifting assembly is in driving connection with the guiding bracket for driving the guiding wheel assembly to move between a first position and a second position. The guide wheel assembly comprises a plurality of rows of universal balls which are distributed on the guide bracket at intervals along the second direction Y and are positioned at two sides of the cone roller steering unit 71 in the second direction Y; each row of universal balls is mounted on the guide bracket through a support frame 31, the support frame 31 extends along a first direction X, and a plurality of universal balls are arranged on the support frame 31 at intervals along the first direction X; when the guide wheel assembly is in the second position, the guide unit 72 contacts the bottom surface of the sheet material through the universal ball instead of the feed conveyor line.

The cutting method of the electronic saw production line 100 comprises the following steps: firstly, a plate enters a longitudinal cutting area of an electronic material cutting saw 20 after being fed, the plate is longitudinally cut, the longitudinally cut plate is pushed out to a discharging platform 30 from a discharging end of the electronic material cutting saw 20, then the plate is temporarily transferred to a first buffer platform 50 and a second buffer platform 51 in sequence under the action of a mechanical arm 40, a plurality of first conveying belt units 501 on the first buffer platform 50 work, the plate is conveyed to a feeding conveying line 60 on one side along a first direction X, at the moment, each second conveying belt unit 610 in a lifting transverse conveying device 61 on the feeding conveying line 60 is lifted and is flush with the first conveying belt unit 501, the plate transversely moved on the first conveying belt unit 501 is received, the second conveying belt unit 610 descends after receiving the plate, the plate is placed on the feeding conveying line 60, the feeding conveying line 60 conveys the plate to a positioning area, a first positioning component 62 and a positioning component 63 in the positioning components position the plate, and then the plate is clamped in the transverse cutting area by the electronic material cutting saw 20; meanwhile, the manipulator 40 transfers the plate on the second buffer platform 51 to the first buffer platform 50 which is free, the above steps are repeated to enter the feeding conveyor line 60, the plate after being transversely cut comes out from the discharging end of the electronic slitting saw 20 and reversely rotates through the feeding conveyor line 60, the plate is driven to be conveyed to the discharging conveyor line 70 along the second direction Y, and the plate rotating and discharging device on the discharging conveyor line 70 rotates the plate by 90 degrees and then is conveyed to the tail end of the discharging conveyor line 70. Of course, the plate coming out of the discharge end of the electronic dicing saw 20 may be directly transferred to the end of the discharge conveyor line 70 by the manipulator 40. It should be noted that, in the process of cutting the plate transversely or longitudinally, the electronic cutting saw 20 generates waste, the waste pushing mechanism 22 in the electronic cutting saw 20 pushes the waste out of the discharge end of the electronic cutting saw 20, and then the waste is automatically opened by the waste gate 81 beside the discharge end and then discharged into the waste collecting unit 83 below, so that the collection of the waste is automatically completed, and when the cut plate comes out from the discharge end, the waste gate 81 is in a closed state, so that the plate can be moved to the discharge platform 30 or transferred through the feed conveying line 60.

It should be noted that the features of the embodiments of the present application may be combined with each other without conflict.

The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. An electronic saw production line for cutting panel, characterized by comprising:

a frame;

the electronic material cutting saw is arranged on the rack along a first direction and is divided into a longitudinal cutting area and a transverse cutting area along the first direction, the longitudinal cutting area is used for longitudinally cutting the plate, the transverse cutting area is used for transversely cutting the plate, and a discharging end of the longitudinal cutting area is connected with a discharging platform;

the feeding conveying line is arranged on the frame and is connected with the transverse cutting area, the conveying direction of the feeding conveying line extends along the second direction, the feeding conveying line is used for conveying the longitudinally cut plates to the transverse cutting area for transverse cutting, and the first direction, the second direction and the vertical direction are perpendicular to each other;

The electronic saw production line further comprises a buffer platform and a manipulator, wherein the buffer platform is used for buffering the longitudinally cut plates, and the manipulator is used for transferring the longitudinally cut plates.

2. The electronic saw production line of claim 1, wherein the buffer platform comprises a first buffer platform and a second buffer platform, the first buffer platform is located at one side of the feed conveyor line, and the second buffer platform is located at the top of the electronic dicing saw; the manipulator is used for transferring the plate positioned on the discharging platform to the first buffer platform; or transferring the plate on the discharging platform to the second buffer platform under the condition that the plate is buffered on the first buffer platform, and transferring the plate on the second buffer platform to the first buffer platform after the first buffer platform is idle.

3. The electronic saw production line of claim 2, wherein the first buffer platform comprises a first conveying device, the first conveying device comprises a plurality of first conveying belt units arranged at intervals along the second direction, and the conveying direction of the first conveying belt units is along the first direction; the feeding conveyor line is arranged to be a power roller conveyor line, the feeding conveyor line is provided with a material receiving station at a position close to the first buffer platform, the material receiving station is provided with a transverse moving conveyor device, the conveying direction of the transverse moving conveyor device is in the same direction as that of the first conveyor device, and the transverse moving conveyor device is used for receiving the plates buffered on the first conveyor device and transversely moving the plates to the feeding conveyor line.

4. The electronic saw production line according to claim 3, wherein the traversing conveyor includes a plurality of second conveyor belt units disposed at intervals along the second direction, the conveying direction of the second conveyor belt units being disposed along the first direction; each second conveying belt unit is arranged between two adjacent power rollers of the feeding conveying line so as to be staggered with the power rollers; the conveying height of the first conveying device is higher than that of the feeding conveying line;

the transverse moving conveying device is arranged on the frame in a lifting manner along the vertical direction, and also comprises a first lifting driving unit and a mounting frame, wherein a plurality of second conveying belt units are arranged on the mounting frame, the first lifting driving unit is arranged on the frame, and the first lifting driving unit is used for driving the second conveying belt units to switch between a first position and a second position;

when the second conveying belt unit is located at the first position, the height of the second conveying belt unit is lower than the conveying height of the feeding conveying line, and when the second conveying belt unit is located at the second position, the height of the second conveying belt unit is higher than the conveying surface of the feeding conveying line and is flush with the first conveying belt unit so as to be used for bearing the plate transversely moving on the first conveying belt unit.

5. The electronic saw production line of claim 4, wherein the first lifting driving unit comprises four cylinders, and a balance link mechanism is arranged on the mounting frame and used for enabling the whole mounting frame to synchronously lift.

6. The electronic saw production line of claim 1, wherein the discharging platform comprises a supporting frame and a plurality of supporting rods distributed at intervals along the first direction, each supporting rod is horizontally arranged, and a plurality of flexible bearing parts are arranged on the top surface of each supporting rod and used for bearing the plates.

7. The electronic saw production line according to claim 1, wherein a positioning area is arranged on the feeding conveying line at a position close to the transverse cutting area, and a positioning unit is arranged on the frame at a position corresponding to the positioning area and is used for positioning a reference plate of a plate to be entered into the transverse cutting area;

the positioning unit comprises a first positioning assembly and a second positioning assembly, the first positioning assembly is movably arranged between the feeding conveying line and the discharging platform along the first direction, the first positioning assembly is provided with a first abutting part, one side of the feeding conveying line in the first direction is correspondingly provided with a reference plate, and the first abutting part is used for being matched with the reference plate to position a plate on the feeding conveying line in the first direction; the second positioning assembly is movably arranged on the feeding conveying line along the second direction, and is provided with a second abutting part, and the second abutting part is used for pushing the plate on the feeding conveying line to the positioning area along the second direction under the moving action of the second positioning assembly.

8. The electronic saw production line according to claim 7, wherein the feeding conveyor line is provided with a liftable brush unit in the positioning area, the brush unit comprises a brush frame, a second lifting unit and a brush, the two lifting units are arranged on the frame, the driving end of the second lifting unit is connected with the brush frame, the brush frame is provided with a plurality of brush plates, each brush plate is distributed between two adjacent power rollers of the feeding conveyor line so as to be staggered with the power rollers, and the brush is arranged on the top surface of the brush plate; the second lifting unit is used for driving the brush frame to switch between a third position and a fourth position;

when the brush frame is in the third position, the height of the brush on the brush frame is lower than the conveying height of the feeding conveying line, and when the brush frame is in the fourth position, the height of the brush on the brush frame is higher than the conveying height of the feeding conveying line so as to be used for supporting plates.

9. The electronic saw production line of claim 1, wherein the electronic dicing saw comprises a dicing saw body and a waste pushing mechanism, the waste pushing mechanism being mounted on a frame of the dicing saw body, the waste pushing mechanism being configured to push waste generated when the dicing saw body is cut out of the dicing saw body.

10. The electronic saw production line of claim 9, further comprising an outfeed conveyor line, wherein the outfeed conveyor line is connected to a side of the infeed conveyor line away from the dicing saw body, wherein a conveying direction of the outfeed conveyor line is set along the first direction, and wherein the manipulator is capable of grabbing and transferring the slit sheet material to a tail end of the outfeed conveyor line.