CN116851699A - Full-automatic molding die casting machine for aluminum alloy motor end cover - Google Patents
Full-automatic molding die casting machine for aluminum alloy motor end cover Download PDFInfo
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- CN116851699A CN116851699A CN202310924295.0A CN202310924295A CN116851699A CN 116851699 A CN116851699 A CN 116851699A CN 202310924295 A CN202310924295 A CN 202310924295A CN 116851699 A CN116851699 A CN 116851699A
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- 238000004512 die casting Methods 0.000 title claims abstract description 118
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 27
- 238000000465 moulding Methods 0.000 title claims description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 75
- 238000000605 extraction Methods 0.000 claims abstract description 32
- 210000001503 joint Anatomy 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005058 metal casting Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001632 homeopathic effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2084—Manipulating or transferring devices for evacuating cast pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2236—Equipment for loosening or ejecting castings from dies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention provides a full-automatic forming die casting machine for an aluminum alloy motor end cover, which comprises a base, wherein a die assembly component and a die casting machine body are respectively and fixedly arranged on two sides of the top of the base, a material guide mechanism matched with the die assembly component is arranged on the die assembly component, a turning mechanism is fixedly arranged on the front surface of the base, a moving mechanism is rotatably arranged at the top of the turning mechanism, a material lifting mechanism is fixedly arranged at the top of the moving mechanism, a port of the material lifting mechanism corresponds to the die assembly component, and the side surface of the material lifting mechanism corresponds to the die casting machine body. According to the invention, the components on the material guide mechanism are utilized for carrying out linkage material returning operation, so that the die casting withdrawn by the die casting machine can smoothly enter the material lifting mechanism for extraction and guide, the material lifting mode of the ejection embedded type can completely carry out built-in material transferring on the die casting end cover, the material returning operation is more stable, the material falling is difficult, and the unstable factors caused by clamping type material lifting are avoided.
Description
Technical Field
The invention relates to the technical field of aluminum alloy motor end cover production, in particular to a full-automatic forming die casting machine for an aluminum alloy motor end cover.
Background
An aluminum alloy motor end cap is a component for enclosing the motor structure and is typically made of an aluminum alloy material. It is located at the end of the motor, covers the rotor and stator of the motor, and provides protection and support functions.
The existing manufacturing modes of the aluminum alloy motor end cover are manufactured through a die casting process, and die casting is a common metal processing mode and is suitable for producing parts with complex shapes and high precision requirements. In the die casting process, aluminum alloy is melted and then poured into a special mold, and then the molten metal is forced to fill the cavity of the mold by high pressure, and the molded part is taken out after cooling and solidification. This method allows for the rapid and efficient production of aluminum alloy motor ends and ensures that they have the required strength and accurate dimensions.
Through the above description, the manufacturing process of the existing aluminum alloy motor end cover can be realized, but the following defects of the aluminum alloy motor end cover in the die casting process are known through combining the actual preparation procedures: the existing die casting lifting mode adopts clamping and pulling out of a clamp, but because the die casting is strong in fullness between the die casting and the die after die casting is completed, the clamping part of the die casting can be damaged due to mechanical force when the die casting is clamped by the clamp, and obvious weight exists in the die casting workpiece, so that when clamping force and part cannot be obtained, an unstable factor is added to the die casting extraction process, the die casting can fall off during clamping, or the die casting cannot be clamped in the die at one time, and therefore the existing die casting process needs to be effectively improved and optimized.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a full-automatic forming die casting machine for an aluminum alloy motor end cover, and solves the problems in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the full-automatic forming die casting machine for the aluminum alloy motor end cover comprises a base, wherein a die assembly component and a die casting machine body are respectively and fixedly arranged on two sides of the top of the base, a guide mechanism matched with the die assembly component is assembled on the die assembly component, a turning mechanism is fixedly arranged on the front surface of the base, a moving mechanism is rotatably arranged at the top of the turning mechanism, a lifting mechanism is fixedly arranged at the top of the moving mechanism, a port of the lifting mechanism corresponds to the die assembly component, and the side surface of the lifting mechanism corresponds to the die casting machine body; the moving mechanism comprises a guide cavity, a guide assembly and a transmission assembly, the material lifting mechanism comprises an extraction sleeve body, a spraying assembly, a clamping assembly and a pushing assembly, the guide cavity is arranged at the rotary end of the turning mechanism in a butt joint mode, the guide assembly is arranged in the guide cavity in a sliding mode, the transmission assembly matched with the guide assembly in a transmission mode is arranged in the guide cavity in a rotating mode, the extraction sleeve body is assembled at the top of the guide assembly, a plurality of clamping assemblies are movably arranged in the extraction sleeve body, the pushing assembly extending to the inside is fixedly arranged on the side face of the extraction sleeve body, and the spraying assembly is fixedly arranged on the side face of the extraction sleeve body.
Further, the steering mechanism comprises a mounting table, a second gear, a guiding toothed plate, a mounting plate, an axle seat, a reinforcing plate and a fifth cylinder, wherein the mounting table is fixedly mounted on the front face of the base through the mounting plate, the reinforcing plate is fixedly mounted at the bottom of the mounting table, the axle seat is rotatably mounted at the top of the mounting table, the second gear connected with the axle seat is rotatably mounted at the bottom of the axle seat, the fifth cylinder is fixedly mounted on the front face of the mounting plate, and the guiding toothed plate meshed with the second gear is butt-mounted at the output end of the fifth cylinder.
Further, the transmission assembly comprises a servo motor and a first gear, the first gear is rotatably arranged in the guide cavity, and one side of the guide cavity is fixedly provided with the servo motor which is in butt joint with the first gear.
Further, the guide assembly comprises a guide seat, a guide toothed plate and a guide rail, the guide toothed plate is slidably arranged in the guide cavity through the guide rail, and the bottom of the guide toothed plate is meshed with the first gear.
Further, spray the subassembly and include annular aqueduct, shower nozzle, butt joint, draw one side of the cover body and install annular aqueduct, and the side evenly distributed of annular aqueduct has the shower nozzle, and the butt joint is installed in the front butt joint of annular aqueduct.
Further, the clamping assembly comprises a spring piece, clamping blocks and a movable seat, a plurality of clamping blocks are installed in the extracting sleeve body in a butt joint mode through the spring piece, and the inner ends of the clamping blocks are connected with the extracting sleeve body in an installation mode through the movable seat.
Further, the pushing component comprises a pushing plate and a fourth cylinder, the fourth cylinder extending to the inside is fixedly arranged on the extracting sleeve body at the inner end of the annular water guide pipe, and the pushing plate is arranged at the output end of the fourth cylinder in a butt joint mode.
Further, the compound die assembly comprises a supporting plate, a first air cylinder, a second die casting die, a guide rod and a push plate, wherein the supporting plate is fixedly arranged on one side of the top of the base, the guide rod connected with the die casting machine body is arranged in a butt joint mode on the inner side of the supporting plate, the push plate is sleeved on the guide rod, the second die casting die is arranged on one side of the push plate, and the first air cylinder connected with the push plate is fixedly arranged on the outer side of the supporting plate.
Further, the guide mechanism comprises a pull rod, a fixed plate, a guide plate, a material ejection rod and a third cylinder, a butt joint hole communicated with the second die-casting die is formed in the push plate, the pull rod penetrating through the support plate is fixedly installed on one side of the push plate, the fixed plate is fixedly installed at the end part of the pull rod, the guide plate is sleeved on the pull rod, the third cylinder connected with the guide plate is fixedly installed at the outer side of the fixed plate, the material ejection rod penetrating through the support plate is fixedly installed at the inner side of the guide plate, and the end part of the material ejection rod extends into the butt joint hole.
Furthermore, the outside of die casting organism is equipped with the injection subassembly that the cooperation was used, and the inside of die casting organism is equipped with the die casting mould one that corresponds with die casting mould two.
The invention provides a full-automatic molding die casting machine for an aluminum alloy motor end cover. Compared with the prior art, the method has the following beneficial effects:
the components on the material guide mechanism are utilized to carry out linkage material returning operation, and the material guide mechanism is matched with the material lifting mechanism when material returning, so that a die casting which is withdrawn by the die casting machine can be smoothly fed into the material lifting mechanism to be extracted and guided, the material lifting mode which is internally embedded in the ejection can be used for carrying out built-in material transferring on the die casting end cover, the material returning is stable, the material falling is difficult, and unstable factors caused by clamping type material lifting are avoided.
The extracting end can rapidly move in the die casting machine body through the moving mechanism, so that the requirements of inner extension material lifting and outer guiding material conveying of die casting workpieces are met, the direction of the workpiece throwing end can be rapidly changed by utilizing the direction changing mechanism, and the guiding requirement of an external conveying facility can be met better.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 shows a schematic diagram of the die casting machine according to the invention in a first overall assembly state;
FIG. 2 is a schematic view showing a second overall assembly state of the die casting machine of the present invention;
FIG. 3 is a schematic diagram showing the assembled state of the lifting mechanism and the moving mechanism;
FIG. 4 is a schematic diagram showing the assembled state of the direction changing mechanism and the moving mechanism;
FIG. 5 is a schematic diagram showing the assembled state of the moving mechanism and the lifting mechanism and the turning mechanism;
FIG. 6 shows a schematic diagram of the structure of the material guiding mechanism of the present invention;
FIG. 7 is a schematic diagram showing the overall front composition structure of the die casting machine of the present invention;
the figure shows: 1. a base; 2. a direction changing mechanism; 21. a mounting table; 22. a second gear; 23. a guide toothed plate; 24. a mounting plate; 25. a shaft seat; 26. a reinforcing plate; 27. a fifth cylinder; 3. a moving mechanism; 31. a guide assembly; 31. a guide chamber; 32. a guide assembly; 321. a guide seat; 322. a guide toothed plate; 323. a guide rail; 33. a transmission assembly; 331. a servo motor; 332. a first gear; 4. a material lifting mechanism; 41. extracting the sleeve body; 42. a spray assembly; 421. an annular water guide pipe; 422. a spray head; 423. butt joint; 43. a clamping assembly; 431. a spring member; 432. a clamping block; 433. a movable seat; 44. a pushing component; 441. a pushing plate; 442. a fourth cylinder; 5. a material guiding mechanism; 51. a pull rod; 52. a fixing plate; 53. a guide plate; 54. a material ejecting rod; 55. a third cylinder; 6. a mold assembly; 61. a support plate; 62. a first cylinder; 63. a second die casting die; 64. a guide rod; 65. a push plate; 651. a butt joint hole; 7. a die casting machine body; 71. an injection assembly; 72. and (3) a die casting die I.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
In order to solve the technical problems in the background technology, the following full-automatic molding die casting machine for the aluminum alloy motor end cover is provided:
referring to fig. 1-7, the full-automatic molding die casting machine for the aluminum alloy motor end cover provided by the invention comprises a base 1, wherein a die assembly component 6 and a die casting machine body 7 are respectively and fixedly arranged on two sides of the top of the base 1, a guide mechanism 5 matched with the die assembly component 6 is arranged on the die assembly component 6, a turning mechanism 2 is fixedly arranged on the front surface of the base 1, a moving mechanism 3 is rotatably arranged on the top of the turning mechanism 2, a material lifting mechanism 4 is fixedly arranged on the top of the moving mechanism 3, a port of the material lifting mechanism 4 corresponds to the die assembly component 6, and a side die casting machine body of the material lifting mechanism 4 corresponds to the die casting machine body 7;
the moving mechanism 3 comprises a guide cavity 31, a guide component 32 and a transmission component 33, the lifting mechanism 4 comprises an extraction sleeve body 41, a spraying component 42, a clamping component 43 and a pushing component 44, the guide cavity 31 is installed at the rotary end of the turning mechanism 2 in a butt joint mode, the guide component 32 is installed in the guide cavity 31 in a sliding mode, the transmission component 33 matched with the guide component 32 in a transmission mode is installed in the guide cavity 31 in a rotating mode, the extraction sleeve body 41 is assembled at the top of the guide component 32, a plurality of clamping components 43 are movably installed in the extraction sleeve body 41, the pushing component 44 extending to the inside is fixedly installed on the side face of the extraction sleeve body 41, and the spraying component 42 is fixedly installed on the side face of the extraction sleeve body 41.
The die-casting machine has the advantages that the bearing operation of the die-closing assembly 6 and the die-casting machine body 7 is realized through the base 1, during die casting, the die-closing assembly 6 and the die-casting machine body 7 are subjected to die-casting operation by using injection components on the die-casting machine body 7, during the die-casting operation, the die-closing assembly 6 and the guide mechanism 5 are subjected to linkage operation, when the die-closing assembly 6 is separated in die-casting, the guide mechanism 5 is used for carrying out linkage material returning operation by using components on the guide mechanism 5, and the guide mechanism 5 is mutually matched with the material lifting mechanism 4 during material returning, so that a die-casting machine can smoothly enter a die-casting piece to be withdrawn into the material lifting mechanism 4 for extraction and guide, the injection-molded end cover can be completely subjected to built-in material transferring, the die-casting operation is more stable and difficult to take off, unstable factors caused by clamping type material lifting are avoided, and the extraction end can rapidly move in the die-casting machine body through the moving mechanism 3, so that the inner extension material lifting and the outer guide of a workpiece can be rapidly changed, and the direction of the workpiece delivery end can be better in order to meet the external guide requirements of conveying facilities;
the guide cavity 31 can be used for bearing and installing the guide component 32 and the transmission component 33, and can also be connected with the direction changing mechanism 2 to form a linkage operation relationship, so that the die castings can be extracted and placed, the clamping conversion of the workpieces can be completed by utilizing the clamping component 43 and the pushing component 44 in the extracting sleeve body 41, the blanking operation can be performed on the extracted workpieces, and the spraying component 42 can be matched for flushing and cooling while the materials are extracted.
Example two
As shown in fig. 1, 3 and 4, on the basis of the above embodiment, the present embodiment further gives the following:
in this embodiment, the direction changing mechanism 2 includes a mounting table 21, a second gear 22, a guiding toothed plate 23, a mounting plate 24, an axle seat 25, a reinforcing plate 26 and a fifth cylinder 27, the front surface of the base 1 is fixedly provided with the mounting table 21 through the mounting plate 24, the bottom of the mounting table 21 is fixedly provided with the reinforcing plate 26, the top of the mounting table 21 is rotatably provided with the axle seat 25, the bottom of the axle seat 25 is rotatably provided with the second gear 22 connected with the axle seat 25, the front surface of the mounting plate 24 is fixedly provided with the fifth cylinder 27, and the output end of the fifth cylinder 27 is butt-jointed with the guiding toothed plate 23 meshed with the second gear 22;
during the process, the mounting plate 24 is used for mounting and fixing the mounting table 21, the reinforcing plate 26 ensures the firmness of the whole structure, and the sliding relationship between the guide toothed plate 23 and the reinforcing plate 26 can be ensured;
starting a fifth air cylinder 27, wherein the fifth air cylinder 27 drives the guide toothed plate 23 to reciprocate, and the meshed gear II 22 can be driven to rotate by utilizing the reciprocating motion of the guide toothed plate 23, so that the gear II 22 drives the shaft seat 25 to rotate, and the shaft seat 25 synchronously drives the guide cavity 31 to rotate, so that a person can discharge the extracted die-casting workpiece;
in this embodiment, the transmission assembly 33 includes a servo motor 331 and a first gear 332, the first gear 332 is rotatably installed in the guide cavity 31, and the servo motor 331 which is installed in a butt joint with the first gear 332 is fixedly installed at one side of the guide cavity 31;
during the period, the servo motor 331 is started, the servo motor 331 drives the gear one 332 to rotate, and at the moment, the gear one 332 can drive the guide assembly 32 in the meshed state to conduct, so that the guide assembly 32 is guided inwards and outwards;
the inner guide is used for carrying out extraction operation on the die-cast workpiece;
the external guide is used for carrying out throwing operation on the extracted workpieces.
In the present embodiment, the guide assembly 32 includes a guide seat 321, a guide toothed plate 322, and a guide rail 323, the guide toothed plate 322 is slidably mounted in the guide chamber 31 through the guide rail 323, and the bottom of the guide toothed plate 322 is engaged with the first gear 332.
During operation, the guiding toothed plate 322 is driven by the rotation of the first gear 332, and the guiding toothed plate 322 slides and guides in the guiding cavity 31 through the guide rail 323, so that the effect achieved at that time is that the extracting sleeve 41 on the guiding toothed plate 322 follows and moves to guide, and the extracting sleeve 41 is guided to the material lifting area.
Example III
As shown in fig. 1 to 7, on the basis of the above embodiment, the present embodiment further provides the following:
in this embodiment, the spray assembly 42 includes an annular water conduit 421, a spray head 422, and an abutment 423, the annular water conduit 421 is installed on one side of the extraction sleeve 41, the spray head 422 is uniformly distributed on the side surface of the annular water conduit 421, and the abutment 423 is installed on the front surface of the annular water conduit 421 in an abutting joint manner;
during operation, when the sleeve 41 is guided to the material lifting area, external water enters the annular water guide pipe 421 through a pipeline, passes through the annular water guide pipe 421 and is uniformly sprayed out through the spray head 422, so that the flushing and cooling of the die casting die are completed;
the external pipeline is in butt joint with the butt joint 423 to finish the installation connection;
in this embodiment, the clamping assembly 43 includes a spring member 431, a clamping block 432, and a movable seat 433, in which a plurality of clamping blocks 432 are butt-mounted in the interior of the extraction sleeve 41 through the spring member 431, and the inner ends of the clamping blocks 432 are mounted and connected with the extraction sleeve 41 through the movable seat 433;
during operation, when the sleeve body 41 is guided to the material lifting area, the material guiding mechanism 5 can push the die-cast workpiece, the workpiece can be pushed out of the die and enter the material lifting sleeve body 41, the clamping block 432 can bear force to compress the spring member 431 when entering the material lifting sleeve body 41, and the clamping force is converted into clamping force under the structural characteristic of the spring member 431, so that the workpiece entering the material lifting sleeve body 41 is clamped and fixed, and stable material taking and transferring of the workpiece are realized;
in the present embodiment, the pushing assembly 44 includes a pushing plate 441 and a fourth cylinder 442, the fourth cylinder 442 extending to the inside is fixedly mounted on the extracting sleeve 41 at the inner end of the annular water guide pipe 421, and the pushing plate 441 is butt-mounted at the output end of the fourth cylinder 442.
When the sleeve 41 reaches the discharging position, the fourth cylinder 442 is started, the fourth cylinder 442 pushes the pushing plate 441, and the pushing plate 441 pushes the die-casting workpiece inside the extracting sleeve 41 to separate from the extracting sleeve 41, and then the die-casting workpiece is discharged to the conveying facility for conveying.
In this embodiment, the mold clamping assembly 6 includes a support plate 61, a first cylinder 62, a second die-casting die 63, a guide rod 64, and a push plate 65, wherein the support plate 61 is fixedly installed on one side of the top of the base 1, the guide rod 64 connected with the die-casting machine body 7 is butt-jointed on the inner side of the support plate 61, the push plate 65 is sleeved on the guide rod 64, the second die-casting die 63 is assembled on one side of the push plate 65, and the first cylinder 62 connected with the push plate 65 is fixedly installed on the outer side of the support plate 61.
During operation, the first cylinder 62 is started, the first cylinder 62 pushes the push plate 65, the push plate 65 stably advances under the guide of the guide rod 64 until the second die-casting die 63 on the push plate 65 and the die on the die-casting machine body 7 are clamped, so that the die-casting machine body is completely closed to form a complete die whole, and die casting is waited.
In the present embodiment, the outer side of the die casting body 7 is equipped with an injection assembly 71 for use in cooperation, and the inner side of the die casting body 7 is equipped with a first die casting mold 72 corresponding to the second die casting mold 63.
During the process, the die casting die I72 and the die casting die II 63 on the push plate 65 are matched to form a complete whole;
after the mold is closed, the injection unit 71 performs a casting operation on the metal casting liquid after the injection, and the metal casting liquid is molded in the mold by the casting effect.
In this embodiment, the material guiding mechanism 5 includes a pull rod 51, a fixing plate 52, a guide plate 53, a material ejection rod 54, and a third air cylinder 55, a docking hole 651 communicated with the second die-casting die 63 is provided in the push plate 65, the pull rod 51 penetrating through the support plate 61 is fixedly mounted on one side of the push plate 65, the fixing plate 52 is fixedly mounted at the end of the pull rod 51, the guide plate 553 is sleeved on the pull rod 51, the third air cylinder 55 connected with the guide plate 53 is fixedly mounted at the outer side of the fixing plate 52, the material ejection rod 54 penetrating through the support plate 61 is fixedly mounted at the inner side of the guide plate 53, and the end of the material ejection rod 54 extends into the docking hole 651.
After the die casting of the workpiece is finished, the die assembly component 6 and the die casting machine body 7 can be separated and internally move, and the material returning operation is carried out after the separation;
the third air cylinder 55 is started, the third air cylinder 55 pushes the guide plate 53 on the pull rod 51 to move, and the ejector rod 54 is synchronously pushed along with the forward pushing of the guide plate 53, the ejector rod 54 moves in the butt joint hole 651 and moves forward, die castings in the ejector die assembly 6 in the moving state carry out material returning operation, and the returned workpieces are guaranteed to enter the extraction sleeve 41 in a homeopathic mode, so that extraction is completed.
The operation steps are as follows:
during the process, the die casting die I72 and the die casting die II 63 on the push plate 65 are matched to form a complete whole;
after the die assembly is completed, the injection assembly 71 is utilized to carry out injection operation on the injected metal casting liquid, and then the metal casting liquid enters the die for molding under the injection effect;
after the die casting of the workpiece is finished, the die assembly component 6 and the die casting machine body 7 can be separated and internally move, and the material returning operation is carried out after the separation;
starting a servo motor 331, and driving a gear I332 to rotate by the servo motor 331, wherein the gear I332 can drive a guide assembly 32 in an engaged state to conduct at the moment, so that the guide assembly 32 is guided inwards and outwards, a guide toothed plate 322 is driven by the rotation of the gear I332, the guide toothed plate 322 slides and guides in a guide cavity 31 through a guide rail 323, and the effect achieved at the moment is that an extraction sleeve body 41 on the guide toothed plate 322 is guided in a following movement way, so that the extraction sleeve body 41 is guided to a material lifting area;
starting a third air cylinder 55, wherein the third air cylinder 55 pushes a guide plate 53 on a pull rod 51 to move, and synchronously pushes a material pushing rod 54 along with forward pushing of the guide plate 53, the material pushing rod 54 moves in a butt joint hole 651 and moves forward, die castings in a moving state of the material pushing and clamping assembly 6 are subjected to material returning operation, the returned workpieces are guaranteed to enter the extraction sleeve 41 in a homeotropic manner, when the sleeve 41 is guided to a material lifting position, the material guiding mechanism 5 pushes the die-cast workpieces, the workpieces can be pushed out from a die and enter the extraction sleeve 41 at the moment, the clamping blocks 432 are stressed to compress a spring member 431 while entering, and the clamping force is converted into clamping force under the structural characteristics of the spring member 431, so that the workpieces entering the extraction sleeve 41 are clamped and fixed, stable material taking and transferring of the workpieces are realized, and when the sleeve 41 is guided to the material lifting position, external water enters the annular water guiding pipe 421 through a pipeline, and is uniformly sprayed out of the die casting through a spray head 422 after passing through the annular water guiding pipe 421, and cooling of the die casting die is completed;
when the sleeve 41 reaches the discharging position, the fourth cylinder 442 is started, the fourth cylinder 442 pushes the pushing plate 441, and at the moment, the pushing plate 441 pushes the die-casting workpiece inside the extracting sleeve 41, so that the die-casting workpiece is separated from the extracting sleeve 41, and then is discharged to a conveying facility for conveying.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. Full-automatic shaping die casting machine of aluminum alloy motor end cover, its characterized in that: the die-casting machine comprises a base, wherein a die assembly component and a die-casting machine body are respectively and fixedly arranged on two sides of the top of the base, a guide mechanism matched with the die assembly component is assembled on the die assembly component, a turning mechanism is fixedly arranged on the front face of the base, a moving mechanism is rotatably arranged on the top of the turning mechanism, a material lifting mechanism is fixedly arranged on the top of the moving mechanism, a port of the material lifting mechanism corresponds to the die assembly component, and a side face die-casting machine body of the material lifting mechanism corresponds to the die-casting machine body;
the moving mechanism comprises a guide cavity, a guide assembly and a transmission assembly, the material lifting mechanism comprises an extraction sleeve body, a spraying assembly, a clamping assembly and a pushing assembly, the guide cavity is arranged at the rotary end of the turning mechanism in a butt joint mode, the guide assembly is arranged in the guide cavity in a sliding mode, the transmission assembly matched with the guide assembly in a transmission mode is arranged in the guide cavity in a rotating mode, the extraction sleeve body is assembled at the top of the guide assembly, a plurality of clamping assemblies are movably arranged in the extraction sleeve body, the pushing assembly extending to the inside is fixedly arranged on the side face of the extraction sleeve body, and the spraying assembly is fixedly arranged on the side face of the extraction sleeve body.
2. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 1, wherein: the steering mechanism comprises a mounting table, a second gear, a guiding toothed plate, a mounting plate, a shaft seat, a reinforcing plate and a fifth cylinder, wherein the mounting table is fixedly mounted on the front face of the base through the mounting plate, the reinforcing plate is fixedly mounted at the bottom of the mounting table, the shaft seat is rotatably mounted at the top of the mounting table, the second gear connected with the shaft seat is rotatably mounted at the bottom of the shaft seat, the fifth cylinder is fixedly mounted on the front face of the mounting plate, and the guiding toothed plate meshed with the second gear is butt-jointed and mounted at the output end of the fifth cylinder.
3. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 2, wherein: the transmission assembly comprises a servo motor and a first gear, the first gear is rotatably arranged in the guide cavity, and one side of the guide cavity is fixedly provided with the servo motor which is in butt joint with the first gear.
4. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 3, wherein: the guide assembly comprises a guide seat, a guide toothed plate and a guide rail, wherein the guide toothed plate is slidably arranged in the guide cavity through the guide rail, and the bottom of the guide toothed plate is meshed with the first gear.
5. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 4, wherein: the spray assembly comprises an annular water guide pipe, a spray head and an abutting joint, wherein the annular water guide pipe is arranged on one side of the extraction sleeve body, the spray head is uniformly distributed on the side face of the annular water guide pipe, and the abutting joint is arranged on the front face of the annular water guide pipe in an abutting joint mode.
6. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 5, wherein: the clamping assembly comprises a spring piece, clamping blocks and a movable seat, a plurality of clamping blocks are installed in the extracting sleeve body in a butt joint mode through the spring piece, and the inner ends of the clamping blocks are connected with the extracting sleeve body in an installation mode through the movable seat.
7. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 6, wherein: the pushing assembly comprises a pushing plate and a fourth air cylinder, the fourth air cylinder extending to the inside is fixedly arranged on the extraction sleeve body at the inner end of the annular water guide pipe, and the pushing plate is arranged at the output end of the fourth air cylinder in a butt joint mode.
8. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 7, wherein: the die assembly comprises a supporting plate, a first air cylinder, a second die-casting die, a guide rod and a push plate, wherein the supporting plate is fixedly arranged on one side of the top of the base, the guide rod connected with a die-casting machine body is arranged in a butt joint mode on the inner side of the supporting plate, the push plate is sleeved on the guide rod, the second die-casting die is arranged on one side of the push plate, and the first air cylinder connected with the push plate is fixedly arranged on the outer side of the supporting plate.
9. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 8, wherein: the guide mechanism comprises a pull rod, a fixed plate, a guide plate, a material ejection rod and a third cylinder, wherein a butt joint hole communicated with the second die casting die is formed in the push plate, the pull rod penetrating through the support plate is fixedly installed on one side of the push plate, the fixed plate is fixedly installed at the end part of the pull rod, the guide plate is sleeved on the pull rod, the third cylinder connected with the guide plate is fixedly installed at the outer side of the fixed plate, the material ejection rod penetrating through the support plate is fixedly installed at the inner side of the guide plate, and the end part of the material ejection rod extends into the butt joint hole.
10. The full-automatic molding die casting machine for the aluminum alloy motor end cover according to claim 9, wherein: the outside of die casting organism is equipped with the injection subassembly that the cooperation was used, and the inside of die casting organism is equipped with the die casting mould one that corresponds with die casting mould two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310924295.0A CN116851699A (en) | 2023-07-26 | 2023-07-26 | Full-automatic molding die casting machine for aluminum alloy motor end cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310924295.0A CN116851699A (en) | 2023-07-26 | 2023-07-26 | Full-automatic molding die casting machine for aluminum alloy motor end cover |
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| Publication Number | Publication Date |
|---|---|
| CN116851699A true CN116851699A (en) | 2023-10-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310924295.0A Pending CN116851699A (en) | 2023-07-26 | 2023-07-26 | Full-automatic molding die casting machine for aluminum alloy motor end cover |
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| Country | Link |
|---|---|
| CN (1) | CN116851699A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118404029A (en) * | 2024-07-03 | 2024-07-30 | 广东鸿图(南通)模具有限公司 | Die-casting aluminum alloy mold with push plate structure |
| CN118558985A (en) * | 2024-08-01 | 2024-08-30 | 上犹天宇精密机械有限公司 | Auto-parts die casting die of finished product accessory can be ejected out |
-
2023
- 2023-07-26 CN CN202310924295.0A patent/CN116851699A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118404029A (en) * | 2024-07-03 | 2024-07-30 | 广东鸿图(南通)模具有限公司 | Die-casting aluminum alloy mold with push plate structure |
| CN118558985A (en) * | 2024-08-01 | 2024-08-30 | 上犹天宇精密机械有限公司 | Auto-parts die casting die of finished product accessory can be ejected out |
| CN118558985B (en) * | 2024-08-01 | 2024-09-27 | 上犹天宇精密机械有限公司 | Auto-parts die casting die of finished product accessory can be ejected out |
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