CN210390224U - A die set mechanism for high-precision powder molding servo press - Google Patents
A die set mechanism for high-precision powder molding servo press Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及粉体加工模架领域,特别是涉及一种高精密粉体模压成形伺服压机用模架机构。The utility model relates to the field of powder processing mold bases, in particular to a mold base mechanism for a high-precision powder molding servo press.
背景技术Background technique
粉末冶金是制造金属粉末和利用金属粉末为基础原料制造金属材质与异型制品的工艺与技术。在粉末冶金中,模压成形是最重要、应用最广泛的成形方法。模压成形是将金属粉末或粉末混合料装入钢制压模中,通过模冲对粉末加压,泄压后,压坯从压模内脱出,完成成型过程。而模架是制造粉末冶金制品必不可少的工艺设备。Powder metallurgy is the process and technology of manufacturing metal powder and using metal powder as the basic raw material to manufacture metal materials and special-shaped products. In powder metallurgy, press forming is the most important and widely used forming method. Compression molding is to put metal powder or powder mixture into a steel die, pressurize the powder through die punching, and after the pressure is released, the compact is released from the die to complete the molding process. The mold base is an essential process equipment for manufacturing powder metallurgy products.
现有压制填充粉料所采用的设备是粉末成型机,但现有的粉末成型机所采用模架是将安装有母型的中模固定在机床上,在母型的上下两侧连接上模和下模,通过上模与母型配合压制产品,再通过下模顶出产品。但现有的母型与上模和下模之间由于是浮动连接,容易导致上模与下模难以准确的对准母型上的位置,容易造成模具的损坏,另外由于上模和下模与母型浮动连接,因此上模与下模运动时产生的偏差会导致所压制的产品受力不均匀,上模和下模与母型接触的位置较难把握,因此在安装上模和下模时需要通过专业的技术人员反复调试,导致安装过程繁琐。另外现有的上模和下模均通过摇臂提供上下移动的动力,容易造成母型内粉料填充不稳定,压制产品的精度差。The existing equipment used for pressing and filling powder is a powder molding machine, but the mold base used in the existing powder molding machine is to fix the middle mold with the mother mold on the machine tool, and connect the upper mold to the upper and lower sides of the mother mold. And the lower die, press the product through the upper die and the mother die, and then push out the product through the lower die. However, due to the floating connection between the existing mother mold and the upper mold and the lower mold, it is easy to cause the upper mold and the lower mold to be difficult to accurately align the position on the mother mold, which is easy to cause damage to the mold. It is floatingly connected with the female mold, so the deviation generated when the upper mold and the lower mold move will cause uneven stress on the pressed product, and it is difficult to grasp the position where the upper mold and the lower mold are in contact with the female mold. The mold needs to be repeatedly debugged by professional technicians, resulting in a cumbersome installation process. In addition, both the existing upper die and the lower die are powered by rocker arms to move up and down, which is likely to cause unstable powder filling in the mother mold and poor precision of the pressed product.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种压制精度高、调试方便的高精密粉体模压成形伺服压机用模架机构。The purpose of the utility model is to provide a mold base mechanism for a high-precision powder molding servo press with high pressing precision and convenient debugging.
本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is to realize through the following technical solutions:
一种高精密粉体模压成形伺服压机用模架机构,包括母型、与母型配合的上滑动组件和与母型连接的下滑动组件,还包括不动模具安装板、模具安装板、中棒座和芯棒,所述不动模具安装板上方安装有下型座,且下型座与不动模具安装板之间留有间隙,所述下型座的表面安装有多个竖直且空心的下型,下型座与不动模具安装板之间的间隙设有中棒座,下型座上方设有模具安装板,模具安装板上安装有母型,所述中棒座与母型固定连接,所述母型上加工有多个与下型间隙配合的模腔,所述中棒座上设有多根贯穿下型的芯棒,且芯棒顶部置于模腔内,所述不动模具安装板下方设有下滑动组件,所述下滑动组件包括下滑动块、驱动下滑动块上下移动的下伺服电机连接块、以及连接下滑块和模具安装板的下导向柱,所述模具安装板上方设有上滑动组件,所述上滑动组件包括上滑动块、驱动上滑动块上下移动的上伺服电机连接块、连接模具安装板和上滑动块的上导向柱、安装在上滑动块底部的上型座、以及安装在上型座底部的上型,所述上型有多个,且多个上型与模腔间隙配合,上型、模腔、下型和芯棒围成一个空心圆柱体。A mold base mechanism for a high-precision powder molding servo press, comprising a mother mold, an upper sliding component matched with the mother mold, and a lower sliding component connected with the mother mold, and also includes a fixed mold mounting plate, a mold mounting plate, The middle rod seat and the mandrel, a lower mold seat is installed above the fixed mold mounting plate, and a gap is left between the lower mold seat and the fixed mold mounting plate, and a plurality of vertical mold seats are installed on the surface of the lower mold seat. And for the hollow lower mold, the gap between the lower mold seat and the fixed mold mounting plate is provided with a middle rod seat, a mold mounting plate is arranged above the lower mold seat, and a mother mold is installed on the mold mounting plate. The female mold is fixedly connected, the female mold is machined with a plurality of mold cavities that are clearance-fitted with the lower mold, the middle rod seat is provided with a plurality of mandrel rods that penetrate the lower mold, and the top of the mandrel rod is placed in the mold cavity, A lower sliding assembly is arranged below the stationary mold mounting plate, and the lower sliding assembly includes a lower sliding block, a lower servo motor connecting block that drives the lower sliding block to move up and down, and a lower guide column connecting the lower sliding block and the mold mounting plate , an upper sliding assembly is arranged above the mold mounting plate, and the upper sliding assembly includes an upper sliding block, an upper servo motor connecting block that drives the upper sliding block to move up and down, an upper guide column connecting the mold mounting plate and the upper sliding block, and a mounting plate. The upper mold seat at the bottom of the upper sliding block, and the upper mold installed at the bottom of the upper mold seat, there are multiple upper molds, and the plurality of upper molds are in clearance fit with the mold cavity, the upper mold, the mold cavity, the lower mold and the core The rods form a hollow cylinder.
所述中棒座呈U型,所述芯棒安装在中棒座的内底面上,U型的中棒座顶面与母型连接。The middle rod seat is U-shaped, the mandrel is installed on the inner bottom surface of the middle rod seat, and the top surface of the U-shaped middle rod seat is connected with the female shape.
所述中棒座上设有固定芯棒的芯棒盖板。The middle rod seat is provided with a mandrel cover plate for fixing the mandrel.
所述模腔一侧的母型表面设有送料机构,所述送料机构包括底板、安装在底板上的驱动电机、与驱动电机的输出轴连接的丝杆、套装在丝杆上且与丝杆螺纹配合的螺母座、铰接在螺母座的U型架、以及U型架上安装的料斗,所述底板固定在模具一侧的机架上,所述螺母座靠近模具一侧的侧壁上通过万向节连接有U型架,U型架远离万向节的一端连接有推料支架,且推料支架位于母型上方,所述料斗铰接在母型上方的推料支架上,所述料斗底部加工有与模腔相配合的出料口,所述U型架上设有带动料斗与母型紧密靠接的弹簧组件。A feeding mechanism is provided on the surface of the female mold on one side of the cavity, and the feeding mechanism includes a base plate, a drive motor mounted on the base plate, a lead screw connected with the output shaft of the drive motor, a lead screw sleeved on the lead screw and connected to the lead screw The nut seat with thread fit, the U-shaped frame hinged on the nut seat, and the hopper installed on the U-shaped frame, the bottom plate is fixed on the frame on one side of the mold, and the side wall of the nut seat close to the mold side passes through the The universal joint is connected with a U-shaped frame, and the end of the U-shaped frame away from the universal joint is connected with a pusher bracket, and the pusher bracket is located above the mother type, and the hopper is hinged on the pusher bracket above the mother type. The bottom is machined with a discharge port matched with the mold cavity, and the U-shaped frame is provided with a spring component that drives the hopper to closely contact the mother mold.
本实用新型具有如下效果:The utility model has the following effects:
(1)通过在模具安装板上设置母型、以及设置与母型相配合的上型、下型和芯棒,可方便地将填充粉料压制成内外环同心的筒状产品,同时通过模具安装板上的上导向柱和下导向柱,可免去调试模具的过程,并且能保证设备压制产品的精度;(1) By arranging the mother mold on the mold mounting plate, and setting the upper mold, the lower mold and the mandrel to match the mother mold, the filling powder can be easily pressed into a cylindrical product with concentric inner and outer rings, and at the same time through the mold The upper guide column and the lower guide column on the installation board can avoid the process of debugging the mold, and can ensure the accuracy of the product pressed by the equipment;
(2)通过在下型上设置可随母型浮动的中棒座,可方便地调整下滑动组件的高度差,以适应各种形状产品的压制;(2) The height difference of the lower sliding component can be easily adjusted by arranging the middle rod seat which can float with the mother shape on the lower mold, so as to adapt to the pressing of various shapes of products;
(3)通过设置由驱动电机带动料斗移动的送料机构,同时通过弹簧组件带动料斗与母型靠紧,可避免出现漏料或卡料的现象;(3) By setting a feeding mechanism that is driven by a driving motor to move the hopper, and at the same time driving the hopper to be close to the mother shape through the spring assembly, the phenomenon of material leakage or material jam can be avoided;
(4)通过设置料斗,可将下型顶出的产品推出模腔,以免去专用推料机构的成本;(4) By setting the hopper, the product ejected by the lower mold can be pushed out of the mold cavity, so as to avoid the cost of the special pushing mechanism;
(5)通过设置万向节连接螺母座和U型架,可保证推料支架在弹簧组件的拉力作用下自动调节平衡角度,从而保证了推料支架在运动过程中的平稳运行;(5) By setting the universal joint connecting nut seat and the U-shaped frame, it can ensure that the pusher bracket automatically adjusts the balance angle under the pulling force of the spring assembly, thereby ensuring the smooth operation of the pusher bracket during the movement;
(6)安装方便、控制灵活。(6) Easy installation and flexible control.
附图说明Description of drawings
图1为本实用新型的侧视图。Figure 1 is a side view of the utility model.
图2为本实用新型模具的主视图。Fig. 2 is the front view of the mould of the utility model.
图3为本实用新型模具下型、芯棒、母型和上型的安装示意图。FIG. 3 is a schematic diagram of the installation of the lower mold, the mandrel, the mother mold and the upper mold of the present invention.
图4为本实用新型送料机构的俯视图。FIG. 4 is a top view of the feeding mechanism of the present invention.
附图标记:1、母型;11、模腔;2、上滑动组件;21、上滑动块;22、上伺服电机连接块;23、上导向柱;24、上型座;25、上型;26、上型盖板;3、下滑动组件;31、下滑动块;32、下伺服电机连接块;33、下导向柱;4、不动模具安装板;5、模具安装板;6、中棒座;7、芯棒;71、芯棒盖板;8、下型座;81、下型;82、下型盖板;9、送料机构;91、底板;92、驱动电机;93、丝杆;94、螺母座;95、U型架;96、料斗;97、出料口;98、弹簧组件;99、万向节;910、推料支架。Reference numerals: 1. Female type; 11. Mold cavity; 2. Upper sliding assembly; 21. Upper sliding block; 22. Upper servo motor connecting block; 23. Upper guide column; 24. Upper type seat; 25, Upper type ; 26. Upper cover plate; 3. Lower sliding assembly; 31. Lower sliding block; 32. Lower servo motor connection block; 33. Lower guide column; 4. Fixed mold mounting plate; 5. Mold mounting plate; 6. Middle rod seat; 7. Mandrel; 71. Mandrel cover; 8. Lower mold seat; 81, Lower mold; 82, Lower mold cover; 9. Feeding mechanism; 91, Bottom plate; 92, Drive motor; 93, Screw; 94, nut seat; 95, U-shaped frame; 96, hopper; 97, outlet; 98, spring assembly; 99, universal joint; 910, pusher bracket.
具体实施方式Detailed ways
实施例Example
如图1~图4所示,本实施例提供的高精密粉体模压成形伺服压机用模架机构包括母型1、与母型1配合的上滑动组件2、与母型1连接的下滑动组件3、不动模具安装板4、模具安装板5、中棒座6和芯棒7,所述不动模具安装板4通过压块固定在机床上,所述不动模具安装板4上方安装有下型座8,且下型座8与不动模具安装板4之间留有间隙,所述下型座8的表面安装有多个竖直且空心的下型81,下型81通过下型盖板82安装在下型座8上,下型座8与不动模具安装板4之间的间隙设有中棒座6,下型座8上方设有模具安装板5,模具安装板5上安装有母型1,所述中棒座6呈U型,U型的中棒座6顶面与母型1连接,所述母型1上加工有多个与下型81间隙配合的模腔11,所述中棒座6上设有多根贯穿下型81的芯棒7,为了保证工件成环形,因此将芯棒7顶部置于模腔11内,所述中棒座6内侧的表面上设有固定芯棒7的芯棒盖板71,通过芯棒盖板71可保证芯棒7竖直的安装在中棒座上,所述不动模具安装板4下方设有下滑动组件3,所述下滑动组件3包括下滑动块31、驱动下滑动块31上下移动的下伺服电机连接块32、以及连接下滑块和模具安装板5的下导向柱33,所述模具安装板5上方设有上滑动组件2,所述上滑动组件2包括上滑动块21、驱动上滑动块21上下移动的上伺服电机连接块22、连接模具安装板5和上滑动块21的上导向柱23、安装在上滑动块21底部的上型座24、以及安装在上型座24底部的上型25,所述上型25有多个,多个上型25通过上型盖板26安装在上型座24上,所述上型25的外壁与模腔11的内壁间隙配合,上型25、模腔11、下型81和芯棒7围成一个空心圆柱体。As shown in FIGS. 1 to 4 , the mold base mechanism for a high-precision powder molding servo press provided in this embodiment includes a
所述模腔11一侧的母型1表面设有送料机构9,所述送料机构9包括底板91、安装在底板91上的驱动电机92、与驱动电机92的输出轴连接的丝杆93、套装在丝杆93上且与丝杆93螺纹配合的螺母座94、铰接在螺母座94的U型架95、以及U型架95上安装的料斗96,所述底板91固定在模具一侧的机架上,所述螺母座94靠近模具一侧的侧壁通过万向节99连接有U型架95,U型架95远离万向节99的一端连接有推料支架910,且推料支架910位于母型1上方,所述料斗96铰接在母型1上方的推料支架910上,所述料斗96底部加工有与模腔11相配合的出料口97,所述U型架95上设有带动料斗96与母型1紧密靠接的弹簧组件98,通过弹簧组件98可保证驱动电机92带动料斗96移动时,料斗96的底面与母型1表面紧密靠接,以保证推料支架910推动料斗96的平稳运行,防止了料斗96内的填充粉料从移动产生的间隙流出。The surface of the
本实用新型的使用方法是:The use method of this utility model is:
将填充粉料放入料斗96内,然后启动驱动电机92,驱动电机92通过丝杆93带动螺母座94向模具移动,移动到指定长度后,料斗96内的填充粉料落入模腔11内,然后控制驱动电机92反向旋转,使料盒离开模腔11,用于加料。Put the filling powder into the
当料盒移动到模腔11上方时,下伺服电机连接块32带动下滑动块31上移,下滑动块31上移时,通过下导向柱33带动模具安装板5、母型1和芯棒7上移,由于下型81固定在不动模具安装板4上,因此当模具安装板5上移、母型1和芯棒7上移时,模腔11内可添加较多的填充粉料。When the material box moves above the
当填充粉料进入模腔11后,上伺服电机连接块22带动上滑动块21沿上导向柱23下移,使上型25伸入模腔11内,随后上伺服电机连接块22继续下行,此时下伺服电机连接块32带动下滑动块31下行通过固定在不动模具安装板4上的下型81配合上型25将填充粉料压制成空心圆柱体状的磁件,当上型25下移至指定的位置后,上伺服电机连接块22带动上滑动块21上移,此时下伺服电机连接块32继续下移,通过下型81将模腔11内的工件挤出,随后驱动电机92再次驱动料盒加料,料盒加料使将顶出模腔11的工件移走,并重新进行加料,加料时下伺服电机连接块32再次控制下滑动块31上移,进行下一批次工件的加工。When the filling powder enters the
以上所述仅是本实用新型优选的实施方式,但本实用新型的保护范围并不局限于此,任何基于本实用新型所提供的技术方案和实用新型构思进行的改造和替换都应涵盖在本实用新型的保护范围内。The above are only the preferred embodiments of the present utility model, but the protection scope of the present utility model is not limited to this, and any modification and replacement based on the technical solutions and utility model ideas provided by the present utility model shall be covered by the present utility model. within the scope of protection of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202824A (en) * | 2019-07-03 | 2019-09-06 | 绵阳华通磁件技术有限公司 | A kind of high-accuracy powder molding forming servo press mould frame mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202824A (en) * | 2019-07-03 | 2019-09-06 | 绵阳华通磁件技术有限公司 | A kind of high-accuracy powder molding forming servo press mould frame mechanism |
| CN110202824B (en) * | 2019-07-03 | 2024-03-29 | 西南应用磁学研究所(中国电子科技集团公司第九研究所) | Die carrier mechanism for high-precision powder die-pressing forming servo press |
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