CN116849256A - Biomass beverage and preparation method thereof - Google Patents

Biomass beverage and preparation method thereof Download PDF

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Publication number
CN116849256A
CN116849256A CN202310894989.4A CN202310894989A CN116849256A CN 116849256 A CN116849256 A CN 116849256A CN 202310894989 A CN202310894989 A CN 202310894989A CN 116849256 A CN116849256 A CN 116849256A
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fermentation
control unit
central control
fermentation liquid
turbidity
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陈秀山
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C9/00Milk preparations; Milk powder or milk powder preparations
    • A23C9/12Fermented milk preparations; Treatment using microorganisms or enzymes
    • A23C9/13Fermented milk preparations; Treatment using microorganisms or enzymes using additives
    • A23C9/1315Non-milk proteins or fats; Seeds, pulses, cereals or soja; Fatty acids, phospholipids, mono- or diglycerides or derivatives therefrom; Egg products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C9/00Milk preparations; Milk powder or milk powder preparations
    • A23C9/12Fermented milk preparations; Treatment using microorganisms or enzymes
    • A23C9/122Apparatus for preparing or treating fermented milk products
    • A23C9/1223Apparatus for preparing or treating fermented milk products for making stirred yoghurt; Apparatus with agitating or stirring means; Continuous bulk fermentation, heating or cooling, i.e. continuous inlet and outlet flow of yoghurt
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C9/00Milk preparations; Milk powder or milk powder preparations
    • A23C9/12Fermented milk preparations; Treatment using microorganisms or enzymes
    • A23C9/13Fermented milk preparations; Treatment using microorganisms or enzymes using additives
    • A23C9/1307Milk products or derivatives; Fruit or vegetable juices; Sugars, sugar alcohols, sweeteners; Oligosaccharides; Organic acids or salts thereof or acidifying agents; Flavours, dyes or pigments; Inert or aerosol gases; Carbonation methods

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  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Biophysics (AREA)
  • Cereal-Derived Products (AREA)

Abstract

The invention relates to the field of beverage preparation, in particular to a biomass beverage and a preparation method thereof, wherein the preparation method comprises the following steps: step S1, soaking the grain mixture in warm water to obtain rice washing water; step S2, adding soaked rice washing water into animal milk in a flowing state to obtain first fermentation liquor, acquiring an image of the first fermentation liquor in real time to judge a selected fermentation mode according to layering conditions of the first fermentation liquor after the first fermentation liquor is subjected to the preset period of time in an initial stage, judging whether to stir the first fermentation liquor according to the area of a bubble layer of the first fermentation liquor when a static fermentation mode is selected, and acquiring stirring parameters of the first fermentation liquor according to the time for forming the bubble layer; and S3, when the viscosity of the first fermentation liquor reaches the preset viscosity, adding 20% brown sugar water into the first fermentation liquor to obtain a second fermentation liquor, and standing for 2-3d to obtain the biomass drink. The invention adopts all natural biomass raw materials which are easy to obtain, and is suitable for human body absorption.

Description

Biomass beverage and preparation method thereof
Technical Field
The invention relates to the field of beverage preparation, in particular to a biomass beverage and a preparation method thereof.
Background
Biomass refers to organic matters of different forms, sources, parts and types of organisms under natural or artificial conditions, and biomass beverage is a beverage which is prepared by using the biomass as a raw material and through a series of processes and can be drunk by people. With consumer pursuit of healthy diet, biomass drink is becoming a popular product in the market. Currently, biomass beverages mainly comprise various products such as fruit juice beverages, tea beverages, coffee beverages and the like. In the technical aspect, the processing technology of the biomass drink mainly comprises links of raw material treatment, fermentation, concentration, sterilization, packaging and the like, wherein the fermentation and the concentration are key processing procedures.
Chinese patent CN102960800a provides a biologically fermented health beverage and a preparation method thereof, comprising: celery juice fermentation liquor, kelp decoction fermentation liquor, spinach juice fermentation liquor, radish juice fermentation liquor, carrot juice fermentation liquor, eggplant juice fermentation liquor, lucid ganoderma extract liquor, shepherd's purse juice fermentation liquor, xylitol, citric acid and purified water. Mixing the above raw materials, heating to 95-120deg.C, stirring, fine filtering, and packaging to obtain the final product. The health beverage has effects in reducing cardiovascular diseases, reducing hyperlipidemia and hypertension, preventing and resisting cancer, invigorating spleen and stomach, and promoting metabolism. For biomass beverage, fermentation and concentration are key processing links, and in the prior art, if a natural fermentation mode without external intervention is adopted, the problem that the quality of the fermented product cannot be ensured due to the fact that the fermentation degree and uniformity of the fermented product cannot be controlled in a procedural manner exists.
Disclosure of Invention
Therefore, the invention provides a preparation method of a biomass drink, which can solve the problem that the fermentation degree and uniformity of each component of the same fermented product are inconsistent due to uneven fermentation environment of microorganisms in animal milk and rice washing water caused by layering or air bubbles when rice washing water and animal milk of a cereal mixture are mixed, and realize control of the fermentation process.
In order to achieve the above purpose, the present invention provides a preparation method of a biomass drink, comprising:
step S1, soaking the grain mixture in warm water to obtain rice washing water, wherein the water temperature is 30-40 ℃, the soaking time is 1-2 h, and the real-time turbidity of the rice washing water after the preset time length is obtained to judge whether to grind the grain mixture in a soaking state;
step S2, adding soaked rice washing water into animal milk in a flowing state to obtain first fermentation liquor, acquiring an image of the first fermentation liquor in real time to judge and select a fermentation mode according to layering conditions of the first fermentation liquor after the first fermentation liquor is subjected to an initial stage for a preset period of time, acquiring a stirring rod rotating speed for controlling the flow rate of the first fermentation liquor according to a difference value between the turbidity of the rice washing water when the soaking is completed and the turbidity of upper liquid of the first fermentation liquor when the dynamic fermentation mode is selected, judging whether to stir the first fermentation liquor according to the area of a bubble layer of the first fermentation liquor when the static fermentation mode is selected, and acquiring stirring parameters of the first fermentation liquor according to the duration of forming the bubble layer;
and S3, when the viscosity of the first fermentation liquor reaches the preset viscosity, adding 20% brown sugar water into the first fermentation liquor to obtain a second fermentation liquor, and standing the second fermentation liquor for 2-3d to obtain the biomass drink.
Further, in the step S1, if the real-time turbidity of the rice washing water after the preset time period is less than the standard preset turbidity, the central control unit determines to roll the grain mixture in the soaked state, and controls to start a first air cylinder penetrating through the side wall of the rice washing tank shell, a first motor connected with the first air cylinder, a second air cylinder symmetrically penetrating through the side wall of the rice washing tank shell with the first air cylinder, and a second motor connected with the second air cylinder, so that the first rolling plate connected with the first motor and the second rolling plate connected with the second motor roll the grain mixture together;
wherein the predetermined duration and the standard predetermined turbidity are determined by the mass of the cereal mixture and the mass of warm water;
the central control unit obtains the use pressure of the first air cylinder and the second air cylinder and the rotating speeds of the first grinding plate and the second grinding plate according to the real-time turbidity of the rice washing water;
the use pressure is inversely related to the real-time turbidity, the rotational speed is positively related to the real-time turbidity, and the use pressure is inversely related to the rotational speed.
Further, when the use pressure of the first cylinder and the second cylinder is equal to or greater than the average value of the standard use pressure and the rated use pressure, and the real-time turbidity of the rice washing water is equal to or greater than the standard preset turbidity which is 0.5 times or greater, the central control unit judges that the cold air supply unit is started.
Further, when the preset rolling time period is passed, the central control unit adjusts the rotating speeds of the first rolling plate and the second rolling plate and the using pressures of the first air cylinder and the second air cylinder according to the difference value between the current turbidity of the rice washing water and the turbidity of the rice washing water before rolling and the running state of the cold air supply unit,
if the difference is smaller than the product of the ratio of the preset rolling time to the soaking time and the standard preset turbidity, and the cold air supply unit is in a non-operation state, the central control unit regulates the using pressure of the first air cylinder and the second air cylinder to be high, regulates the rotating speeds of the first rolling plate and the second rolling plate to be low, and controls the start of the cold air supply unit;
and if the difference is smaller than the product of the ratio of the preset rolling time to the soaking time and the standard preset turbidity, and the cold air supply unit is in an operating state, the central control unit regulates the rotating speeds of the first rolling plate and the second rolling plate.
Further, in the step S2, when all the rice washing water enters the fermentation tank, the central control unit controls the driving motor connected to the inner wall of the side end of the fermentation tank to stop running, and after the preset duration of the initial stage, if the central control unit determines that the first fermentation liquid has a layering condition, and the upper liquid height of the first fermentation liquid is greater than or equal to the maximum layering height threshold, the central control unit selects a dynamic fermentation mode, and restarts the driving motor; if the central control unit judges that the layering condition of the first fermentation liquid does not exist or the upper liquid height of the first fermentation liquid is smaller than the maximum layering height threshold value, the central control unit selects a static fermentation mode,
and when the gray level difference value between the upper surface of the first fermentation liquid and the bottom of the first fermentation liquid in the image of the first fermentation liquid is larger than a preset gray level gradient threshold value, the central control unit judges that layering condition exists in the first fermentation liquid.
Further, when the central control unit selects the dynamic fermentation mode, the rotation speed of the stirring rod connected with the driving motor, which is acquired by the central control unit, is determined by the difference value between the turbidity of the rice washing water and the turbidity of the upper liquid of the first fermentation liquid when the rice washing water is soaked.
Further, when the central control unit selects the static fermentation mode, if the ratio of the area of the bubble layer of the first fermentation liquid to the area of the upper surface of the first fermentation liquid in the fermentation tank is greater than or equal to a preset area ratio, the central control unit determines to start the driving motor.
Further, when the central control unit judges that the driving motor is started, the time length from the occurrence of bubbles to the time when the ratio of the area of the bubble layer of the first fermentation liquid to the area of the upper surface of the first fermentation liquid in the fermentation tank is equal to the preset area ratio is obtained, the rotating speed of the stirring rod is obtained according to the time length, and the rotating speed of the stirring rod is inversely related to the time length.
Further, the central control unit selects an oxygen supply mode for the first fermentation liquid according to the fermentation mode of the first fermentation liquid, wherein,
if the fermentation mode of the first fermentation liquid is the dynamic fermentation mode, the central control unit sets the oxygen supply mode of the first fermentation liquid as continuous oxygen supply;
if the fermentation mode of the first fermentation liquid is the static fermentation mode, the central control unit sets the oxygen supply mode for the first fermentation liquid to be periodic oxygen supply.
The invention provides a biomass drink based on the preparation method, which comprises the raw materials of aqueous solution soaked by grain mixture, animal milk and 20% brown sugar water, wherein,
the grain mixture comprises corn, wheat, soybean, rice, millet and sorghum rice;
the animal milk comprises one of milk, camel milk, goat milk and horse milk;
wherein, the mass of the aqueous solution after the grain mixture is soaked is as follows: animal milk quality: brown sugar water mass=1:2:1.
Compared with the prior art, the invention takes the grain mixture, the animal milk and the brown sugar water as raw materials, adopts the natural biomass raw materials which are easy to obtain, can avoid the side effect of chemical components, is suitable for human body absorption, prepares the biomass drink through secondary fermentation, judges the nutrient substances and the microorganism content in the rice washing water through the turbidity of the rice washing water, and enables the microorganisms and the nutrient substances attached on the surface of the grain mixture to be dissociated in the liquid through rolling the grain mixture so as to increase the solute concentration of the rice washing water; according to the invention, the fermentation mode of the first fermentation liquid is selected according to the layering condition of the first fermentation liquid, and as the rice washing water and the animal milk have certain density difference, the layering condition easily causes uneven distribution of effective substances in the first fermentation liquid, and microorganisms and the effective substances are uniformly distributed by flowing the first fermentation liquid so as to make the fermentation more uniform and full.
In particular, the preset time length is determined by the ratio of the mass of the grain mixture to the mass of the warm water, the larger the mass of the grain mixture is, the more microorganisms and nutrients are attached to the surface of the grain mixture, and the longer the time from the surface of the grain mixture to the liquid is, so that when the turbidity of the rice washing water is high, the grain mixture is not rolled, the broken grain of the grain mixture is prevented from entering the liquid to become solid impurities, and when the turbidity of the rice washing water is low, the rolling of the grain mixture can accelerate the microorganisms and nutrients attached to the surface of the grain mixture to enter the water.
In particular, the invention realizes the adjustment of the rolling degree of the grain mixture by setting the use pressure of the first air cylinder and the second air cylinder and the rotating speeds of the first rolling plate and the second rolling plate, and when the use pressure of the first air cylinder and the second air cylinder is larger, the friction force of the first rolling plate and the second rolling plate on the grain mixture is larger, so that the heat generated by friction can be timely dissipated, and the smaller rotating speeds of the rolling plates are selected to avoid the death of microorganisms on the surface of the grain mixture due to long-time high temperature.
Particularly, the invention controls the supply of cold air in the rice washing tank according to the real-time turbidity of the rice washing water and the use pressure of the first cylinder and the second cylinder, when the real-time turbidity of the rice washing water is extremely low, the solute concentration of the rice washing water can be judged to be low, and if the cold air is provided to reduce the temperature of the rice washing water, the solubility of the solute is reduced, which is not beneficial to the dissociation of nutrient substances and microorganisms; when the real-time turbidity of the rice washing water reaches the standard preset turbidity but is relatively close to the value, the death of microorganisms caused by frictional heat generation is avoided by supplying cool air.
In particular, the invention judges whether layering exists according to the gray level difference value between the upper surface and the bottom of the first fermentation liquid in the image of the first fermentation liquid, the gray level of each part in the uniform solution is more consistent, when the gray level difference value is increased, the composition of the upper liquid and the lower liquid of the first fermentation liquid can be judged to have larger difference, when the layering height is larger, the distribution of microorganisms and nutrient substances in the first fermentation liquid can be judged to be extremely uneven, and the distribution of microorganisms and nutrient substances in the first fermentation liquid can not be uniform through self-free, so that a dynamic fermentation mode is selected to assist microorganisms and nutrient substances to be uniformly free, the dissolution of oxygen in the first fermentation liquid can be increased, and the fermentation process is accelerated.
In particular, the rotation speed of the stirring rod is obtained according to the turbidity difference between the rice washing water and the upper liquid of the first fermentation liquid when the soaking is finished, when the turbidity difference is smaller, less effective substances can be judged to be free in animal milk, and the dynamic uniform distribution of the effective substances in the first fermentation liquid can be realized by selecting the rotation speed of the stirring rod with larger rotation speed, so that the full and uniform fermentation degree is ensured.
In particular, in the static fermentation process, as the microorganisms consume oxygen to generate carbon dioxide so that the first fermentation liquid generates bubbles to form a bubble layer, the bubble layer can isolate the oxygen to prevent the oxygen from entering the first fermentation liquid, when the area of the bubble layer is large, the oxygen supply to the microorganisms can be influenced, and the influence of the bubbles on the fermentation can be eliminated through stirring the first fermentation liquid.
In particular, the rotation speed of the stirring rod is obtained according to the duration of forming the bubble layer, if the duration of forming the bubble layer is shorter, the speed of generated carbon dioxide can be judged to be faster, the carbon dioxide can be rapidly discharged by selecting a larger stirring speed, the dissolution amount of oxygen in the first fermentation liquid can be increased in the stirring process, and the shortage of oxygen supply in the fermentation peak stage is avoided.
Drawings
FIG. 1 is a diagram of a biomass drink preparation device according to an embodiment of the invention;
fig. 2 is a flowchart of a biomass drink preparation method according to an embodiment of the invention.
Detailed Description
In order that the objects and advantages of the invention will become more apparent, the invention will be further described with reference to the following examples; it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.
It should be noted that, in the description of the present invention, terms such as "upper," "lower," "left," "right," "inner," "outer," and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, it should be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.
Referring to fig. 1, a biomass drink preparation apparatus according to an embodiment of the present invention includes a rice washing tank housing 1, a movable door 2 disposed at the top of the rice washing tank housing, a plurality of cool air supply units 3 disposed at the top of the rice washing tank housing, a water inlet pipe 4 disposed at the side of the rice washing tank housing and penetrating the rice washing tank housing, a first control valve 5 disposed in the water inlet pipe, a first cylinder 6 penetrating the side wall of the rice washing tank housing, a first motor 7 connected with the first cylinder, a first rolling plate 8 connected with the first motor through a folding bar, a second cylinder 9 symmetrically penetrating the first cylinder and disposed at the side wall of the rice washing tank housing, a second motor 10 connected with the second cylinder, a second rolling plate 11 connected with the second motor through a folding bar, the device comprises a water outlet pipe 12 arranged at the side of the rice washing tank shell and communicated with the rice washing tank shell, a second control valve 13 arranged in the water outlet pipe, a filter screen 14 connected with the top of the inner wall of the rice washing tank shell, a turbidity meter 15 arranged at the top of the inner wall of the rice washing tank shell and used for obtaining turbidity of rice washing water, a communicating pipe 16 connected with the lower end of the rice washing tank shell, a third control valve 17 arranged in the communicating pipe 16, a support 18 connected with the lower end of the rice washing tank shell, a fermentation tank 19 arranged below the support, a culture medium feeding port 20 arranged on the upper surface of the fermentation tank, an oxygen supply unit 21 connected with the outer side wall of the fermentation tank, an infrared scanner 22 arranged on the inner wall of the side end of the fermentation tank, a driving motor 23 connected with the inner wall of the side end of the fermentation tank, a stirring rod 24 connected with the driving motor and a viscometer 25 arranged on the inner surface of the bottom of the fermentation tank.
Wherein, 2 end connection of dodge gate has fixed bearing, and the dodge gate can make rice washing jar shell 1 form the opening along fixed bearing anticlockwise rotation, and first cylinder 6 drives first rolling plate 8 lateral movement and produces the extrusion force to the cereal mixture in the filter screen 14, and second cylinder 9 drives second rolling plate 11 lateral movement and produces the extrusion force to the cereal mixture in the filter screen, simultaneously, first motor and second motor drive respectively first rolling plate and second rolling plate rotation in order to make first rolling plate and second rolling plate accomplish the rolling to the cereal mixture jointly.
The biomass drink preparation device of the embodiment of the invention further comprises a central control unit (not shown in the figure), which is respectively connected with the turbidity meter 15, the first air cylinder 6, the first motor 7, the second air cylinder 9 and the second motor 10, and is used for acquiring the air cylinder pressures of the first air cylinder and the second air cylinder according to the turbidity of the rice washing water, and acquiring the rotating speeds of the first grinding plate 8 and the second grinding plate 11 so as to acquire the running power of the first motor and the second motor; the central control unit is also connected with the cold air supply unit 3 and is used for controlling and starting the cold air supply unit according to the cylinder pressure of the first cylinder and the second cylinder and the running power of the first motor and the second motor so as to realize the cooling of the rice washing water; the central control unit is also connected with a third control valve 17 for controlling the third control valve to be opened when the grain mixture in the filter screen 14 reaches the soaking time so that the rice washing water enters the fermentation tank; the central control unit is further connected with the infrared scanner 22, the driving motor 23 and the oxygen supply unit 21, and is used for obtaining the layering condition and the bubble layer area of the first fermentation liquid according to the image of the first fermentation liquid, and obtaining the rotating speed of the stirring rod according to the layering condition or the bubble layer area of the first fermentation liquid so as to control the driving motor to achieve corresponding running power.
Specifically, the embodiment provides a biomass drink, which comprises an aqueous solution soaked by a grain mixture, animal milk and 20% brown sugar water, wherein,
the grain mixture comprises corn, wheat, soybean, rice, millet and sorghum rice;
the animal milk comprises one of milk, camel milk, goat milk and horse milk;
wherein, the mass of the aqueous solution after the grain mixture is soaked is as follows: animal milk quality: brown sugar water mass=1:2:1.
Specifically, the raw materials of the biomass drink in this example were all sterilized by ultraviolet rays.
Referring to fig. 2, a flowchart of a biomass drink preparation method according to an embodiment of the invention includes:
step S1, soaking the grain mixture in warm water to obtain rice washing water, wherein the water temperature is 30-40 ℃, the soaking time is 1-2 h, and the real-time turbidity of the rice washing water after the preset time length is obtained to judge whether to grind the grain mixture in a soaking state;
step S2, adding soaked rice washing water into animal milk in a flowing state to obtain first fermentation liquor, acquiring an image of the first fermentation liquor in real time to select a fermentation mode according to layering conditions of the first fermentation liquor after the first fermentation liquor is subjected to an initial stage for a preset period of time, acquiring a stirring rod rotating speed for controlling the flow rate of the first fermentation liquor according to a difference value between the turbidity of the rice washing water when the soaking is completed and the turbidity of upper liquid of the first fermentation liquor when the dynamic fermentation mode is selected, judging whether to start a driving motor to drive the stirring rod to rotate according to the bubble area of the first fermentation liquor when the static fermentation mode is selected, and acquiring the rotating speed of the stirring rod according to the time for forming the bubble layer when the driving motor is judged to start;
and S3, when the viscosity of the first fermentation liquor reaches the preset viscosity, adding 20% brown sugar water into the first fermentation liquor to obtain a second fermentation liquor, and standing the second fermentation liquor for 2-3day to obtain the biomass drink.
Specifically, the preset viscosity of this embodiment is preferably 1500cP, and the initial stage preset time period is preferably 0.5h.
Specifically, the invention takes grain mixture, animal milk and brown sugar water as raw materials, all adopt natural biomass raw materials which are easy to obtain, can avoid the side effect of chemical components, is suitable for human body to absorb, the invention prepares biomass drink through secondary fermentation, judges nutrient substances and microorganism content of the rice washing water through turbidity of the rice washing water, and enables microorganisms and nutrient substances attached to the surface of the grain mixture to be dissociated in liquid through rolling the grain mixture so as to increase solute concentration of the rice washing water; according to the invention, the fermentation mode of the first fermentation liquid is selected according to the layering condition of the first fermentation liquid, and as the rice washing water and the animal milk have certain density difference, the layering condition easily occurs to cause uneven distribution of effective substances in the first fermentation liquid, and microorganisms and the effective substances are uniformly distributed by flowing the first fermentation liquid so as to make the fermentation more uniform and full.
In step S1, the preset time period t=t0×m1/(m1+m2), t0 is the soaking time, m1 is the mass of the grain mixture, m2 is the mass of warm water, and the central control unit determines that:
if the real-time turbidity of the rice washing water after the preset time length is greater than or equal to the standard preset turbidity, the central control unit judges that the grain mixture in the soaking state is not rolled;
if the real-time turbidity of the rice washing water after the preset time period is smaller than the standard preset turbidity, the central control unit judges that the grain mixture in the soaked state is rolled, and the central control unit controls the first cylinder, the second cylinder, the first motor and the second motor to be started;
wherein, the standard preset turbidity A0=a×m1/(m1+m2), a is the reference turbidity of the rice washing water.
Specifically, the rice washing water reference turbidity a=0.25 NTU is preferable in this embodiment.
Specifically, the preset time length is determined by the ratio of the mass of the grain mixture to the mass of the warm water, and the larger the mass of the grain mixture is, the more microorganisms and nutrients are attached to the surface of the grain mixture, and the longer the time for the grain mixture to be free from the surface of the grain mixture to the liquid is; the invention sets that when the turbidity of the rice washing water is large, the grain mixture is not rolled, broken grain mixture powder is prevented from entering liquid to become solid impurities, and when the turbidity of the rice washing water is small, the grain mixture is rolled, so that microorganisms and nutrients attached to the surface of the grain mixture can be accelerated to enter the water.
When the central control unit judges to start the first air cylinder, the second air cylinder, the first motor and the second motor, the central control unit obtains the use pressure of the first air cylinder and the second air cylinder and the rotating speed of the first grinding plate and the second grinding plate according to the real-time turbidity of the rice washing water,
the central control unit respectively controls the air pressure regulating valve arranged in the first air cylinder and the air pressure regulating valve arranged in the second air cylinder to ensure that the using pressure F=F0× (1+ (A0-A)/A0) 2 of the first air cylinder and the second air cylinder, wherein F0 is the standard using pressure of the first air cylinder and the second air cylinder, and A is the real-time turbidity of rice washing water;
the central control unit respectively controls the first motor and the second motor to reach corresponding running power so as to ensure that the rotating speeds omega=ω0×F0/F of the first rolling plate and the second rolling plate, so that the rotating speeds of the first rolling plate and the second rolling plate can be matched in real time along with the change of the using pressure.
Specifically, the invention realizes the adjustment of the rolling degree of the grain mixture by setting the use pressure of the first air cylinder and the second air cylinder and the rotating speeds of the first rolling plate and the second rolling plate, and when the use pressure of the first air cylinder and the second air cylinder is larger, the friction force of the first rolling plate and the second rolling plate on the grain mixture is larger, so that the heat generated by friction can be timely dissipated, and the smaller rotating speeds of the rolling plates are selected to avoid the death of microorganisms on the surface of the grain mixture due to long-time high temperature.
The central control unit controls the start of the cold air supply unit according to the using pressure of the first air cylinder and the second air cylinder and the real-time turbidity of the rice washing water, wherein,
if the using pressure of the first air cylinder and the second air cylinder is smaller than the average value of the standard using pressure and the rated using pressure or the real-time turbidity of the rice washing water is smaller than the standard preset turbidity which is 0.5 times, the central control unit judges that the cold air supply unit is not started;
if the using pressure of the first air cylinder and the second air cylinder is larger than or equal to the average value of the standard using pressure and the rated using pressure and the real-time turbidity of the rice washing water is larger than or equal to the standard preset turbidity which is 0.5 times or more, the central control unit judges to start the cold air supply unit, and the gas supply temperature T=T0× (1+A/A0) x log of the cold air supply unit is set F F0 T0 is the cold air standard temperature.
Specifically, in the present embodiment, it is preferable that the cold air standard temperature t0=23℃, the cold air in the cold air supply unit is an inert gas, and the specific composition of the inert gas is not limited in the present embodiment.
Specifically, the standard use pressure of the first cylinder and the second cylinder in this embodiment is 0.6bar, and the rated use pressure is 1.1bar.
Specifically, the invention controls the supply of cold air in the rice washing tank according to the real-time turbidity of the rice washing water and the use pressure of the first cylinder and the second cylinder, when the real-time turbidity of the rice washing water is extremely low, the solute concentration of the rice washing water can be judged to be low, and if the cold air is provided to reduce the temperature of the rice washing water, the solubility of the solute is reduced, which is not beneficial to the dissociation of nutrient substances and microorganisms; when the real-time turbidity of the rice washing water does not reach the standard preset turbidity but is relatively close to the value, the death of microorganisms caused by frictional heat generation is avoided by supplying cool air.
When the preset rolling time period t 'passes, the central control unit adjusts the rotating speeds of the first rolling plate and the second rolling plate and the using pressure of the first air cylinder and the second air cylinder according to the difference value between the current turbidity A' of the rice washing water and the real-time turbidity A before rolling and the running state of the cold air supply unit,
if A '-A is more than or equal to A0×t'/t0, the central control unit judges that the rotating speeds of the first grinding plate and the second grinding plate and the using pressures of the first cylinder and the second cylinder are not regulated;
if a ' -a < a0×t '/T0 and the cold air supply unit is in a non-operating state, the central control unit adjusts the use pressure F of the first cylinder and the second cylinder to F ' such that F ' =f× (1+ (a0×t '/T0-a ' +a)/(a0×t '/T0)), adjusts the operating powers of the first motor and the second motor to corresponding powers such that the rotational speeds ω of the first rolling plate and the second rolling plate are adjusted to ω ', ω ' =ω0×f0/F ', and controls the start-up of the supply unit such that the gas supply temperature T ' =t0× (1+a/A0) ×log of the cold air supply unit F’ F0;
If A ' -A < A0 xt '/t0 and the cool air supply unit is in an operating state, the central control unit determines that the use pressures of the first cylinder and the second cylinder are not adjusted, adjusts the operating powers of the first motor and the second motor to corresponding powers so that the rotational speeds omega of the first rolling plate and the second rolling plate are adjusted to omega ', omega ' =omega× (1+ (A0×t '/t0-A ' +A)/(A0×t '/t 0)).
Specifically, when it is determined to activate the first and second cylinders, the first and second motors, and the cool air supply unit, the central control unit maintains the first and second cylinders, the first and second motors, and the cool air supply unit in operation until the grain mixture reaches the steeping time.
Specifically, t' =0.5× (t 0-t) is preferable in this embodiment.
Specifically, after the preset rolling time, the central control unit adjusts the first air cylinder, the second air cylinder, the first motor and the second motor according to the difference value between the current turbidity and the turbidity before rolling and the running state of the cold air supply unit, so that the turbidity of the rice washing water can meet the use requirement in the soaking time.
In the step S2, the central control unit starts a third control valve to enable the soaked rice washing water to enter the fermentation tank, the initial rotating speed of the stirring rod is 1r/S, when all the rice washing water enters the fermentation tank, the central control unit controls the driving motor to stop running, when the central control unit judges that layering conditions exist in the first fermentation liquid after the preset duration of the initial stage, the upper liquid height of the first fermentation liquid is greater than or equal to the maximum layering height threshold value, the central control unit selects a dynamic fermentation mode, and the driving motor is restarted; if the central control unit judges that the layering condition of the first fermentation liquid does not exist or the upper liquid height of the first fermentation liquid is smaller than the maximum layering height threshold value, the central control unit selects a static fermentation mode;
when the gray level difference value between the upper surface of the first fermentation liquid and the bottom of the first fermentation liquid in the image of the first fermentation liquid is larger than a preset gray level gradient threshold value, the central control unit judges that layering condition exists in the first fermentation liquid.
Specifically, in this embodiment, the maximum layering height threshold is preferably 1cm, the preset gray gradient threshold is preferably 48, and the dynamic fermentation mode indicates that the driving motor is always in an operation state from the beginning of fermentation of the first fermentation broth to the end of fermentation of the first fermentation broth; the static fermentation mode means that the driving motor is in an unoperated state or is in an operational state in a certain period or a plurality of periods of time in the fermentation process from the fermentation start of the first fermentation liquid to the fermentation end of the first fermentation liquid.
Specifically, the invention judges whether layering exists according to the gray level difference value between the upper surface and the bottom of the first fermentation liquid in the image of the first fermentation liquid, the gray level of each part in the uniform solution is more consistent, when the gray level difference value is increased, the composition of the upper liquid and the next liquid of the first fermentation liquid can be judged to have larger difference, when the layering height is larger, the distribution of microorganisms and nutrient substances in the first fermentation liquid can be judged to be extremely uneven and can not be even through self-free, therefore, a dynamic fermentation mode is selected to assist microorganisms and nutrient substances to be evenly free, the dissolution of oxygen in the first fermentation liquid can be increased, and the fermentation process is accelerated.
When the central control unit selects a dynamic fermentation mode, if the turbidity difference value of the rice washing water and the upper liquid of the first fermentation liquid is larger than or equal to a preset turbidity difference value, the central control unit controls the running power of the driving motor to reach corresponding power so as to enable the rotating speed R=R0 of the stirring rod, and if the turbidity difference value delta A of the rice washing water and the upper liquid of the first fermentation liquid is smaller than the preset turbidity difference value delta A0, the central control unit controls the running power of the driving motor to reach corresponding power so as to enable the rotating speed R=R0× (1+ [ delta ] A/[ delta ] A0) of the stirring rod, wherein R0 is the rotating speed of the stirring rod when the driving motor runs at the standard running power of the driving motor; the rotation speed of the stirring rod is obtained according to the turbidity difference value of the rice washing water and the upper liquid of the first fermentation liquid when the soaking is completed, when the turbidity difference value is smaller, less effective substances can be judged to be free in animal milk, and the effective substances in the first fermentation liquid can be dynamically and uniformly distributed by selecting the rotation speed of the stirring rod with larger rotation speed, so that the full and uniform fermentation degree is ensured; in this example, the preset turbidity difference is set to be equal to 0.5 times the turbidity of the rice washing water when the soaking is completed.
When the central control unit selects a static fermentation mode, if the ratio of the area of the bubble layer of the first fermentation liquid to the surface area of the first fermentation liquid in the fermentation tank is smaller than the preset area ratio, the central control unit judges that the driving motor is not started; if the ratio of the area of the bubble layer of the first fermentation liquid to the area of the upper surface of the first fermentation liquid in the fermentation tank is greater than or equal to the preset area ratio, the central control unit judges that the driving motor is started.
Specifically, in the static fermentation process, as the microorganism consumes oxygen to generate carbon dioxide so that the first fermentation liquid generates bubbles to form a bubble layer, the bubble layer can isolate the oxygen to prevent the oxygen from entering the first fermentation liquid, when the area of the bubble layer is large, the oxygen supply to the microorganism can be influenced, and the influence of the bubbles on the fermentation can be eliminated through stirring the first fermentation liquid.
When the central control unit judges that the driving motor is started, acquiring a time period delta t from the start of occurrence of bubbles of the first fermentation liquid to the time period delta t when the ratio of the area of a bubble layer of the first fermentation liquid to the area of the upper surface of the first fermentation liquid in the fermentation tank is equal to a preset area ratio, acquiring the rotating speed of the stirring rod according to the time period,
the central control unit controls the running power of the driving motor to reach the corresponding power so as to enable the rotating speed R=R0× (1+ [ delta ] t '+/([ delta ] t++) of the stirring rod, wherein [ delta ] t' is the time period from the beginning of the self fermentation of the first fermentation liquid to the occurrence of bubbles of the first fermentation liquid.
Specifically, the single revolution of the stirring rod in the static fermentation mode is a fixed value, and the revolution thereof is equal to 30r.
Specifically, in this embodiment, the time when all the soaked rice washing water enters the fermenter is regarded as the first fermentation liquid to start fermentation.
Specifically, the rotation speed of the stirring rod is obtained according to the duration of forming the bubble layer, if the duration of forming the bubble layer is shorter, the speed of generated carbon dioxide can be judged to be faster, the carbon dioxide can be rapidly discharged by selecting a larger stirring speed, the dissolution amount of oxygen in the first fermentation liquid can be increased in the stirring process, and the shortage of oxygen supply in the fermentation peak stage is avoided.
The central control unit selects an oxygen supply mode for the first fermentation liquid according to the fermentation mode of the first fermentation liquid, wherein:
if the fermentation mode of the first fermentation liquid is a dynamic fermentation mode, the central control unit sets the oxygen supply mode of the first fermentation liquid as continuous oxygen supply;
if the fermentation mode of the first fermentation liquid is a static fermentation mode, the central control unit sets the oxygen supply mode of the first fermentation liquid to periodically supply oxygen, the single oxygen supply period is 6h, the oxygen supply duration time in the single period is 4h, and the oxygen supply stop time is 2h.
Specifically, the oxygen supply rate of the oxygen supply unit in this embodiment is a standard oxygen supply rate, and the standard oxygen supply rate of the oxygen supply unit is 0.1L/min.
Specifically, in this embodiment, the central control unit controls the oxygen supply unit to supply oxygen first and then to stop oxygen supply in a single period, that is, the first fermentation broth is continuously supplied with oxygen in the first 4 hours of the single period, and the first fermentation broth is stopped from being supplied with oxygen in the second 2 hours of the single period.
Specifically, the microorganism oxygen consumption rate of the static fermentation mode is low, the microorganism oxygen consumption rate of the dynamic fermentation mode is high, and the waste of oxygen can be reduced by selecting different oxygen supply modes, so that energy conservation and environmental protection are realized.
Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will be within the scope of the present invention.
The foregoing description is only of the preferred embodiments of the invention and is not intended to limit the invention; various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A method for preparing a biomass beverage, comprising:
step S1, soaking the grain mixture in warm water to obtain rice washing water, wherein the water temperature is 30-40 ℃, the soaking time is 1-2 h, and the real-time turbidity of the rice washing water after the preset time length is obtained to judge whether to grind the grain mixture in a soaking state;
step S2, adding soaked rice washing water into animal milk in a flowing state to obtain a first fermentation liquid, acquiring an image of the first fermentation liquid in real time to judge a selected fermentation mode according to layering conditions of the first fermentation liquid after the first fermentation liquid is subjected to an initial stage for a preset period of time, and acquiring a stirring rod rotating speed for controlling the flow rate of the first fermentation liquid according to a difference value between the turbidity of the rice washing water when the soaking is completed and the turbidity of upper liquid of the first fermentation liquid when a dynamic fermentation mode is selected; when a static fermentation mode is selected, judging whether to agitate the first fermentation liquid according to the area of a bubble layer of the first fermentation liquid, and acquiring agitation parameters of the first fermentation liquid according to the duration of forming the bubble layer;
and S3, when the viscosity of the first fermentation liquor reaches the preset viscosity, adding 20% brown sugar water into the first fermentation liquor to obtain a second fermentation liquor, and standing the second fermentation liquor for 2-3d to obtain the biomass drink.
2. The method according to claim 1, wherein in the step S1, if the real-time turbidity of the rice washing water after the preset time period is less than the standard preset turbidity, the central control unit determines that the grain mixture in the soaked state is rolled, and controls to start a first cylinder penetrating through a side wall of the rice washing tank shell, a first motor connected with the first cylinder, a second cylinder symmetrically penetrating through the first cylinder and connected with the second cylinder, so that the first rolling plate connected with the first motor and the second rolling plate connected with the second motor jointly roll the grain mixture;
wherein the predetermined duration and the standard predetermined turbidity are determined by the mass of the cereal mixture and the mass of warm water;
the central control unit obtains the use pressure of the first air cylinder and the second air cylinder and the rotating speeds of the first grinding plate and the second grinding plate according to the real-time turbidity of the rice washing water;
the use pressure is inversely related to the real-time turbidity, the rotational speed is positively related to the real-time turbidity, and the use pressure is inversely related to the rotational speed.
3. The method for preparing a biomass drink according to claim 2, wherein the central control unit determines to activate the cool air supply unit when the use pressure of the first cylinder and the second cylinder is equal to or greater than the average value of the standard use pressure and the rated use pressure and the real-time turbidity of the rice washing water is equal to or greater than the standard preset turbidity of 0.5 times.
4. The method for preparing a biomass drink according to claim 3, wherein the central control unit adjusts the rotational speeds of the first and second rolling plates and the use pressures of the first and second cylinders according to a difference between a current turbidity of the rice washing water and a turbidity of the rice washing water before rolling and an operation state of the cold air supply unit when a preset rolling time period passes, wherein,
if the difference is smaller than the product of the ratio of the preset rolling time to the soaking time and the standard preset turbidity, and the cold air supply unit is in a non-operation state, the central control unit regulates the using pressure of the first air cylinder and the second air cylinder to be high, regulates the rotating speeds of the first rolling plate and the second rolling plate to be low, and controls the start of the cold air supply unit;
and if the difference is smaller than the product of the ratio of the preset rolling time to the soaking time and the standard preset turbidity, and the cold air supply unit is in an operating state, the central control unit regulates the rotating speeds of the first rolling plate and the second rolling plate.
5. The method for preparing a biomass beverage according to claim 4, wherein in the step S2, when all rice washing water enters the fermenter, the central control unit controls the driving motor connected to the inner wall of the side end of the fermenter to stop running, and after the preset period of time in the initial stage, if the central control unit determines that the first fermentation liquid has layering, and the upper liquid height of the first fermentation liquid is greater than or equal to the maximum layering height threshold, the central control unit selects a dynamic fermentation mode, and restarts the driving motor; if the central control unit judges that the layering condition of the first fermentation liquid does not exist or the upper liquid height of the first fermentation liquid is smaller than the maximum layering height threshold value, the central control unit selects a static fermentation mode,
and when the gray level difference value between the upper surface of the first fermentation liquid and the bottom of the first fermentation liquid in the image of the first fermentation liquid is larger than a preset gray level gradient threshold value, the central control unit judges that layering condition exists in the first fermentation liquid.
6. The method according to claim 5, wherein when the central control unit selects the dynamic fermentation mode, the rotation speed of the stirring rod connected with the driving motor obtained by the central control unit is determined by the difference between the turbidity of rice washing water and the turbidity of the supernatant liquid of the first fermentation liquid when soaking is completed.
7. The method according to claim 5, wherein when the central control unit selects the static fermentation mode, the central control unit determines to start the driving motor if the ratio of the area of the bubble layer of the first fermentation liquid to the area of the upper surface of the first fermentation liquid in the fermenter is greater than or equal to a predetermined area ratio.
8. The method according to claim 7, wherein when the central control unit determines to start the driving motor, a period of time from when the first fermentation liquid is in bubble formation to when the ratio of the area of the bubble layer of the first fermentation liquid to the area of the upper surface of the first fermentation liquid in the fermenter is equal to a preset area ratio is acquired, the rotation speed of the stirring rod is acquired according to the period of time, and the rotation speed of the stirring rod is inversely related to the period of time.
9. The method according to claim 5, wherein the central control unit selects an oxygen supply mode for the first fermentation broth according to a fermentation mode of the first fermentation broth, wherein,
if the fermentation mode of the first fermentation liquid is the dynamic fermentation mode, the central control unit sets the oxygen supply mode of the first fermentation liquid as continuous oxygen supply;
if the fermentation mode of the first fermentation liquid is the static fermentation mode, the central control unit sets the oxygen supply mode for the first fermentation liquid to be periodic oxygen supply.
10. A biomass drink prepared based on the preparation method according to claim 1-9, wherein the raw materials of the biomass drink comprise aqueous solution soaked by grain mixture, animal milk and 20% brown sugar water, wherein,
the grain mixture comprises corn, wheat, soybean, rice, millet and sorghum rice;
the animal milk comprises one of milk, camel milk, goat milk and horse milk;
wherein, the mass of the aqueous solution after the grain mixture is soaked is as follows: animal milk quality: brown sugar water mass=1:2:1.
CN202310894989.4A 2023-07-20 2023-07-20 Biomass beverage and preparation method thereof Pending CN116849256A (en)

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Application Number Priority Date Filing Date Title
CN202310894989.4A CN116849256A (en) 2023-07-20 2023-07-20 Biomass beverage and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310894989.4A CN116849256A (en) 2023-07-20 2023-07-20 Biomass beverage and preparation method thereof

Publications (1)

Publication Number Publication Date
CN116849256A true CN116849256A (en) 2023-10-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310894989.4A Pending CN116849256A (en) 2023-07-20 2023-07-20 Biomass beverage and preparation method thereof

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Country Link
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