CN116827999A - Communication method, system and platform suitable for die cutting machine and CCD - Google Patents
Communication method, system and platform suitable for die cutting machine and CCD Download PDFInfo
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- 238000004891 communication Methods 0.000 title claims abstract description 82
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- 238000001514 detection method Methods 0.000 claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 claims abstract description 65
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- 238000003860 storage Methods 0.000 claims abstract description 13
- 230000007547 defect Effects 0.000 claims description 40
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- 230000004044 response Effects 0.000 abstract description 10
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Abstract
The invention discloses a communication method, a system and a platform suitable for a die cutting machine and a CCD, wherein the scheme obtains activation data for CCD detection starting in real time by the method, and generates first control data for controlling the die cutting machine according to the activation data; acquiring and judging die cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die cutting state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate; generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD to detect in real time; and a system, platform and storage medium corresponding to the method; when the die cutting machine is used for die cutting products, the accuracy of trap statistics and the utilization rate of equipment can be improved between the die cutting machine and CCD detection, and the device is convenient to use and realizes the integrity of communication response.
Description
Technical Field
The invention belongs to the technical field of die cutting and CCD detection processing, and particularly relates to a communication method, a system and a platform suitable for a die cutting machine and a CCD.
Background
At present, when a die cutting machine dies a product, the defect that the accuracy of trap statistics is poor, the equipment utilization rate is low, the use is inconvenient and the communication response is incomplete exists between the die cutting machine and CCD detection exists.
In addition, the current material is scrapped material, and is sent out by die cutting equipment, and the CCD upper computer receives the scrapped material, so that the problem that the known scrapped material is detected to output an alarm signal and a stop signal to cause unnecessary stop is avoided.
Therefore, in order to overcome the above technical drawbacks, there is an urgent need to design and develop a communication method, system and platform suitable for use between a die cutting machine and a CCD.
Disclosure of Invention
In order to overcome the defects and difficulties in the prior art, the invention aims to provide a communication method, a system, a platform and a storage medium suitable for a die cutting machine and a CCD, wherein the accuracy of trap statistics and the utilization rate of equipment can be improved between the die cutting machine and CCD detection when the die cutting machine is used for die cutting products, and the communication method, the system, the platform and the storage medium are convenient to use and realize the integrity of communication response.
A first object of the present invention is to provide a communication method suitable for use between a die cutter and a CCD;
a second object of the present invention is to provide a communication system adapted between a die cutter and a CCD;
A third object of the present invention is to provide a communication platform suitable for use between a die cutter and a CCD;
a fourth object of the present invention is to provide a computer-readable storage medium;
the first object of the present invention is achieved by: the method comprises the following steps:
acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
acquiring and judging die cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate;
generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD to detect in real time; and the fifth control data is CCD new die roll production operation control data.
Further, the acquiring, in real time, the activation data for starting the detection of the CCD, generating, according to the activation data, first control data for controlling the die-cutting machine, further includes:
And acquiring CCD touch screen control data, and generating activation data for starting CCD detection in real time according to the touch screen control data.
Further, the acquiring and determining the die-cutting state data corresponding to the material, generating second control data for controlling the CCD detection in real time according to the die-cutting state data, and further includes:
generating defect data corresponding to a product to be detected;
and generating third control data for controlling the die cutting machine according to the defect data, wherein the third control data is control data for controlling the die cutting machine to re-cut.
Further, the generating third control data for controlling the die cutting machine according to the defect data further includes:
generating early warning data corresponding to the defect data according to the defect data corresponding to the product to be detected;
generating fourth control data for processing the materials in real time according to the early warning data; wherein the fourth data comprises: the die cutting machine is stopped and controlled, the materials are discarded and the materials are manually checked and prompted.
Further, the generating process data corresponding to the material production according to the operation state of the die cutting machine, and generating fifth control data for controlling the CCD to detect in real time, further includes:
Generating sixth control data corresponding to the CCD detection operation state according to the CCD real-time detection operation state, wherein the sixth control data comprises: stopping detection control data, stopping output control data and stopping reset control data;
generating seventh control data corresponding to the sixth control data for controlling real-time operation of the die cutting machine according to the sixth control data; wherein the seventh control data includes: the plant does not continue to produce control data, the plant shutdown control data, and the plant resumes to produce control data.
The second object of the present invention is achieved by: the system comprises:
the device comprises a first data acquisition generation unit, a first control unit and a second data acquisition unit, wherein the first data acquisition generation unit is used for acquiring activation data for CCD detection starting in real time and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
the second data acquisition generation unit is used for acquiring and judging die cutting state data corresponding to the materials and generating second control data for controlling CCD detection in real time according to the die cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data;
The control data generation unit is used for generating process data corresponding to material production according to the operation state of the die cutting machine and generating fifth control data for controlling the CCD to detect in real time; and the fifth control data is CCD new die roll production operation control data.
Further, the first data acquisition generating unit further includes:
the first generation module is used for acquiring CCD touch screen control data and generating activation data for starting CCD detection in real time according to the touch screen control data;
and/or, the second data acquisition generating unit further includes:
the second generation module is used for generating defect data corresponding to the product to be detected;
the third generation module is used for generating third control data for controlling the die cutting machine according to the defect data, wherein the third control data is control data for controlling the die cutting machine to conduct re-cutting;
and/or, the control data generating unit further includes:
the fourth generation module is configured to generate sixth control data corresponding to the CCD detection operation state according to the CCD real-time detection operation state, where the sixth control data includes: stopping detection control data, stopping output control data and stopping reset control data;
A fifth generation module, configured to generate seventh control data corresponding to the sixth control data for controlling real-time operation of the die-cutting machine according to the sixth control data; wherein the seventh control data includes: the plant does not continue to produce control data, the plant shutdown control data, and the plant resumes to produce control data.
Further, the third generating module further includes:
a sixth generation module, configured to generate early warning data corresponding to defect data corresponding to a product to be detected according to the defect data corresponding to the product to be detected;
a seventh generation module, configured to generate fourth control data for real-time processing of the material according to the early warning data; wherein the fourth data comprises: the die cutting machine is stopped and controlled, the materials are discarded and the materials are manually checked and prompted.
The third object of the present invention is achieved by: comprises a processor, a memory and a communication platform control program which is applicable to the die cutting machine and the CCD; the processor executes the communication platform control program applicable to the die cutting machine and the CCD, the communication platform control program applicable to the die cutting machine and the CCD is stored in the memory, and the communication platform control program applicable to the die cutting machine and the CCD realizes the communication method applicable to the die cutting machine and the CCD.
The fourth object of the present invention is achieved by: the computer readable storage medium stores a communication platform control program applicable to the die cutting machine and the CCD, and the communication platform control program applicable to the die cutting machine and the CCD realizes the communication method applicable to the die cutting machine and the CCD.
The method comprises the steps of acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production; acquiring and judging die cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate; generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD to detect in real time; the fifth control data are CCD new die roll production operation control data, and a system, a platform and a storage medium corresponding to the method; when the die cutting machine is used for die cutting products, the accuracy of trap statistics and the utilization rate of equipment can be improved between the die cutting machine and CCD detection, and the device is convenient to use and realizes the integrity of communication response.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic flow chart of a communication method applicable between a die cutting machine and a CCD;
FIG. 2 is a schematic diagram of a communication response flow for a communication method between a die cutter and a CCD according to the present invention;
FIG. 3 is a schematic diagram of a communication system architecture suitable for use between a die cutter and a CCD in accordance with the present invention;
FIG. 4 is a schematic diagram of a communication platform architecture suitable for use between a die cutter and a CCD in accordance with the present invention;
FIG. 5 is a schematic diagram of a computer-readable storage medium architecture according to an embodiment of the present invention;
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
For a better understanding of the present invention, its objects, technical solutions and advantages, further description of the present invention will be made with reference to the drawings and detailed description, and further advantages and effects will be readily apparent to those skilled in the art from the present disclosure.
The invention may be practiced or carried out in other embodiments and details within the scope and range of equivalents of the various features and advantages of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. Secondly, the technical solutions of the embodiments may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can realize the technical solutions, and when the technical solutions are contradictory or cannot be realized, the technical solutions are considered to be absent and are not within the scope of protection claimed in the present invention.
Preferably, the communication method between the die cutting machine and the CCD is applied to one or more terminals or servers. The terminal is a device capable of automatically performing numerical calculation and/or information processing according to a preset or stored instruction, and its hardware includes, but is not limited to, a microprocessor, an application specific integrated circuit (Application Specific Integrated Circuit, ASIC), a programmable gate array (Field-Programmable Gate Array, FPGA), a digital processor (Digital Signal Processor, DSP), an embedded device, etc.
The terminal can be a computing device such as a desktop computer, a notebook computer, a palm computer, a cloud server and the like. The terminal can perform man-machine interaction with a client through a keyboard, a mouse, a remote controller, a touch pad or voice control equipment and the like.
The invention discloses a communication method, a system, a platform and a storage medium applicable to a die cutting machine and a CCD.
Fig. 1 is a flowchart of a communication method applicable to a die cutting machine and a CCD according to an embodiment of the present invention.
In this embodiment, the communication method applicable to the die-cutting machine and the CCD may be applied to a terminal or a fixed terminal having a display function, where the terminal is not limited to a personal computer, a smart phone, a tablet computer, a desktop or an integrated machine with a camera, and the like.
The communication method applicable to the die cutting machine and the CCD can also be applied to a hardware environment formed by a terminal and a server connected with the terminal through a network. Networks include, but are not limited to: a wide area network, a metropolitan area network, or a local area network. The communication method applicable to the die cutting machine and the CCD can be executed by a server, a terminal or both.
For example, for a communication terminal that needs to be adapted between a die-cutting machine and a CCD, the communication function provided by the method of the present invention that is adapted between the die-cutting machine and the CCD may be directly integrated on the terminal, or a client for implementing the method of the present invention may be installed. For example, the method provided by the invention can also be operated on equipment such as a server in the form of a software development kit (Software Development Kit, SDK), an interface suitable for the communication function between the die cutting machine and the CCD is provided in the form of the SDK, and the terminal or other equipment can realize the communication function suitable for the die cutting machine and the CCD through the provided interface. The invention is further elucidated below in connection with the accompanying drawings.
As shown in fig. 1-2, the present invention provides a communication method suitable for use between a die cutting machine and a CCD, the method comprising the steps of:
S1, acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
s2, acquiring and judging die-cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die-cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate;
s3, generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD real-time detection; and the fifth control data is CCD new die roll production operation control data.
The method comprises the steps of acquiring activation data for CCD detection start in real time, generating first control data for controlling the die cutting machine according to the activation data, and further comprising:
s11, acquiring CCD touch screen control data, and generating activation data for starting CCD detection in real time according to the touch screen control data.
The step of acquiring and judging die-cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die-cutting state data, and the step of further comprising:
s21, generating defect data corresponding to a product to be detected;
s22, generating third control data for controlling the die cutting machine according to the defect data, wherein the third control data is control data for controlling the die cutting machine to conduct re-cutting.
Generating third control data for controlling the die cutting machine according to the defect data, and further comprising:
s221, generating early warning data corresponding to defect data according to the defect data corresponding to the product to be detected;
s222, generating fourth control data for processing the materials in real time according to the early warning data; wherein the fourth data comprises: the die cutting machine is stopped and controlled, the materials are discarded and the materials are manually checked and prompted.
According to the operation state of the die cutting machine, generating process data corresponding to material production, generating fifth control data for controlling CCD real-time detection, and further comprising:
s31, generating sixth control data corresponding to the CCD detection operation state according to the CCD real-time detection operation state, wherein the sixth control data comprises: stopping detection control data, stopping output control data and stopping reset control data;
S32, generating seventh control data corresponding to the sixth control data for controlling real-time operation of the die cutting machine according to the sixth control data; wherein the seventh control data includes: the plant does not continue to produce control data, the plant shutdown control data, and the plant resumes to produce control data.
Specifically, in the embodiment of the invention, in order to improve defect statistics accuracy, equipment utilization rate, convenience in use and communication response integrity, a set of CCD detection and die cutting equipment communication standards are needed, and the problems of timeliness, accuracy, uniform butt joint and the like are solved.
And the basic communication item, preferably an IO port communication mode, is directly connected with the direct IO port of the die cutting machine PLC from the IO port of the CCD detection end. Die cutting Mark: accurately knowing the start and stop positions of the product units and accurately processing the detected defects of the scrapped materials. The detection data of normal materials are not interfered, so that the quality of the detection data depending on analysis production conditions is improved.
Non-die cut signal: the start-stop position of the waste is accurately known, the CCD is prevented from detecting the stop of the waste, unnecessary stop is avoided, the production efficiency is seriously reduced, and the product quality is influenced.
And the CCD operates heartbeat signals, namely the die cutting machine timely knows that the detecting CCD is in an open state, and avoids abnormal withdrawal of software of a detecting party, and the machine is in normal production.
CCD re-cutting signal, that is, the CCD detects the major defect and informs the production machine in real time to finish the working procedure of the current product and start producing new products. Avoiding continuous production on products with major defects and wasting materials.
And the communication item is expanded, communication with low real-time requirement is optimized, TCP/UDP communication is optimized, the number of wires is reduced, and the maintenance is convenient.
The device 4 marks the beginning of the production of a new material mould roll.
And the CCD gives an alarm and outputs a signal to prompt an operator to check the state of the equipment.
And stopping the production of the equipment by using the CCD to output a signal, and confirming the state of the equipment by an operator.
CCD shutdown reset signal: the operator confirms that the equipment is in a normal state and re-enters normal production.
The CCD starts detecting signal: and a notification device for detecting the ready state by the CCD.
And the CCD stops detecting signals, namely informing the equipment, and detecting the undetected state by the CCD.
CCD four-label completion signal: and informing the device that the CCD detector outputs 4 continuous marks.
Communication response flow: the communication mode of the inner side and the outer side of the die cutting machine is the same, and the mode is described below by a single side. The detection state of the upper computer is received, the equipment can start production, start detection signals, manually open CCD detection software, prepare for completion, click [ start detection ], prepare for completion of the die cutting machine, start die cutting, normally operate the materials, die cut Mark, CCD, detect products, sense the scrapped materials which are not die cut (after a new section of die coiled materials is manually connected, the current section of materials are definitely damaged or bad due to re-taping, and are sent out by the die cutting equipment, and the CCD upper computer receives the materials, so that the detection of known waste reporting to output alarm signals and stop signals is avoided, and unnecessary stop is caused; other equipment knows that the current section is waste material, the condition of the current section can not be produced, all the conditions of the current section need to be given an unclogged signal, unnecessary halt is avoided, production efficiency is guaranteed), the unclogged signal and CCD stop detection products are avoided, the detection of scrapped materials is avoided, alarm signals or halt signals are output, the equipment senses the normal materials which are subjected to die cutting (after the normal materials begin to be produced, the equipment can make a Mark at the beginning position of a die coil material, namely Mark holes, simultaneously send out die cutting signals and are received by a CCD upper computer), the die cutting Mark, CCD re-operates normally, detection products are carried out, CCD detects major defects, such as metal leakage and re-cutting signals, the equipment immediately ends the production of the current products, re-cutting is carried out at the current position, production is started, waste of the die coil materials is avoided, the die cutting Mark, CCD operates normally, detection products are carried out, the CCD detects defects are carried out, alarm output signals are carried out, the equipment makes corresponding actions according to different defect signals, such as halt, discarding, manual inspection and the like, the equipment completes production of a coil of materials, begins to produce new die coil materials, four-connection Mark signals, new die coil production preparation is completed, a new product is carried out, the equipment starts to produce new mould coil materials, the detection needs to be stopped, the CCD detection software is clicked (stop detection), a stop detection signal is received, the upper computer is not detected, the equipment does not continue to produce, the equipment or the software is abnormal, communication is interrupted and the like, the equipment needs to be stopped, the output signal is stopped after manual inspection and stop, the equipment is stopped after manual inspection and manual inspection, the normal state of the equipment is confirmed, a reset signal is manually given on the CCD detection software, the reset signal is stopped, and the equipment restarts to produce.
Specifically, the description of the communication response mechanism is as follows:
the CCD upper computer detection software and the die cutting machine equipment are mutually independent, a set of standard communication response mechanism which can solve the practical problem is needed for correspondingly processing special situations or non-emergency situations, avoiding the waste of materials, improving the production efficiency and the like, and the following is an explanation of how the communication mechanism is applied in the production process:
1. the equipment is started, the preparation is completed, the software is opened, the preparation is completed, the detection software sends a 'start detection signal', the equipment receives the detection signal, the equipment starts die cutting, and the CCD detection software synchronously operates to detect the product.
2. When the equipment starts die cutting, marks are printed at the starting position of the die-cut coil stock, namely Mark holes, and a die-cutting Mark signal is given, and software receives the signal and detects the Mark holes to detect products.
3. In the normal production process, the equipment encounters scrap materials without die cutting or manually connects a section of new die coiled materials, the joint is definitely defective, an alarm signal or a shutdown signal is given for preventing the software from detecting the section of scrap materials and judging to be defective products, the efficiency is affected, the equipment is required to send a 'die cutting signal', the 'die cutting signal' is received by CCD detection software, and if the 'die cutting signal' is received, the software stops detection activity and does not need to detect the current section of scrap materials.
4. After the section of scrapped materials which cannot be produced passes, the die cutting equipment restarts production, marks a Mark hole at the beginning of a normal material, sends out a die cutting signal, is received by CCD detection software, and restarts to detect products.
If the signal is similar to the reset signal, and the die cutting equipment is regenerated, the CCD is not synchronously detected, so that the quality of the produced product can not be known in time.
5. In the production of the equipment and the detection process of the CCD, if the CCD detects major defects such as metal leakage, the product unit is continuously produced and is also an unqualified product, at the moment, the CCD sends out a're-cutting signal', the die cutting equipment receives the signal, the equipment immediately finishes the production of the current product, re-cuts the product at the current position and starts to produce a new product unit, and the waste of die coil materials is effectively avoided. (it will be explained that a die cutter may be required to produce a product which may require a 1 meter die roll but a significant defect is found at 1/3 meter, and it has been determined that the product is unacceptable and if left untreated, the production continues, and that the 3/2 meter material will be wasted).
6. The equipment is re-cut to start producing new units, mark holes at the starting positions, send out die cutting Mark signals, and start detecting new product units by receiving the signals by CCD detection software
7. In the production of the equipment and the detection process of the CCD, if the CCD detects other defects, an alarm signal is sent out and received by the equipment, and the equipment performs corresponding actions such as shutdown, manual inspection and the like according to different defect signals.
8. The equipment completes the production of a roll of material, changes a new material, prepares to start producing a new mold roll material, sends out a four-continuous mark signal, is received by CCD detection software, and the CCD starts to prepare the detection of the production of the new mold roll material
9. The CCD sends a four-label finishing signal to the detection work of the new die coil material, and the four-label finishing signal is received by die cutting equipment, and the equipment starts to produce the new die coil material. The latter action and signal are the same as the former, and the Mark hole is marked when the die cutting production is started, and the die cutting Mark signal is sent.
10. The detection needs to be stopped, the CCD detection software is clicked (stop detection), the CCD detection software sends a stop detection signal, the stop detection signal is received by die cutting equipment, production is stopped, otherwise, as explained before, the CCD does not detect and can not know the quality of the product, and the production is of no significance.
11. In the production of equipment and CCD detection process, equipment or software is abnormal, communication interruption and the like need to stop the equipment, and a stop signal is sent out, received by the equipment, stopped and subjected to manual inspection.
12. And (3) manually checking to confirm normal, giving a shutdown reset signal on CCD detection software, receiving the equipment, and restarting production.
In order to achieve the above object, the present invention further provides a communication system suitable for use between a die cutting machine and a CCD, as shown in fig. 3, the system specifically includes:
the device comprises a first data acquisition generation unit, a first control unit and a second data acquisition unit, wherein the first data acquisition generation unit is used for acquiring activation data for CCD detection starting in real time and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
the second data acquisition generation unit is used for acquiring and judging die cutting state data corresponding to the materials and generating second control data for controlling CCD detection in real time according to the die cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data;
the control data generation unit is used for generating process data corresponding to material production according to the operation state of the die cutting machine and generating fifth control data for controlling the CCD to detect in real time; and the fifth control data is CCD new die roll production operation control data.
The first data acquisition generating unit further includes:
the first generation module is used for acquiring CCD touch screen control data and generating activation data for starting CCD detection in real time according to the touch screen control data;
and/or, the second data acquisition generating unit further includes:
the second generation module is used for generating defect data corresponding to the product to be detected;
the third generation module is used for generating third control data for controlling the die cutting machine according to the defect data, wherein the third control data is control data for controlling the die cutting machine to conduct re-cutting;
and/or, the control data generating unit further includes:
the fourth generation module is configured to generate sixth control data corresponding to the CCD detection operation state according to the CCD real-time detection operation state, where the sixth control data includes: stopping detection control data, stopping output control data and stopping reset control data;
a fifth generation module, configured to generate seventh control data corresponding to the sixth control data for controlling real-time operation of the die-cutting machine according to the sixth control data; wherein the seventh control data includes: the plant does not continue to produce control data, the plant shutdown control data, and the plant resumes to produce control data.
The third generating module further includes:
a sixth generation module, configured to generate early warning data corresponding to defect data corresponding to a product to be detected according to the defect data corresponding to the product to be detected;
a seventh generation module, configured to generate fourth control data for real-time processing of the material according to the early warning data; wherein the fourth data comprises: the die cutting machine is stopped and controlled, the materials are discarded and the materials are manually checked and prompted.
In the embodiment of the system of the present invention, the specific details of the steps of the method that are involved in the communication between the die-cutting machine and the CCD are described above, that is, the functional modules in the system are used to implement the steps or sub-steps in the embodiment of the method, which are not described herein.
In order to achieve the above objective, the present invention further provides a communication platform suitable for use between a die-cutting machine and a CCD, as shown in fig. 4, including a processor, a memory, and a communication platform control program suitable for use between the die-cutting machine and the CCD;
the processor executes the communication platform control program applicable to the die cutting machine and the CCD, the communication platform control program applicable to the die cutting machine and the CCD is stored in the memory, and the communication platform control program applicable to the die cutting machine and the CCD realizes the communication method steps applicable to the die cutting machine and the CCD. For example:
S1, acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
s2, acquiring and judging die-cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die-cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate;
s3, generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD real-time detection; and the fifth control data is CCD new die roll production operation control data.
The details of the steps are set forth above and are not repeated here.
In the embodiment of the invention, the processor arranged in the communication platform and suitable for the die cutting machine and the CCD can be composed of integrated circuits, for example, can be composed of single packaged integrated circuits, can also be composed of a plurality of integrated circuits packaged with the same function or different functions, and comprises one or a plurality of central processing units (Central Processing unit, CPU), a microprocessor, a digital processing chip, a graphic processor, a combination of various control chips and the like. The processor utilizes various interfaces and circuit connections to take various components, and executes various functions and processes data applicable to communication between the die cutting machine and the CCD by running or executing programs or units stored in the memory and calling data stored in the memory;
The memory is used for storing program codes and various data, is arranged in a communication platform suitable for the die cutting machine and the CCD, and realizes high-speed and automatic program or data access in the running process.
The Memory includes Read-Only Memory (ROM), random-access Memory (Random Access Memory, RAM), programmable Read-Only Memory (Programmable Read-Only Memory, PROM), erasable programmable Read-Only Memory (EPROM), one-time programmable Read-Only Memory (OTPROM), electrically erasable programmable Read-Only Memory (EEPROM), compact disc Read-Only Memory (Compact Disc Read-Only Memory, CD-ROM) or other optical disc Memory, magnetic disk Memory, tape Memory, or any other medium from which a computer can be used to carry or store data.
In order to achieve the above object, the present invention further provides a computer readable storage medium, as shown in fig. 5, where the computer readable storage medium stores a communication platform control program applicable between a die-cutting machine and a CCD, and the communication platform control program applicable between the die-cutting machine and the CCD implements the steps of the communication method applicable between the die-cutting machine and the CCD, for example:
S1, acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
s2, acquiring and judging die-cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die-cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate;
s3, generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD real-time detection; and the fifth control data is CCD new die roll production operation control data.
The details of the steps are set forth above and are not repeated here.
In the description of embodiments of the invention, it should be noted that any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and that scope of preferred embodiments of the invention includes additional implementations in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order from that shown or discussed, as would be understood by those reasonably skilled in the art of the embodiments of the invention.
Logic and/or steps represented in the flowcharts or otherwise described herein, e.g., a ordered listing of executable instructions for implementing logical functions, can be embodied in any computer-readable medium for use by or in connection with an instruction execution system, apparatus, or device, such as a computer-based system, system that includes a processing module, or other system that can fetch the instructions from the instruction execution system, apparatus, or device and execute the instructions. For the purposes of this description, a "computer-readable medium" can be any means that can contain, store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device. More specific examples (a non-exhaustive list) of the computer-readable medium would include the following: an electrical connection (electronic device) having one or more wires, a portable computer diskette (magnetic device), a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber device, and a portable compact disc read-only memory (CDROM).
In addition, the computer readable medium may even be paper or other suitable medium on which the program is printed, as the program may be electronically captured, via, for instance, optical scanning of the paper or other medium, then compiled, interpreted or otherwise processed in a suitable manner, if necessary, and then stored in a computer memory.
In an embodiment of the present invention, to achieve the above object, the present invention further provides a chip system, where the chip system includes at least one processor, and when program instructions are executed in the at least one processor, the chip system is caused to perform the steps of the communication method applicable to the die cutting machine and the CCD, for example:
s1, acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
s2, acquiring and judging die-cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die-cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate;
S3, generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD real-time detection; and the fifth control data is CCD new die roll production operation control data.
The details of the steps are set forth above and are not repeated here.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application. It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the above-described systems, apparatuses and units may refer to corresponding procedures in the foregoing method embodiments, and are not repeated herein.
The method comprises the steps of acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production; acquiring and judging die cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate; generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD to detect in real time; the fifth control data are CCD new die roll production operation control data, and a system, a platform and a storage medium corresponding to the method; when the die cutting machine is used for die cutting products, the accuracy of trap statistics and the utilization rate of equipment can be improved between the die cutting machine and CCD detection, and the device is convenient to use and realizes the integrity of communication response.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. A method for communication between a die cutter and a CCD, the method comprising the steps of:
acquiring activation data for CCD detection start in real time, and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
acquiring and judging die cutting state data corresponding to the materials, and generating second control data for controlling CCD detection in real time according to the die cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data; the second control data is control data for controlling the CCD to normally operate or stop operating or re-operate;
Generating process data corresponding to material production according to the operation state of the die cutting machine, and generating fifth control data for controlling CCD to detect in real time; and the fifth control data is CCD new die roll production operation control data.
2. The method for communication between a die-cutting machine and a CCD according to claim 1, wherein the acquiring, in real time, the activation data for starting the detection of the CCD, and generating the first control data for controlling the die-cutting machine according to the activation data, further comprises:
and acquiring CCD touch screen control data, and generating activation data for starting CCD detection in real time according to the touch screen control data.
3. The method for communicating between a die-cutting machine and a CCD according to claim 1, wherein the acquiring and determining die-cutting status data corresponding to the material, generating second control data for controlling the detection of the CCD in real time according to the die-cutting status data, further comprises:
generating defect data corresponding to a product to be detected;
and generating third control data for controlling the die cutting machine according to the defect data, wherein the third control data is control data for controlling the die cutting machine to re-cut.
4. A method of communicating between a die cutter and a CCD according to claim 3, wherein generating third control data for controlling the die cutter based on the defect data further comprises:
Generating early warning data corresponding to the defect data according to the defect data corresponding to the product to be detected;
generating fourth control data for processing the materials in real time according to the early warning data; wherein the fourth data comprises: the die cutting machine is stopped and controlled, the materials are discarded and the materials are manually checked and prompted.
5. The method of claim 1, wherein generating process data corresponding to the production of the material according to the operation status of the die-cutting machine, and generating fifth control data for controlling the real-time detection of the CCD, further comprises:
generating sixth control data corresponding to the CCD detection operation state according to the CCD real-time detection operation state, wherein the sixth control data comprises: stopping detection control data, stopping output control data and stopping reset control data;
generating seventh control data corresponding to the sixth control data for controlling real-time operation of the die cutting machine according to the sixth control data; wherein the seventh control data includes: the plant does not continue to produce control data, the plant shutdown control data, and the plant resumes to produce control data.
6. A communication system adapted for use between a die cutter and a CCD, said system comprising:
the device comprises a first data acquisition generation unit, a first control unit and a second data acquisition unit, wherein the first data acquisition generation unit is used for acquiring activation data for CCD detection starting in real time and generating first control data for controlling the die cutting machine according to the activation data, wherein the first control data is control data for controlling the die cutting machine to start production;
the second data acquisition generation unit is used for acquiring and judging die cutting state data corresponding to the materials and generating second control data for controlling CCD detection in real time according to the die cutting state data; wherein the die cutting status data comprises: the die-cut scrapped material state data and the die-cut normal material state data;
the control data generation unit is used for generating process data corresponding to material production according to the operation state of the die cutting machine and generating fifth control data for controlling the CCD to detect in real time; and the fifth control data is CCD new die roll production operation control data.
7. The communication system of claim 6, wherein the first data acquisition and generation unit further comprises:
The first generation module is used for acquiring CCD touch screen control data and generating activation data for starting CCD detection in real time according to the touch screen control data;
and/or, the second data acquisition generating unit further includes:
the second generation module is used for generating defect data corresponding to the product to be detected;
the third generation module is used for generating third control data for controlling the die cutting machine according to the defect data, wherein the third control data is control data for controlling the die cutting machine to conduct re-cutting;
and/or, the control data generating unit further includes:
the fourth generation module is configured to generate sixth control data corresponding to the CCD detection operation state according to the CCD real-time detection operation state, where the sixth control data includes: stopping detection control data, stopping output control data and stopping reset control data;
a fifth generation module, configured to generate seventh control data corresponding to the sixth control data for controlling real-time operation of the die-cutting machine according to the sixth control data; wherein the seventh control data includes: the plant does not continue to produce control data, the plant shutdown control data, and the plant resumes to produce control data.
8. The communication system of claim 7, wherein the third generation module further comprises:
a sixth generation module, configured to generate early warning data corresponding to defect data corresponding to a product to be detected according to the defect data corresponding to the product to be detected;
a seventh generation module, configured to generate fourth control data for real-time processing of the material according to the early warning data; wherein the fourth data comprises: the die cutting machine is stopped and controlled, the materials are discarded and the materials are manually checked and prompted.
9. The communication platform is suitable for the die cutting machine and the CCD, and is characterized by comprising a processor, a memory and a communication platform control program suitable for the die cutting machine and the CCD;
wherein the processor executes the communication platform control program applicable to the die cutting machine and the CCD, the communication platform control program applicable to the die cutting machine and the CCD is stored in the memory, and the communication platform control program applicable to the die cutting machine and the CCD realizes the communication method applicable to the die cutting machine and the CCD according to any one of claims 1 to 5.
10. A computer readable storage medium, wherein the computer readable storage medium stores a communication platform control program suitable for use between a die cutter and a CCD, and the communication platform control program suitable for use between the die cutter and the CCD implements the communication method suitable for use between the die cutter and the CCD according to any one of claims 1 to 5.
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| CN202310940723.9A CN116827999A (en) | 2023-07-28 | 2023-07-28 | Communication method, system and platform suitable for die cutting machine and CCD |
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| CN202310940723.9A CN116827999A (en) | 2023-07-28 | 2023-07-28 | Communication method, system and platform suitable for die cutting machine and CCD |
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