CN116814103A - High-alkalinity magnesium cement-based steel anticorrosion coating - Google Patents

High-alkalinity magnesium cement-based steel anticorrosion coating Download PDF

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Publication number
CN116814103A
CN116814103A CN202310167148.3A CN202310167148A CN116814103A CN 116814103 A CN116814103 A CN 116814103A CN 202310167148 A CN202310167148 A CN 202310167148A CN 116814103 A CN116814103 A CN 116814103A
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China
Prior art keywords
steel
coating
magnesium
magnesium cement
alkalinity
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Pending
Application number
CN202310167148.3A
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Chinese (zh)
Inventor
林旭健
陈子航
黄乌燕
徐毅慧
林恒舟
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Fuzhou University
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Fuzhou University
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Priority to CN202310167148.3A priority Critical patent/CN116814103A/en
Publication of CN116814103A publication Critical patent/CN116814103A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/06Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances cement
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The invention discloses an overbased magnesium cement-based steel anticorrosive coating which comprises, by weight, 50-70% of magnesium oxide, 10-20% of dipotassium hydrogen phosphate, 10-20% of silica fume, 10-20% of water and 2-8% of magnesium hydroxide, wherein the sum of the weight percentages is 100%. The novel high-alkalinity magnesium cement-based steel anticorrosive coating has the advantages of few required raw materials and simple preparation process, and the high-alkalinity characteristic can enable the surface of the steel to form a passivation film protecting layer, so that a good anticorrosive effect is exerted.

Description

High-alkalinity magnesium cement-based steel anticorrosion coating
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to a novel high-alkalinity magnesium cement-based steel anti-corrosion coating.
Background
The steel product with the surface not protected is easy to corrode, and the service cycle is greatly shortened. The corrosion-resistant coating can effectively reduce the corrosion rate of steel products, so that the corrosion-resistant coating is the most common corrosion-resistant measure at present, wherein the most widely applied corrosion-resistant organic coating is mainly used, but the organic coating has long curing time, can release volatile organic substances (such as solvents and the like) and is easy to age and lose efficacy under the influence of environmental factors such as ultraviolet rays and the like. Compared with organic paint, inorganic coating has no release of organic matter and excellent ageing resistance, and is also widely used.
Conventional Magnesium Phosphate Cements (MPC) are inorganic cements that cure by acid-base reactions of acid phosphates and magnesium oxide at room temperature. MPC has the advantages of quick solidification, good adhesion with steel, less influence from environment, no release of volatile organic compounds, and the like, and has corrosion inhibition. Thus, MPC has been used as a long-lasting corrosion-resistant coating material. Unlike traditional MPC, the present invention prepares one kind of high alkalinity magnesium cement paint with basic dipotassium hydrogen phosphate, magnesia, silica fume and magnesium hydroxide as main material and has high alkalinity characteristic to form passivation film protecting layer on steel interface and thus excellent anticorrosive performance.
Disclosure of Invention
The invention aims to provide a novel high-alkalinity magnesium cement-based steel anticorrosion coating which can form a passivation film on the surface of steel so as to have a good anticorrosion effect on the steel, and is a novel green inorganic anticorrosion coating material.
In order to achieve the above purpose, the invention adopts the following technical scheme:
an anticorrosive coating for high-alkalinity magnesium cement-based steel comprises the following raw materials in percentage by weight: 50-70% of magnesium oxide, 10-20% of dipotassium hydrogen phosphate, 10-20% of silica fume, 10-20% of water and 2-8% of magnesium hydroxide, wherein the sum of the weight percentages is 100%.
The application method of the high-alkalinity magnesium cement-based steel anti-corrosion coating comprises the steps of uniformly mixing magnesium oxide, dipotassium hydrogen phosphate, silica fume, water and magnesium hydroxide until the slurry is in a colloidal and viscous state, coating the surface of the pretreated steel, and curing the steel at room temperature for 48 hours after the surface is coagulated.
Further, the thickness of the coating is 0.5 mm-2.0 mm.
Further, the pretreatment of the steel is to clean the surface of the steel by adopting polishing or sand blasting and other processes, and the steel has certain roughness so as to strengthen the adhesion between the coating and the steel and enable the surface of the steel to form a passivation film under alkaline conditions.
Compared with the prior art, the invention has the following beneficial effects:
(1) Compared with organic paint, the magnesium cement-based paint has the advantages of no organic volatile matter, incombustibility, difficult aging and the like;
(2) Compared with inorganic silicate and zinc-rich coating, the magnesium cement-based coating has very good self-adhesive property, can be quickly solidified, and has better hardness after hardening.
(3) The magnesium cement-based coating not only maintains the advantages of the traditional Magnesium Phosphate Cement (MPC) -based coating in the aspects of compressive strength, cohesiveness, water resistance, compactness and the like, but also can form a passivation film protective layer on a steel interface due to the high alkalinity of the material, so that the protective effect of the coating on the steel is further enhanced.
Drawings
FIG. 1 shows the tafel curves of the coatings of examples and comparative examples obtained by immersing 14 d in 3.5% NaCl solution.
Detailed Description
In order to make the contents of the present invention more easily understood, the technical scheme of the present invention will be further described with reference to the specific embodiments, but the present invention is not limited thereto.
Example 1
The raw materials are uniformly mixed according to the proportion of 58.7 percent of magnesium oxide, 12 percent of dipotassium hydrogen phosphate, 17.3 percent of silica fume, 10 percent of water and 2 percent of magnesium hydroxide, so as to obtain the high-alkalinity magnesium cement-based anticorrosive paint. The obtained anticorrosive paint slurry is uniformly painted on the surface of steel after oil removal, rust removal, cleaning, drying and polishing treatment, the thickness of the coating is 500 mu m, and then the steel is placed at room temperature for curing for 48 hours, so that a sample coated with the overbased magnesium cement-based anticorrosive paint is obtained.
Example 2
The high alkaline magnesium cement-based anticorrosive paint is prepared by uniformly mixing 56.7% of magnesium oxide, 12% of dipotassium hydrogen phosphate, 17.3% of silica fume, 10% of water and 4% of magnesium hydroxide. The obtained anticorrosive paint slurry is uniformly painted on the surface of steel after oil removal, rust removal, cleaning, drying and polishing treatment, the thickness of the coating is 500 mu m, and then the steel is placed at room temperature for curing for 48 hours, so that a sample coated with the overbased magnesium cement-based anticorrosive paint is obtained.
Example 3
The high alkaline magnesium cement-based anticorrosive paint is prepared by uniformly mixing 54.7% of magnesium oxide, 12% of dipotassium hydrogen phosphate, 17.3% of silica fume, 10% of water and 6% of magnesium hydroxide. The obtained anticorrosive paint slurry is uniformly painted on the surface of steel after oil removal, rust removal, cleaning, drying and polishing treatment, the thickness of the coating is 500 mu m, and then the steel is placed at room temperature for curing for 48 hours, so that a sample coated with the overbased magnesium cement-based anticorrosive paint is obtained.
Example 4
The magnesium oxide 52.7%, the dipotassium hydrogen phosphate 12%, the silica fume 17.3%, the water 11% and the magnesium hydroxide 8% are uniformly mixed to obtain the high-alkalinity magnesium cement-based anticorrosive paint. The obtained anticorrosive paint slurry is uniformly painted on the surface of steel after oil removal, rust removal, cleaning, drying and polishing treatment, the thickness of the coating is 500 mu m, and then the steel is placed at room temperature for curing for 48 hours, so that a sample coated with the overbased magnesium cement-based anticorrosive paint is obtained.
Comparative example
The magnesium cement-based anticorrosive paint is prepared by uniformly mixing 59.8% of magnesium oxide, 12% of dipotassium hydrogen phosphate, 17.3% of silica fume and 10.9% of water. And uniformly brushing the obtained anti-corrosion coating slurry on the surface of the steel subjected to degreasing, rust removal, cleaning, drying and polishing, wherein the thickness of the coating is 500 mu m, and then placing the steel at room temperature for curing for 48 hours to obtain a sample coated with the magnesium cement anti-corrosion coating.
Table 1 shows the pH of the coatings obtained in examples 1-4 and comparative examples under the same test conditions, and Table 1 demonstrates that replacing part of the magnesium oxide with magnesium hydroxide increases the alkalinity of the coating.
TABLE 1 coating pH test results
The samples subjected to the corrosion protection treatment in examples 1-4 and comparative examples are subjected to performance test according to the applicable convention of the electrochemical measurement method for corrosion and corrosion test of GB/T40299-2021 steel and alloy. FIG. 1 shows the tafel curves of the coatings of examples 1-4 and comparative examples obtained after preservative treatment by immersing the samples in a 3.5% NaCl solution in 14 d. As can be seen from fig. 1, the higher the alkalinity of the coating, the better the corrosion protection of the coating, since the higher the alkalinity the faster the rate of formation of the passivation film and the more complete the film.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (3)

1. An overbased magnesium cement-based steel corrosion resistant coating, characterized by: the high-alkalinity magnesium cement-based steel anticorrosive coating comprises the following raw materials in percentage by weight: 50-70% of magnesium oxide, 10-20% of dipotassium hydrogen phosphate, 10-20% of silica fume, 10-20% of water and 2-8% of magnesium hydroxide, wherein the sum of the weight percentages is 100%.
2. The overbased magnesium cement-based steel corrosion protection coating of claim 1, wherein: uniformly mixing magnesium oxide, dipotassium hydrogen phosphate, silica fume, water and magnesium hydroxide, coating the mixture on the surface of the pretreated steel, and curing the steel for 48 hours at room temperature after the steel is coagulated.
3. The overbased magnesium cement-based steel corrosion protection coating of claim 1, wherein: the thickness of the coating is 0.5 mm-2.0 mm.
CN202310167148.3A 2023-02-27 2023-02-27 High-alkalinity magnesium cement-based steel anticorrosion coating Pending CN116814103A (en)

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CN202310167148.3A CN116814103A (en) 2023-02-27 2023-02-27 High-alkalinity magnesium cement-based steel anticorrosion coating

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011071569A1 (en) * 2009-12-11 2011-06-16 Latitude 18, Inc. Inorganic phosphate corrosion resistant coatings
CN105174900A (en) * 2015-09-17 2015-12-23 盐城工学院 Sulfate-corrosion-resistant coating material with concrete structure and preparation method of sulfate-corrosion-resistant coating material
CN115029023A (en) * 2022-06-13 2022-09-09 西南科技大学 Chemical bonding type fireproof anticorrosive paint for steel structure and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011071569A1 (en) * 2009-12-11 2011-06-16 Latitude 18, Inc. Inorganic phosphate corrosion resistant coatings
CN102770583A (en) * 2009-12-11 2012-11-07 18纬度有限公司 Inorganic phosphate corrosion resistant coatings
CN105174900A (en) * 2015-09-17 2015-12-23 盐城工学院 Sulfate-corrosion-resistant coating material with concrete structure and preparation method of sulfate-corrosion-resistant coating material
CN115029023A (en) * 2022-06-13 2022-09-09 西南科技大学 Chemical bonding type fireproof anticorrosive paint for steel structure and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
殷思艺等: "碳钢表面磷酸酶防腐涂料的制备及改性研究", 涂料工业, vol. 50, no. 7, 31 July 2020 (2020-07-31), pages 35 - 41 *
秦真波;夏大海;吴忠;胡文彬;: "磷酸盐无机涂料及其研究进展", 表面技术, no. 12, 20 December 2019 (2019-12-20), pages 46 - 54 *

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