CN116811026B - Ceramic powder processing equipment with quantitative processing function - Google Patents
Ceramic powder processing equipment with quantitative processing function Download PDFInfo
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- CN116811026B CN116811026B CN202310797344.9A CN202310797344A CN116811026B CN 116811026 B CN116811026 B CN 116811026B CN 202310797344 A CN202310797344 A CN 202310797344A CN 116811026 B CN116811026 B CN 116811026B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 104
- 238000009700 powder processing Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 108
- 239000000843 powder Substances 0.000 claims abstract description 67
- 239000004014 plasticizer Substances 0.000 claims abstract description 44
- 238000002156 mixing Methods 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 230000009471 action Effects 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 35
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 13
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 13
- 241001330002 Bambuseae Species 0.000 claims description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 13
- 239000011425 bamboo Substances 0.000 claims description 13
- 238000010408 sweeping Methods 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 24
- 238000000605 extraction Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 230000004075 alteration Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004814 ceramic processing Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
- B28C7/0418—Proportioning control systems therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C3/00—Apparatus or methods for mixing clay with other substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The invention discloses ceramic powder processing equipment with a quantitative processing function, which comprises a first quantitative mechanism, a second quantitative mechanism, a quantitative mixing mechanism and an electrical control system connected with the first quantitative mechanism, the second quantitative mechanism and the quantitative mixing mechanism respectively, wherein the electrical control system is used for controlling the action of the first quantitative mechanism to quantitatively acquire ceramic powder, controlling the action of the second quantitative mechanism to quantitatively acquire plasticizer and controlling the action of the quantitative mixing mechanism to quantitatively mix the ceramic powder quantitatively acquired by the first quantitative mechanism with the plasticizer acquired by the second quantitative mechanism. The invention has high degree of automation and high quantitative mixing precision; the structure is simple, and the cost is saved; the quick sliding during discharging can be facilitated, and the working efficiency is improved; the feeding speed can be increased, and the switching time is shortened; can accelerate the separation of ceramic powder and facilitate the quantitative mixing of ceramic powder and plasticizer.
Description
Technical Field
The invention relates to the technical field of ceramic processing equipment, and particularly discloses ceramic powder processing equipment with a quantitative processing function.
Background
In general, ceramic components are manufactured by dry pressing ceramic powders, and high-grade powders suitable for powder pressing methods are used to produce components free from large pores and having uniform density, and before ceramic parts are processed, by grinding the ceramic clay into powders, it is necessary to add plasticizers to the ground powders, so that the viscosity of the ceramic powders is increased, but since the ceramic powders are mixed with the plasticizers, mixing and stirring according to the ceramic powders and the plasticizers are not convenient to simultaneously and quantitatively process.
Therefore, in the conventional method for manufacturing a ceramic member, mixing and stirring according to the ceramic powder and the plasticizer are inconvenient to simultaneously and quantitatively add the ceramic powder and the plasticizer, and thus the technical problem to be solved is urgent.
Disclosure of Invention
The invention provides ceramic powder processing equipment with a quantitative processing function, and aims to solve the technical problem that the ceramic powder is inconvenient to mix and stir according to the ceramic powder and a plasticizer quantitatively at the same time when the ceramic powder is mixed and added with the plasticizer in the existing manufacturing method of ceramic components.
The invention relates to ceramic powder processing equipment with a quantitative processing function, which comprises a first quantitative mechanism, a second quantitative mechanism, a quantitative mixing mechanism and an electrical control system which is respectively connected with the first quantitative mechanism, the second quantitative mechanism and the quantitative mixing mechanism, wherein the electrical control system is used for controlling the action of the first quantitative mechanism to quantitatively acquire ceramic powder and controlling the action of the second quantitative mechanism to quantitatively acquire plasticizer; and the quantitative mixing mechanism is also used for controlling the action of the quantitative mixing mechanism to quantitatively mix the ceramic powder quantitatively acquired by the first quantitative mechanism with the plasticizer acquired by the second quantitative mechanism.
Further, the first quantitative mechanism comprises a first placing cylinder, the second quantitative mechanism comprises a second placing cylinder, the first placing cylinder and the second placing cylinder are respectively obliquely arranged with the horizontal plane, the bottom of the first placing cylinder is communicated with the bottom of the second placing cylinder, and a port of the first placing cylinder is installed through a detachable first cover plate; the port of the second placement barrel is mounted by a second removable cover plate.
Further, first quantitative mechanism includes first flourishing charging tray, quantitative division board, installation pole and sweeps the pole, be equipped with first discharge opening on the first flourishing charging tray, the quantitative division board is the bottom of first flourishing charging tray, quantitative division board is half arc and quantitative division board is last to divide in proper order to be equipped with not unidimensional quantitative division hole, first flourishing charging tray and quantitative division board coaxial cover are located on the installation pole, the installation pole passes the top department that quantitative division was connected with sweeps the pole, sweeps the pole and is located first flourishing charging tray top, rotate the ration through relative first flourishing charging tray of quantitative division board and obtain ceramic powder quantitatively.
Further, the second quantifying mechanism comprises a second material containing disc, a stirring rotating plate and a stirring block, a second discharging hole is formed in the second material containing disc, the middle of the stirring rotating plate is rotationally connected to the bottom of the second material containing disc, one end of the stirring rotating plate is blocked at the second discharging hole of the second material containing disc, and the other end of the stirring rotating plate is in contact with the stirring block; the plasticizer is quantitatively obtained by stirring the rotating plate to rotate relative to the second material containing disc.
Further, the electric control system comprises a driving motor, a driving bevel gear, a first driven bevel gear, a second driven bevel gear, a bidirectional screw rod, a mounting shaft, a driving gear, a driven gear, a guide rod, a guide plate, a toggle rod and a threaded shaft sleeve, wherein the driving motor is connected with the driving bevel gear through an intermediate shaft, the driving bevel gear is respectively meshed with the first driven bevel gear and the second driven bevel gear, one end of the bidirectional screw rod is sleeved with the first driven bevel gear, the other end of the bidirectional screw rod is connected with the mounting shaft, the mounting shaft is sleeved with the driven gear, the middle part of the bidirectional screw rod is sleeved with the threaded shaft sleeve, one end of the guide rod is sleeved with the driving gear, the guide plate is sleeved with the guide plate, the guide plate is connected with the threaded shaft sleeve, and the driven gear is meshed with the driving gear; the guide rod is connected with the mounting rod; one end of the poking rod is sleeved with a second driven bevel gear, and the other end of the poking rod is connected with the poking block; the driving motor is used for driving the mounting rod and the poking block to act respectively so as to quantitatively obtain ceramic powder and plasticizer.
Further, the quantitative mixing mechanism comprises a plurality of layers of stirring rods distributed along the outer side of the guide rod.
Further, the first placing cylinder and the second placing cylinder are connected with each other to form a V shape, the driving motor is arranged at the joint of the first placing cylinder and the second placing cylinder, and the intermediate shaft penetrates through the pipe wall of the joint of the first placing cylinder and the second placing cylinder and then is connected with the driving bevel gear.
Further, the outside of a first placing cylinder is provided with a first installation fixing frame, the outside of a second placing cylinder is provided with a second installation fixing frame, the first installation fixing frame is connected with the first placing cylinder, and the second installation fixing frame is connected with the second placing cylinder.
Further, a first operation table is arranged on one side of the first installation fixing frame, and a second operation table is arranged on one side of the second installation fixing frame; one side of the second operation table is provided with a control panel, the control panel is provided with a controller and a display screen, a temperature sensor and a humidity sensor are arranged in a cavity of the second placing cylinder, and the controller is respectively connected with the temperature sensor, the humidity sensor and the display screen and is used for monitoring the temperature and the humidity in the second placing cylinder.
Further, a pipe body for extracting ceramic powder is arranged on the first cover plate, the pipe body is connected with an extracting device, and the extracting device is used for extracting the ceramic powder into a cavity in the first placing cylinder through the pipe body.
The beneficial effects obtained by the invention are as follows:
the invention provides ceramic powder processing equipment with a quantitative processing function, which adopts a first quantitative mechanism, a second quantitative mechanism, a quantitative mixing mechanism and an electrical control system respectively connected with the first quantitative mechanism, the second quantitative mechanism and the quantitative mixing mechanism, wherein the electrical control system is used for controlling the action of the first quantitative mechanism to quantitatively acquire ceramic powder and controlling the action of the second quantitative mechanism to quantitatively acquire plasticizer; and the quantitative mixing mechanism is also used for controlling the action of the quantitative mixing mechanism to quantitatively mix the ceramic powder quantitatively acquired by the first quantitative mechanism with the plasticizer acquired by the second quantitative mechanism. The ceramic powder processing equipment with the quantitative processing function provided by the invention is automatically controlled by adopting the electrical control system, and has high automation degree and high quantitative mixing precision; the control panel is arranged, the operation is convenient, and the temperature and the humidity in the second placing cylinder can be monitored; the first quantitative mechanism and the second quantitative mechanism can be controlled to act simultaneously through one driving motor, so that the device has a simple structure, saves cost and occupies a small area; ceramic powder and plasticizer are respectively placed through obliquely placed cylinders, so that the ceramic powder and plasticizer can slide down quickly during discharging, and the working efficiency is improved; the ports on the outer side of the cylinder body are all installed through the detachable cover plate, so that the charging and the maintenance are convenient; the ceramic powder is extracted into the cylinder body through the pipe body by utilizing the existing extraction equipment such as the pump body, so that the feeding speed can be increased, and the switching time can be reduced; the ceramic powder is quantitatively obtained through quantitative perforation which is arranged in an equal proportion, so that the obtaining speed is high; through the puddler of layering arrangement, can accelerate the separation of ceramic powder, be convenient for ceramic powder and plasticizer ration mix.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of a ceramic powder processing apparatus with quantitative processing function according to the present invention;
FIG. 2 is a schematic perspective view of a ceramic powder processing apparatus with quantitative processing function according to a second embodiment of the present invention;
FIG. 3 is a schematic view showing an internal perspective structure of an embodiment of the ceramic powder processing apparatus having the quantitative processing function shown in FIG. 1;
FIG. 4 is a schematic view showing an internal structure of an embodiment of the ceramic powder processing apparatus having the quantitative processing function shown in FIG. 1;
FIG. 5 is a schematic perspective view of an embodiment of the first tray shown in FIG. 4;
FIG. 6 is a schematic perspective view of an embodiment of the second tray shown in FIG. 4;
fig. 7 is a schematic view of the first dosing mechanism, the second dosing mechanism, the dosing mixing mechanism, and the electrical control system shown in fig. 4, in cooperation with one another.
Reference numerals illustrate:
10. a first metering mechanism; 20. a second dosing mechanism; 30. a quantitative mixing mechanism; 40. an electrical control system; 11. a first placement barrel; 21. a second placement barrel; 111. a first cover plate; 211. a second cover plate; 12. a first tray; 13. quantitative plate separation; 14. a mounting rod; 15. a sweep bar; 121. a first discharge hole; 131. quantitative hole separation; 22. a second material containing disc; 23. the rotating plate is stirred; 24. a poking block; 221. a second discharge hole; 41. a driving motor; 421. a drive bevel gear; 422. a first driven bevel gear; 423. a second driven bevel gear; 431. a bidirectional screw; 432. a mounting shaft; 441. a drive gear; 442. a driven gear; 451. a guide rod; 452. a guide plate; 46. a toggle rod; 47. a threaded shaft sleeve; 48. a stirring rod; 411. an intermediate shaft; 112. a first mounting fixture; 212. the second mounting fixing frame; 113. a first operation table; 213. a second operation table; 214. a control panel; 114. a tube body.
Detailed Description
In order to better understand the above technical solutions, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, a first embodiment of the present invention proposes a ceramic powder processing apparatus having a quantitative processing function, which includes a first quantitative mechanism 10, a second quantitative mechanism 20, a quantitative mixing mechanism 30, and an electrical control system 40 connected to the first quantitative mechanism 10, the second quantitative mechanism 20, and the quantitative mixing mechanism 30, respectively, the electrical control system 40 being configured to control the operation of the first quantitative mechanism 10 to quantitatively obtain ceramic powder, to control the operation of the second quantitative mechanism 20 to quantitatively obtain plasticizer, and to control the operation of the quantitative mixing mechanism 30 to quantitatively mix the ceramic powder quantitatively obtained by the first quantitative mechanism 10 with the plasticizer obtained by the second quantitative mechanism 20. The quantitative mixing mechanism 30 may be a conventional stirring mechanism, a mixing vibration mechanism, or the like. The electrical control system 40 may employ an existing single-chip microcomputer control system, or PLC (ProgrammableLogicController) control system, etc. The first metering mechanism 10 and the second metering mechanism 20 may be conventional metering valve mechanisms, piston metering mechanisms, or the like; continuous dosing mechanisms, intermittent dosing mechanisms, etc. can also be used, and are all within the scope of protection of the present patent.
In the above-described structure, please refer to fig. 2 to 7, the ceramic powder processing apparatus with quantitative processing function provided in the present embodiment, the first quantitative mechanism 10 includes a first placing cylinder 11, the second quantitative mechanism 20 includes a second placing cylinder 21, the first placing cylinder 11 and the second placing cylinder 21 are respectively disposed obliquely to the horizontal plane, the bottom of the first placing cylinder 11 is connected to the bottom of the second placing cylinder 21, and the port of the first placing cylinder 11 is mounted by a detachable first cover plate 111; the port of the second placing cylinder 21 is mounted by a detachable second cover plate 211. According to the ceramic powder processing equipment with the quantitative processing function, the ceramic powder and the plasticizer are respectively placed through the obliquely placed cylinder, so that the ceramic powder and the plasticizer can slide down quickly during discharging, and the working efficiency is improved; the ports on the outer side of the cylinder body are all installed through the detachable cover plate, so that the charging and the maintenance are convenient; the first quantitative mechanism 10 and the second quantitative mechanism 20 adopt a cylinder structure, and have simple structure, cost saving and small occupied area.
Further, referring to fig. 2 to 7, the ceramic powder processing apparatus with a quantitative processing function provided in this embodiment includes a first material containing tray 12, a quantitative dividing plate 13, a mounting rod 14 and a sweeping rod 15, a first discharge hole 121 is formed in the first material containing tray 12, the quantitative dividing plate 13 is disposed at the bottom of the first material containing tray 12, quantitative dividing holes 131 with different sizes are sequentially formed in the quantitative dividing plate 13 in a semi-arc shape, the first material containing tray 12 and the quantitative dividing plate 13 are coaxially sleeved on the mounting rod 14, the mounting rod 14 passes through the top of the quantitative dividing plate 13 and is connected with the sweeping rod 15, the sweeping rod 15 is disposed above the first material containing tray 12, and ceramic powder is quantitatively obtained by rotating the quantitative dividing plate 13 relative to the first material containing tray 12. In the present embodiment, a plurality of quantitative determination holes 131 are arranged at intervals on the quantitative determination plate 13 at equal proportions of different sizes. The first discharging hole 121 on the first material containing disc 12 is opened through the rotation of the quantitative dividing plate 13, when the first discharging hole 121 is overlapped with the corresponding quantitative dividing hole 131, the first discharging hole 121 is opened, the ceramic powder contained on the first material containing disc 12 is quantitatively input into the cavity of the first placing barrel 11, and the input of the ceramic powder can be accurately and quantitatively controlled as long as the time and the speed of the rotation opening of the quantitative dividing plate 13 are controlled. The ceramic powder processing equipment with the quantitative processing function provided by the embodiment has high quantitative mixing precision.
Preferably, please refer to fig. 2 to 7, in the ceramic powder processing apparatus with quantitative processing function provided in this embodiment, the second quantitative mechanism 20 includes a second material containing tray 22, a stirring rotating plate 23 and a stirring block 24, a second discharging hole 221 is formed on the second material containing tray 22, the middle of the stirring rotating plate 23 is rotatably connected to the bottom of the second material containing tray 22, one end of the stirring rotating plate 23 is blocked at the second discharging hole 221 of the second material containing tray 22, and the other end of the stirring rotating plate 23 contacts with the stirring block 24; the plasticizer is quantitatively obtained by pulling the rotating plate 23 to rotate relative to the second tray 22. In this embodiment, the toggle plate 23 and the toggle block 24 are disposed in an arc shape. The stirring block 24 drives the stirring rotating plate 23 to rotate, the second discharging hole 221 on the second material containing disc 22 is opened through the rotation of the stirring rotating plate 23, when the stirring rotating plate 23 does not block the second discharging hole 221, the second discharging hole 221 is opened, the plasticizer contained on the second material containing disc 22 is quantitatively input into the cavity of the second placing cylinder 21, and the input of the plasticizer can be accurately and quantitatively controlled as long as the time and the speed for opening the stirring rotating plate 23 by rotation are controlled. The ceramic powder processing equipment with the quantitative processing function provided by the embodiment controls the input of the plasticizer by controlling the time and the speed of stirring the rotary plate 23 to rotate and open, and the quantitative mixing precision is high.
Further, referring to fig. 2 to 7, the ceramic powder processing apparatus with a quantitative processing function provided in the present embodiment includes a driving motor 41, a driving bevel gear 421, a first driven bevel gear 422, a second driven bevel gear 423, a bidirectional screw 431, a mounting shaft 432, a driving gear 441, a driven gear 442, a guide rod 451, a guide plate 452, a toggle rod 46 and a threaded shaft sleeve 47, the driving motor 41 is connected with the driving bevel gear 421 through an intermediate shaft 411, the driving bevel gear 421 is meshed with the first driven bevel gear 422 and the second driven bevel gear 423 respectively, one end of the bidirectional screw 431 is sleeved with the first driven bevel gear 422, the other end of the bidirectional screw 431 is connected with the mounting shaft 432, the mounting shaft 432 is sleeved with the driven gear 442, the middle of the bidirectional screw 431 is sleeved with the threaded shaft sleeve 47, one end of the guide rod 451 is sleeved with the driving gear 441, the middle of the guide rod 451 is sleeved with the guide plate 452, the driven gear 442 is meshed with the driving gear 441; the guide bar 451 is connected to the mounting bar 14; the mounting shaft 432 is connected to the mounting bar 14. One end of the toggle rod 46 is sleeved with a second driven bevel gear 423, and the other end of the toggle rod 46 is connected with the toggle block 24; the driving motor 41 is used for driving the mounting rod 14 and the poking block 24 to act respectively so as to quantitatively obtain ceramic powder and plasticizer. In this embodiment, the driving motor 41 is used to drive the first driven bevel gear 422 and the second driven bevel gear 423 meshed with the driving bevel gear 421 to rotate, so that the first driven bevel gear 422 correspondingly drives the bidirectional screw 431 and the mounting shaft 432 to rotate, and accordingly drives the driving gear 441 and the driven gear 442 to rotate, and accordingly drives the mounting shaft 432 and the mounting rod 14 to rotate, and further drives the quantitative dividing plate 13 and the sweeping rod 15 to rotate, so that the first discharging hole 121 is opened, and the ceramic powder stored on the first material tray 12 quantitatively enters the cavity of the first placing barrel 11; simultaneously, the second driven bevel gear 423 correspondingly drives the poking rod 46, the poking block 24 and the poking rotating plate 23 to act, the second discharging hole 221 is opened, the plasticizer contained on the second material containing disc 22 is quantitatively input into the cavity of the second containing cylinder 21, and the input of the plasticizer can be accurately and quantitatively controlled only by controlling the time and the speed of rotating and opening the poking rotating plate 23. The ceramic powder processing equipment with the quantitative processing function provided by the embodiment controls the actions of the first quantitative mechanism 10 and the second quantitative mechanism 20 simultaneously through the driving motor 41, so that the ceramic powder quantitatively acquired by the first quantitative mechanism 10 and the plasticizer acquired by the second quantitative mechanism 20 are quantitatively mixed, and the ceramic powder processing equipment is simple in structure and high in automation degree; cost is saved, and occupied area is small; the quantitative mixing precision is high and the working efficiency is improved.
Preferably, referring to fig. 2 to 7, the ceramic powder processing apparatus with a quantitative processing function provided in the present embodiment, the quantitative mixing mechanism 30 includes a plurality of stirring rods 48 distributed along the outer side of the guide rod 451. In this embodiment, the number of layers of the stirring rod 48 is set to two, and the separation of the ceramic powder can be accelerated by the stirring rods arranged in layers, so that the quantitative mixing of the ceramic powder and the plasticizer is facilitated. Further, the first placing cylinder 11 and the second placing cylinder 21 are connected with each other in a V-shape, the driving motor 41 is disposed at the connection position of the first placing cylinder 11 and the second placing cylinder 21, and the intermediate shaft 411 is connected with the drive bevel gear 421 after passing through the pipe wall at the connection position of the first placing cylinder 11 and the second placing cylinder 21. The outside of first a section of thick bamboo 11 of placing is provided with first installation mount 112, and the outside of second a section of thick bamboo 21 is provided with second installation mount 212, and first installation mount 112 is connected with first a section of thick bamboo 11 of placing, and second installation mount 212 is connected with second a section of thick bamboo 21 of placing. A first operation table 113 is arranged on one side of the first installation fixing frame 112, and a second operation table 213 is arranged on one side of the second installation fixing frame 212; one side of the second operation platform 213 is provided with a control panel 214, the control panel 214 is provided with a controller and a display screen, a temperature sensor and a humidity sensor are arranged in the cavity of the second placing cylinder 21, and the controller is respectively connected with the temperature sensor, the humidity sensor and the display screen and is used for monitoring the temperature and the humidity in the second placing cylinder 21. In this embodiment, the corresponding control panel 214 is disposed on the console, which is convenient to operate, and can control and monitor the temperature and humidity in the second placing cylinder. The first cover plate 111 is provided with a tube 114 for extracting ceramic powder, and the tube 114 is connected to an extracting device for extracting the ceramic powder into the cavity of the first placing cylinder 11 through the tube 114. The ceramic powder processing equipment who has ration processing function that this embodiment provided utilizes current extraction equipment such as the pump body to take ceramic powder into the barrel inside through the body extraction, can accelerate the loading speed, reduces switching time.
As shown in fig. 1 to 7, the ceramic powder processing apparatus with a quantitative processing function provided in this embodiment has the following working principle:
divide to establish two barrels that are the slope and place, the ceramic powder is placed to a first section of thick bamboo 11 of placing, and the plasticizer is placed to a second section of thick bamboo 21 of placing, but the slope design is in order to be convenient for the quick landing when blowing, and a first section of thick bamboo 11 of placing and the port that a second placed section of thick bamboo 21 are all installed through detachable apron, use for the charge of being convenient for and maintenance.
The installation fixing frames are arranged on the outer sides of the first placing cylinder 11 and the second placing cylinder 21, an operation table is designed, the two installation fixing frames are fixedly connected with the operation table, an operation panel 214 is arranged on one side, connected with the second placing cylinder 21, of the operation table for monitoring the temperature and humidity of the second placing cylinder 21, a pipe body 114 for extracting ceramic powder is arranged on a cover plate on the outer side of the first placing cylinder 11, and the ceramic powder is extracted into the first placing cylinder 11 through the pipe body 114 by utilizing the existing extracting equipment such as a pump body.
The first placing cylinder 11 and the second placing cylinder 21 are respectively provided with a material containing disc, and the material containing discs are provided with discharge holes.
The bottom of the tray of first setting section of thick bamboo 11 is provided with ration minute board 13, ration minute board 13 is half arc, the last one end of ration minute board 13 is not shutoff form, divide in proper order and be equipped with not unidimensional ration minute hole 131, ration minute hole 131 size is arranged according to the equiratio, the connection central point department of ration minute board 13 is connected with installation pole 14, installation pole 14 passes ration minute board 13 top department and is connected with and sweeps pole 15, the bottom of installation pole 14 is connected with guide bar 451, be connected with driven gear 442 in the outside of installation pole 14, driven gear 442 outside meshing has driving gear 441, be connected with installation axle 432 on the driving gear 441, the installation axle 432 is connected with in first tray 12 bottom, and the one end of installation axle 432 is connected with bi-directional screw 431, the outside of bi-directional screw 431 is connected with screw shaft sleeve 47, the outside of screw shaft sleeve 47 is connected with the deflector 452 of cover in the outside of guide bar 451, intermediate position department of two barrels is equipped with driving motor 41, the jackshaft 411 of driving bevel gear 421 is connected with initiative bevel gear 421, initiative bevel gear 421 outside is connected with first driven bevel gear 422 and second bevel gear, wherein, the driven gear 423 is connected with the second bevel gear 23 and the second bevel gear, the end of stirring plate 23 is connected with the second bevel gear 23 in the two-way 4, stirring the end of the second bevel gear 23, stirring plate 23 is connected with the end of the second bevel gear 23, the second end of the second driving plate 23, the second end of stirring piece is connected with the bottom of the second bevel gear 23, and the second end of the second driving plate is placed at the bottom of the end of the tray is connected with 23, and the second end of the second bevel gear, and the end of the second 4 is connected with the second bevel gear. Two layers of stirring rods 48 are distributed on the outer side of the guide rod 451.
The specific implementation process comprises the following steps:
through starting driving motor 41 to make initiative bevel gear 421 drive two driven bevel gears simultaneously and rotate, so make driving gear 441 drive driven gear 442 meshing rotation, make ration division board 13 open first discharge port 121 according to different ration, make first ceramic clay of placing a section of thick bamboo 11 and a section of thick bamboo 21 and plasticizer carry out quantitative mixing, simultaneously after two-way screw 431 rotates, be connected with the deflector 452 of cover in the guide bar 451 outside this moment outside the screw thread axle sleeve 47 and can separate the ceramic powder of interpolation, and the outside of guide bar 451 distributes and has two-layer puddler 48, can accelerate to separate the ceramic powder after the component, be convenient for ceramic powder and plasticizer ration mix.
Compared with the prior art, the ceramic powder processing equipment with the quantitative processing function adopts the first quantitative mechanism, the second quantitative mechanism, the quantitative mixing mechanism and the electrical control system which is respectively connected with the first quantitative mechanism, the second quantitative mechanism and the quantitative mixing mechanism, wherein the electrical control system is used for controlling the action of the first quantitative mechanism to quantitatively acquire ceramic powder and controlling the action of the second quantitative mechanism to quantitatively acquire plasticizer; and the quantitative mixing mechanism is also used for controlling the action of the quantitative mixing mechanism to quantitatively mix the ceramic powder quantitatively acquired by the first quantitative mechanism with the plasticizer acquired by the second quantitative mechanism. The ceramic powder processing equipment with the quantitative processing function provided by the embodiment adopts an electrical control system to automatically control, and has high automation degree and high quantitative mixing precision; the control panel is arranged, the operation is convenient, and the temperature and the humidity in the second placing cylinder can be monitored; the first quantitative mechanism and the second quantitative mechanism can be controlled to act simultaneously through one driving motor, so that the device has a simple structure, saves cost and occupies a small area; ceramic powder and plasticizer are respectively placed through obliquely placed cylinders, so that the ceramic powder and plasticizer can slide down quickly during discharging, and the working efficiency is improved; the ports on the outer side of the cylinder body are all installed through the detachable cover plate, so that the charging and the maintenance are convenient; the ceramic powder is extracted into the cylinder body through the pipe body by utilizing the existing extraction equipment such as the pump body, so that the feeding speed can be increased, and the switching time can be reduced; the ceramic powder is quantitatively obtained through quantitative perforation which is arranged in an equal proportion, so that the obtaining speed is high; through the puddler of layering arrangement, can accelerate the separation of ceramic powder, be convenient for ceramic powder and plasticizer ration mix.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the invention. It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (8)
1. The ceramic powder processing equipment with the quantitative processing function is characterized by comprising a first quantitative mechanism (10), a second quantitative mechanism (20), a quantitative mixing mechanism (30) and an electrical control system (40) which is respectively connected with the first quantitative mechanism (10), the second quantitative mechanism (20) and the quantitative mixing mechanism (30), wherein the electrical control system (40) is used for controlling the action of the first quantitative mechanism (10) to quantitatively obtain ceramic powder, controlling the action of the second quantitative mechanism (20) to quantitatively obtain plasticizer and controlling the action of the quantitative mixing mechanism (30) to quantitatively mix the ceramic powder quantitatively obtained by the first quantitative mechanism (10) with the plasticizer obtained by the second quantitative mechanism (20);
the first quantitative mechanism (10) comprises a first placing cylinder (11), the second quantitative mechanism (20) comprises a second placing cylinder (21), the first placing cylinder (11) and the second placing cylinder (21) are respectively obliquely arranged with the horizontal plane, the bottom of the first placing cylinder (11) is communicated with the bottom of the second placing cylinder (21), and a port of the first placing cylinder (11) is installed through a detachable first cover plate (111); the port of the second placing cylinder (21) is installed through a detachable second cover plate (211);
the ceramic powder quantitative acquisition device is characterized in that the first quantitative mechanism (10) comprises a first material containing disc (12), quantitative separating plates (13), a mounting rod (14) and a sweeping rod (15), a first discharging hole (121) is formed in the first material containing disc (12), the quantitative separating plates (13) are arranged at the bottom of the first material containing disc (12), the quantitative separating plates (13) are semi-arc-shaped, quantitative separating holes (131) with different sizes are sequentially formed in the quantitative separating plates (13), the first material containing disc (12) and the quantitative separating plates (13) are coaxially sleeved on the mounting rod (14), the mounting rod (14) penetrates through the top of the quantitative separating plates (13) to be connected with the sweeping rod (15), and the sweeping rod (15) is located above the first material containing disc (12) and rotates relative to the first material containing disc (12) to quantitatively acquire ceramic powder.
2. The ceramic powder processing device with the quantitative processing function according to claim 1, wherein the second quantitative mechanism (20) comprises a second material containing disc (22), a stirring rotating plate (23) and a stirring block (24), a second discharging hole (221) is formed in the second material containing disc (22), the middle of the stirring rotating plate (23) is rotationally connected to the bottom of the second material containing disc (22), one end of the stirring rotating plate (23) is blocked at the second discharging hole (221) of the second material containing disc (22), and the other end of the stirring rotating plate (23) is in contact with the stirring block (24); the plasticizer is quantitatively obtained by rotating the stirring rotating plate (23) relative to the second material containing disc (22).
3. The ceramic powder processing apparatus with a quantitative processing function according to claim 2, wherein the electric control system (40) includes a drive motor (41), a drive bevel gear (421), a first driven bevel gear (422), a second driven bevel gear (423), a bidirectional screw (431), a mounting shaft (432), a drive gear (441), a driven gear (442), a guide rod (451), a guide plate (452), a toggle rod (46), and a threaded bushing (47), the drive motor (41) is connected with the drive bevel gear (421) through an intermediate shaft (411), the drive bevel gear (421) is meshed with the first driven bevel gear (422) and the second driven bevel gear (423), respectively, one end of the bidirectional screw (431) is sleeved with the first driven bevel gear (422), the other end of the bidirectional screw (431) is connected with the mounting shaft (432), the mounting shaft (432) is sleeved with the driven gear (442), the middle part of the bidirectional screw (431) is sleeved with a threaded bushing (47), one end of the guide rod (441) is sleeved with the gear (451), the guide plate (452) is provided with the middle part (452), the guide plate (47), the driven gear (442) is meshed with the driving gear (441); the guide rod (451) is connected with the mounting rod (14); one end of the poking rod (46) is sleeved with a second driven bevel gear (423), and the other end of the poking rod (46) is connected with the poking block (24); the driving motor (41) is used for driving the mounting rod (14) and the stirring block (24) to act respectively so as to quantitatively obtain ceramic powder and plasticizer.
4. A ceramic powder processing apparatus with a dosing function as claimed in claim 3, characterized in that the dosing mechanism (30) comprises a multi-layer stirring rod (48) distributed along the outside of the guide rod (451).
5. A ceramic powder processing apparatus with a quantitative processing function according to claim 3, wherein the first placing cylinder (11) and the second placing cylinder (21) are connected with each other in a V-shape, the driving motor (41) is provided at a junction of the first placing cylinder (11) and the second placing cylinder (21), and the intermediate shaft (411) is connected with the drive bevel gear (421) after passing through a pipe wall at the junction of the first placing cylinder (11) and the second placing cylinder (21).
6. A ceramic powder processing apparatus with a quantitative processing function as claimed in claim 3, wherein a first mounting fixture (112) is provided on the outer side of the first placing cylinder (11), a second mounting fixture (212) is provided on the outer side of the second placing cylinder (21), the first mounting fixture (112) is connected with the first placing cylinder (11), and the second mounting fixture (212) is connected with the second placing cylinder (21).
7. The ceramic powder processing apparatus with quantitative processing function according to claim 6, wherein a first operation table (113) is provided on one side of the first mounting bracket (112), and a second operation table (213) is provided on one side of the second mounting bracket (212); one side of second operation panel (213) is equipped with controls panel (214), be equipped with controller and display screen on controlling panel (214), be equipped with temperature sensor and humidity transducer in the cavity of section of thick bamboo (21) is placed to the second, the controller respectively with temperature sensor humidity transducer with the display screen is connected, is used for the monitoring temperature and humidity in the section of thick bamboo (21) are placed to the second.
8. Ceramic powder processing apparatus with quantitative processing function according to claim 7, characterized in that a tube (114) for extracting ceramic powder is mounted on the first cover plate (111), the tube (114) being connected with an extracting apparatus for extracting ceramic powder into the cavity inside the first placing cylinder (11) through the tube (114).
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| CN202310797344.9A CN116811026B (en) | 2023-07-03 | 2023-07-03 | Ceramic powder processing equipment with quantitative processing function |
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| JP2012040512A (en) * | 2010-08-19 | 2012-03-01 | Izumi Food Machinery Co Ltd | Quantitative feeder, and solute dissolving device equipped with the same |
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| CN116811026A (en) | 2023-09-29 |
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