CN116810601B - Treatment device and treatment method for surface coating of galvanized wire - Google Patents
Treatment device and treatment method for surface coating of galvanized wire Download PDFInfo
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- CN116810601B CN116810601B CN202311001635.9A CN202311001635A CN116810601B CN 116810601 B CN116810601 B CN 116810601B CN 202311001635 A CN202311001635 A CN 202311001635A CN 116810601 B CN116810601 B CN 116810601B
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 238000000576 coating method Methods 0.000 title claims description 24
- 239000011248 coating agent Substances 0.000 title claims description 22
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 188
- 230000007246 mechanism Effects 0.000 claims abstract description 164
- 238000001514 detection method Methods 0.000 claims abstract description 70
- 239000007888 film coating Substances 0.000 claims abstract description 12
- 238000009501 film coating Methods 0.000 claims abstract description 12
- 238000005498 polishing Methods 0.000 claims description 49
- 238000005260 corrosion Methods 0.000 claims description 42
- 230000007797 corrosion Effects 0.000 claims description 41
- 238000001125 extrusion Methods 0.000 claims description 37
- 230000001360 synchronised effect Effects 0.000 claims description 19
- 210000002489 tectorial membrane Anatomy 0.000 claims description 18
- 230000008034 disappearance Effects 0.000 claims description 17
- 238000005192 partition Methods 0.000 claims description 11
- 238000011895 specific detection Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 abstract description 16
- 230000001960 triggered effect Effects 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 15
- 230000002349 favourable effect Effects 0.000 description 7
- 238000000227 grinding Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000012634 fragment Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/024—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/38—Wires; Tubes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/50—Controlling or regulating the coating processes
- C23C2/52—Controlling or regulating the coating processes with means for measuring or sensing
- C23C2/526—Controlling or regulating the coating processes with means for measuring or sensing for visually inspecting the surface quality of the substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Quality & Reliability (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention relates to the technical field of galvanized wire film coating treatment, in particular to a treatment device and a treatment method for a galvanized wire surface film coating, wherein the treatment device comprises a treatment tank, one end of the treatment tank is fixed with a support frame, one side wall of the support frame is fixed with a first motor, an output shaft of the first motor penetrates through the support frame and then is fixed with an unreeling roller, and the other side wall of the support frame is fixed with a controller; a rotating roller set is rotatably arranged on the side wall of the treatment tank; a rust removing mechanism is arranged between the third rotating roller and the fourth rotating roller; a rust detection mechanism is arranged between the first rotating roller and the second rotating roller; the device is arranged through the rust removing mechanism, so that the rust protrusion on the surface of the galvanized wire can be automatically triggered and removed in the film coating process of the galvanized wire, and the situation that the galvanized wire is coated with the rust protrusion during film coating is avoided, so that the yield of the galvanized wire is affected is avoided.
Description
Technical Field
The invention relates to the field of galvanized wire coating treatment, in particular to a treatment device and a treatment method for a galvanized wire surface coating.
Background
The galvanized wire is processed by adopting high-quality low-carbon steel wire rods, and is processed by adopting the technological processes of drawing forming, pickling rust removal, high-temperature annealing, hot galvanizing cooling and the like.
The prior art discloses the invention patent in the aspect of the part galvanized wire tectorial membrane treatment, and the chinese patent of application number is CN202010670736.5 discloses a galvanized wire production is with rust cleaning device, including base and air-drying mechanism, the universal wheel is settled in the lower extreme four corners of base, and the upper end of base is fixed with rust cleaning storehouse, ultrasonic generator is installed to the lower extreme central point of base, and ultrasonic generator's upper end is connected with ultrasonic transducer, rust cleaning storehouse one side inside is provided with visual glass, and rust cleaning storehouse inside both sides are settled and are carried thing mechanism.
In the processing process of galvanized wire, before carrying out the tectorial membrane to the galvanized wire, need to draw the shaping with the raw materials many times, the raw materials after the shaping is difficult to carry out the tectorial membrane immediately after handling for the raw materials after handling is stored and is waited for the in-process of tectorial membrane, if the environment humidity is big can make the circumstances such as corrosion to produce of some raw materials, thereby makes the surface of raw materials produce the arch, and such arch is wrapped up at the tectorial membrane in-process, can lead to the galvanized wire surface unevenness after the processing is accomplished, influences the machining efficiency of galvanized wire.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a processing device and a processing method for surface coating of galvanized wires.
In a first aspect, the invention provides a treatment device for surface coating of galvanized wires, which comprises a treatment tank, wherein a support frame is fixed at one end of the treatment tank, a first motor is fixed on one side wall of the support frame, an unwinding roller is fixed after an output shaft of the first motor penetrates through the support frame, and a controller is fixed on the other side wall of the support frame;
a rotating roller set is rotatably arranged on the side wall of the treatment tank and comprises a first rotating roller, a second rotating roller, a third rotating roller and a fourth rotating roller;
a rust removing mechanism is arranged between the third rotating roller and the fourth rotating roller, and is used for polishing and removing rust on the surface of the galvanized wire when the galvanized wire passes through the rust removing mechanism;
a rust detection mechanism is arranged between the first rotating roller and the second rotating roller and is used for detecting rust protrusions generated by the galvanized wire, and after the rust detection mechanism detects the rust protrusions on the surface of the galvanized wire, the controller controls the rust removal mechanism to start;
Wherein, galvanized wire can trigger automatically and get rid of the protruding of corrosion on galvanized wire surface at the in-process of tectorial membrane to be favorable to avoiding the galvanized wire tectorial membrane time with the protruding parcel of corrosion in, thereby make the galvanized wire accomplish the bellied existence of inside corrosion and influence surface smoothness after the tectorial membrane, thereby influence the condition emergence of galvanized wire's yield.
Preferably, the rust detection mechanism comprises a first mounting frame, the first mounting frame is fixed at the top of the treatment tank, the first mounting frame is positioned between the first rotating roller and the second rotating roller, a plurality of ring frames are fixed in the first mounting frame through bolts, annular grooves are formed in the inner ring side walls of the ring frames, pressure sensors are fixed on the inner walls of the annular grooves, a plurality of groups of sliding blocks are connected to the side walls of the annular grooves in a sliding mode in a circumferential array mode, two sliding blocks are in a group, a first spring is fixed between the two sliding blocks in the same group, all the first springs are fixed with extrusion blocks at one ends, facing the center of the ring frames, of all the extrusion blocks, round corners are formed in the edges of one ends of the centers of the ring frames, all the other ends of the first springs are fixed with extrusion pieces, and the extrusion pieces are in contact with the pressure sensors;
Wherein, after detecting the corrosion protrusion on galvanized wire surface, control corrosion removal mechanism through the controller and start, after the corrosion protrusion part on galvanized wire surface passes through the extrusion piece, the extrusion piece no longer receives the extrusion of galvanized wire for the extrusion piece resets, the extrusion piece disappears to pressure sensor's extrusion force after the extrusion piece resets, obtain the protruding disappearance information of corrosion after pressure sensor detects the extrusion force disappearance, thereby detect and close through controller control corrosion removal mechanism behind the no corrosion protrusion on galvanized wire surface, thereby realize getting rid of the corrosion on galvanized wire surface voluntarily.
Preferably, the rust removing mechanism comprises a second mounting frame, the second mounting frame is fixed at the top of the treatment tank, a plurality of cylinders are fixed at the top of the second mounting frame in a linear array, the telescopic ends of all the cylinders penetrate through the second mounting frame and then are fixedly provided with a box body, the box body corresponds to the circular ring frames one by one, the bottoms of all the box bodies are provided with arc-shaped openings, the inner walls of all the arc-shaped openings are provided with mounting grooves, grinding blocks are rotatably mounted in all the mounting grooves, and a driving mechanism is mounted between each grinding block and the corresponding box body and used for driving the grinding blocks to rotate;
Wherein, promote the box and move downwards through flexible end after the cylinder starts, the box drives arc mouth downwardly moving for the arc mouth wraps up the galvanized wire, starts actuating mechanism afterwards, actuating mechanism drive polishing piece rotates, polishing piece rotates in the inside of mounting groove, make the galvanized wire receive polishing of polishing piece when passing through the arc mouth, thereby get rid of polishing to the corrosion arch on galvanized wire surface, thereby be favorable to getting rid of the corrosion arch voluntarily to the galvanized wire at the in-process of tectorial membrane, thereby be favorable to avoiding the tectorial membrane in-process to carry out the tectorial membrane to protruding portion and influence the condition emergence of galvanized wire surface smoothness.
Preferably, the driving mechanism comprises a partition board, an arc-shaped rack and four synchronous wheels, the partition board is fixed in the box body, a second motor is fixed on one side wall of the partition board, an output shaft of the second motor penetrates through the partition board, two gears are rotatably installed on the side wall of the partition board, the two gears are located on two sides of the polishing block, the arc-shaped rack is fixed on the outer wall of the polishing block, the two gears are meshed with the arc-shaped rack, the two synchronous wheels are respectively fixed on two side walls of the gears, the two synchronous wheels are fixed on the end part of an output shaft of the second motor, and a synchronous belt is connected between the synchronous wheels at the end part of the output shaft of the second motor and the other two synchronous wheels in a transmission mode.
Preferably, two groups of limit blocks are symmetrically inserted on the side wall of the arc-shaped opening, two limit blocks are in a group, two groups of limit blocks are located on two sides of the polishing block, the opposite sides of the same group of limit blocks penetrate through the arc-shaped opening and then extend to the inside of the box body, the opposite sides of the same group of limit blocks are respectively fixed with a second spring, one ends of the second springs back to the limit blocks are respectively fixedly connected with the inside of the box body through a mounting plate, arc surfaces are all arranged on the tops of the limit blocks, and the arc surfaces are matched with the rotation track of the polishing surface of the polishing block, and round corners are all arranged on the bottoms of the limit blocks.
Preferably, a third mounting frame is fixed on the inner wall of the treatment tank, a first inner cavity is formed in the inner wall of the third mounting frame, a negative pressure pump is fixedly mounted on the outer wall of the treatment tank, the air inlet end of the negative pressure pump is fixedly communicated with the first inner cavity through a connecting pipe, a plurality of second inner cavities and a plurality of third inner cavities are formed in the inner wall of the third mounting frame in a linear array mode, filter frames are fixed on the side walls of the two ends of the second inner cavities respectively in correspondence with the number of the third inner cavities, second openings are formed in the bottoms of the third inner cavities respectively in correspondence with the lower portions of the box bodies, second openings are communicated with the third inner cavities respectively in correspondence with the second inner cavities, inclined plates are fixedly arranged in the middle positions of the second openings respectively, first openings are formed in a penetrating mode on the side walls of the two ends of the second inner cavities respectively, filter frames are fixedly arranged on the side walls of the two ends of the second inner cavities respectively in correspondence with the first inner cavities, filter frames respectively in correspondence with the first filter rods respectively in a penetrating mode, and the filter rods respectively extend from the top of the filter rods.
Preferably, one side of the third mounting bracket, which is far away from the support frame, is provided with a plurality of U-shaped fixing plates in a linear array, the U-shaped fixing plates are in one-to-one correspondence with the box bodies, the openings of the U-shaped fixing plates face upwards, sponge blocks are symmetrically fixed in the U-shaped fixing plates, two sponge blocks are in contact with each other in the opposite directions, and the edges, which are in contact with the tops of the sponge blocks, are provided with chamfers.
In a second aspect, there is provided a treatment method of a treatment apparatus for surface coating of galvanized wire, the treatment method comprising the steps of:
step one, obtaining first request information, wherein the first request information is generated by a rust detection mechanism after rust protrusion information is obtained;
step two, generating first control information and second control information;
step three, the first control information is sent to the air cylinder to control the air cylinder to start, and the second control information is sent to the driving mechanism to control the driving mechanism to start;
step four, obtaining second request information, wherein the second request information is generated by a rust detection mechanism after obtaining the rust protrusion disappearance information;
generating third control information and fourth control information;
step six, sending third control information to the driving mechanism to control the driving mechanism to rotate and reset, closing the driving mechanism, and sending fourth control information to the air cylinder to control the air cylinder to start and reset;
When the rust protrusion on the surface of the galvanized wire passes through the rust detection mechanism, the rust detection mechanism acquires rust protrusion information, then the rust detection mechanism generates first request information, the rust detection mechanism sends the first request information to the controller, the controller generates first control information and second control information, the first control information controls the starting of a cylinder, the starting of the cylinder drives a box body to move downwards, after the galvanized wire enters the inside of a polishing block, the second control information controls the starting of a driving mechanism, the driving mechanism drives the polishing block to rotate and polish, after the rust protrusion on the surface of the galvanized wire passes through the rust detection mechanism, the rust detection mechanism acquires rust protrusion disappearance information, the rust detection mechanism generates second request information, the rust detection mechanism sends the second request information to the controller, the controller generates third control information and fourth control information, the driving mechanism is controlled by the third control information to drive the polishing block to rotate and reset, and then the fourth control information controls the cylinder to start and reset to drive the box body to reset.
Preferably, the specific detection control method of the rust detection mechanism is as follows:
s1, acquiring rust protrusion information;
S2, generating first request information;
s3, sending first request information to the controller to request the controller to control the rust removing mechanism to start;
s4, acquiring rust protrusion disappearance information;
s5, generating second request information;
s6, sending second request information to the controller to request the controller to control the rust removing mechanism to be closed;
wherein, when the corrosion of galvanized wire is protruding when passing through corrosion detection mechanism, corrosion detection mechanism acquires corrosion protruding information, and then corrosion detection mechanism generates first request information, and corrosion detection mechanism sends first request information to the controller, acquires the protruding disappearance information of corrosion when corrosion detection mechanism when the one section corrosion of galvanized wire is protruding completely through corrosion detection mechanism, and then corrosion detection mechanism generates second request information, and corrosion detection mechanism sends second request information to the controller.
Preferably, the specific control method of the rust removing mechanism is as follows:
a1, receiving first control information, and starting an air cylinder;
a2, receiving second control information, and starting a driving mechanism;
a3, receiving third control information, and closing the driving mechanism after rotating and resetting;
a4, receiving fourth control information, and starting and resetting the cylinder;
The rust removing mechanism is started after receiving the first control information sent by the controller, the telescopic end of the cylinder pushes the box body to move downwards so that the arc-shaped opening wraps the galvanized wire and pushes the galvanized wire to move downwards synchronously for a certain distance, the driving mechanism is started after receiving the second control information sent by the controller, the driving mechanism drives the polishing block to rotate and polish, the rust removing mechanism is closed after receiving the third control information sent by the controller and the driving mechanism drives the polishing block to rotate and reset, and the cylinder is started to reset after receiving the fourth control information sent by the controller and drives the box body to move upwards and reset.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, by arranging the rust removing mechanism, the rust protrusion on the surface of the galvanized wire can be automatically triggered and removed in the film coating process of the galvanized wire, so that the rust protrusion is prevented from being wrapped in the film coating process of the galvanized wire, the surface flatness is affected due to the existence of the internal rust protrusion after the film coating of the galvanized wire is completed, and the yield of the galvanized wire is affected.
2. According to the invention, through the arrangement of the rust detection mechanism, after the rust bulge on the surface of the galvanized wire passes through the extrusion block, the extrusion block is not extruded by the galvanized wire any more, so that the extrusion block is reset, the extrusion force of the extrusion piece to the pressure sensor is eliminated after the extrusion block is reset, the rust bulge eliminating information is obtained after the pressure sensor detects the disappearance of the extrusion force, and the rust removal mechanism is controlled to be closed by the controller after the absence of the rust bulge on the surface of the galvanized wire is detected, so that the rust on the surface of the galvanized wire is automatically removed.
3. According to the invention, through the arrangement of the third inner cavity, in the process of polishing the rust protrusion by the polishing block, the polished and dropped scraps fall into the third inner cavity under the action of negative pressure air flow, so that the scraps flow into the second inner cavity along with the air flow, the inclined plate is arranged to prevent the scraps from being blocked after entering the second inner cavity, the scraps are prevented from overflowing again after entering the second inner cavity, the scraps are prevented from being collected in the second inner cavity by the filter frame, the polished scraps are collected, the scraps generated by polishing are prevented from floating on the liquid surface after falling into the treatment pool, and the phenomenon that the galvanized wire is adhered by the scraps when passing through the treatment pool is avoided, so that the evenness of the surface coating of the galvanized wire is affected is avoided.
Drawings
FIG. 1 is a schematic flow chart of a treatment method of the present invention;
FIG. 2 is a schematic view of the overall structure of the processing apparatus of the present invention;
FIG. 3 is a schematic view of the overall cross-sectional structure of the processing apparatus of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3A according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4B according to the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 3C in accordance with the present invention;
FIG. 7 is an enlarged schematic view of the structure of FIG. 6D according to the present invention;
FIG. 8 is a schematic view of another angular cross-sectional structure of the whole processing apparatus of the present invention;
FIG. 9 is an enlarged schematic view of the structure of FIG. 8E according to the present invention;
FIG. 10 is an enlarged schematic view of the structure of FIG. 9 at F in accordance with the present invention;
FIG. 11 is a schematic view of the structure of the ring frame of the present invention after being sectioned;
FIG. 12 is a schematic view of the structure of the case of the present invention after being sectioned;
FIG. 13 is a schematic view of the installation structure of the sponge block of the present invention;
FIG. 14 is a flow chart of a specific detection control method of the rust detection mechanism of the present invention;
fig. 15 is a flowchart showing a specific control method of the rust removing mechanism of the invention.
In the figure: 1. a treatment pool; 2. a support frame; 3. a first motor; 4. an unreeling roller; 5. a rotating roller group; 501. a first rotating roller; 502. a second rotating roller; 503. a third rotating roller; 504. a fourth rotating roller; 6. a first mounting frame; 7. a ring frame; 8. an annular groove; 9. a pressure sensor; 10. extruding the sheet; 11. a first spring; 12. a slide block; 13. extruding a block; 14. a second mounting frame; 15. a cylinder; 16. a case; 17. an arc-shaped opening; 18. a partition plate; 19. a second motor; 20. polishing the block; 2001. a mounting groove; 21. an arc-shaped rack; 22. a gear; 23. a second spring; 24. a limiting block; 25. a third mounting frame; 26. a first lumen; 27. a second lumen; 28. a first opening; 29. an inclined plate; 30. a second opening; 31. a rubber baffle; 32. a push rod; 33. a third spring; 34. a filter frame; 35. a negative pressure pump; 36. a synchronizing wheel; 37. a synchronous belt; 38. a third lumen; 39. a U-shaped fixing plate; 40. a sponge block; 41. and a controller.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
The treatment device for the surface coating of the galvanized wire as shown in fig. 2 to 13 comprises a treatment tank 1, wherein a support frame 2 is fixed at one end of the treatment tank 1, a first motor 3 is fixed on one side wall of the support frame 2, an unwinding roller 4 is fixed after an output shaft of the first motor 3 penetrates through the support frame 2, and a controller 41 is fixed on the other side wall of the support frame 2;
a rotating roller set 5 is rotatably arranged on the side wall of the treatment tank 1, and the rotating roller set 5 comprises a first rotating roller 501, a second rotating roller 502, a third rotating roller 503 and a fourth rotating roller 504;
a rust removing mechanism is arranged between the third rotating roller 503 and the fourth rotating roller 504, and is used for polishing and removing rust on the surface of the galvanized wire when the galvanized wire passes through the rust removing mechanism;
a rust detection mechanism is arranged between the first rotating roller 501 and the second rotating roller 502 and is used for detecting rust protrusions generated by the galvanized wire, and after the rust detection mechanism detects the rust protrusions on the surface of the galvanized wire, the controller 41 controls the rust removal mechanism to start; during working, before the galvanized wire is coated, the raw material is required to be subjected to multiple drawing forming, the formed raw material is difficult to be coated immediately after being processed, so that the processed raw material is difficult to be coated immediately after being processed, when the raw material is stored and is subjected to coating waiting, if the environment humidity is high, the corrosion and other conditions are caused to part of the raw material, the surface of the raw material is raised, the raised surface is wrapped in the coating process, the surface of the galvanized wire after the processing is finished is uneven, the processing efficiency of the galvanized wire is affected, the embodiment of the invention can solve the problems, the operator sleeves the galvanized wire on the unreeling roller 4, then passes the galvanized wire through the rotating roller set 5, the galvanized wire is pulled and rolled under the action of external pulling equipment after passing through the rotating roller set 5 to guide the galvanized wire, the galvanized wire can pass through the rust detection mechanism, the rust removing mechanism and the lower part of the liquid level in the treatment tank 1 in sequence in the process of passing through the rotating roller set 5, the galvanized wire completes the film coating after passing through the inside of the treatment tank 1, the rust detection mechanism is positioned between the first rotating roller 501 and the second rotating roller 502, the galvanized wire is supported and guided by the first rotating roller 501 and the second rotating roller 502 to keep horizontal conveying when passing through the rust detection mechanism, in the conveying process, if the surface of the galvanized wire has rust, the rust is generated at the rust part because of the rust, the generated protrusion is detected when passing through the rust detection mechanism, the rust of the galvanized wire is detected and identified, the rust detection mechanism acquires the rust protrusion information when detecting the protrusion, then the controller 41 controls the rust removing mechanism to start in a prescribed time interval, so that rust is protruding to be got rid of when carrying to rust removal mechanism position along with the galvanized wire, rust removal mechanism is located between third live-rollers 503 and the fourth live-rollers 504, make third live-rollers 503 and fourth live-rollers 504 can carry out horizontally support and guide to the galvanized wire, make things convenient for rust removal mechanism to the removal of rust, when the rust section of galvanized wire passes through rust detection mechanism completely, rust detection mechanism is at the moment that detects rust protrusion disappearance, rust detection mechanism acquires rust protrusion disappearance information, afterwards controller 41 control rust removal mechanism is closed after the prescribed time, rust removal mechanism resets, accomplish the rust removal of galvanized wire, thereby make the galvanized wire can automatic triggering get rid of the rust protrusion on galvanized wire surface in the in-process of tectorial membrane, thereby be favorable to avoiding the rust parcel of galvanized wire when tectorial membrane, thereby make the galvanized wire accomplish behind the tectorial membrane because inside rust protruding existence and influence surface smoothness, thereby influence the condition emergence of the yield of galvanized wire.
Specifically, the rust detection mechanism comprises a first mounting frame 6, the first mounting frame 6 is fixed at the top of the treatment tank 1, the first mounting frame 6 is positioned between a first rotating roller 501 and a second rotating roller 502, a plurality of ring frames 7 are fixed inside the first mounting frame 6 through bolts, annular grooves 8 are formed in the inner side walls of the ring frames 7, pressure sensors 9 are fixed on the inner walls of the annular grooves 8, a plurality of groups of sliding blocks 12 are connected to the side walls of the annular grooves 8 in a sliding mode in a circumferential array, two sliding blocks 12 are in a group, first springs 11 are fixed between the two sliding blocks 12 in the same group, one ends of all the first springs 11, facing the center of the ring frames 7, of all the first springs 13 are provided with round corners, the other ends of all the first springs 11 are fixedly provided with extrusion pieces 10, and the extrusion pieces 10 are in contact with the pressure sensors 9; during operation, the galvanized wire is guided by the first rotating roller 501 and the second rotating roller 502 to pass through the annular space formed by the extrusion blocks 13 of the circumferential array horizontally, the surface of the galvanized wire can not extrude the extrusion blocks 13 due to the horizontal passing of the galvanized wire, so that the extrusion blocks 13 are in a gravity balance state, when the rust protrusions on the surface of the galvanized wire pass through the annular space formed by the extrusion blocks 13, the rust protrusions on the surface of the galvanized wire can not extrude the extrusion blocks 13, the extrusion blocks 13 push the first springs 11 after being extruded, so that the first springs 11 deform, the first springs 11 slide in the annular space 8 through the sliding blocks 12 to keep a straight state, so that the first springs 11 push the extrusion sheet 10 after deformation, the extrusion sheet 10 is pushed to extrude the pressure sensor 9 after being pushed, so that the pressure sensor 9 senses pressure change and acquires rust protrusion information, after detecting the rust protrusions on the surface of the galvanized wire, the rust protrusions on the surface of the galvanized wire are controlled by the controller 41, after the rust protrusions on the surface of the galvanized wire pass through the extrusion blocks 13, the extrusion blocks 13 can not extrude the extrusion blocks 13, the rust protrusions on the surface of the galvanized wire after the rust protrusions on the surface are extruded wire, the rust protrusions on the surface of the galvanized wire are reset, the rust protrusions on the surface of the first springs 13 are reset, the rust protrusions on the surface of the galvanized wire after the extrusion sensors are reset, the rust protrusions on the surface of the galvanized wire are reset, the pressure sensor 9 is controlled by the controller, and the rust information is removed after the rust protrusions are automatically detected, and the rust information on the surface of the galvanized wire is removed after the pressure sensor is detected, and the rust protrusions are removed, and the surface is removed.
Specifically, the rust removing mechanism comprises a second mounting frame 14, the second mounting frame 14 is fixed at the top of the treatment tank 1, a plurality of air cylinders 15 are fixed at the top of the second mounting frame 14 in a linear array, the telescopic ends of all the air cylinders 15 penetrate through the second mounting frame 14 and then are fixedly provided with box bodies 16, the box bodies 16 are in one-to-one correspondence with the ring frames 7, arc-shaped openings 17 are formed in the bottoms of all the box bodies 16, mounting grooves 2001 are formed in the inner walls of all the arc-shaped openings 17, polishing blocks 20 are rotatably mounted in all the mounting grooves 2001, driving mechanisms are mounted between the polishing blocks 20 and the corresponding box bodies 16, and the driving mechanisms are used for driving the polishing blocks 20 to rotate; during operation, after the cylinder 15 is started, the box 16 is pushed to move downwards through the telescopic end, the box 16 drives the arc-shaped opening 17 to move downwards, so that the arc-shaped opening 17 wraps the galvanized wire, then the driving mechanism is started, the driving mechanism drives the polishing block 20 to rotate, the polishing block 20 rotates in the installation groove 2001, so that the galvanized wire is polished by the rotation of the polishing block 20 when passing through the arc-shaped opening 17, rust protrusions on the surface of the galvanized wire are polished and removed, and the rust protrusions are automatically removed in the process of coating the galvanized wire, so that the situation that the flatness of the surface of the galvanized wire is affected by coating the protruding part in the process of coating the film is avoided.
Specifically, the driving mechanism comprises a baffle 18, an arc-shaped rack 21 and four synchronous wheels 36, wherein the baffle 18 is fixed in the box 16, a second motor 19 is fixed on one side wall of the baffle 18, an output shaft of the second motor 19 penetrates through the baffle 18, two gears 22 are rotatably arranged on the side wall of the baffle 18, the two gears 22 are positioned on two sides of a grinding block 20, the arc-shaped rack 21 is fixed on the outer wall of the grinding block 20, the two gears 22 are meshed with the arc-shaped rack 21, the two synchronous wheels 36 are respectively fixed on the side walls of the two gears 22, the two synchronous wheels 36 are fixed on the end part of the output shaft of the second motor 19, and a synchronous belt 37 is connected between the synchronous wheels 36 at the end part of the output shaft of the second motor 19 and the other two synchronous wheels 36 in a transmission manner; during operation, the second motor 19 is started to drive the synchronizing wheel 36 to rotate, the synchronizing wheel 36 drives the gears 22 to rotate through the synchronous belt 37, the gears 22 drive the engaged arc-shaped racks 21 to rotate after rotating, the grinding block 20 is driven to rotate after rotating the arc-shaped racks 21, through the arrangement of the two gears 22, when one of the gears 22 rotates to the end part of the arc-shaped racks 21 to enable the engagement to disappear, the other gear 22 keeps engaged with the arc-shaped racks 21, the two gears 22 synchronously rotate, so that the two gears 22 can also drive the arc-shaped racks 21 to rotate when simultaneously engaged with the arc-shaped racks 21, the arc-shaped racks 21 can always keep engaged with at least one gear 22, and the arc-shaped racks 21 with ports can be driven to rotate.
As one implementation mode of the invention, two groups of limiting blocks 24 are symmetrically inserted on the side wall of the arc-shaped opening 17, the two limiting blocks 24 are in one group, the two groups of limiting blocks 24 are positioned on two sides of the polishing block 20, the opposite sides of the two limiting blocks 24 in the same group penetrate through the arc-shaped opening 17 and extend into the box 16, the opposite sides of the two limiting blocks 24 in the same group are fixedly provided with second springs 23, one ends of the second springs 23, which are opposite to the limiting blocks 24, are fixedly connected with the inside of the box 16 through mounting plates, the tops of all limiting blocks 24 are provided with arc surfaces, the arc surfaces are matched with the rotating track of the polishing surface of the polishing block 20, and the bottoms of all limiting blocks 24 are provided with fillets; during operation, the box 16 drives the stopper 24 to move downwards when moving downwards, the fillet of stopper 24 bottom promotes stopper 24 compression second spring 23 to the inside removal of box 16 after receiving the extrusion of galvanized wire for the galvanized wire gets into the top of arc mouth 17 behind the stopper 24, promotes stopper 24 under the elastic force effect of second spring 23 afterwards and resets, makes stopper 24 support the below of galvanized wire, thereby increases the holding area that the galvanized wire received when the inside of arc mouth 17, thereby be favorable to making the complete parcel of galvanized wire carry out the bellied removal of corrosion in the inside of arc mouth 17, thereby be favorable to improving the bellied efficiency of getting rid of corrosion.
As one implementation mode of the invention, a third mounting frame 25 is fixed on the inner wall of the treatment tank 1, a first inner cavity 26 is arranged in the third mounting frame 25, a negative pressure pump 35 is fixedly arranged on the outer wall of the treatment tank 1, the air inlet end of the negative pressure pump 35 is fixedly communicated with the first inner cavity 26 through a connecting pipe, a plurality of second inner cavities 27 and a plurality of third inner cavities 38 are arranged in the third mounting frame 25 in a linear array, the second inner cavities 27 correspond to the third inner cavities 38 and the box bodies 16 in number, the second inner cavities 27 and the third inner cavities 38 are positioned under the corresponding box bodies 16, second openings 30 are arranged at the bottoms of all the third inner cavities 38, the second openings 30 are communicated with the third inner cavities 38 and the second inner cavities 27, the middle positions of all the second openings 30 are respectively fixed with an inclined plate 29, the side walls at the two ends of all the second inner cavities 27 are respectively provided with a first opening 28 in a penetrating way, the first openings 28 are communicated with the second inner cavities 27 and the first inner cavities 26, the side walls at the two ends of all the second inner cavities 27 are respectively fixed with a filter frame 34, all the filter frames 34 are in one-to-one correspondence with the first openings 28, the interiors of all the filter frames 34 are respectively vertically and slidingly connected with a rubber baffle 31, the tops of all the rubber baffles 31 are respectively fixed with a push rod 32, the push rods 32 penetrate through the tops of the third installation racks 25 and then extend out, and third springs 33 are respectively fixed between the bottoms of all the push rods 32 and the filter frames 34; when the device is in operation, the controller 41 controls the driving mechanism to drive, the controller 41 controls the negative pressure pump 35 to start, the galvanized wire is pushed to be synchronously stretched downwards after the box body 16 moves downwards, the push rod 32 is pushed to move downwards in the process of moving downwards, the push rod 32 pushes the rubber baffle 31 to move downwards, the rubber baffle 31 moves downwards to expose the first opening 28, the negative pressure pump 35 is started to pump out gas in the first inner cavity 26 to form negative pressure, the first opening 28 is exposed to communicate the first inner cavity 26 with the first opening 28, the second inner cavity 27, the second opening 30 and the third inner cavity 38, so that negative pressure is generated in the third inner cavity 38, in the process of polishing the rust-corrosion protrusions by the polishing block 20, the polished fragments fall into the third inner cavity 38 under the action of negative pressure airflow, and the fragments flow into the second inner cavity 27 along with the airflow, the inclined plate 29 is arranged to prevent the scraps from overflowing again after entering the inside of the second inner cavity 27, the scraps are prevented from being collected in the inside of the second inner cavity 27 after entering the inside of the second inner cavity 27 and being blocked by the filter frame 34, so that the polished scraps are collected, the scraps generated by polishing are prevented from falling into the inside of the treatment tank 1 and floating on the liquid surface, the galvanized wire is prevented from being attached by the scraps when passing through the inside of the treatment tank 1, the flatness of the surface coating of the galvanized wire is influenced, after the controller 41 controls the air cylinder 15 to start reset, the air cylinder 15 controls the negative pressure pump 35 to close, when the air cylinder 15 drives the box 16 to move upwards for reset, the rubber baffle 31 is reset under the pushing action of the third spring 33, so that the rubber baffle 31 shields the first opening 28 again, the movement of the box 16 drives the first openings 28 to switch on and off, so that the corresponding first openings 28 are opened only when the box 16 moves downwards to polish the galvanized wires, so that negative pressure inside the corresponding third inner cavity 38 is generated to collect scraps, and the situation that all the first openings 28 are simultaneously opened each time is avoided, and the negative pressure adsorption effect inside the third inner cavity 38 is reduced is avoided.
As an implementation mode of the invention, a plurality of U-shaped fixing plates 39 are fixed on one side of the third mounting frame 25 far away from the supporting frame 2 in a linear array, the U-shaped fixing plates 39 are in one-to-one correspondence with the box body 16, the openings of the U-shaped fixing plates 39 face upwards, sponge blocks 40 are symmetrically fixed in the U-shaped fixing plates 39, the wanted opposite surfaces of the two sponge blocks 40 are contacted with each other, and the edges of the tops of the two sponge blocks 40, which are contacted with each other, are provided with chamfers; during operation, the U-shaped fixing plate 39 supports and installs the sponge blocks, and the galvanized wire is pushed downwards by the box 16 to be stretched and polished, so that the galvanized wire downwards enters between the two sponge blocks 40, and after polishing, the galvanized wire passes through the wiping of the two sponge blocks 40, so that the tiny fragments remained on the surface of the galvanized wire are removed, and the situation that the tiny fragments are attached to the surface of the galvanized wire to influence the flatness of the surface of the galvanized wire after the galvanized wire is coated is avoided.
A method of treating a treatment apparatus for surface coating of a galvanized wire, as shown in fig. 1, comprising the steps of:
step one, obtaining first request information, wherein the first request information is generated by a rust detection mechanism after rust protrusion information is obtained;
step two, generating first control information and second control information;
Step three, the first control information is sent to the air cylinder 15 to control the air cylinder 15 to start, and the second control information is sent to the driving mechanism to control the driving mechanism to start;
step four, acquiring second request information, wherein the second request information is generated by a rust detection mechanism after acquiring the rust protrusion disappearance information;
generating third control information and fourth control information;
step six, sending third control information to the driving mechanism to control the driving mechanism to rotate and reset, closing the driving mechanism, and sending fourth control information to the air cylinder 15 to control the air cylinder 15 to start reset;
when the rust protrusion on the surface of the galvanized wire passes through the rust detection mechanism, the rust detection mechanism acquires rust protrusion information, then the rust detection mechanism generates first request information, the rust detection mechanism sends the first request information to the controller 41, the controller 41 generates first control information and second control information, the first control information controls the cylinder 15 to start, the cylinder 15 starts to drive the box 16 to move downwards, after the galvanized wire enters the inside of the polishing block 20, the second control information controls the driving mechanism to start, the driving mechanism drives the polishing block 20 to rotationally polish, after the rust protrusion on the surface of the galvanized wire passes through the rust detection mechanism, the rust detection mechanism acquires rust protrusion disappearance information, the rust detection mechanism generates second request information, the rust detection mechanism sends the second request information to the controller 41, the controller 41 generates third control information and fourth control information, the third control information controls the driving mechanism to drive the polishing block 20 to rotationally reset and then the fourth control the cylinder 15 to start to reset and drive the box 16 to reset.
As shown in fig. 14, as an embodiment of the present invention, a specific detection control method of the rust detection mechanism is as follows:
s1, acquiring rust protrusion information;
s2, generating first request information;
s3, sending first request information to the controller 41 to request the controller 41 to control the rust removing mechanism to start;
s4, acquiring rust protrusion disappearance information;
s5, generating second request information;
s6, sending second request information to the controller 41 to request the controller 41 to control the rust removing mechanism to be closed;
wherein, when the corrosion of galvanized wire is protruding when passing through corrosion detection mechanism, corrosion detection mechanism acquires corrosion protruding information, and then corrosion detection mechanism generates first request information, and corrosion detection mechanism sends first request information to controller 41, acquires the protruding disappearance information of corrosion when corrosion detection mechanism when the protruding complete corrosion detection mechanism that passes through of one section corrosion of galvanized wire, and then corrosion detection mechanism generates second request information, and corrosion detection mechanism sends second request information to controller 41.
As shown in fig. 15, as an embodiment of the present invention, a specific control method of the rust removal mechanism is as follows:
a1, receiving first control information, and starting the air cylinder 15;
A2, receiving second control information, and starting a driving mechanism;
a3, receiving third control information, and closing the driving mechanism after rotating and resetting;
a4, receiving fourth control information, and starting and resetting the cylinder 15;
the rust removing mechanism is started after receiving the first control information sent by the controller 41, the air cylinder 15 is started, the telescopic end of the air cylinder 15 pushes the box body 16 to move downwards so that the arc-shaped opening 17 wraps the galvanized wire and pushes the galvanized wire to move downwards synchronously for a certain distance, the driving mechanism is started after receiving the second control information sent by the controller 41, the driving mechanism drives the polishing block 20 to rotate and polish, the driving mechanism drives the polishing block 20 to rotate and reset after receiving the third control information sent by the controller 41, the driving mechanism is closed after driving the polishing block 20 to rotate and reset, and the air cylinder 15 is started to reset to drive the box body 16 to move upwards and reset after receiving the fourth control information sent by the controller 41.
The working principle of the invention is as follows: in the processing process of the galvanized wire, before the galvanized wire is coated, the raw material is required to be subjected to drawing forming for many times, the formed raw material is difficult to be coated immediately after being processed, so that in the process of storing and waiting for coating, if the environment humidity is high, part of the raw material is rusted and the like, the surface of the raw material is raised, the raised surface is wrapped in the coating process, the surface of the galvanized wire after the processing is uneven, the processing efficiency of the galvanized wire is affected, the embodiment of the invention can solve the problems, and the invention has the following specific embodiments that an operator sleeves the galvanized wire on the unreeling roller 4, then passes the galvanized wire through the rotating roller set 5, and the galvanized wire is pulled and reeled under the action of external traction equipment after passing through the rotating roller set 5, the galvanized wire can pass through the rust detection mechanism, the rust removing mechanism and the lower part of the liquid level in the treatment tank 1 in sequence in the process of passing through the rotating roller set 5, the galvanized wire completes the film coating after passing through the inside of the treatment tank 1, the rust detection mechanism is positioned between the first rotating roller 501 and the second rotating roller 502, the galvanized wire is supported and guided by the first rotating roller 501 and the second rotating roller 502 to keep horizontal conveying when passing through the rust detection mechanism, in the conveying process, if the surface of the galvanized wire has rust, the rust is generated at the rust part because of the rust, the generated protrusion is detected when passing through the rust detection mechanism, the rust of the galvanized wire is detected and identified, the rust detection mechanism acquires the rust protrusion information when detecting the protrusion, then the controller 41 controls the rust removing mechanism to start in a prescribed time interval, so that rust is protruding to be got rid of when carrying to rust removal mechanism position along with the galvanized wire, rust removal mechanism is located between third live-rollers 503 and the fourth live-rollers 504, make third live-rollers 503 and fourth live-rollers 504 can carry out horizontally support and guide to the galvanized wire, make things convenient for rust removal mechanism to the removal of rust, when the rust section of galvanized wire passes through rust detection mechanism completely, rust detection mechanism is at the moment that detects rust protrusion disappearance, rust detection mechanism acquires rust protrusion disappearance information, afterwards controller 41 control rust removal mechanism is closed after the prescribed time, rust removal mechanism resets, accomplish the rust removal of galvanized wire, thereby make the galvanized wire can automatic triggering get rid of the rust protrusion on galvanized wire surface in the in-process of tectorial membrane, thereby be favorable to avoiding the rust parcel of galvanized wire when tectorial membrane, thereby make the galvanized wire accomplish behind the tectorial membrane because inside rust protruding existence and influence surface smoothness, thereby influence the condition emergence of the yield of galvanized wire.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims.
Claims (9)
1. The treatment device for the galvanized wire surface coating comprises a treatment tank (1), and is characterized in that one end of the treatment tank (1) is fixedly provided with a support frame (2), one side wall of the support frame (2) is fixedly provided with a first motor (3), an output shaft of the first motor (3) penetrates through the support frame (2) and then is fixedly provided with an unreeling roller (4), and the other side wall of the support frame (2) is fixedly provided with a controller (41);
a rotating roller set (5) is rotatably arranged on the side wall of the treatment tank (1), and the rotating roller set (5) comprises a first rotating roller (501), a second rotating roller (502), a third rotating roller (503) and a fourth rotating roller (504);
a rust removing mechanism is arranged between the third rotating roller (503) and the fourth rotating roller (504), and is used for polishing and removing rust on the surface of the galvanized wire when the galvanized wire passes through the rust removing mechanism;
A rust detection mechanism is arranged between the first rotating roller (501) and the second rotating roller (502), the rust detection mechanism is used for detecting rust protrusions generated by the galvanized wire, and after the rust detection mechanism detects the rust protrusions on the surface of the galvanized wire, the controller (41) controls the rust removal mechanism to start;
the rust detection mechanism comprises a first mounting frame (6), the first mounting frame (6) is fixed at the top of the treatment tank (1), the first mounting frame (6) is located between a first rotating roller (501) and a second rotating roller (502), a plurality of ring frames (7) are fixed inside the first mounting frame (6) through bolts, annular grooves (8) are formed in the inner annular side wall of the ring frames (7), pressure sensors (9) are fixed on the inner wall of the annular grooves (8), a plurality of groups of sliding blocks (12) are connected to the side wall of the annular grooves (8) in a sliding mode in a circumferential array mode, two sliding blocks (12) are arranged in a group, a first spring (11) is fixed between the sliding blocks (12), all the first spring (11) faces towards one end of the center of the ring frames (7), all the ring frames (13) face towards one end edge of the center of the ring frames (7), all the other end edges of the first spring (11) are fixedly provided with round angle extrusion pieces (10), and all round angle extrusion pieces (10) are in contact with each round angle extrusion piece.
2. The processing apparatus that a galvanized wire surface tectorial membrane was used according to claim 1, characterized in that, corrosion removal mechanism includes second mounting bracket (14), second mounting bracket (14) are fixed in the top of handling pond (1), the top of second mounting bracket (14) is linear array and is fixed with a plurality of cylinders (15), all the flexible end of cylinder (15) all runs through second mounting bracket (14) back is fixed with box (16), box (16) with ring frame (7) one-to-one, all arc mouth (17) have all been seted up to the bottom of box (16), all install mounting groove (2001) have all been seted up on the inner wall of arc mouth (17), all the inside of mounting groove (2001) is all rotated and is installed polishing piece (20), all install actuating mechanism between polishing piece (20) and corresponding box (16), actuating mechanism is used for driving polishing piece (20) rotation.
3. The processing device for film coating on the surface of galvanized wire according to claim 2, characterized in that the driving mechanism comprises a partition plate (18) and an arc-shaped rack (21) and four synchronous wheels (36), the partition plate (18) is fixed inside the box body (16), a second motor (19) is fixed on one side wall of the partition plate (18), an output shaft of the second motor (19) penetrates through the partition plate (18), two gears (22) are rotatably mounted on the side wall of the partition plate (18), two gears (22) are located on two sides of the polishing block (20), the arc-shaped rack (21) is fixed on the outer wall of the polishing block (20), the two gears (22) are meshed with the arc-shaped rack (21), two synchronous wheels (36) are respectively fixed on the side walls of the two gears (22), the two synchronous wheels (36) are fixed on the end portions of the output shaft of the second motor (19), and the two synchronous wheels (36) are respectively connected with the other synchronous wheels (37) between the end portions of the second motor (19).
4. The processing device for surface film coating of galvanized wire according to claim 2, characterized in that two groups of limiting blocks (24) are symmetrically inserted on the side wall of the arc-shaped opening (17), two limiting blocks (24) are in one group, two groups of limiting blocks (24) are positioned on two sides of the polishing block (20), opposite sides of the same groups of limiting blocks (24) penetrate through the arc-shaped opening (17) and then extend to the inside of the box body (16), second springs (23) are fixed on opposite sides of the same groups of limiting blocks (24), one ends of the second springs (23) back to the limiting blocks (24) are fixedly connected with the inside of the box body (16) through mounting plates, arc surfaces are all arranged at the tops of the limiting blocks (24), the arc surfaces are matched with the rotation track of the polishing surface of the polishing block (20), and round corners are all arranged at the bottoms of the limiting blocks (24).
5. The treatment device for the surface film coating of the galvanized wire according to claim 2, characterized in that a third mounting frame (25) is fixed on the inner wall of the treatment tank (1), a first inner cavity (26) is formed in the third mounting frame (25), a negative pressure pump (35) is fixedly mounted on the outer wall of the treatment tank (1), an air inlet end of the negative pressure pump (35) is fixedly communicated with the first inner cavity (26) through a connecting pipe, a plurality of second inner cavities (27) and a plurality of third inner cavities (38) are formed in the inner wall of the third mounting frame (25) in a linear array, the number of the second inner cavities (27) corresponds to that of the third inner cavities (38) and the number of the box body (16), the second inner cavities (27) and the third inner cavities (38) are located right below the corresponding box body (16), second openings (30) are formed in the bottoms of all the third inner cavities (38), the second openings (30) are communicated with the third inner cavities (38) in a linear array, all second inner cavities (27) are communicated with all second inner cavities (27), all the second inner cavities (27) are fixedly connected with the first side walls (28), all be fixed with on the both ends lateral wall of second inner chamber (27) filter frame (34), all filter frame (34) with first opening (28) one-to-one cage, all the inside of filter frame (34) is all vertical sliding connection has rubber baffle (31), all the top of rubber baffle (31) all is fixed with catch bar (32), catch bar (32) run through behind the top of third mounting bracket (25) extend away, all the bottom of catch bar (32) with all be fixed with third spring (33) between filter frame (34).
6. The processing device for surface coating of galvanized wire according to claim 5, characterized in that, one side of the third mounting rack (25) far away from the supporting rack (2) is provided with a plurality of U-shaped fixing plates (39) in a linear array, the U-shaped fixing plates (39) are in one-to-one correspondence with the box body (16), the openings of the U-shaped fixing plates (39) face upwards, sponge blocks (40) are symmetrically fixed in the U-shaped fixing plates (39), the wanted opposite surfaces of the two sponge blocks (40) are contacted with each other, and the edges of the tops of the two sponge blocks (40) contacted with each other are provided with chamfers.
7. A method of treating a treatment apparatus for surface coating of a galvanized wire, which is applied to a treatment apparatus for surface coating of a galvanized wire according to any one of claims 2 to 6, characterized in that the method comprises the steps of:
step one, obtaining first request information, wherein the first request information is generated by a rust detection mechanism after rust protrusion information is obtained;
step two, generating first control information and second control information;
step three, the first control information is sent to the air cylinder (15) to control the air cylinder (15) to start, and the second control information is sent to the driving mechanism to control the driving mechanism to start;
Step four, obtaining second request information, wherein the second request information is generated by a rust detection mechanism after obtaining the rust protrusion disappearance information;
generating third control information and fourth control information;
and step six, sending third control information to the driving mechanism to control the driving mechanism to rotate and reset, closing the driving mechanism, and sending fourth control information to the air cylinder (15) to control the air cylinder (15) to start resetting.
8. The method for processing a galvanized wire surface coating film processing apparatus according to claim 7, wherein the specific detection control method of the rust detection mechanism is as follows:
s1, acquiring rust protrusion information;
s2, generating first request information;
s3, sending first request information to the controller (41) to request the controller (41) to control the rust removing mechanism to start;
s4, acquiring rust protrusion disappearance information;
s5, generating second request information;
s6, sending second request information to the controller (41) to request the controller (41) to control the rust removing mechanism to be closed.
9. The method for treating a surface coating film of a galvanized wire according to claim 7, characterized in that the specific control method of the rust removing mechanism is as follows:
A1, receiving first control information, and starting an air cylinder (15);
a2, receiving second control information, and starting a driving mechanism;
a3, receiving third control information, and closing the driving mechanism after rotating and resetting;
a4, receiving fourth control information, and starting the cylinder (15) to reset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311001635.9A CN116810601B (en) | 2023-08-10 | 2023-08-10 | Treatment device and treatment method for surface coating of galvanized wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311001635.9A CN116810601B (en) | 2023-08-10 | 2023-08-10 | Treatment device and treatment method for surface coating of galvanized wire |
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| Publication Number | Publication Date |
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| CN116810601A CN116810601A (en) | 2023-09-29 |
| CN116810601B true CN116810601B (en) | 2024-01-09 |
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| CN202311001635.9A Active CN116810601B (en) | 2023-08-10 | 2023-08-10 | Treatment device and treatment method for surface coating of galvanized wire |
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| JPH04311552A (en) * | 1991-04-10 | 1992-11-04 | Fujikura Ltd | Production of copper coated steel wire |
| CN210678237U (en) * | 2019-09-27 | 2020-06-05 | 天长市新荣塑料制品有限公司 | Steel wire rope surface rust removal device |
| CN111321364A (en) * | 2020-03-31 | 2020-06-23 | 无锡聚永丰环保科技有限公司 | High-efficient galvanizing rig of galvanized steel wire |
| CN111910142A (en) * | 2020-07-13 | 2020-11-10 | 天津市兆宏金属制品股份有限公司 | Rust removal device for galvanized wire production |
| CN112044965A (en) * | 2020-08-21 | 2020-12-08 | 南通市华星钢丝制品有限公司 | Method for rapidly preparing 5G communication wire material based on drawing process |
| CN112195426A (en) * | 2020-10-26 | 2021-01-08 | 黄冬冬 | Steel wire galvanizing equipment |
| EP3872230A1 (en) * | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Method for producing hardened steel components with a conditioned zinc alloy corrosion protection layer |
| CN113430475A (en) * | 2021-05-07 | 2021-09-24 | 吕玉杰 | Continuous hot galvanizing method for hot-rolled strip steel |
| CN215089892U (en) * | 2021-05-24 | 2021-12-10 | 安钢集团冷轧有限责任公司 | Plate shape control device of ultrathin ultra-wide steel belt for continuous galvanizing |
| CN215659422U (en) * | 2021-08-27 | 2022-01-28 | 漳浦县金浦钢丝厂 | Zinc-plating device that iron wire production was used |
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2023
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Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04311552A (en) * | 1991-04-10 | 1992-11-04 | Fujikura Ltd | Production of copper coated steel wire |
| CN210678237U (en) * | 2019-09-27 | 2020-06-05 | 天长市新荣塑料制品有限公司 | Steel wire rope surface rust removal device |
| EP3872230A1 (en) * | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Method for producing hardened steel components with a conditioned zinc alloy corrosion protection layer |
| CN111321364A (en) * | 2020-03-31 | 2020-06-23 | 无锡聚永丰环保科技有限公司 | High-efficient galvanizing rig of galvanized steel wire |
| CN111910142A (en) * | 2020-07-13 | 2020-11-10 | 天津市兆宏金属制品股份有限公司 | Rust removal device for galvanized wire production |
| CN112044965A (en) * | 2020-08-21 | 2020-12-08 | 南通市华星钢丝制品有限公司 | Method for rapidly preparing 5G communication wire material based on drawing process |
| CN112195426A (en) * | 2020-10-26 | 2021-01-08 | 黄冬冬 | Steel wire galvanizing equipment |
| CN113430475A (en) * | 2021-05-07 | 2021-09-24 | 吕玉杰 | Continuous hot galvanizing method for hot-rolled strip steel |
| CN215089892U (en) * | 2021-05-24 | 2021-12-10 | 安钢集团冷轧有限责任公司 | Plate shape control device of ultrathin ultra-wide steel belt for continuous galvanizing |
| CN215659422U (en) * | 2021-08-27 | 2022-01-28 | 漳浦县金浦钢丝厂 | Zinc-plating device that iron wire production was used |
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| CN116810601A (en) | 2023-09-29 |
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