CN116809588B - Residue treatment device for feather protein extraction and treatment method thereof - Google Patents
Residue treatment device for feather protein extraction and treatment method thereof Download PDFInfo
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- CN116809588B CN116809588B CN202310799267.0A CN202310799267A CN116809588B CN 116809588 B CN116809588 B CN 116809588B CN 202310799267 A CN202310799267 A CN 202310799267A CN 116809588 B CN116809588 B CN 116809588B
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- 210000003746 feather Anatomy 0.000 title claims abstract description 102
- 238000000751 protein extraction Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 12
- 239000000843 powder Substances 0.000 claims abstract description 64
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000009471 action Effects 0.000 claims abstract description 10
- 238000010009 beating Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 31
- 238000009423 ventilation Methods 0.000 claims description 18
- 238000012216 screening Methods 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 12
- 238000011068 loading method Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
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- 239000002028 Biomass Substances 0.000 abstract description 3
- 238000011049 filling Methods 0.000 abstract description 3
- 239000000446 fuel Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 102000004169 proteins and genes Human genes 0.000 description 11
- 108090000623 proteins and genes Proteins 0.000 description 11
- 239000007789 gas Substances 0.000 description 10
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- 230000008569 process Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000012634 fragment Substances 0.000 description 5
- 230000017525 heat dissipation Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 238000010981 drying operation Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000000967 suction filtration Methods 0.000 description 3
- 241000272517 Anseriformes Species 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
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- LEVWYRKDKASIDU-QWWZWVQMSA-N D-cystine Chemical compound OC(=O)[C@H](N)CSSC[C@@H](N)C(O)=O LEVWYRKDKASIDU-QWWZWVQMSA-N 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- 229940124158 Protease/peptidase inhibitor Drugs 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000013330 chicken meat Nutrition 0.000 description 1
- 229960003067 cystine Drugs 0.000 description 1
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- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 229930182817 methionine Natural products 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000000137 peptide hydrolase inhibitor Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- Processing Of Solid Wastes (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses a residue treatment device for feather protein extraction, which relates to the technical field of feather protein extraction and comprises the following components: the box body assembly and the air-out assembly, the box body assembly is including two delivery boxes. When the device is used, the fan is started, so that air is blown out of an output port of the fan, air flow can reach the communicating cavity through the connecting pipe, the air flow is divided into two parts in the communicating cavity, a part of air flow above the air flow is forcefully blown out through the air outlet pipe, each blade is sequentially subjected to the thrust of the air, the rotating pipe is driven to rotate continuously, four beating rods alternately touch the screen disc and cooperate with the elastic action of the air spring, the operation is repeated, the screen disc generates vibration, fine high-quality feather powder can be sieved from meshes to the receiving disc, residues in the feather powder are reserved on the screen disc, and the device can be used for manufacturing biomass fuel, filling materials and the like after being dried, so that the waste of the materials is effectively reduced.
Description
Technical Field
The utility model relates to the technical field of feather protein extraction, in particular to a residue treatment device for feather protein extraction and a treatment method thereof.
Background
The feather of birds such as chickens, ducks, geese and the like is mainly composed of protein, the content is generally up to more than 85%, the amino acid composition of the feather protein is complete, wherein the content of lysine and methionine is obviously lower than that of imported fish meal, the rest is higher than that of the fish meal, and the content of cystine is the crown of all natural feeds, so people can extract and process the feather protein for use.
Existing, for example, chinese patent publication No.: in CN210506169U, disclose a feather protein extraction element, relate to separation filter equipment field, including funnel and reactor, be equipped with the filter core in the funnel, be equipped with the filter membrane fixed subassembly on the filter core, filter membrane fixed subassembly and filter core closely laminate and have placed the filter membrane between the two, reactor and funnel threaded connection, the upper portion of reactor is equipped with the breather pipe, and the lower part is equipped with the feed liquor pipe, be equipped with valve two on the breather pipe, be equipped with valve one on the feed liquor pipe. According to the utility model, after the funnel and the reactor are combined, the feather powder transferring process during the suction filtration and water bath reaction can be reduced, the steps of the suction filtration and the reaction can be switched only by reversing the steps up and down, the operation is simple and convenient, the sediment after the suction filtration is not required to be taken out, and the feather powder transferring loss is obviously reduced.
In the prior art, the feather protein needs to be ground into powder firstly when being manufactured, and then the feather powder is dissolved, however, a small amount of coarse feather fragments exist when the feather is manufactured into powder, namely feather residues, the feather residues at the feather residues are not treated in the traditional feather protein extraction process, excessive impurities contained in the dissolved mixed solution can be caused, and the residues cannot be effectively utilized, so that the waste of materials is caused.
Therefore, we propose a residue treatment device and a treatment method for feather protein extraction, so as to solve the above-mentioned problems.
Disclosure of Invention
The utility model aims to provide a residue treatment device for feather protein extraction and a treatment method thereof, which are used for solving the problems that a small amount of coarse feather fragments exist when feathers are prepared into powder, namely feather residues, excessive impurities are contained in mixed liquid after dissolution and the residues cannot be effectively utilized in the conventional feather protein extraction process, so that material waste is caused.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a residue processing apparatus for feather protein extraction, comprising: the box body assembly comprises two conveying boxes; the vibrating assembly is fixedly arranged between the inner walls of one of the conveying boxes and comprises two fixing rods, a rotating rod is fixedly connected between the opposite parts of the two fixing rods, a rotating pipe is sleeved on the outer surface of the rotating rod in a rotating mode, a plurality of blades are fixed on the outer surface of the rotating pipe, and four striking rods are fixedly arranged on the outer surface of the rotating pipe; the screening assembly comprises a screening disc, a plurality of meshes are formed in the bottom of the screening disc, a plurality of gas springs are arranged at the bottom of the screening disc, fixing blocks are fixedly arranged at the bottoms of the gas springs, and the fixing blocks are fixed on the inner wall of one of the conveying boxes; connect material subassembly, connect the material subassembly including receiving the charging tray, a plurality of blown down tanks have been seted up at the top of receiving the charging tray, the bottom that connects the charging tray is close to front surface department and is provided with two electric telescopic handle, two electric telescopic handle's bottom all is fixed with the supporting shoe, two one side of supporting shoe is all fixed at the inner wall of another delivery wagon.
Preferably, the air-out subassembly is including the bottom plate, the top of bottom plate is provided with the fan, the fixed intercommunication of the delivery outlet of fan has the connecting pipe, the fixed intercommunication of one end of connecting pipe has the intercommunication chamber, the back surface department that is close to the top in intercommunication chamber is fixed to be linked together there is the tuber pipe, the back surface department that is close to the bottom in intercommunication chamber is fixed to be linked together there is communicating pipe, the fixed intercommunication of one end of communicating pipe has the air-out storehouse, a plurality of air outlets have been seted up to the surface in air-out storehouse, the both sides in intercommunication chamber all are fixed with the stiffener, two the one end of stiffener all with one side fixed connection in air-out storehouse.
Preferably, another heating component is fixedly installed on the bottom surface of the conveying box, a plurality of heating components are arranged, each heating component comprises a mounting groove, a plurality of heating pipe bodies are arranged in the mounting grooves, and a plurality of heat dissipation holes are formed in the outer surfaces of the mounting grooves.
Preferably, one of them the inside top surface of delivery box is fixed to be linked together and is had ventilation subassembly, ventilation subassembly is including the air pipe, the fixed intercommunication of one end of air pipe has the folding pipe, one side fixed mounting of air pipe has the air-proof board, air pipe fixed mounting is at the top of sieve tray.
Preferably, the outer surfaces of the two electric telescopic rods are provided with protective corrugated pipes, the top ends of the two protective corrugated pipes are fixedly connected with the bottom of the material receiving disc, and the bottom ends of the two protective corrugated pipes are fixedly connected with the tops of the two supporting blocks respectively.
Preferably, one of them the fixed intercommunication in top of delivery box has the material loading subassembly, the material loading subassembly is including two inlet pipes, two equal fixed mounting in inner wall of inlet pipe has the screw plate, two fixed intercommunication has the connection storehouse between the top of inlet pipe, the fixed intercommunication in top of connection storehouse has the feeding storehouse.
Preferably, the top of one of the conveying boxes is fixedly communicated with an air outlet box near the front surface, and the front surface of the air outlet box is provided with two air outlets.
Preferably, the rear surfaces of the two conveying boxes are fixedly provided with baffle plates, wherein the outer surface of one baffle plate is fixedly communicated with a discharge hole, and the opposite inner walls of the other conveying box are provided with rotary grooves.
Preferably, the two sides of the receiving tray are fixedly provided with rotating blocks, and the outer surfaces of the two rotating blocks are respectively and rotatably connected with the inner walls of the two rotating grooves.
A processing method of a residue processing device for feather protein extraction comprises the following steps:
s1, firstly, pouring the preliminarily ground feather powder into a feeding bin, wherein the inside of a connecting bin is inclined from the middle to two sides, so that the feather powder can fall into two feeding pipes respectively, and the speed of the feather powder can be slowed down when the feather powder falls under the action of a spiral plate;
s2, enabling an output port of the fan to blow out air through starting the fan, enabling air flow to reach a communicating cavity through a connecting pipe, dividing the air flow into two parts in the communicating cavity, forcibly blowing out a part of air flow located above the communicating cavity through an air outlet pipe, enabling the powerful air flow to blow to the surfaces of blades through the position, corresponding to the blades in a vibration assembly, of the air outlet pipe, enabling each blade to be sequentially subjected to the thrust of the air, enabling a rotating pipe to continuously rotate around a rotating rod as a center, driving four beating rods to alternately touch a sieve tray, and repeating operation under the elastic action of a gas spring, so that the sieve tray vibrates, and fine high-quality feather powder is sieved from meshes to the material receiving tray;
s3, conveying the other part of air flow into an air outlet bin through a communicating pipe, dispersing the air flow at the moment, outputting the air flow through a plurality of air outlets, blowing the feather powder on the receiving tray forwards, and finally outputting the feather powder from a discharge hole, wherein when conveying, an electric telescopic rod can be selectively started to cooperate with a rotating block to rotate in a rotating groove, so that the receiving tray can incline, and the feather powder on the receiving tray is assisted to be better output;
s4, finally, through the heating pipe body and the electric connection of an external power switch, the interior of the conveying box can be heated when the heating pipe body is started, the drying operation of feather powder is realized, heat can be transferred to the periphery of the heating assembly from the radiating holes, and the drying area is larger and more uniform.
Compared with the prior art, the utility model has the beneficial effects that:
1. when the device is used, the fan is started to blow air out of the output port of the fan, air flow can reach the communicating cavity through the connecting pipe, the air flow is divided into two parts in the communicating cavity, a part of air flow above the air flow is forcefully blown out through the air outlet pipe, each blade is sequentially subjected to the thrust of the air to drive the rotating pipe to rotate continuously, four beating rods alternately touch the screen disc and cooperate with the elastic action of the air spring, the operation is repeated, the screen disc generates vibration, fine high-quality feather powder can be sieved from meshes and falls onto the receiving disc, residues in the feather powder are reserved on the screen disc, the waste of materials can be effectively reduced in the aspects of manufacturing biomass fuel, filling materials and the like after drying, the air blown out of the air outlet pipe can be absorbed through the ventilation assembly, and residues on the screen disc can be prevented from being blown and lifted;
2. when the device is used, the other part of air flow is conveyed into the air outlet bin through the communicating pipe and is output from the air outlets, feather powder on the receiving tray is blown forwards and finally is output from the discharge outlet, wherein the air outlets are uniformly grouped, each group corresponds to the position of one discharge chute, the discharge chute is an arc-shaped chute, the feather powder can be assisted to be blown out and basically kept to be conveyed forwards, the dissolving of the next step is carried out, excessive impurities in the dissolved mixed liquid can be avoided, and when in conveying, an electric telescopic rod can be selectively started to be matched with a rotating block to rotate in the rotating chute, so that the receiving tray can incline, the feather powder on the receiving tray is assisted to be better output, and the powder can be effectively prevented from entering a gap of the electric telescopic rod to cause faults through the protection effect of the protection corrugated pipe;
3. when using, during the feeding, pour preliminary ground feather powder into the feeding storehouse, because the inside in connecting the storehouse is from the centre department to both sides slope, then, the feather powder can fall into two inlet pipes respectively, under the effect of screw plate, can make the feather powder slow down at whereabouts time, prevent that a large amount of feather powder from lifting great dust when whereabouts, and the inlet pipe is provided with two, its effect is that can make the feather powder dispersed when the feeding, avoid the powder to pile up in one place of sieve tray, can heat the transport incasement through opening the heating pipe body, realize the stoving operation to the feather powder, the heat can be transmitted to heating element's periphery from the louvre, make stoving area bigger more even.
Drawings
FIG. 1 is a front perspective view of a residue treatment apparatus for feather protein extraction in accordance with the present utility model;
FIG. 2 is a bottom perspective view of a residue processing apparatus for feather protein extraction in accordance with the present utility model;
FIG. 3 is a perspective view showing a cross section of a residue treatment apparatus for feather protein extraction according to the present utility model;
FIG. 4 is a partial perspective view of a screening assembly of a residue processing apparatus for feather protein extraction in accordance with the present utility model;
FIG. 5 is a perspective view, partially in section, of a loading assembly of a residual processing apparatus for feather protein extraction in accordance with the present utility model;
FIG. 6 is a perspective view of a vibrating assembly portion of a residual processing apparatus for feather protein extraction in accordance with the present utility model;
FIG. 7 is a partially expanded perspective view of a receiving assembly of a residual processing apparatus for feather protein extraction according to the present utility model;
FIG. 8 is a partial perspective view of a screening assembly of a residual processing apparatus for feather protein extraction in accordance with the present utility model.
In the figure:
1. a housing assembly; 101. a delivery box; 102. an air outlet box; 103. a baffle; 104. a discharge port; 105. an air outlet; 106. a rotary groove; 2. a feeding assembly; 201. a feed pipe; 202. a spiral plate; 203. a connecting bin; 204. a feeding bin; 3. an air outlet assembly; 301. a bottom plate; 302. a blower; 303. a connecting pipe; 304. a communication chamber; 305. a reinforcing rod; 306. a communicating pipe; 307. an air outlet bin; 308. an air outlet; 309. an air outlet pipe; 4. a vibration assembly; 401. a fixed rod; 402. striking the stick; 403. a blade; 404. a rotary pipe; 405. a rotating rod; 5. a screening component; 501. a screen tray; 502. a mesh; 503. a fixed block; 504. a gas spring; 6. a ventilation assembly; 601. a ventilation duct; 602. wind-proof plate; 603. folding the tube; 7. a receiving assembly; 701. a receiving tray; 702. a discharge chute; 703. an electric telescopic rod; 704. protecting the corrugated pipe; 705. a support block; 706. a rotating block; 8. a heating assembly; 801. a mounting groove; 802. a heating pipe body; 803. and the heat dissipation holes.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-8: a residue processing apparatus for feather protein extraction, comprising: the box body assembly 1 and the air outlet assembly 3, wherein the box body assembly 1 comprises two conveying boxes 101; the vibration assembly 4 is fixedly arranged between the inner walls of one of the conveying boxes 101, the vibration assembly 4 comprises two fixing rods 401, a rotating rod 405 is fixedly connected between the opposite parts of the two fixing rods 401, a rotating pipe 404 is rotatably sleeved on the outer surface of the rotating rod 405, a plurality of blades 403 are fixedly arranged on the outer surface of the rotating pipe 404, and four striking rods 402 are fixedly arranged on the outer surface of the rotating pipe 404; the screening assembly 5, the screening assembly 5 comprises a screen disc 501, a plurality of meshes 502 are formed in the bottom of the screen disc 501, a plurality of gas springs 504 are arranged at the bottom of the screen disc 501, fixing blocks 503 are fixedly arranged at the bottoms of the gas springs 504, and the fixing blocks 503 are fixed on the inner wall of one of the conveying boxes 101; the material receiving assembly 7, the material receiving assembly 7 is including receiving the charging tray 701, a plurality of blown down tanks 702 have been seted up at the top of receiving the charging tray 701, the bottom department that is close to the front surface of receiving the charging tray 701 is provided with two electric telescopic handle 703, and the bottom of two electric telescopic handle 703 all is fixed with supporting shoe 705, and the inner wall at another delivery box 101 is all fixed to one side of two supporting shoes 705.
As shown in fig. 1-4, the air outlet assembly 3 includes a bottom plate 301, a fan 302 is disposed at the top of the bottom plate 301, an output port of the fan 302 is fixedly connected with a connecting pipe 303, one end of the connecting pipe 303 is fixedly connected with a communicating cavity 304, a rear surface of the communicating cavity 304 is close to the top and is fixedly connected with an air outlet pipe 309, a rear surface of the communicating cavity 304 is close to the bottom and is fixedly connected with a communicating pipe 306, one end of the communicating pipe 306 is fixedly connected with an air outlet bin 307, a plurality of air outlets 308 are formed in the outer surface of the air outlet bin 307, reinforcing rods 305 are fixedly connected with one sides of the communicating cavity 304, one ends of the two reinforcing rods 305 are fixedly connected with one side of the air outlet bin 307, the fan 302 is started, so that air blown by the fan 302 is divided into two parts, one part of the air is directly blown out through the air outlet pipe 309, the generated wind is strong, pushing of the blades 403 can be realized, the other part of the air is conveyed into the air outlet bin 307 through the communicating pipe 306, the generated wind is more dispersed and stable, and the powder on the receiving tray 701 can be prevented from being excessively blown by the plurality of air outlets 308.
As shown in fig. 1-3, a heating component 8 is fixedly mounted on the bottom surface of the interior of another conveying box 101, a plurality of heating components 8 are arranged, a plurality of heating components 8 comprise mounting grooves 801, heating pipe bodies 802 are arranged in the mounting grooves 801, a plurality of heat dissipation holes 803 are formed in the outer surfaces of the mounting grooves 801, the heating pipe bodies 802 are electrically connected with an external power switch, when the heating pipe bodies are opened, the conveying box 101 can be heated, drying operation of feather powder is achieved, heat is transmitted to the periphery of the heating components 8 from the heat dissipation holes 803, and drying area is made larger and more uniform.
As shown in fig. 3 and 6, the ventilation assembly 6 is fixedly connected to the inner top surface of one of the conveying boxes 101, the ventilation assembly 6 comprises a ventilation pipe 601, one end of the ventilation pipe 601 is fixedly connected to a folding pipe 603, an air guard 602 is fixedly mounted on one side of the ventilation pipe 601, the ventilation pipe 601 is fixedly mounted on the top of the screen tray 501, and wind blown out by the air outlet pipe 309 can be blocked through the wind blocking effect of the air guard 602, so that most of wind enters the ventilation pipe 601 and is discharged from the air outlet 105 after passing through the folding pipe 603 and the air outlet box 102, and the folding pipe 603 which can be telescopically folded has the advantage of not affecting the up-down vibration of the screen tray 501.
As shown in fig. 3 and 7, the outer surfaces of the two electric telescopic rods 703 are provided with protective bellows 704, the top ends of the two protective bellows 704 are fixedly connected with the bottom of the receiving tray 701, the bottom ends of the two protective bellows 704 are fixedly connected with the top ends of the two supporting blocks 705 respectively, and the powder can be effectively prevented from entering into the gaps of the electric telescopic rods 703 to cause faults through the protective action of the protective bellows 704.
As shown in fig. 1, fig. 3 and fig. 5, the top of one conveying box 101 is fixedly connected with a feeding assembly 2, the feeding assembly 2 comprises two feeding pipes 201, spiral plates 202 are fixedly installed on the inner walls of the two feeding pipes 201, a connecting bin 203 is fixedly connected between the top ends of the two feeding pipes 201, a feeding bin 204 is fixedly connected to the top of the connecting bin 203, feather powder can fall into the two feeding pipes 201 respectively due to the fact that the inside of the connecting bin 203 is inclined from the middle to the two sides, the speed of the feather powder can be slowed down in the falling process under the action of the spiral plates 202, a large amount of dust is prevented from being raised when the feather powder falls down, and the two feeding pipes 201 are arranged, so that the feather powder can be dispersed in the feeding process, and the phenomenon that the feather powder is accumulated at one position of a screen disc 501 is avoided.
As shown in fig. 1 and fig. 3, an air outlet box 102 is fixedly communicated with the top of one of the conveying boxes 101 near the front surface, two air outlets 105 are formed in the front surface of the air outlet box 102, and the air outlets 105 can realize the discharge of air conveyed by the ventilation assembly 6.
As shown in fig. 1-3 and fig. 7, the rear surfaces of two conveying boxes 101 are fixedly provided with baffle plates 103, the outer surface of one baffle plate 103 is fixedly communicated with a discharge port 104, the opposite inner wall of the other conveying box 101 is provided with a rotary groove 106, feather powder in the conveying box 101 can be prevented from being blown out of the device by the baffle plates 103, so that screened powder can be output from the discharge port 104, and thicker feather fragments can be taken out by opening the conveying box 101.
As shown in fig. 7, the two sides of the receiving tray 701 are fixedly provided with rotating blocks 706, the outer surfaces of the two rotating blocks 706 are respectively connected with the inner walls of the two rotating grooves 106 in a rotating way, and the rotating blocks 706 rotate in the rotating grooves 106, so that the supporting function is achieved, and the inclination adjustment of the receiving tray 701 can be realized.
In the utility model, when in use, firstly, the feather is firstly washed to remove impurities and grease on the surface, then the feather is dried in the sun or dried, secondly, the feather is crushed, namely, the prepared feather is put into a mortar, the feather is ground into fine powder by using a mortar or other machines, thirdly, the feather protein is dissolved, namely, the feather powder is added into a proper amount of buffer solution (such as PBS buffer solution) and protease inhibitor is added, then the mixture is fully dissolved at low temperature (4 ℃), fourthly, centrifugation, namely, the mixture is centrifuged to remove undissolved solid impurities and cell fragments, fifthly, the protein is purified, namely, the supernatant after centrifugation is purified by a protein purification column to remove other proteins and impurities, step six, concentrating, namely concentrating the purified feather protein liquid by using a concentrator to obtain concentrated feather protein liquid, step seven, namely storing the concentrated feather protein liquid by using liquid nitrogen or a low-temperature refrigerator after subpackaging, wherein in the second step, when the feather is crushed, coarse feather fragments can be removed by matching an air outlet assembly 3, a vibration assembly 4, a screening assembly 5 and a receiving assembly 7, fine feather powder is conveyed into a container of the next step through air flow, residues generated at the moment are reserved in a sieve tray 501, and the dried feather protein liquid can be used for manufacturing biomass fuel, filling materials and the like, and the specific implementation principle is as follows: firstly, the preliminary ground feather powder is poured into the feeding bin 204, since the inside of the connecting bin 203 is inclined from the middle to two sides, the feather powder can fall into two feeding pipes 201 respectively, the speed of the feather powder can be slowed down when falling under the action of the spiral plate 202, a large amount of the feather powder is prevented from flying up larger dust when falling, the feeding pipes 201 are provided with two, the feather powder can be dispersed when feeding, the powder is prevented from accumulating at one place of the screen disc 501, at the moment, by starting the fan 302, the air outlet of the fan 302 blows air, the air flow can reach the connecting cavity 304 through the connecting pipe 303, the air flow is divided into two parts in the connecting cavity 304, a part of the air flow above is forcefully blown out through the air outlet pipe 309, the air outlet of the air outlet pipe 309 corresponds to the position of the blade 403 in the vibration assembly 4, then strong air flow blows to the surface of the blades 403, each blade 403 is sequentially subjected to the thrust of wind, so that the rotary pipe 404 continuously rotates around the rotary rod 405, thereby driving the four beating rods 402 to alternately touch the screen disc 501, pressing the screen disc 501 downwards whenever the beating rods 402 touch the screen disc 501, returning under the elastic action of the air springs 504, repeating the operation, so that the screen disc 501 vibrates, finer high-quality feather powder is sieved and falls onto the receiving disc 701 from the mesh 502, the wind blown out by the air outlet pipe 309 can be mostly discharged from the air outlet 105 after passing through the folding pipe 603 and the air outlet box 102 by matching with the wind shielding effect of the air shielding plate 601, wherein the folding pipe 603 is telescopically foldable, has the advantage of not influencing the up-down vibration of the screen disc 501, and at the same time, the other part of air flow is conveyed into the air outlet bin 307 through the communicating pipe 306, the air flow at this time is dispersed and outputted through the plurality of air outlets 308, so that the air flow outputted by the air outlet pipes 309 is not strong, so that feather powder on the receiving tray 701 can be blown forward and finally outputted from the discharge port 104, wherein the plurality of air outlets 308 are uniformly grouped, each group corresponds to the position of one discharge chute 702, the discharge chute 702 is an arc-shaped chute, the feather powder can be assisted to be blown out and basically kept to be conveyed forward, the electric telescopic rod 703 can be selectively started during conveying, the rotating block 706 is matched to rotate in the rotating chute 106, the receiving tray 701 can be inclined, the feather powder on the receiving tray 701 is assisted to be better outputted, and the protection effect of the protecting corrugated pipe 704 is utilized, the powder can be effectively prevented from entering into the gap of the electric telescopic rod 703 to cause faults, in addition, through the electric connection between the heating pipe body 802 and the external power switch, the heating pipe body can heat the interior of the conveying box 101 when being started, the drying operation of feather powder is realized, heat can be transferred to the periphery of the heating assembly 8 from the heat dissipation holes 803, the drying area is enabled to be larger and more uniform, wherein the gas spring 504 is filled with compressed gas in a sealed container, the spring action of the gas is realized by utilizing the compressibility of the gas, in addition, the model of the fan 302 can be CZR-550 or other available models, and the model of the heating pipe body 802 can be KEW-S1 or other available models.
The wiring diagrams of the blower 302, the electric telescopic rod 703 and the heating pipe body 802 in the present utility model belong to common knowledge in the art, the working principle thereof is a known technology, and the model thereof is selected to be a proper model according to actual use, so the control mode and wiring arrangement of the blower 302, the electric telescopic rod 703 and the heating pipe body 802 are not explained in detail.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (2)
1. A residue processing apparatus for feather protein extraction, comprising:
the box body assembly (1) and the air outlet assembly (3), wherein the box body assembly (1) comprises two conveying boxes (101);
the vibrating assembly (4), between the inner wall of one of the conveying boxes (101) is fixedly installed on the vibrating assembly (4), the vibrating assembly (4) comprises two fixed rods (401), a rotating rod (405) is fixedly connected between the opposite sides of the two fixed rods (401), a rotating pipe (404) is sleeved on the outer surface of the rotating rod (405) in a rotating mode, a plurality of blades (403) are fixedly arranged on the outer surface of the rotating pipe (404), and four beating rods (402) are fixedly installed on the outer surface of the rotating pipe (404);
the screening device comprises a screening component (5), wherein the screening component (5) comprises a screening disc (501), a plurality of meshes (502) are formed in the bottom of the screening disc (501), a plurality of gas springs (504) are arranged at the bottom of the screening disc (501), fixing blocks (503) are fixedly arranged at the bottoms of the gas springs (504), and the fixing blocks (503) are fixedly arranged on the inner wall of one conveying box (101);
the material receiving assembly (7), the material receiving assembly (7) comprises a material receiving disc (701), a plurality of discharge grooves (702) are formed in the top of the material receiving disc (701), two electric telescopic rods (703) are arranged at the bottom of the material receiving disc (701) close to the front surface, supporting blocks (705) are fixed at the bottom ends of the two electric telescopic rods (703), and one sides of the two supporting blocks (705) are fixed on the inner wall of the other conveying box (101);
the air outlet assembly (3) comprises a bottom plate (301), a fan (302) is arranged at the top of the bottom plate (301), a connecting pipe (303) is fixedly communicated with an output port of the fan (302), a communicating cavity (304) is fixedly communicated with one end of the connecting pipe (303), an air outlet pipe (309) is fixedly communicated with the rear surface of the communicating cavity (304) close to the top, communicating pipes (306) are fixedly communicated with the rear surface of the communicating cavity (304) close to the bottom, an air outlet bin (307) is fixedly communicated with one end of the communicating pipe (306), a plurality of air outlets (308) are formed in the outer surface of the air outlet bin (307), reinforcing rods (305) are fixedly connected with one side of the air outlet bin (307) at two sides, a plurality of heating assemblies (8) are fixedly arranged on the inner bottom surface of the conveying box (101), a plurality of heating assemblies (8) are provided with mounting grooves (801), a plurality of heating pipes (803) are fixedly arranged on the inner bottom surface of the conveying box (101) and are fixedly connected with one inner surface of the plurality of heating pipes (803), the utility model provides a ventilation assembly (6) including ventilation pipe (601), the fixed intercommunication of one end of ventilation pipe (601) has folding pipe (603), one side fixed mounting of ventilation pipe (601) has air guard (602), ventilation pipe (601) fixed mounting is at the top of sieve tray (501), two the surface of electric telescopic rod (703) all is provided with protection bellows (704), two the top of protection bellows (704) all is connected with the bottom fixed of material receiving tray (701), two the bottom of protection bellows (704) respectively with the top fixed connection of two supporting shoe (705), one of them the top fixed intercommunication of delivery box (101) has material loading subassembly (2), material loading subassembly (2) are including two inlet pipe (201), two the inner wall of inlet pipe (201) is all fixed mounting and is had spiral plate (202), two fixed intercommunication between the top of inlet pipe (201) has connection storehouse (203), the top fixed intercommunication of connection storehouse (203) has storehouse (204), one of them delivery box (704) bottom fixed connection with the top of two supporting shoe (705), two front and back boxes (101) are equipped with the fixed surface of two box (102) and are equipped with two front and back boxes (101), one of them the surface fixed intercommunication of baffle (103) has discharge gate (104), and another the change groove (106) have all been seted up to the relative inner wall of delivery box (101), the both sides of receiving charging tray (701) are all fixed mounting has commentaries on classics piece (706), and two the surface of commentaries on classics piece (706) rotates with the inner wall of two change grooves (106) respectively and is connected.
2. A method for processing a residue processing apparatus for feather protein extraction, comprising the steps of:
s1, firstly, pouring the preliminarily ground feather powder into a feeding bin (204), wherein the inside of a connecting bin (203) is inclined from the middle to two sides, so that the feather powder can fall into two feeding pipes (201) respectively, and the speed of the feather powder can be slowed down when the feather powder falls under the action of a spiral plate (202);
s2, secondly, by starting the fan (302), the air is blown out from an output port of the fan (302), the air flow can reach the inside of the communication cavity (304) through the connecting pipe (303), the air flow is divided into two parts in the communication cavity (304), a part of the air flow positioned above is forcefully blown out through the air outlet pipe (309), the forceful air flow is blown to the surface of the blade (403) by the position, corresponding to the blade (403) in the vibration assembly (4), of the air outlet pipe (309), each blade (403) is sequentially subjected to the thrust of the air, so that the rotating pipe (404) continuously rotates around the rotating rod (405), thereby driving the four striking rods (402) to alternately touch the sieve tray (501), and the sieve tray (501) is repeatedly operated under the elastic action of the air spring (504), so that the sieve tray (501) vibrates, and fine high-quality feather powder can be sieved off the mesh (502) to the receiving tray (701);
s3, conveying the other part of air flow into an air outlet bin (307) through a communicating pipe (306), dispersing the air flow at the moment, outputting the air flow through a plurality of air outlets (308), blowing the feather powder on a receiving tray (701) forwards, and finally outputting the feather powder from a discharging hole (104), wherein during conveying, an electric telescopic rod (703) can be selectively started to rotate in a rotary groove (106) in cooperation with a rotary block (706), so that the receiving tray (701) can incline, and the feather powder on the receiving tray (701) is assisted to be better output;
s4, finally, through being connected heating pipe body (802) and external power switch electricity, just can be to heating in delivery box (101) when opening, realize the stoving operation to feather powder, heat can be followed louvre (803) and transmitted around heating element (8), makes the stoving area bigger more even.
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| JP2006021005A (en) * | 2004-07-09 | 2006-01-26 | Daiwa Sokuryo Sekkei Kk | Kitchen system, and method and device for treating food and waste |
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