CN116799235A - Sheet lamination mechanism, sheet-strip material cooperative lamination mechanism and cooperative lamination method - Google Patents

Sheet lamination mechanism, sheet-strip material cooperative lamination mechanism and cooperative lamination method Download PDF

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Publication number
CN116799235A
CN116799235A CN202210249556.9A CN202210249556A CN116799235A CN 116799235 A CN116799235 A CN 116799235A CN 202210249556 A CN202210249556 A CN 202210249556A CN 116799235 A CN116799235 A CN 116799235A
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CN
China
Prior art keywords
lamination
swing arm
sheet
roller
folding
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Pending
Application number
CN202210249556.9A
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Chinese (zh)
Inventor
辛民昌
元金石
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Jiuhuan Energy Storage Technology Co ltd
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Jiuhuan Energy Storage Technology Co ltd
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Publication date
Application filed by Jiuhuan Energy Storage Technology Co ltd filed Critical Jiuhuan Energy Storage Technology Co ltd
Priority to CN202210249556.9A priority Critical patent/CN116799235A/en
Publication of CN116799235A publication Critical patent/CN116799235A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/003Apparatus or processes for encapsulating capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0431Cells with wound or folded electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/045Cells or batteries with folded plate-like electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/005Devices for making primary cells

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

The invention discloses a sheet lamination mechanism, which comprises: a lamination stage; a sheet conveying mechanism for conveying sheet-like sheets to a position adjacent to the lamination stage; and the sheet material transferring mechanism is used for transferring the sheet materials adjacent to the lamination table. The invention also discloses a sheet-strip material cooperative lamination mechanism which comprises a reciprocating folding mechanism, a folding positioning mechanism and the sheet lamination mechanism; the reciprocating folding mechanism is used for reciprocating folding the strip-shaped material on the lamination table; the folding positioning mechanism is used for controlling the positions of two ends of the belt material which are folded back and forth; the sheet transfer mechanism is used for transferring the sheet adjacent to the lamination table and laminating the sheet with the strip folded back and forth. The invention also discloses a sheet-strip material collaborative lamination method. The sheet lamination mechanism can meet the lamination requirement of sheet-shaped sheet, and the sheet-belt material collaborative lamination mechanism can realize the collaborative lamination of sheet and belt material and can effectively improve the efficiency.

Description

Sheet lamination mechanism, sheet-strip material cooperative lamination mechanism and cooperative lamination method
Technical Field
The invention belongs to the technical field of lamination production of batteries or capacitors, and particularly relates to a sheet lamination mechanism, a sheet-strip material cooperative lamination mechanism and a cooperative lamination method.
Background
Chinese patent application publication No. CN113555595a discloses a thermal lamination device and a thermal lamination method, and specifically, a lamination mechanism is described in the specification. Specifically, this lamination mechanism includes the magazine and blows the subassembly, the upper end of magazine sets up the opening, the main conveyor drives the material area along vertical follow the opening of magazine and gets into the magazine, the subassembly that blows sets up in one side of magazine, when the tip of material area enters into the magazine upper end, blow the subassembly to the opposite side of magazine, thereby blow the tip of material area to the opposite side butt with the magazine, then the material area continues the motion downwards with the magazine, realize the location of first piece unit piece, the subassembly that blows stops blowing then, the material area free fall and realize folding with the Z type, make the unit piece pile up in proper order in the magazine, after the unit piece piles up to predetermineeing quantity, with the material area cutting can, at this moment, the below of leaving the material area of filling up the unit piece, empty magazine moves to the below of material area again, thereby guarantee lamination process continuous, reduce latency, improve production efficiency.
The lamination mechanism can meet the lamination requirement of the material belt in theory, but the lamination precision of the lamination mechanism cannot be ensured. When the lamination is carried out, the material belt is blown by the blowing assembly, the blanking position, the folding position and the like of the material belt cannot be accurately controlled, the position accuracy requirement on the lamination is high when the battery is manufactured, and if the lamination error is large, the produced battery product is scrapped. If other auxiliary means are adopted to improve the lamination precision after lamination, the relative movement between materials after lamination is necessarily caused, namely the surface performance of the materials after lamination can be influenced, and the quality of the produced battery product can be reduced.
Disclosure of Invention
In view of the above, the present invention aims to provide a sheet lamination mechanism, a sheet-strip cooperative lamination mechanism and a cooperative lamination method, where the proposed sheet lamination mechanism can meet the lamination requirement of sheet-shaped sheets, and the proposed sheet-strip cooperative lamination mechanism can realize cooperative lamination of sheets and strips, and can effectively improve efficiency.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the invention firstly proposes a sheet lamination mechanism comprising:
A lamination stage;
a sheet conveying mechanism for conveying sheet-like sheets to a position adjacent to the lamination stage;
and the sheet material transferring mechanism is used for transferring the sheet material adjacent to the lamination table.
Further, the number of the sheet conveying mechanisms is one, or the number of the sheet conveying mechanisms is two, and the two sheet conveying mechanisms are respectively used for conveying the sheets to two opposite sides of the lamination table.
Further, the sheet conveying mechanism adopts a roller conveyor or a belt conveyor.
Further, the sheet conveying mechanism comprises a front conveying roller and a rear conveying roller which are respectively positioned at the front end and the rear end, and a conveying belt is arranged between the front conveying roller and the rear conveying roller.
Further, a sheet slicing mechanism is also included, the sheet slicing mechanism includes an unwind roller for continuously preventing the second strip from being wound, a cutter mechanism for cutting the second strip to form a sheet, and a drive roller set for driving the second strip to the cutter mechanism, the cutter mechanism being located between the rear conveying roller and the drive roller set.
Further, supporting tables are respectively arranged between the cutter mechanism and the rear conveying roller and between the cutter mechanism and the driving roller group.
Further, an encoder for measuring the length is arranged between the driving roller group and the unreeling roller.
Further, a second strip buffer area for buffering a second strip is arranged between the encoder and the unreeling roller.
Further, the sheet transfer mechanism employs a sheet gripping mechanism for gripping the sheet from the sheet conveying mechanism and placing the sheet in a specified position area of the lamination table.
Further, the sheet transferring mechanism comprises a fixed seat positioned above the sheet conveying mechanism and a movable seat positioned between the fixed seat and the sheet conveying mechanism, and a first driving mechanism for driving the movable seat to move along the vertical direction is arranged on the fixed seat; the movable seat is provided with a horizontal sliding rail, the horizontal sliding rail is provided with a sliding seat in sliding fit with the horizontal sliding rail, the bottom surface of the sliding seat is provided with sucking discs in an array mode, and the movable seat is provided with a second driving mechanism for driving the sliding seat to reciprocate between the lamination table and the sheet conveying mechanism along the horizontal sliding rail.
The invention also provides a sheet-strip material cooperative lamination mechanism which comprises a reciprocating folding mechanism, a folding positioning mechanism and the sheet lamination mechanism; the reciprocating folding mechanism is used for reciprocating folding the strip-shaped material on the lamination table; the folding positioning mechanism is used for controlling the positions of two ends of the strip material which are folded back and forth; the sheet transfer mechanism is used for transferring the sheet adjacent to the lamination table and laminating the sheet with the strip folded back and forth.
Further, the reciprocating folding mechanism comprises a folding guide mechanism and a folding driving mechanism; the folding guide mechanism comprises a swing arm, two ends of the swing arm are respectively a moving end and a swinging end, the moving end of the swing arm can rotate relative to a rotating shaft, the swinging end is provided with a first guide roller group for guiding a belt material, the folding drive mechanism comprises a drive assembly for driving the moving end of the swing arm to move along a preset track and a swinging assembly for driving or guiding the swing arm to rotate around the rotating shaft, and the preset track comprises at least one vertical track vertical to the lamination table; the first guide roller group moves back and forth relative to the lamination table under the combined action of the linear motion of the moving end of the swing arm along the direction vertical to the lamination table and the rotary motion of the swing arm around the rotating shaft so as to fold the belt material back and forth on the lamination table.
Further, the preset track comprises a vertical track vertical to the lamination table, a movable sliding block in sliding fit with the vertical track is arranged in the vertical track, and the movable end of the swing arm is in running fit with the movable sliding block through the rotating shaft.
Further, the preset track comprises two vertical tracks perpendicular to the lamination table, and one ends of the two vertical tracks far away from the lamination table are connected through an arc track; or arc tracks are respectively arranged between the two ends of the two vertical tracks to be connected.
Further, the swing assembly comprises a swing rail, and a sliding block is arranged on the swing arm, is in sliding fit with the swing rail and can rotate relative to the swing rail; or the swing assembly comprises a swing control motor for controlling the swing arm to rotate around the rotating shaft.
Further, a first roller frame is arranged at the swinging end of the swinging arm, and the first guide roller group is arranged on the first roller frame; the first roller frame is fixedly arranged on the swing arm, or the first roller frame is in running fit with the swing arm.
Further, the first guide roller group comprises two first guide rollers which are oppositely arranged, and a first symmetrical plane parallel to the axis of the first guide rollers is arranged between the two first guide rollers; when the first roller frame is fixedly arranged on the swing arm, the axis of the rotating shaft falls down on the first symmetrical plane; when the first roller frame is in rotary fit with the swing arm, the axis of a first rotating shaft, which is used for rotating the first roller frame relative to the swing arm, falls on the first symmetrical plane.
Further, when the first roller frame is in rotary fit with the swing arm, a posture control motor for controlling the rotation angle of the first roller frame relative to the swing arm is arranged on the swing arm.
Further, a second guide roller set for guiding the web to the first guide roller set is also included; the movable end of the swing arm is provided with a second roller frame, and the second guide roller set is arranged on the second roller frame; or, the second guide roller set is fixedly arranged relative to the preset track.
Further, the second guide roller set is installed on the second roller frame, the second guide roller set comprises two second guide rollers which are oppositely arranged, a second symmetrical surface parallel to the axis of the second guide rollers is arranged between the two second guide rollers, and the axis of the rotating shaft falls on the second symmetrical surface.
Further, the tension stabilizing mechanism includes a tension balance roller provided on the feeding side of the second guide roller group and a balance force applying mechanism for causing the tension balance roller to apply pressure to the web.
Further, the tension balance rollers are arranged at two sides of the strip respectively, and the two tension balance rollers are arranged in a staggered mode.
Further, the tension stabilizing mechanism comprises a balance roller frame, a middle rotating shaft is arranged in the middle of the balance roller frame, the balance roller frame can rotate around the middle rotating shaft, and two tension balance rollers are respectively arranged at two ends of the balance roller frame.
Further, the balance force applying mechanism includes a compression spring for applying an elastic pressure to the tension balance roller, or the balance force applying mechanism includes a tension spring for applying an elastic tension to the tension balance roller.
Further, the folding positioning mechanism comprises positioning rods, positioning pressing pins or positioning pressing blocks which are respectively positioned at two end positions of the belt material, wherein the two end positions are folded back and forth.
Further, the belt material buffer storage mechanism comprises fixed rollers positioned at two sides, a movable roller and a tension mechanism used for driving the movable roller to move so as to control the tension of the belt material are arranged between the fixed rollers at two sides, and the belt material enters the reciprocating folding mechanism after passing through the buffer storage mechanism.
Further, a lamination stage movement driving mechanism for driving the lamination stage to move in a direction perpendicular to the table surface thereof is also included.
Further, the moving end of the swing arm is located above or below the lamination table, and the swing end of the swing arm is located above the lamination table.
Further, the locus of movement of the center of the first guide roller group with respect to the lamination table is a straight line parallel to the lamination table.
Further, the belt material comprises a second belt material in a belt shape and sheet-shaped sheets compounded on the second belt material, and a gap is reserved between two adjacent sheets; the hot press compounding device is used for hot compounding the belt materials.
Further, the hot-pressing compounding device comprises a heating device for heating the belt material and a hot-rolling compounding device for hot-rolling the heated belt material;
the hot rolling composite device comprises a hot rolling roller set, wherein tension roller sets for balancing tension are respectively arranged on two sides of the hot rolling roller set; the hot pressing roller set comprises two hot pressing rollers which are oppositely arranged, wherein at least one hot pressing roller can move along the direction which is perpendicular to the axis of the hot pressing roller and parallel to the axes of the hot pressing rollers; the tension roller set comprises two tension rollers which are oppositely arranged; at least one tension roller of the two tension rollers can move along the direction perpendicular to the axis of the tension roller and parallel to the axis of the two tension rollers;
the distance between the plane passing through the axes of the two tension rollers and the plane passing through the axes of the two hot pressing rollers, which belong to the same tension roller group, is more than or equal to the distance between two adjacent sheets.
Further, the belt conveyor also comprises a tension mechanism for keeping the belt material at a set tension in the heating device; the tension mechanism is arranged at the rear side of the heating device, and the hot rolling composite device is arranged at the front side of the heating device.
Further, the belt material comprises a second belt material in a belt shape and sheet-shaped sheets compounded on the second belt material, and a gap is reserved between two adjacent sheets; the hot press compounding device is used for hot compounding the belt materials.
Further, the hot-pressing compounding device comprises a heating device for heating the belt material and a hot-rolling compounding device for hot-rolling the heated belt material;
the hot rolling composite device comprises a hot rolling roller set, wherein tension roller sets for balancing tension are respectively arranged on two sides of the hot rolling roller set; the hot pressing roller set comprises two hot pressing rollers which are oppositely arranged, wherein at least one hot pressing roller can move along the direction which is perpendicular to the axis of the hot pressing roller and parallel to the axes of the hot pressing rollers; the tension roller set comprises two tension rollers which are oppositely arranged; at least one tension roller of the two tension rollers can move along the direction perpendicular to the axis of the tension roller and parallel to the axis of the two tension rollers;
the distance between the plane passing through the axes of the two tension rollers and the plane passing through the axes of the two hot pressing rollers, which belong to the same tension roller group, is more than or equal to the distance between two adjacent sheets.
Further, the belt conveyor also comprises a tension mechanism for keeping the belt material at a set tension in the heating device; the tension mechanism is arranged at the rear side of the heating device, and the hot rolling composite device is arranged at the front side of the heating device.
The invention also provides a sheet-strip material collaborative lamination method, wherein the reciprocating folding mechanism drives the strip material to fold back and forth on the lamination table, and the sheet conveying mechanism conveys the sheet material to a position adjacent to the lamination table in the process that the reciprocating folding mechanism drives the strip material to move from one end of the back and forth folding to the other end of the back and forth folding; the reciprocating folding mechanism drives the strip material to reach the other end from one end of the reciprocating folding, the strip material is positioned by the folding positioning mechanism, one-time folding of the strip material is completed, and then the strip material positioned beside the lamination table is stacked above the strip material folded on the lamination table by the strip material transferring mechanism; after the stacking of the sheets is completed, the reciprocating folding mechanism is utilized to drive the belt material to move towards the other end of the reciprocating folding, and the reciprocating circulation is performed until the stacking is completed.
Further, the reciprocating folding mechanism comprises a folding guide mechanism and a folding driving mechanism; the folding guide mechanism comprises a swing arm, two ends of the swing arm are respectively a moving end and a swinging end, the moving end of the swing arm can rotate relative to a rotating shaft, the swinging end is provided with a first guide roller group for guiding a belt material, the folding drive mechanism comprises a drive assembly for driving the moving end of the swing arm to move along a preset track and a swinging assembly for driving or guiding the swing arm to rotate around the rotating shaft, and the preset track comprises at least one vertical track vertical to the lamination table; the first guide roller group moves back and forth relative to the lamination table under the combined action of the linear motion of the swing arm moving end along the direction vertical to the lamination table and the rotary motion of the swing arm around the rotating shaft so as to fold the belt material back and forth on the lamination table;
The method comprises the following steps:
1) The swing end of the swing arm and the first guide roller are positioned at the end part of the first end of the reciprocating folding of the belt material, the belt material at the first end is pressed and fixed by utilizing the folding positioning mechanism, the moving end of the swing arm is controlled to move in the direction away from the lamination table by utilizing the linear driving assembly, and the distance between the first guide roller group and the lamination table is increased to a set value;
stacking the sheets on a stacking table by using a sheet stacking mechanism;
2) The movable end of the swing arm is driven to move towards a direction far away from the lamination table by utilizing the linear driving assembly, and meanwhile, the swing arm is driven to rotate around the rotating shaft by utilizing the swing driving assembly, so that an included angle between the swing arm and the reference surface is reduced, and the swing end of the swing arm moves towards the second end of the belt material back and forth folding relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotating movement of the swing arm around the rotating shaft;
when the included angle between the swing arm and the reference surface is reduced to zero, the distance between the moving end of the swing arm and the lamination table reaches the maximum value; the movable end of the swing arm is driven by the linear driving assembly to move towards the direction close to the lamination table, and meanwhile, the swing arm is driven by the swing driving assembly to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is reversely increased, and the swing end of the swing arm continuously moves towards the second end of the belt material in a reciprocating manner relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotating movement of the swing arm around the rotating shaft;
In the process, the sheet material is conveyed to a position close to the lamination table by a sheet material conveying mechanism;
3) When the swing end of the swing arm and the first guide roller set reach the end position of the second end of the belt material reciprocating folding, the included angle between the swing arm and the reference surface reaches the reverse maximum value, the belt material at the second end is pressed and fixed by the folding positioning mechanism, and then the moving end of the swing arm is driven by the linear driving assembly to move in the direction away from the lamination table, so that the distance between the first guide roller set and the lamination table is increased to a set value;
stacking the sheets on a stacking table by using a sheet stacking mechanism;
4) The swing driving assembly is used for driving the swing arm to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is reduced, and the swing end of the swing arm moves towards the first end of the belt material back and forth folding relative to the lamination table under the combined action of the linear motion of the moving end of the swing arm and the rotation motion of the swing arm around the rotating shaft; when the included angle between the swing arm and the reference surface is reduced to zero, the distance between the moving end of the swing arm and the lamination table reaches the maximum value; the movable end of the swing arm is driven by the linear driving assembly to move towards the direction close to the lamination table, and meanwhile, the swing arm is driven by the swing driving assembly to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is positively increased, and the swing end of the swing arm continuously moves towards the first end of the belt material in a reciprocating manner relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotating movement of the swing arm around the rotating shaft;
In the process, the sheet material is conveyed to a position close to the lamination table by a sheet material conveying mechanism;
5) When the swing end of the swing arm and the first guide roller set reach the end position of the first end of the reciprocating folding of the belt material, the included angle between the swing arm and the reference surface reaches the positive maximum value, the belt material at the first end is pressed and fixed by the folding positioning mechanism, and then the moving end of the swing arm is driven by the linear driving assembly to move in the direction away from the lamination table, so that the distance between the first guide roller set and the lamination table is increased to a set value;
6) And (5) circularly executing the steps 2 to 5) until lamination is completed.
Further, the sheet transferring mechanism comprises a fixed seat positioned above the sheet conveying mechanism and a movable seat positioned between the fixed seat and the sheet conveying mechanism, and a first driving mechanism for driving the movable seat to move along the vertical direction is arranged on the fixed seat; the movable seat is provided with a horizontal sliding rail, the horizontal sliding rail is provided with a sliding seat in sliding fit with the horizontal sliding rail, the bottom surface of the sliding seat is provided with sucking discs in an array manner, and the movable seat is provided with a second driving mechanism for driving the sliding seat to reciprocate between the lamination table and the sheet conveying mechanism along the horizontal sliding rail;
In the step 1) and the step 3), the sliding seat is driven to move to the upper part of the lamination table, the first driving mechanism is used for driving the moving seat to move downwards, sheets are stacked on the folded belt material positioned at the uppermost layer, and then the moving seat is driven to move upwards to reach a set position, and the sliding seat is driven to move to the upper part of the sheet conveying mechanism;
in the step 2) and the step 4), the sheet material is conveyed to a position close to the lamination table by using a sheet material conveying mechanism and corresponds to the position of the sucker; and then the movable seat is driven to move downwards, and after the sucking disc is used for sucking the sheet material, the movable seat is driven to reset upwards.
The invention has the beneficial effects that:
according to the sheet stacking mechanism, after the sheet is conveyed to the position close to the stacking table through the sheet conveying mechanism, the sheet is transferred to the stacking table through the sheet transferring mechanism, so that the sheet can be stacked on the stacking table.
According to the sheet-strip cooperative lamination mechanism, the strip is folded back and forth on the lamination table through the back and forth folding mechanism, when the back and forth folding mechanism drives the strip to complete primary folding and is positioned by the folding positioning mechanism, the sheet lamination mechanism is utilized to laminate the sheet on the uppermost layer of the folded strip, so that the technical purpose of cooperative lamination of the sheet and the strip is achieved, lamination efficiency can be effectively improved, and particularly for the sheet with a larger size, the efficiency of driving the sheet lamination by the sheet transfer mechanism is lower, and at the moment, the efficiency of large-size lamination can be greatly improved after the sheet lamination is cooperatively matched with the back and forth folding mode of the strip.
Drawings
In order to make the objects, technical solutions and advantageous effects of the present invention more clear, the present invention provides the following drawings for description:
FIG. 1 is a schematic view of an embodiment 1 of a sheet-belt co-lamination mechanism according to the present invention;
FIG. 2 is a detail A of FIG. 1;
fig. 3 is a schematic view of the structure when the sheet conveying mechanism is provided only at one side of the lamination stage;
FIG. 4 is a schematic view of the structure when sheet conveying mechanisms are arranged on both sides of the lamination table;
FIG. 5 is a schematic view of the structure of the sheet material transfer mechanism;
fig. 6 (a) -6 (g) are process diagrams of transferring sheets from a sheet conveying mechanism onto a lamination table using a sheet transfer mechanism;
FIG. 7 is a schematic view of the structure of the reciprocating folding mechanism;
FIG. 8 is a detail B of FIG. 1;
FIG. 9 is a schematic view of a partial structure of the first roller housing fixedly connected to the swing arm;
FIG. 10 is a schematic view of a structure in which a balance roller frame is provided between two tension balance rollers;
FIG. 11 is detail D of FIG. 10;
FIG. 12 is a schematic view of a second guide roller set mounted at the moving end of the swing arm;
FIG. 13 is a schematic view of the structure of the reciprocating folding mechanism when the upper ends of the two vertical rails are provided with arc-shaped rails;
FIG. 14 is a schematic view of a reciprocating folding mechanism with arcuate rails at the upper and lower ends of two vertical rails;
FIG. 15 is a schematic view of the structure of a belt;
FIG. 16 is a schematic view of a hot roll compounding device;
FIG. 17 is a schematic illustration of the process of steps 1) through 2) in a sheet-strip co-lamination process;
FIG. 18 is a schematic process diagram of step 2) in a sheet-strip co-lamination process;
FIG. 19 is a schematic view of the process of steps 3) to 4) in a sheet-strip co-lamination process;
FIG. 20 is a schematic process diagram of step 4) in a sheet-strip co-lamination method;
fig. 21 is a schematic view of the state of step 5) in the sheet-tape co-lamination method.
Reference numerals illustrate:
1-carrying materials; 2-sheet material; 3-a second strip; 4-a first strip; 4 a-sheet; a 5-separator;
10-lamination stage; 11-swing arms; 111-a mobile terminal; 112-a swinging end; 12-rotating shaft; 13-a first guide roller set; 14-presetting a track; 141-a trace line; 15-moving the slide; 16-a first roller frame; 161-a first spindle; 17-a second guide roller set; 171-a second roller housing; 18-positioning a pressing block; 19-a fixed roller; 20-moving rollers; 21-a first strip unreeling roller; 22-a diaphragm composite roller; 23-a diaphragm unreeling roller; 24-diaphragm tensioning mechanism; 25-a pole piece cutting mechanism; a 26-encoder; 27-a feed roll set; 28-a first strip buffer; 29-heating box; 30-hot rolling the composite roller set; 31-tension balance sticks; 32-balancing a roller frame; 33-an intermediate shaft; 34-a compression spring; 35-tension roller set; 36-a tension mechanism;
40-a sheet conveying mechanism; 41-front conveying rollers; 42-post-conveying rollers; 43-a conveyor belt; 44-backing rolls; 45-unreeling rollers; 46-a cutter mechanism; 47-a drive roller set; 48-a support table; 49-encoder; 50-fixing the roller; 51-tension moving roller; 52-fixing seats; 53-a mobile seat; 54-sliding seat; 55-sucking disc; 56-a guide bar; 57-hydraulic cylinder;
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to limit the invention, so that those skilled in the art may better understand the invention and practice it.
Example 1
As shown in fig. 1, a schematic structure of an embodiment 1 of a sheet-belt lamination mechanism according to the present invention is shown. The sheet-strip cooperative lamination mechanism of the embodiment comprises a reciprocating folding mechanism, a folding positioning mechanism and a sheet lamination mechanism. The sheet transfer mechanism is used to transfer the sheet 2 adjacent the lamination station to the lamination station 10 and to stack the sheet with the strip folded back and forth. Specifically, the sheet lamination mechanism of the present embodiment includes: lamination station 10; a sheet conveying mechanism for conveying the sheet 2 in a sheet shape to a position adjacent to the lamination stage 10; and a sheet transfer mechanism for transferring the sheet 2 adjacent to the lamination stage 10 onto the lamination stage 10. The reciprocating folding mechanism of the embodiment is used for reciprocating folding the strip 1 which takes the shape of a strip on the lamination table 10; the folding positioning mechanism is used for controlling the positions of two ends of the belt material 1 which are folded back and forth;
Further, the sheet conveying mechanism is provided as one as shown in fig. 3, or the sheet conveying mechanisms are provided as two, and the two sheet conveying mechanisms are respectively used for conveying the sheet to opposite sides of the lamination table 10 as shown in fig. 4. Specifically, the sheet conveying mechanism adopts a roller conveyor or a belt conveyor. The sheet conveying mechanism of the present embodiment includes a front conveying roller 41 and a rear conveying roller 42 at the front and rear ends, respectively, a conveying belt 43 is provided between the front conveying roller 41 and the rear conveying roller 42, and a plurality of support rollers 44 may be provided between the front conveying roller 41 and the rear conveying roller 42.
Further, the sheet conveying mechanism 40 of the present embodiment further includes a sheet slicing mechanism including an unreeling roller 45 for continuously unreeling the second strip, a cutter mechanism 46 for cutting the second strip 3 to form the sheet 2, and a driving roller group 47 for driving the second strip 3 to the cutter mechanism 46, the cutter mechanism 46 being located between the rear conveying roller 42 and the driving roller group 47. By providing the sheet slicing mechanism, the continuous second strip 3 can be cut into sheets 2. Preferably, a supporting table 48 is provided between the cutter mechanism 46 and the rear conveying roller 42 and between the cutter mechanism 46 and the driving roller group 47, respectively, so as to avoid that the end of the second strip 3 is inclined downward and cannot smoothly enter the cutter mechanism 46 and the rear conveying roller 42.
Preferably, in some embodiments, an encoder 49 for metering the length is provided between the set of driving rollers 47 and the unwind roller 45, so as to ensure dimensional accuracy of each sheet 2.
Preferably, in some embodiments, a second web buffer for buffering the second web 3 is provided between the encoder 49 and the unwind roller 45. The second strip buffer of this embodiment includes a fixed roller 50 and a tension roller 51, so that the unreeling roller 45 can continuously unreel at a set rotational speed without being affected by the intermittent feeding of the sheet 2.
Further, in some embodiments, the sheet transferring mechanism employs a sheet gripping mechanism for gripping the sheet 2 from the sheet conveying mechanism and placing the sheet 2 in a specified position area of the lamination table 10, and the sheet gripping mechanism may employ a robot or the like, which will not be described. As shown in fig. 5, the sheet material transferring mechanism of the present embodiment includes a fixed seat 52 located above the sheet material conveying mechanism 40 and a movable seat 53 located between the fixed seat 52 and the sheet material conveying mechanism 40, the fixed seat 52 being provided with a first driving mechanism for driving the movable seat 53 to move in the vertical direction; the moving seat 53 is provided with a horizontal sliding rail, the horizontal sliding rail is provided with a sliding seat 54 in sliding fit with the horizontal sliding rail, the bottom surface of the sliding seat 54 is provided with sucking discs 55 in an array manner, and the moving seat 53 is provided with a second driving mechanism for driving the sliding seat 54 to reciprocate between the lamination table 10 and the sheet conveying mechanism 40 along the horizontal sliding rail. Specifically, the first driving mechanism of the present embodiment includes a hydraulic cylinder 57, and a plurality of guide rods 56 for guiding the movement of the movement seat 53 are disposed between the fixed seat 52 and the movement seat 53. The second driving mechanism can be realized in various existing modes, such as a threaded screw rod mechanism, a hydraulic cylinder and the like, and will not be described again. Specifically, the process of transferring the sheet 2 from the sheet conveying mechanism to the lamination stage 10 using the sheet transfer mechanism is shown in fig. 6 (a) to 6 (g).
As shown in fig. 7, the reciprocating folding mechanism of the present embodiment includes a folding guide mechanism and a folding drive mechanism; the folding guide mechanism comprises a swing arm 11, two ends of the swing arm 11 are respectively provided with a movable end 111 and a swing end 112, the movable end 111 of the swing arm 11 can rotate relative to a rotating shaft 12, the swing end 112 is provided with a first guide roller group 13 for guiding the belt 1, the folding drive mechanism comprises a drive assembly for driving the movable end 111 of the swing arm 11 to move along a preset track 14 and a swing assembly for driving or guiding the swing arm 11 to rotate around the rotating shaft 12, and the preset track 14 comprises at least one vertical track vertical to the lamination table 10; the first guide roller group 13 reciprocates relative to the lamination table 10 under the combined motion of the linear motion of the swing arm moving end 111 in the direction perpendicular to the lamination table 10 and the rotational motion of the swing arm 11 about the rotation shaft 12 to fold the tape 1 back and forth on the lamination table 10.
Further, as shown in fig. 7, the preset track 14 in this embodiment includes a vertical track perpendicular to the lamination table 10, in which a moving slide 15 in sliding fit with the vertical track is disposed, and the moving end 111 of the swing arm 11 is in rotational fit with the moving slide 15 through the rotating shaft 12. In other embodiments, the preset track may also be configured to include two vertical tracks perpendicular to the lamination table 10, where the ends of the two vertical tracks away from the lamination table are connected by an arc track, as shown in fig. 13; or two ends of the two vertical rails are respectively provided with an arc rail for connection, as shown in fig. 14, in the folding process, the moving end 111 of the swing arm 11 is along the preset rail, and because the two vertical rails are parallel to each other, when the swing arm 11 is vertical to the lamination table 10, the linear speed of the moving end 111 of the swing arm 11 is parallel to the lamination table 10, so that the swing dead angle of the swing arm 11 can be avoided.
Further, in the process that the moving end 111 of the swing arm 11 reciprocates along the preset track 14, there are two main ways of controlling the swing arm 11 to rotate around the rotating shaft 12: the swinging assembly comprises a swinging rail (not shown in the figure), a sliding block is arranged on the swinging arm 11, and the sliding block is in sliding fit with the swinging rail and can rotate relative to the swinging rail; specifically, a random point is taken on the swing arm 11, the sliding block is installed at the position of the point, the walking path of the point in the process that the moving end 11 of the swing arm moves back and forth along the preset track 14 and the swinging end 112 of the swing arm moves back and forth along the preset track is the swinging track, the sliding block is in sliding fit with the swinging track and is in running fit with the swing arm 11, and the sliding block is prevented from being blocked in the swinging track by rotating around the swing arm 11 to adjust the gesture in the process that the sliding block moves along the swinging track due to the fact that the central line of the swinging track is a curve. The other is a power mode, the swing assembly at the moment comprises a swing control motor for controlling the swing arm to rotate around the rotating shaft, the swing arm 11 is controlled to rotate around the rotating shaft 12 through the swing control motor, and the technical purpose of driving the swing end 112 of the swing arm 11 to reciprocate along the set track line 141 relative to the lamination table 10 can also be achieved. Specifically, the trajectory line 141 of the oscillating end 112 that reciprocates relative to the lamination table 10 in this embodiment is a straight line parallel to the lamination table 10, that is, the trajectory of the center of the first guide roller group 13 that moves relative to the lamination table 10 is a straight line parallel to the lamination table 10. Of course, in other embodiments, the track line 141 of the oscillating end 112 that reciprocates relative to the lamination table 10 may also have a curved shape, and will not be described.
Further, a first roller frame 16 is arranged at the swinging end of the swinging arm 11, and the first guide roller set 13 is arranged on the first roller frame 16; the first roller frame 16 is fixedly mounted on the swing arm 11 as shown in fig. 9; or the first roller housing 16 is in a rotational engagement with the swing arm 11 as shown in fig. 8. The first guide roller group 13 comprises two first guide rollers which are oppositely arranged, and a first symmetrical surface parallel to the axis of the first guide rollers is arranged between the two first guide rollers; when the first roller frame 16 is fixedly arranged on the swing arm 11, the axis of the rotating shaft 12 falls on the first symmetrical plane; when the first roller frame 16 is rotationally engaged with the swing arm 11, the axis of the first rotating shaft 161, which rotates the first roller frame 16 with respect to the swing arm 11, falls on the first symmetry plane. Specifically, in some embodiments, when the first roller frame 16 is rotationally matched with the swing arm 11, an attitude control motor for controlling the rotation angle of the first roller frame 16 relative to the swing arm 11 is mounted on the swing arm 11, so as to control the attitude of the first roller frame 16 in real time, and facilitate the guiding of the strip 1 in the lamination process.
Further, the sheet-and-strip cooperative lamination mechanism of the present embodiment further includes a second guide roller group 17 for guiding the strip 1 to the first guide roller group 13; the second guide roller set 17 of the present embodiment is fixedly disposed with respect to the preset track 14. Of course, in other embodiments, a second roller frame 171 may be disposed at the moving end of the swing arm 11, where the second guide roller set 17 is mounted on the second roller frame, as shown in fig. 4, where the second guide roller set 17 includes two second guide rollers disposed opposite to each other, and a second symmetry plane parallel to the axis of the second guide roller is disposed between the two second guide rollers, and the axis of the rotating shaft 12 falls on the second symmetry plane.
Further, the tension stabilizing mechanism includes a tension balance roller 31 provided on the feeding side of the second guide roller group 17 and a balance force applying mechanism for causing the tension balance roller 31 to apply pressure to the web 1. Specifically, as shown in fig. 6, two tension balance rollers 31 are provided and are respectively located at two sides of the second strip material 1, and the two tension balance rollers 31 are arranged in a staggered manner. Of course, in other embodiments, the tension balance roller 31 may be provided as one (as shown in fig. 12), or three or more tension balance rollers may be provided, which will not be described. As shown in fig. 10, in the preferred embodiment, the tension stabilizing mechanism includes a balance roller frame 32, a middle rotating shaft 33 is provided at the middle of the balance roller frame 32, the balance roller frame 32 is rotatable about the middle rotating shaft 33, and two tension balance rollers 31 are respectively mounted at both ends of the balance roller frame 32, so that linkage between the two tension balance rollers 31 can be achieved, and under the action of the balance force applying mechanism of each tension balance roller, the balance roller frame 32 receives a torque action which balances the tension of the belt 1 against the reaction force of the tension balance roller, thereby adjusting the tension of the belt 1 in real time and keeping the tension of the belt 1 stable. Specifically, the balance force applying mechanism includes a compression spring 34 for applying an elastic pressure to the tension balance roller 31, or the balance force applying mechanism includes a tension spring for applying an elastic tension to the tension balance roller. The balance force applying mechanism of the present embodiment includes the compression spring 34 for applying elastic pressure to the tension balance roller 31, and will not be described again.
Further, the folding positioning mechanism includes positioning rods, positioning pressing pins or positioning press blocks 18 respectively located at two end positions where the strip 1 is folded back and forth, and the folding positioning mechanism of this embodiment includes positioning press blocks 18 respectively located at two end positions where the strip 1 is folded back and forth, and by setting the positioning press blocks 18 to press at the folded end positions of the strip 1, the strip 1 can be positioned and folded, and in particular, the positioning press blocks 18 are pressed on the uppermost layer of strip 1. Of course, the same technical purpose can be achieved by adopting a positioning rod and a positioning pressing needle for the folding positioning mechanism, and the description is omitted.
Further, the sheet-strip cooperative lamination mechanism of this embodiment further includes a strip buffer mechanism, the strip buffer mechanism includes fixed rollers 19 located at two sides, a movable roller 20 and a tension mechanism for driving the movable roller 20 to move so as to control tension of the strip 1 are arranged between the fixed rollers 19 at two sides, and the strip 1 enters the reciprocating folding mechanism after passing through the buffer mechanism.
Further, the lamination stage moving driving mechanism for driving the lamination stage 10 to move along the direction perpendicular to the table top of the lamination stage is also included in the lamination stage-belt cooperative lamination mechanism of the present embodiment, and the lamination stage moving driving mechanism may be implemented by a threaded screw mechanism, a rack-and-pinion mechanism, and the like, which will not be described again. By providing a lamination stage movement driving mechanism to drive the lamination stage 10 to move in a direction perpendicular to the table top thereof, when the thickness of the folded strip 1 is thicker, the lamination stage 10 can be driven to move to give way.
In some embodiments, the strip 1 is a separator, where two sheet conveying mechanisms 40 are needed, and the sheets 2 conveyed by the two sheet conveying mechanisms are respectively a first electrode sheet and a second electrode sheet, and the first electrode sheet and the second electrode sheet are respectively stacked on two sides of the separator, so as to form a battery or a capacitor structure. In other embodiments, web 1 comprises a first pole piece web, web 2 being a second pole piece; the two sides of the first pole piece strip are respectively compounded with a diaphragm or a solid electrolyte layer; or, the two sides of the second pole piece are respectively compounded with a diaphragm or a solid electrolyte layer; or one side of the first pole piece strip and one side of the second pole piece are respectively compounded with a diaphragm or a solid electrolyte layer. In this way, after the first pole piece strip and the second pole piece are laminated, a diaphragm or a solid electrolyte layer is arranged between the adjacent first pole piece strip and the second pole piece, and a battery or a capacitor structure can be formed. The strip 1 of the embodiment comprises a first pole piece strip 4, and two sides of the first pole piece strip 4 are respectively compounded with a diaphragm 5. That is, the two sides of the first pole piece strip 4 are respectively compounded with the diaphragm 5 and form the strip 1, and the strip feeding mechanism further comprises a first pole piece strip unreeling roller 21 for continuously unreeling the first pole piece strip 4 and a diaphragm compounding mechanism respectively used for compounding the diaphragm 5 at the two sides of the first pole piece strip 4, wherein the diaphragm compounding mechanism comprises a diaphragm compounding roller 22 and a diaphragm unreeling roller 23, and in some embodiments, a diaphragm tension mechanism 24 is arranged between the diaphragm compounding roller 22 and the diaphragm unreeling roller 23.
Specifically, for some first pole piece strips with excellent folding performance, the membrane 5 can be respectively compounded on two sides of the first pole piece strip 4 and then folded back and forth on the lamination table 10. For some first pole piece strips 4 with poor folding performance, especially the product quality of the final formed battery or capacitor after folding, the first pole piece strips 4 need to be sliced first and then the membrane 5 is compounded to form the strip 1. The separator composite roller 22 and the first pole piece strip unreeling roller 21 are provided with a pole piece cutting mechanism 25 for cutting off the first pole piece strip 4, the distance between the length of the first pole piece strip cut by the pole piece cutting mechanism 25 and the positions of the two ends of the back and forth folding of the strip 1 is equal, so that after the first pole piece strip 4 is sliced, the length of the back and forth folding of the strip 1 is equal to the length of the first pole piece strip, and the position of the back and forth folding of the strip 1 can be controlled to be just positioned between the two first pole piece strips, so that continuous folding is realized by using the flexible foldable separator 5, and the performance is not influenced. That is, in the present embodiment, the tape 1 includes the first tape 4 in a tape shape and the sheet 5 in a sheet shape which is laminated on the first tape 4, with the gap 3 between the adjacent two sheets 5. The sheet-strip co-lamination mechanism of this embodiment also includes a thermal compression compounding device for thermally compounding the strips, as shown in fig. 15.
Preferably, in order to precisely control the cut length of the first pole piece sheet, an encoder 26 for measuring the cut length of the first pole piece strip 4 is provided between the pole piece cutting mechanism 25 and the first pole piece strip unreeling roller 21. In order to drive the continuous feeding of the first pole piece strip 4, a feed roller set 27 for driving the pole piece feeding is arranged between the encoder 26 and the pole piece cutting mechanism 25. In order to enable the first pole piece strip unreeling roller 21 to continuously prevent reeling of the first pole piece strip 4 according to the set rotating speed, a first pole piece strip buffer zone 28 is arranged between the encoder 26 and the first pole piece strip unreeling roller 21, and the first pole piece strip buffer zone 28 comprises a fixed roller, a movable roller and the like, which are not described again.
Further, the belt 1 of the present embodiment includes a second belt material in a belt shape and sheet-like sheets compounded on the second belt material, with a gap between two adjacent sheets; the second strip is the separator 5 or the solid electrolyte, and the sheet 4a is obtained by slicing the first pole piece strip 4 through the pole piece cutting mechanism 25, i.e. the sheet 4a comprises a current collector and an active material layer coated on the current collector. The sheet-strip cooperative lamination mechanism of this embodiment further includes a thermal compression compounding device for thermally compounding the strips. Specifically, the hot press compounding device is arranged between the diaphragm compounding roller 22 and the strip folding mechanism to improve the compounding performance between the diaphragm 5 and the first pole piece strip 4.
As shown in fig. 16, the thermo-compression bonding apparatus of the present embodiment includes a heating device 29 for heating the web and a thermo-rolling bonding device for thermo-rolling the heated web. The hot rolling composite device comprises a hot press roller set 30, and tension roller sets 35 for balancing tension are respectively arranged on two sides of the hot press roller set 30; the hot press roll set 30 comprises two hot press rolls which are oppositely arranged, wherein at least one hot press roll can move along the direction which is perpendicular to the axis of the hot press roll and is parallel to the axis of the hot press roll; by controlling the movement of the thermo-compression rollers, the pressure applied by the thermo-compression roller group 30 to the web 1 can be regulated. Of the two heat and pressure rollers in this embodiment, only one heat and pressure roller can move along the direction perpendicular to the axis and parallel to the axes of the two heat and pressure rollers, however, in other embodiments, the two heat and pressure rollers can be both arranged to move along the direction perpendicular to the axis and parallel to the axes of the two heat and pressure rollers, which will not be described again. The tension roller set 35 includes two tension rollers disposed opposite to each other; at least one of the two tension rollers is movable in a direction perpendicular to its axis and parallel to the axes of the two tension rollers. By controlling the tension roller movement, the pressure exerted by the tension roller set 35 on the web 1 can be adjusted. Of the two hot-pressing rollers of this embodiment, only one tension roller can move in a direction perpendicular to its axis and parallel to the axes of the two tension rollers, however, in other embodiments, both tension rollers may be provided to move in a direction perpendicular to its axis and parallel to the axes of the two tension rollers, which will not be described again. Specifically, in the present embodiment, the distance between the plane passing through the two tension roller axes belonging to the same tension roller group 35 and the plane passing through the two thermo-compression roller axes is equal to or greater than the distance between the adjacent two sheets 4 a. Further, the hot press composite device of the present embodiment further includes a tension mechanism 36 for maintaining the composite strip at a set tension in the heating device 29; the tension mechanism 36 is provided at the rear side of the heating device, and the hot-rolling compounding device is provided at the front side of the heating device.
Specifically, when the rear end of the front sheet 4a is located at the rear side of the hot pressing roller set 30 and the distance between the rear end of the sheet 4a and the hot pressing roller set 30 is less than or equal to a set threshold value, the hot pressing rollers are driven to move, so that the distance between the two hot pressing rollers is increased, and the pressure applied by the hot pressing rollers to the belt material 1 is reduced; simultaneously, the tension rollers of the two tension roller sets 35 are driven to move, so that the distance between the two tension rollers belonging to the same tension roller set 35 is reduced, the pressure applied by the tension rollers to the composite strip is increased, and tension fluctuation caused by the reduction of the pressure applied by the hot-pressing roller set to the composite strip is reduced or even eliminated; when the front end of the sheet 4a passes through the hot-pressing roller set 30 and is positioned at the front side of the hot-pressing roller set 30, and the distance between the front end of the sheet 4a and the hot-pressing roller set 30 is greater than or equal to a set threshold value, the hot-pressing rollers are driven to move, so that the distance between the two hot-pressing rollers is reduced, and the pressure applied by the hot-pressing rollers to the composite strip is increased; simultaneously, the tension rollers of the two tension roller groups 35 are driven to move, so that the distance between the two tension rollers belonging to the same tension roller group 35 is increased, and the pressure applied by the tension rollers to the belt material 1 is reduced, so that the hot rolling of the belt material 1 is realized.
The present embodiment also proposes a sheet-strip cooperative lamination method in which a reciprocating folding mechanism drives a strip to fold back and forth on a lamination stage 10, and in the process of the reciprocating folding mechanism driving the strip to move from one end of the back and forth folding to the other end, a sheet conveying mechanism 40 conveys a sheet 2 to a position adjacent to the lamination stage 10; the reciprocating folding mechanism drives the strip material to reach the other end from one end of the reciprocating folding, the folding positioning mechanism is used for positioning, one-time folding of the strip material is completed, and then the sheet material 2 positioned beside the lamination table is stacked above the strip material 1 folded on the lamination table by the sheet material transferring mechanism; after stacking of the sheets 2 is completed, the belt 1 is driven to move towards the other end of the reciprocating folding by the reciprocating folding mechanism, and the reciprocating circulation is performed until stacking is completed. As shown in fig. 17 to 21, the specific procedure is as follows:
1) The swing end 112 of the swing arm 11 and the first guide roller set 13 are positioned at the end part of the first end of the reciprocating folding of the belt material 1, the belt material 1 at the first end is pressed and fixed by the folding positioning mechanism, the moving end of the swing arm is controlled to move away from the lamination table by the linear driving assembly, and the distance between the first guide roller set 13 and the lamination table 10 is increased to a set value, as shown in fig. 17; taking a plane which passes through the axis of the rotating shaft 12 and is perpendicular to the lamination table 10 as a reference plane, wherein the included angle between the swing arm 11 and the reference plane reaches the maximum positive value;
Stacking the sheets on a stacking table by using a sheet stacking mechanism; specifically, the sliding seat is driven to move to the upper part of the lamination table, the first driving mechanism is used for driving the moving seat to move downwards, sheets are stacked on the folded belt material positioned at the uppermost layer, and then the moving seat is driven to move upwards to reach a set position, and the sliding seat is driven to move to the upper part of the sheet conveying mechanism;
2) As shown in fig. 18, the moving end 111 of the swing arm 11 is driven by the linear driving assembly to move in a direction away from the lamination table 10, and meanwhile, the swing arm 11 is driven by the swing driving assembly to rotate around the rotating shaft 12, so that the included angle between the swing arm 11 and the reference surface is reduced, and under the combined action of the linear movement of the moving end of the swing arm and the rotating movement of the swing arm around the rotating shaft, the swing end of the swing arm moves relative to the lamination table towards the second end of the reciprocating folding of the strip;
when the included angle between the swing arm and the reference surface is reduced to zero, the distance between the moving end of the swing arm and the lamination table reaches the maximum value, and at the moment, the swing direction of the swing arm can be controlled by arranging a shifting block or an auxiliary motor and the like; the movable end of the swing arm is driven by the linear driving assembly to move towards the direction close to the lamination table, and meanwhile, the swing arm is driven by the swing driving assembly to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is reversely increased, and the swing end of the swing arm continuously moves towards the second end of the belt material in a reciprocating manner relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotating movement of the swing arm around the rotating shaft;
In the process, the sheet material 2 is conveyed to a position adjacent to the lamination table by a sheet material conveying mechanism; specifically, the sheet conveying mechanism is utilized to convey the sheet to a position close to the lamination table and corresponds to the position of the sucker; then the movable seat is driven to move downwards, and after the sucking disc is used for sucking the sheet material, the movable seat is driven to reset upwards;
3) When the swing end of the swing arm and the first guide roller set reach the end position of the second end of the belt material reciprocating folding, the included angle between the swing arm and the reference surface reaches the reverse maximum value, and the belt material at the second end is pressed and fixed by the folding positioning mechanism, as shown in fig. 10-12; then, the linear driving assembly is used for driving the moving end of the swing arm to move in a direction away from the lamination table, so that the distance between the first guide roller set 13 and the lamination table 10 is increased to a set value, as shown in fig. 19;
stacking the sheets on a stacking table by using a sheet stacking mechanism; specifically, the sliding seat is driven to move to the upper part of the lamination table, the first driving mechanism is used for driving the moving seat to move downwards, sheets are stacked on the folded belt material positioned at the uppermost layer, and then the moving seat is driven to move upwards to reach a set position, and the sliding seat is driven to move to the upper part of the sheet conveying mechanism;
4) The swing driving assembly is used for driving the swing arm to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is reduced, and the swing end of the swing arm moves towards the first end of the belt material back and forth folding relative to the lamination table under the combined action of the linear motion of the moving end of the swing arm and the rotation motion of the swing arm around the rotating shaft; when the included angle between the swing arm and the reference surface is reduced to zero, the distance between the moving end of the swing arm and the lamination table reaches the maximum value, and at the moment, the swing direction of the swing arm can be controlled by arranging a shifting block or an auxiliary motor and the like; the movable end of the swing arm is driven by the linear driving assembly to move towards the direction close to the lamination table, meanwhile, the swing arm is driven by the swing driving assembly to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is positively increased, and the swing end of the swing arm continuously moves towards the first end of the belt material back and forth folding relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotation movement of the swing arm around the rotating shaft, as shown in fig. 20;
in the process, the sheet material 2 is conveyed to a position adjacent to the lamination table by a sheet material conveying mechanism; specifically, the sheet conveying mechanism is utilized to convey the sheet to a position close to the lamination table and corresponds to the position of the sucker; then the movable seat is driven to move downwards, and after the sucking disc is used for sucking the sheet material, the movable seat is driven to reset upwards;
5) When the swing end of the swing arm and the first guide roller set reach the end position of the first end of the belt material reciprocating folding, the included angle between the swing arm and the reference surface reaches the positive maximum value, the belt material at the first end is pressed and fixed by the folding positioning mechanism, and then the moving end of the swing arm is driven by the linear driving assembly to move in the direction away from the lamination table, so that the distance between the first guide roller set 13 and the lamination table 10 is increased to a set value, as shown in fig. 21;
6) And (5) circularly executing the steps 2 to 5) until lamination is completed.
The above-described embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.

Claims (35)

1. A sheet lamination mechanism which is characterized in that: comprising the following steps:
a lamination stage;
a sheet conveying mechanism for conveying sheet-like sheets to a position adjacent to the lamination table;
and the sheet material transferring mechanism is used for transferring the sheet material adjacent to the lamination table.
2. The sheet lamination mechanism of claim 1, wherein: the sheet conveying mechanisms are arranged in one or two, and the two sheet conveying mechanisms are respectively used for conveying the sheets to two opposite sides of the lamination table.
3. The sheet lamination mechanism of claim 1, wherein: the sheet conveying mechanism adopts a roller conveyor or a belt conveyor.
4. The sheet conveying mechanism of claim 1, wherein: the sheet conveying mechanism comprises a front conveying roller and a rear conveying roller which are respectively positioned at the front end and the rear end, and a conveying belt is arranged between the front conveying roller and the rear conveying roller.
5. The sheet conveying mechanism as claimed in claim 4, wherein: the sheet slicing mechanism comprises an unreeling roller for continuously preventing the second strip from being reeled, a cutter mechanism for cutting the second strip to form the sheet and a driving roller group for driving the second strip to the cutter mechanism, wherein the cutter mechanism is positioned between the rear conveying roller and the driving roller group.
6. The sheet conveying mechanism as claimed in claim 5, wherein: supporting tables are respectively arranged between the cutter mechanism and the rear conveying roller and between the cutter mechanism and the driving roller set.
7. The sheet conveying mechanism as claimed in claim 5, wherein: an encoder for measuring the length is arranged between the driving roller group and the unreeling roller.
8. The sheet conveying mechanism as claimed in claim 5, wherein: and a second strip buffer area for buffering a second strip is arranged between the encoder and the unreeling roller.
9. The sheet lamination mechanism of any one of claims 1-8, wherein: the sheet transfer mechanism employs a sheet gripping mechanism for gripping the sheet from the sheet conveying mechanism and placing the sheet in a specified position area of the lamination stage.
10. The sheet lamination mechanism of any one of claims 1-8, wherein: the sheet material transferring mechanism comprises a fixed seat positioned above the sheet material conveying mechanism and a movable seat positioned between the fixed seat and the sheet material conveying mechanism, and a first driving mechanism for driving the movable seat to move along the vertical direction is arranged on the fixed seat; the movable seat is provided with a horizontal sliding rail, the horizontal sliding rail is provided with a sliding seat in sliding fit with the horizontal sliding rail, the bottom surface of the sliding seat is provided with sucking discs in an array mode, and the movable seat is provided with a second driving mechanism for driving the sliding seat to reciprocate between the lamination table and the sheet conveying mechanism along the horizontal sliding rail.
11. The utility model provides a piece material-area material cooperation lamination mechanism which characterized in that: comprising a reciprocating folding mechanism, a folding positioning mechanism and a sheet stacking mechanism according to any one of claims 1-10; the reciprocating folding mechanism is used for reciprocating folding the strip-shaped material on the lamination table; the folding positioning mechanism is used for controlling the positions of two ends of the strip material which are folded back and forth; the sheet transfer mechanism is used for transferring the sheet adjacent to the lamination table and laminating the sheet with the strip folded back and forth.
12. The web-to-web co-lamination mechanism of claim 11 wherein: the reciprocating folding mechanism comprises a folding guide mechanism and a folding driving mechanism; the folding guide mechanism comprises a swing arm, two ends of the swing arm are respectively a moving end and a swinging end, the moving end of the swing arm can rotate relative to a rotating shaft, the swinging end is provided with a first guide roller group for guiding a belt material, the folding drive mechanism comprises a drive assembly for driving the moving end of the swing arm to move along a preset track and a swinging assembly for driving or guiding the swing arm to rotate around the rotating shaft, and the preset track comprises at least one vertical track vertical to the lamination table; the first guide roller group moves back and forth relative to the lamination table under the combined action of the linear motion of the moving end of the swing arm along the direction vertical to the lamination table and the rotary motion of the swing arm around the rotating shaft so as to fold the belt material back and forth on the lamination table.
13. The web-to-web co-lamination mechanism of claim 12 wherein: the preset track comprises a vertical track vertical to the lamination table, a movable sliding block in sliding fit with the vertical track is arranged in the vertical track, and the movable end of the swing arm is in running fit with the movable sliding block through the rotating shaft.
14. The web-to-web co-lamination mechanism of claim 12 wherein: the preset track comprises two vertical tracks perpendicular to the lamination table, and one ends of the two vertical tracks far away from the lamination table are connected through an arc track; or arc tracks are respectively arranged between the two ends of the two vertical tracks to be connected.
15. The web-to-web co-lamination mechanism of claim 12 wherein: the swing assembly comprises a swing rail, a sliding block is arranged on the swing arm, and the sliding block is in sliding fit with the swing rail and can rotate relative to the swing rail; or the swing assembly comprises a swing control motor for controlling the swing arm to rotate around the rotating shaft.
16. The web-to-web co-lamination mechanism of claim 12 wherein: the swing end of the swing arm is provided with a first roller frame, and the first guide roller set is arranged on the first roller frame; the first roller frame is fixedly arranged on the swing arm, or the first roller frame is in running fit with the swing arm.
17. The web-to-web co-lamination mechanism of claim 16 wherein: the first guide roller group comprises two first guide rollers which are oppositely arranged, and a first symmetrical plane parallel to the axis of the first guide rollers is arranged between the two first guide rollers; when the first roller frame is fixedly arranged on the swing arm, the axis of the rotating shaft falls down on the first symmetrical plane; when the first roller frame is in rotary fit with the swing arm, the axis of a first rotating shaft, which is used for rotating the first roller frame relative to the swing arm, falls on the first symmetrical plane.
18. The sheet-strip co-lamination mechanism of claim 16 or 17, wherein: when the first roller frame is in rotary fit with the swing arm, a gesture control motor for controlling the rotation angle of the first roller frame relative to the swing arm is arranged on the swing arm.
19. The web-to-web co-lamination mechanism of claim 12 wherein: the second guide roller set is used for guiding the belt material to the first guide roller set; the movable end of the swing arm is provided with a second roller frame, and the second guide roller set is arranged on the second roller frame; or, the second guide roller set is fixedly arranged relative to the preset track.
20. The web-to-web co-lamination mechanism of claim 19 wherein: the second guide roller set is arranged on the second roller frame and comprises two second guide rollers which are oppositely arranged, a second symmetrical surface parallel to the axis of the second guide rollers is arranged between the two second guide rollers, and the axis of the rotating shaft falls on the second symmetrical surface.
21. The web-to-web co-lamination mechanism of claim 19 wherein: the tension stabilizing mechanism comprises a tension balancing roller arranged on the feeding side of the second guide roller set and a balancing force applying mechanism for enabling the tension balancing roller to apply pressure to the belt.
22. The web-to-web co-lamination mechanism of claim 21 wherein: the tension balance rollers are arranged at two sides of the strip respectively, and the two tension balance rollers are arranged in a staggered mode.
23. The web-to-web co-lamination mechanism of claim 22 wherein: the tension stabilizing mechanism comprises a balance roller frame, a middle rotating shaft is arranged in the middle of the balance roller frame, the balance roller frame can rotate around the middle rotating shaft, and two tension balance rollers are respectively arranged at two ends of the balance roller frame.
24. The web-to-web co-lamination mechanism of claim 21 wherein: the balancing force applying mechanism includes a compression spring for applying an elastic pressure to the tension balancing roller, or the balancing force applying mechanism includes a tension spring for applying an elastic tension to the tension balancing roller.
25. The web-to-web co-lamination mechanism of claim 12 wherein: the folding positioning mechanism comprises positioning rods, positioning pressing pins or positioning pressing blocks which are respectively positioned at two end positions where the belt material is folded back and forth.
26. The continuously reciprocating folding mechanism of claim 12, wherein: the belt material folding mechanism comprises a belt material folding mechanism body, and is characterized by further comprising a belt material caching mechanism, wherein the belt material caching mechanism comprises fixed rollers positioned at two sides, a movable roller and a tension mechanism used for driving the movable roller to move so as to control the tension of the belt material, and the belt material enters the reciprocating folding mechanism after passing through the belt material caching mechanism.
27. The web-to-web co-lamination mechanism of claim 12 wherein: and a lamination stage movement driving mechanism for driving the lamination stage to move along a direction perpendicular to the table top.
28. The web-to-web co-lamination mechanism of claim 12 wherein: the movable end of the swing arm is positioned above or below the lamination table, and the swing end of the swing arm is positioned above the lamination table.
29. The sheet-strip co-lamination mechanism according to any one of claims 13,17, 19-28, wherein: the track of the center of the first guide roller group moving relative to the lamination table is a straight line parallel to the lamination table.
30. The web-to-web co-lamination mechanism of claim 11 wherein: the belt material comprises a second belt material in a belt shape and sheet-shaped sheets compounded on the second belt material, and a gap is reserved between two adjacent sheets; the hot press compounding device is used for hot compounding the belt materials.
31. The web-to-web co-lamination mechanism of claim 30 wherein: the hot-pressing compounding device comprises a heating device for heating the belt material and a hot-rolling compounding device for hot-rolling the heated belt material;
the hot rolling composite device comprises a hot rolling roller set, wherein tension roller sets for balancing tension are respectively arranged on two sides of the hot rolling roller set; the hot pressing roller set comprises two hot pressing rollers which are oppositely arranged, wherein at least one hot pressing roller can move along the direction which is perpendicular to the axis of the hot pressing roller and parallel to the axes of the hot pressing rollers; the tension roller set comprises two tension rollers which are oppositely arranged; at least one tension roller of the two tension rollers can move along the direction perpendicular to the axis of the tension roller and parallel to the axis of the two tension rollers;
The distance between the plane passing through the axes of the two tension rollers and the plane passing through the axes of the two hot pressing rollers, which belong to the same tension roller group, is more than or equal to the distance between two adjacent sheets.
32. The web-to-web co-lamination machine of claim 31 wherein: the belt material heating device also comprises a tension mechanism for keeping the belt material at a set tension in the heating device; the tension mechanism is arranged at the rear side of the heating device, and the hot rolling composite device is arranged at the front side of the heating device.
33. A sheet-strip synergistic lamination method, characterized in that: the reciprocating folding mechanism drives the strip to fold back and forth on the lamination table, and the sheet conveying mechanism conveys the sheet to a position close to the lamination table in the process that the reciprocating folding mechanism drives the strip to move from one end of the reciprocating folding to the other end of the reciprocating folding; the reciprocating folding mechanism drives the strip material to reach the other end from one end of the reciprocating folding, the strip material is positioned by the folding positioning mechanism, one-time folding of the strip material is completed, and then the strip material positioned beside the lamination table is stacked above the strip material folded on the lamination table by the strip material transferring mechanism; after the stacking of the sheets is completed, the reciprocating folding mechanism is utilized to drive the belt material to move towards the other end of the reciprocating folding, and the reciprocating circulation is performed until the stacking is completed.
34. The sheet-strip co-lamination method of claim 33, wherein: the reciprocating folding mechanism comprises a folding guide mechanism and a folding driving mechanism; the folding guide mechanism comprises a swing arm, two ends of the swing arm are respectively a moving end and a swinging end, the moving end of the swing arm can rotate relative to a rotating shaft, the swinging end is provided with a first guide roller group for guiding a belt material, the folding drive mechanism comprises a drive assembly for driving the moving end of the swing arm to move along a preset track and a swinging assembly for driving or guiding the swing arm to rotate around the rotating shaft, and the preset track comprises at least one vertical track vertical to the lamination table; the first guide roller group moves back and forth relative to the lamination table under the combined action of the linear motion of the swing arm moving end along the direction vertical to the lamination table and the rotary motion of the swing arm around the rotating shaft so as to fold the belt material back and forth on the lamination table;
the method comprises the following steps:
1) The swing end of the swing arm and the first guide roller are positioned at the end part of the first end of the reciprocating folding of the belt material, the belt material at the first end is pressed and fixed by utilizing the folding positioning mechanism, the moving end of the swing arm is controlled to move in the direction away from the lamination table by utilizing the linear driving assembly, and the distance between the first guide roller group and the lamination table is increased to a set value;
Stacking the sheets on a stacking table by using a sheet stacking mechanism;
2) The movable end of the swing arm is driven to move towards a direction far away from the lamination table by utilizing the linear driving assembly, and meanwhile, the swing arm is driven to rotate around the rotating shaft by utilizing the swing driving assembly, so that an included angle between the swing arm and the reference surface is reduced, and the swing end of the swing arm moves towards the second end of the belt material back and forth folding relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotating movement of the swing arm around the rotating shaft;
when the included angle between the swing arm and the reference surface is reduced to zero, the distance between the moving end of the swing arm and the lamination table reaches the maximum value; the movable end of the swing arm is driven by the linear driving assembly to move towards the direction close to the lamination table, and meanwhile, the swing arm is driven by the swing driving assembly to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is reversely increased, and the swing end of the swing arm continuously moves towards the second end of the belt material in a reciprocating manner relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotating movement of the swing arm around the rotating shaft;
in the process, the sheet material is conveyed to a position close to the lamination table by a sheet material conveying mechanism;
3) When the swing end of the swing arm and the first guide roller set reach the end position of the second end of the belt material reciprocating folding, the included angle between the swing arm and the reference surface reaches the reverse maximum value, the belt material at the second end is pressed and fixed by the folding positioning mechanism, and then the moving end of the swing arm is driven by the linear driving assembly to move in the direction away from the lamination table, so that the distance between the first guide roller set and the lamination table is increased to a set value;
Stacking the sheets on a stacking table by using a sheet stacking mechanism;
4) The swing driving assembly is used for driving the swing arm to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is reduced, and the swing end of the swing arm moves towards the first end of the belt material back and forth folding relative to the lamination table under the combined action of the linear motion of the moving end of the swing arm and the rotation motion of the swing arm around the rotating shaft; when the included angle between the swing arm and the reference surface is reduced to zero, the distance between the moving end of the swing arm and the lamination table reaches the maximum value; the movable end of the swing arm is driven by the linear driving assembly to move towards the direction close to the lamination table, and meanwhile, the swing arm is driven by the swing driving assembly to rotate around the rotating shaft, so that the included angle between the swing arm and the reference surface is positively increased, and the swing end of the swing arm continuously moves towards the first end of the belt material in a reciprocating manner relative to the lamination table under the combined action of the linear movement of the movable end of the swing arm and the rotating movement of the swing arm around the rotating shaft;
in the process, the sheet material is conveyed to a position close to the lamination table by a sheet material conveying mechanism;
5) When the swing end of the swing arm and the first guide roller set reach the end position of the first end of the reciprocating folding of the belt material, the included angle between the swing arm and the reference surface reaches the positive maximum value, the belt material at the first end is pressed and fixed by the folding positioning mechanism, and then the moving end of the swing arm is driven by the linear driving assembly to move in the direction away from the lamination table, so that the distance between the first guide roller set and the lamination table is increased to a set value;
6) And (5) circularly executing the steps 2 to 5) until lamination is completed.
35. The sheet-strip co-lamination method of claim 34, wherein: the sheet material transferring mechanism comprises a fixed seat positioned above the sheet material conveying mechanism and a movable seat positioned between the fixed seat and the sheet material conveying mechanism, and a first driving mechanism for driving the movable seat to move along the vertical direction is arranged on the fixed seat; the movable seat is provided with a horizontal sliding rail, the horizontal sliding rail is provided with a sliding seat in sliding fit with the horizontal sliding rail, the bottom surface of the sliding seat is provided with sucking discs in an array manner, and the movable seat is provided with a second driving mechanism for driving the sliding seat to reciprocate between the lamination table and the sheet conveying mechanism along the horizontal sliding rail;
in the step 1) and the step 3), the sliding seat is driven to move to the upper part of the lamination table, the first driving mechanism is used for driving the moving seat to move downwards, sheets are stacked on the folded belt material positioned at the uppermost layer, and then the moving seat is driven to move upwards to reach a set position, and the sliding seat is driven to move to the upper part of the sheet conveying mechanism;
in the step 2) and the step 4), the sheet material is conveyed to a position close to the lamination table by using a sheet material conveying mechanism and corresponds to the position of the sucker; and then the movable seat is driven to move downwards, and after the sucking disc is used for sucking the sheet material, the movable seat is driven to reset upwards.
CN202210249556.9A 2022-03-14 2022-03-14 Sheet lamination mechanism, sheet-strip material cooperative lamination mechanism and cooperative lamination method Pending CN116799235A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210249556.9A CN116799235A (en) 2022-03-14 2022-03-14 Sheet lamination mechanism, sheet-strip material cooperative lamination mechanism and cooperative lamination method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210249556.9A CN116799235A (en) 2022-03-14 2022-03-14 Sheet lamination mechanism, sheet-strip material cooperative lamination mechanism and cooperative lamination method

Publications (1)

Publication Number Publication Date
CN116799235A true CN116799235A (en) 2023-09-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210249556.9A Pending CN116799235A (en) 2022-03-14 2022-03-14 Sheet lamination mechanism, sheet-strip material cooperative lamination mechanism and cooperative lamination method

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Country Link
CN (1) CN116799235A (en)

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