CN116787741A - Demoulding equipment is used in production of heavy-calibre gram-pulling pipe - Google Patents
Demoulding equipment is used in production of heavy-calibre gram-pulling pipe Download PDFInfo
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- CN116787741A CN116787741A CN202310791024.2A CN202310791024A CN116787741A CN 116787741 A CN116787741 A CN 116787741A CN 202310791024 A CN202310791024 A CN 202310791024A CN 116787741 A CN116787741 A CN 116787741A
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- cleaning
- module
- frame
- grooves
- pipe
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000004429 Calibre Substances 0.000 title claims description 4
- 238000004140 cleaning Methods 0.000 claims abstract description 91
- 238000005498 polishing Methods 0.000 claims description 50
- 238000001125 extrusion Methods 0.000 claims description 26
- 238000001179 sorption measurement Methods 0.000 claims description 23
- 230000000903 blocking effect Effects 0.000 claims description 22
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 244000137852 Petrea volubilis Species 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 239000003973 paint Substances 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 abstract description 12
- 239000007921 spray Substances 0.000 abstract description 8
- 239000002655 kraft paper Substances 0.000 abstract description 3
- 235000002911 Salvia sclarea Nutrition 0.000 description 15
- 244000182022 Salvia sclarea Species 0.000 description 15
- 239000012535 impurity Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 238000004804 winding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229920001903 high density polyethylene Polymers 0.000 description 3
- 239000004700 high-density polyethylene Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 241000219000 Populus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
Abstract
The application relates to demoulding equipment for large-caliber Kraft pipes, which comprises a fixing frame, clamping modules, a rotary drawing-off module and a cleaning and smearing module, wherein an arc-shaped groove is formed in the middle of the upper end of the fixing frame, the clamping modules are symmetrically arranged in the middle of the fixing frame, a rectangular groove is formed in the lower end of the fixing frame, the rotary drawing-off module is arranged in the rectangular groove, the cleaning and smearing module is arranged at the end part of the right side of the fixing frame, and the lower end of the cleaning and smearing module is in sliding connection with the rotary drawing-off module. According to the application, the functions of separating the Kela pipe from the mold core, cleaning the mold core and smearing the release agent can be realized, the cleaning unit polishes and cleans residues on the surface of the pulled mold core, and the smearing unit sprays the release agent on the cleaned mold core, so that the mold core can be directly recycled, the labor intensity of workers is reduced, and the production efficiency of the Kela pipe is improved.
Description
Technical Field
The application relates to the technical field of Kela tube manufacturing, in particular to demolding equipment for large-caliber Kela tube production.
Background
The wall pipe is a special structure wall pipe with higher external pressure resistance, which is made of high-density polyethylene (HDPE) winding structure wall pipe, wherein the wall pipe is made of high-density polyethylene resin as a main raw material by adopting a hot winding poplar process and a polypropylene (PP) single-wall corrugated pipe as a supporting structure, and the Clar pipe product can be divided into PR, OP, SQ, VW series. The clara tube is generally formed on a cylindrical mold, and the formed clara tube is wrapped on the outer side surface of the mold, so that the clara tube needs to be demolded.
In the existing clary pipe demoulding equipment, for example, chinese patent with publication number CN217169737U discloses a device for demoulding clary pipes, specifically, the device comprises a base and a demoulding table, wherein the demoulding table is fixedly arranged above the base through a plurality of support rods, a limiting component is arranged on the demoulding table and used for blocking the clary pipe to limit the clary pipe, a pulling component is arranged on the base and used for placing the clary pipe to be demoulded on the demoulding table, the clary pipe is blocked to limit the clary pipe through the limiting component, after limiting, the die is pulled through the pulling component, and the die is pulled out from the clary pipe due to the fact that the clary pipe is limited by the limiting component.
In the prior art, the demolding function of the clara tube can be realized, but in the first aspect, in the prior art, when the clara tube is demolded, only the upper end and the lower end on the right side of the clara tube can be limited, and when the clara tube is pulled out, the clara tube is easy to deform, so that the clara tube is possibly damaged, and the quality of the clara tube is influenced; in the second aspect, in the prior art, only the demolding effect can be achieved when the clar pipe is separated, the impurities remained on the mold core cannot be cleaned, the labor intensity of workers is increased, and therefore, there is room for improvement over the existing clar pipe demolding technology.
Disclosure of Invention
In order to realize the function of separating the Kela pipe from the mold core, the application provides demolding equipment for producing the large-caliber Kela pipe.
The application provides demoulding equipment for producing a large-caliber Kela pipe, which adopts the following technical scheme:
the utility model provides a drawing of patterns equipment is used in production of heavy-calibre gram is drawn with module and clearance and is paintd the module including mount, centre gripping module, rotation, mount upper end middle part is provided with the arc wall, and centre gripping module is installed to mount middle part symmetry, and the mount lower extreme is provided with the rectangular channel, installs the rotation in the rectangular channel and draws away the module, and the clearance is paintd the module is installed to mount right side tip, and the clearance is paintd module lower extreme and is taken out with rotation and draw away module sliding connection.
The rotary drawing-away module comprises sliding rails, electric sliding blocks, rectangular frames, air cylinders, rectangular plates, supports, rollers and rotary units, wherein the mounting grooves are symmetrically formed in two sides of each rectangular groove, the sliding rails are arranged in the mounting grooves, the electric sliding blocks are connected to the sliding rails in a sliding mode, the rectangular frames are arranged between the electric sliding blocks, grooves are uniformly formed in the upper end faces of the rectangular frames, the air cylinders are arranged in the middle of the grooves, the rectangular plates are arranged on the top ends of the air cylinders through flanges, the supports are symmetrically arranged on the upper end faces of the rectangular plates, the rollers are arranged between the supports, and the rotary units are arranged at the upper ends of the right sides of the rectangular frames.
The cleaning and smearing module comprises a mounting frame, a blocking unit, a cleaning unit and a smearing unit, wherein the mounting frame is installed at the right end of the mounting frame, the blocking unit is installed at the left side of the mounting frame, the cleaning unit is installed at the middle of the mounting frame, and the smearing unit is installed at the right side of the mounting frame.
The cleaning unit comprises a collecting assembly, telescopic rods, rotating rollers, polishing belts and an extrusion assembly, wherein the second annular groove is formed in the middle of the mounting frame, the collecting assembly is uniformly arranged in the second annular groove, T-shaped grooves are uniformly formed in the outer side of the mounting frame, the telescopic rods are symmetrically arranged in the T-shaped grooves, the rotating rollers are arranged between the telescopic rods, the polishing belts are arranged between the rotating rollers and are annularly arranged, the extrusion grooves are symmetrically formed in the middle of the second annular groove, and the extrusion assembly is arranged in the extrusion grooves.
Preferably, the clamping module comprises an L-shaped frame, a clamping frame and an electric push rod I, the L-shaped frame is arranged at the lower end of the middle part of the fixing frame, sliding grooves are symmetrically formed in the middle part of the fixing frame, the clamping frame is connected in the sliding grooves in a sliding mode, and the electric push rod I is arranged between the clamping frame and the L-shaped frame.
Preferably, the inner side surface of the clamping frame is of an arc-shaped structure, sealing gaskets are symmetrically arranged at two ends of the inner side of the clamping frame, the sealing gaskets are made of flexible materials, and adsorption holes are uniformly formed in the inner side surface of the clamping frame.
Preferably, the rotary unit includes backup pad, dwang, driving motor and bolt, the backup pad is installed to rectangular frame right side upper end, and the dwang is installed through the bearing in backup pad middle part left side, and driving motor is installed through the motor cabinet in backup pad right side middle part, and driving motor's output shaft is connected with the dwang, and dwang left side tip is provided with the draw-in groove of vertical direction, and the dwang left side is provided with the screw hole of horizontal direction, and matched with bolt is installed to the screw hole.
Preferably, the blocking unit comprises an electric rotating disc, a rotating disc and a blocking block, wherein the left side of the mounting frame is provided with a first annular groove, the electric rotating disc is mounted on the inner side of the first annular groove, the rotating disc is mounted on the left side of the electric rotating disc, planar threads are arranged on the left side surface of the rotating disc, a connecting groove is uniformly formed in the left side of the first annular groove, the blocking block is mounted in the connecting groove, and a thread groove matched with the planar threads is formed in the right side surface of the blocking block.
Preferably, the collection assembly comprises a cleaning frame, an adsorption plate and a cleaning roller, wherein the cleaning frame is uniformly arranged in the second annular groove, adsorption grooves are symmetrically formed in two ends of the cleaning frame, the adsorption plate is arranged on the inner side of each adsorption groove, and the cleaning roller is arranged on the outer side of each adsorption groove.
Preferably, the cleaning brush hair is arranged in the middle of the cleaning roller, the cleaning brush hair is clung to the middle of the inner side surface of the polishing belt, and synchronous wheels are symmetrically arranged at the end parts of the cleaning roller.
Preferably, the middle part of the inner side surface of the polishing belt is uniformly provided with sand paper and cleaning cloth, the sand paper and the cleaning cloth are arranged at intervals, the sand paper and the cleaning cloth are detachably arranged, the end part of the inner side surface of the polishing belt is provided with a synchronous belt, and the synchronous belt is matched with the synchronous wheel.
Preferably, the extrusion assembly comprises an electric push rod II, a U-shaped plate and a pinch roller, wherein the electric push rod II is arranged in the middle of the extrusion groove, the U-shaped plate is arranged at the top end of the electric push rod II through a flange, and the pinch roller is arranged in the middle of the U-shaped plate.
Preferably, the smearing unit comprises a spray head, an annular plate and flexible bristles, the right side of the mounting frame is provided with a third annular groove, the spray head is uniformly arranged in the third annular groove, the right side of the third annular groove is provided with a fourth annular groove, the annular plate is arranged in the fourth annular groove, and the flexible bristles are uniformly arranged on the inner side face of the annular plate.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when the right side wall of the clara pipe is tightly attached to the left side surface of the cleaning smearing module, the electric push rod drives the clamping frame to move towards the middle to clamp the middle of the clara pipe, the clamping module can prevent the end of the clara pipe from being damaged by extrusion of excessive force, and the demolding integrity of the clara pipe is improved;
2. according to the application, the cleaning unit is arranged, the polishing belt polishes the mold core, the cleaning roller cleans impurities on the inner side surface of the polishing belt, and the adsorption plate adsorbs and collects the dropped impurities, so that the polishing belt is always in a clean state, and the mold core can be continuously polished and cleaned;
3. according to the application, the smearing unit is arranged, and after the cleaning unit polishes and cleans residues on the surface of the extracted mold core, the smearing unit sprays the mold core with the release agent after cleaning, so that the mold core can be directly recycled, the labor intensity of workers is reduced, and the production efficiency of the Kela tube is improved.
Drawings
The application will be further described with reference to the drawings and examples.
Fig. 1 is a schematic perspective view of the present application.
Fig. 2 is a schematic view of a first cross-sectional structure of the present application.
Fig. 3 is a schematic diagram of a second cross-sectional structure of the present application.
Fig. 4 is a schematic view of a third cross-sectional structure of the present application.
Fig. 5 is a schematic cross-sectional view of the holder and the clamping module of the present application.
Fig. 6 is a schematic cross-sectional view of the present application between a holder and a rotary extraction module.
Fig. 7 is a schematic cross-sectional structure of a rotary unit of the present application.
Fig. 8 is a schematic cross-sectional view of a cleaning and smearing module of the present application.
Fig. 9 is a schematic cross-sectional view of the present application between the mounting frame and the cleaning unit.
FIG. 10 is a schematic cross-sectional view of the present application between a scrub roller and a polishing belt.
Reference numerals illustrate: 1. a fixing frame; 2. a clamping module; 21. an L-shaped frame; 22. a clamping frame; 23. an electric push rod I; 24. a sealing gasket; 3. rotating the extraction module; 31. a slide rail; 32. an electric slide block; 33. a rectangular frame; 34. a cylinder; 35. a rectangular plate; 36. a bracket; 37. a roller; 38. a rotating unit; 381. a support plate; 382. a rotating lever; 383. a driving motor; 384. a bolt; 4. cleaning the smearing module; 41. a mounting frame; 42. a blocking unit; 421. an electric turntable; 422. a rotating disc; 423. a blocking piece; 43. a cleaning unit; 431. a collection assembly; 4311. a cleaning frame; 4312. an adsorption plate; 4313. a cleaning roller; 432. a telescopic rod; 433. a rotating roller; 434. polishing the belt; 435. an extrusion assembly; 4351. an electric push rod II; 4352. a U-shaped plate; 4353. a pinch roller; 44. a painting unit; 441. a spray head; 442. an annular plate; 443. a flexible bristle.
Detailed Description
The application is described in further detail below with reference to fig. 1-10.
The embodiment of the application discloses demolding equipment for large-caliber Kraft pipe production, which can separate a Kraft pipe from a mold core and has the functions of cleaning the mold core and smearing a demolding agent.
Referring to fig. 1, a demolding device for large-caliber claret production comprises a fixing frame 1, a clamping module 2, a rotary drawing-off module 3 and a cleaning smearing module 4, wherein an arc-shaped groove is formed in the middle of the upper end of the fixing frame 1, the clamping module 2 is symmetrically arranged in the middle of the fixing frame 1, a rectangular groove is formed in the lower end of the fixing frame 1, the rotary drawing-off module 3 is arranged in the rectangular groove, the cleaning smearing module 4 is arranged at the right end of the fixing frame 1, and the lower end of the cleaning smearing module 4 is in sliding connection with the rotary drawing-off module 3.
Referring to fig. 5, the clamping module 2 includes an L-shaped frame 21, a clamping frame 22 and an electric push rod 23, the L-shaped frame 21 is installed at the lower end of the middle portion of the fixing frame 1, sliding grooves are symmetrically provided in the middle portion of the fixing frame 1, the clamping frame 22 is slidably connected in the sliding grooves, and the electric push rod 23 is installed between the clamping frame 22 and the L-shaped frame 21.
In the actual use process, the winding-molded clar pipe is hung in the arc-shaped groove in the middle of the fixing frame 1, the rotary drawing-off module 3 is clamped with the hanging ring at the right end of the mold core, the rotary drawing-off module 3 pulls the clar pipe to move rightwards so that the right side wall of the clar pipe is clung to the left side surface of the cleaning smearing module 4, the electric push rod I23 drives the clamping frame 22 to move towards the middle to clamp the middle of the clar pipe, the cleaning smearing module 4 blocks and limits the right side wall of the clar pipe, the mold core is drawn out from the clar pipe by the rotary drawing-off module 3 and is driven to rotate, the clamping module 2 can prevent the end of the clar pipe from being damaged by extrusion of excessive force, and the demolding integrity of the clar pipe is improved.
The clara Guan Gu formed by winding with different calibers is fixed at the middle part of the arc-shaped groove, so that the clara pipe with different calibers can be demolded.
Referring to fig. 5, the inner side of the clamping frame 22 has an arc structure, the two ends of the inner side of the clamping frame 22 are symmetrically provided with sealing gaskets 24, the sealing gaskets 24 are made of flexible materials, and the inner side of the clamping frame 22 is uniformly provided with adsorption holes.
In the in-service use, when clamping rack 22 carries out the centre gripping to the clara pipe, form sealed chamber between sealed pad 24 and the clara pipe, the absorption hole is connected with the air pump for produce the negative pressure in the sealed chamber, clamping rack 22 adsorbs fixedly to the clara pipe, prevents that clamping rack 22 from producing the extrusion to the clara pipe, causes unable drawing of patterns's phenomenon to take place.
Referring to fig. 6, the rotary drawing module 3 includes a sliding rail 31, an electric sliding block 32, a rectangular frame 33, an air cylinder 34, a rectangular plate 35, a bracket 36, rollers 37 and a rotary unit 38, the two sides of the rectangular groove are symmetrically provided with a mounting groove, the sliding rail 31 is mounted in the mounting groove, the sliding rail 31 is slidably connected with the electric sliding block 32, the rectangular frame 33 is mounted between the electric sliding blocks 32, grooves are uniformly formed in the upper end face of the rectangular frame 33, the air cylinder 34 is mounted in the middle of the grooves, the rectangular plate 35 is mounted at the top end of the air cylinder 34 through a flange, the bracket 36 is symmetrically mounted on the upper end face of the rectangular plate 35, the rollers 37 are mounted between the brackets 36, and the rotary unit 38 is mounted at the upper end of the right side of the rectangular frame 33.
In the actual use process, when the winding-molded carat pipe is hung in the arc-shaped groove in the middle of the fixing frame 1, the rotating unit 38 is manually clamped with the hanging ring on the right side of the mold core, the electric sliding block 32 drives the rectangular frame 33 to move rightwards, and the rotating unit 38 drives the carat pipe to synchronously move rightwards; when the right side wall of the clara pipe is tightly attached to the left side surface of the cleaning and smearing module 4, the clamping module 2 adsorbs and fixes the middle part of the clara pipe, the cleaning and smearing module 4 stretches out to block and limit the clara pipe, then the electric sliding block 32 continues to drive the clara pipe to move rightwards to draw the mold core away from the clara pipe, meanwhile, the rotating unit 38 drives the mold core to rotate, the cleaning and smearing module 4 polishes and cleans residues on the mold core, and the mold core is sprayed with release agent, after that, the cylinder 34 pushes the rollers 37 to eject from the grooves one by one, and the ejected rollers 37 support the mold core after the spraying is finished, so that the center of the mold core is always at the same horizontal position.
Referring to fig. 7, the rotating unit 38 includes a support plate 381, a rotating rod 382, a driving motor 383 and a bolt 384, the support plate 381 is mounted at the upper end of the right side of the rectangular frame 33, the rotating rod 382 is mounted at the left side of the middle part of the support plate 381 through a bearing, the driving motor 383 is mounted at the middle part of the right side of the support plate 381 through a motor base, the output shaft of the driving motor 383 is connected with the rotating rod 382, a clamping groove in the vertical direction is provided at the left end of the rotating rod 382, a threaded hole in the horizontal direction is provided at the left side of the rotating rod 382, and a matched bolt 384 is mounted in the threaded hole.
In the actual use process, when the winding-molded carat pipe is hung in the arc-shaped groove in the middle of the fixing frame 1, the rectangular frame 33 is moved leftwards, the clamping groove is clamped with the hanging ring on the right side of the carat pipe, then the bolt 384 is screwed, the hanging ring is fixed in the rotating rod 382, the electric sliding block 32 drives the rectangular frame 33 to move rightwards, and the rotating rod 382 drives the mold core to synchronously move rightwards; when the right side wall of the clara pipe is tightly attached to the left side surface of the cleaning and smearing module 4, the cleaning and smearing module 4 stretches out to block and limit the clara pipe, meanwhile, the clamping module 2 adsorbs and fixes the middle part of the clara pipe, the rotating rod 382 drives the mold core to continuously move rightwards, the mold core is pulled away from the clara pipe, meanwhile, the driving motor 383 drives the rotating rod 382 to rotate, and the mold core synchronously rotates along with the rotating rod 382.
Referring to fig. 8, the cleaning and smearing module 4 includes a mounting frame 41, a blocking unit 42, a cleaning unit 43 and a smearing unit 44, the mounting frame 41 is mounted at the right end of the mounting frame 1, the blocking unit 42 is mounted at the left side of the mounting frame 41, the cleaning unit 43 is mounted at the middle of the mounting frame 41, and the smearing unit 44 is mounted at the right side of the mounting frame 41.
In the in-service use, when clary pipe right side wall and mounting bracket 41 left surface hugs closely, stop unit 42 stretches out and blocks spacingly clary pipe right side wall, clearance unit 43 polishes and clears up the residue on the mold core surface of taking out, smear unit 44 sprays release agent to the mold core after the clearance for the mold core can direct cyclic utilization, reduces workman's intensity of labour, has improved the production efficiency of clary pipe.
Referring to fig. 8, the blocking unit 42 includes an electric turntable 421, a rotating disk 422 and a blocking block 423, an annular groove one is provided on the left side of the mounting frame 41, the electric turntable 421 is installed on the inner side of the annular groove one, the rotating disk 422 is installed on the left side of the electric turntable 421, planar threads are provided on the left side of the rotating disk 422, a connecting groove is uniformly provided on the left side of the annular groove one, the blocking block 423 is installed in the connecting groove, and a thread groove matched with the planar threads is provided on the right side of the blocking block 423.
In the in-service use, when clary pipe right side wall hugs closely with mounting bracket 41 left surface, electronic carousel 421 drives the rolling disc 422 and rotates for under screw-thread fit's effect, stop piece 423 stretches out to the mounting bracket 41 middle part in step, and the stop piece 423 that stretches out stops spacingly clary pipe, does benefit to clary pipe and the separation of mold core.
It should be noted that, the length of the blocking piece 423 extending out can be adjusted to block and limit the carat pipes with different diameters, and the carat pipes with the same diameter can be adjusted only once.
Referring to fig. 9, the cleaning unit 43 includes a collecting assembly 431, a telescopic rod 432, a rotating roller 433, polishing belts 434 and an extrusion assembly 435, an annular groove two is provided in the middle of the mounting frame 41, the collecting assembly 431 is uniformly installed in the annular groove two, a T-shaped groove is uniformly provided on the outer side of the mounting frame 41, the telescopic rods 432 are symmetrically installed in the T-shaped groove, the rotating roller 433 is installed between the telescopic rods 432, the polishing belts 434 are installed between the rotating roller 433, the polishing belts 434 are in annular arrangement, the extrusion groove is symmetrically provided in the middle of the annular groove two, and the extrusion assembly 435 is installed in the extrusion groove.
In the in-service use process, when the separated mold cores need to be cleaned, the extrusion component 435 extrudes the polishing belt 434, so that the extrusion component 435 drives the polishing belt 434 to be clung to the surfaces of the mold cores, the collection component 431 drives the polishing belt 434 to rotate, so that residues on the surfaces of the mold cores are polished by the polishing belt 434, and then the collection component 431 adsorbs and collects impurities on the inner side surfaces of the polishing belt 434, so that the inner side surfaces of the polishing belt 434 are kept clean, and the polishing belt 434 can continuously polish and clean the mold cores.
It should be noted that the telescopic rod 432 plays a role in adjustment, and when the pressing assembly 435 presses the polishing belt 434, the telescopic rod 432 stretches, preventing the polishing belt 434 from being damaged due to excessive stretching of the polishing belt 434.
Referring to fig. 9, the collecting assembly 431 includes a cleaning frame 4311, an adsorption plate 4312 and a cleaning roller 4313, the cleaning frame 4311 is uniformly installed in the second annular groove, adsorption grooves are symmetrically provided at two ends of the cleaning frame 4311, the adsorption plate 4312 is installed at the inner side of the adsorption groove, and the cleaning roller 4313 is installed at the outer side of the adsorption groove.
In the in-service use process, the cleaning roller 4313 is connected with the motor, when extrusion subassembly 435 extrudes the area of polishing 434 so that the area of polishing 434 is hugged closely with the mold core surface, the motor drives the cleaning roller 4313 and rotates, the area of polishing 434 follows the synchronous rotation of cleaning roller 4313, afterwards the area of polishing 434 polishes the mold core, the cleaning roller 4313 is cleared up the impurity on the area of polishing 434 medial surface, adsorption plate 4312 adsorbs the impurity that drops and collects for the area of polishing 434 is in clean state all the time, the clearance of polishing of mold core that can be sustainable.
Referring to fig. 10, cleaning bristles are disposed in the middle of the cleaning roller 4313, and are closely attached to the middle of the inner side surface of the polishing belt 434, and synchronous wheels are symmetrically mounted at the ends of the cleaning roller 4313.
In the actual use process, the cleaning brush hair in the middle of the cleaning roller 4313 can clean the impurities on the inner side surface of the polishing belt 434, and the adsorption plate 4312 adsorbs and collects the dropped impurities.
Referring to fig. 10, the middle part of the inner side surface of the polishing belt 434 is uniformly provided with sand paper and cleaning cloth, the sand paper and the cleaning cloth are arranged at intervals, the sand paper and the cleaning cloth are detachably arranged, and the end part of the inner side surface of the polishing belt 434 is provided with a synchronous belt which is matched with the synchronous wheel.
In the actual use process, the synchronous belt is matched with the synchronous wheel, and when the motor drives the cleaning roller 4313 to rotate, the cleaning roller 4313 drives the polishing belt 434 to synchronously rotate.
It should be noted that, the sand paper can polish the residue on the surface of the mold core, the residue is polished into tiny impurities, the cleaning cloth can clean the impurities, the cleaned impurities are finally absorbed and collected by the absorbing plate 4312, after the sand paper and the cleaning cloth are used for a period of time, the sand paper and the cleaning cloth can be replaced, so that the polishing belt 434 can clean the residue on the surface of the mold core completely all the time, and the recycling of the mold core is facilitated.
Referring to fig. 9, the extrusion assembly 435 includes a second electric push rod 4351, a U-shaped plate 4352, and a pressing roller 4353, the second electric push rod 4351 is installed in the middle of the extrusion slot, the U-shaped plate 4352 is installed at the top end of the second electric push rod 4351 through a flange, and the pressing roller 4353 is installed in the middle of the U-shaped plate 4352.
In the actual use process, when the mold core needs to be polished, the second electric push rod 4351 drives the U-shaped plate 4352 to move towards the middle of the mounting frame 41, the compaction roller 4353 extrudes the polishing belt 434, and the polishing belt 434 deforms, so that the polishing belt 434 can be tightly attached to the surface of the mold core.
Referring to fig. 8, the applying unit 44 includes a nozzle 441, an annular plate 442, and flexible bristles 443, a third annular groove is provided on the right side of the mounting frame 41, the nozzle 441 is uniformly installed in the third annular groove, a fourth annular groove is provided on the right side of the third annular groove, the annular plate 442 is installed in the fourth annular groove, and the flexible bristles 443 are uniformly installed on the inner side surface of the annular plate 442.
In the actual use process, after the mold core is cleaned, the release agent is sprayed out of the spray head 441, and the flexible bristles 443 smear the release agent on the surface of the mold core, so that the release agent can be smeared on the surface of the mold core uniformly, and the separation of the clarinet and the mold core during subsequent manufacturing is facilitated.
The implementation principle of the embodiment is as follows:
1: and the limiting fixing is realized, the winding formed clar pipe is hung in an arc-shaped groove in the middle of the fixing frame 1, the rotary drawing-out module 3 is connected with a hanging ring at the right end of the mold core in a clamping mode, the rotary drawing-out module 3 pulls the clar pipe to enable the right side wall of the clar pipe to be clung to the left side surface of the cleaning and smearing module 4, the first electric push rod 23 drives the clamping frame 22 to move towards the middle to clamp the middle of the clar pipe, and then the cleaning and smearing module 4 blocks and limits the right side wall of the clar pipe.
2: the electric slide block 32 drives the rectangular frame 33 to move rightwards, the rotating rod 382 drives the mold core to synchronously move rightwards, so that the mold core is pulled away from the Clar pipe, and meanwhile, the driving motor 383 drives the rotating rod 382 to rotate, and the mold core synchronously rotates along with the rotating rod 382.
3: cleaning and smearing, the extrusion assembly 435 extrudes the polishing belt 434 to enable the polishing belt 434 to be clung to the surface of the mold core, the motor drives the cleaning roller 4313 to rotate, the polishing belt 434 rotates synchronously with the cleaning roller 4313, then the polishing belt 434 polishes the mold core, the cleaning roller 4313 cleans impurities on the inner side surface of the polishing belt 434, the adsorption plate 4312 adsorbs and collects the fallen impurities, the release agent is sprayed out of the spray head 441, the flexible bristles 443 smear the release agent on the surface of the mold core, and the release agent can be uniformly smeared on the surface of the mold core.
The embodiments of the present application are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in this way, therefore: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (10)
1. The utility model provides a drawing of patterns equipment is used in production of heavy-calibre gram is managed, includes mount (1), centre gripping module (2), rotatory take out from module (3) and clearance to paint module (4), a serial communication port, mount (1) upper end middle part is provided with the arc wall, and centre gripping module (2) are installed to mount (1) middle part symmetry, and mount (1) lower extreme is provided with the rectangular channel, installs rotatory take out from module (3) in the rectangular channel, and clearance is painted module (4) are installed to mount (1) right side tip, and clearance is painted module (4) lower extreme and rotatory take out from module (3) sliding connection, wherein:
the rotary pulling-out module (3) comprises sliding rails (31), electric sliding blocks (32), rectangular frames (33), air cylinders (34), rectangular plates (35), supports (36), rollers (37) and rotary units (38), wherein the two sides of each rectangular groove are symmetrically provided with mounting grooves, the sliding rails (31) are arranged in the mounting grooves, the electric sliding blocks (32) are connected onto the sliding rails (31) in a sliding manner, the rectangular frames (33) are arranged between the electric sliding blocks (32), grooves are uniformly formed in the upper end faces of the rectangular frames (33), the air cylinders (34) are arranged in the middle of the grooves, the rectangular plates (35) are arranged at the top ends of the air cylinders (34) through flanges, the supports (36) are symmetrically arranged on the upper end faces of the rectangular plates (35), the rollers (37) are arranged between the supports (36), and the rotary units (38) are arranged at the upper ends of the right sides of the rectangular frames (33);
the cleaning and smearing module (4) comprises a mounting frame (41), a blocking unit (42), a cleaning unit (43) and a smearing unit (44), wherein the mounting frame (41) is mounted at the right end part of the mounting frame (1), the blocking unit (42) is mounted at the left side of the mounting frame (41), the cleaning unit (43) is mounted in the middle of the mounting frame (41), and the smearing unit (44) is mounted at the right side of the mounting frame (41);
the cleaning unit (43) comprises a collecting assembly (431), telescopic rods (432), rotating rollers (433), polishing belts (434) and an extrusion assembly (435), wherein second annular grooves are formed in the middle of the mounting frame (41), the collecting assembly (431) is uniformly arranged in the second annular grooves, T-shaped grooves are uniformly formed in the outer sides of the mounting frame (41), the telescopic rods (432) are symmetrically arranged in the T-shaped grooves, the rotating rollers (433) are arranged between the telescopic rods (432), the polishing belts (434) are arranged between the rotating rollers (433), the polishing belts (434) are annularly arranged, extrusion grooves are symmetrically formed in the middle of the second annular grooves, and the extrusion assembly (435) is arranged in the extrusion grooves.
2. The demolding device for large-caliber Kramer pipe production according to claim 1, wherein: the clamping module (2) comprises an L-shaped frame (21), a clamping frame (22) and an electric push rod I (23), the L-shaped frame (21) is arranged at the lower end of the middle part of the fixing frame (1), sliding grooves are symmetrically formed in the middle of the fixing frame (1), the clamping frame (22) is connected in the sliding grooves in a sliding mode, and the electric push rod I (23) is arranged between the clamping frame (22) and the L-shaped frame (21).
3. The demolding device for large-caliber Kramer pipe production according to claim 2, wherein: the inner side of the clamping frame (22) is of an arc-shaped structure, sealing gaskets (24) are symmetrically arranged at two ends of the inner side of the clamping frame (22), the sealing gaskets (24) are made of flexible materials, and adsorption holes are uniformly formed in the inner side of the clamping frame (22).
4. The demolding device for large-caliber Kramer pipe production according to claim 1, wherein: the rotary unit (38) comprises a supporting plate (381), a rotating rod (382), a driving motor (383) and bolts (384), the supporting plate (381) is installed at the upper end of the right side of the rectangular frame (33), the rotating rod (382) is installed on the left side of the middle part of the supporting plate (381) through a bearing, the driving motor (383) is installed on the middle part of the right side of the supporting plate (381) through a motor base, an output shaft of the driving motor (383) is connected with the rotating rod (382), a clamping groove in the vertical direction is formed in the left end of the rotating rod (382), a threaded hole in the horizontal direction is formed in the left side of the rotating rod (382), and the bolts (384) matched with are installed in the threaded hole.
5. The demolding device for large-caliber Kramer pipe production according to claim 1, wherein: the blocking unit (42) comprises an electric rotary table (421), a rotary table (422) and a blocking block (423), an annular groove I is formed in the left side of the mounting frame (41), the electric rotary table (421) is mounted on the inner side of the annular groove I, the rotary table (422) is mounted on the left side of the electric rotary table (421), planar threads are arranged on the left side of the rotary table (422), connecting grooves are uniformly formed in the left side of the annular groove I, the blocking block (423) is mounted in the connecting grooves, and thread grooves matched with the planar threads are formed in the right side of the blocking block (423).
6. The demolding device for large-caliber Kramer pipe production according to claim 1, wherein: the collecting assembly (431) comprises a cleaning frame (4311), an adsorption plate (4312) and cleaning rollers (4313), the cleaning frame (4311) is uniformly arranged in the second annular groove, adsorption grooves are symmetrically formed in two ends of the cleaning frame (4311), the adsorption plate (4312) is arranged on the inner side of each adsorption groove, and the cleaning rollers (4313) are arranged on the outer side of each adsorption groove.
7. The demolding device for large-caliber Kramer pipe production as claimed in claim 6, wherein: cleaning bristles are arranged in the middle of the cleaning roller (4313), the cleaning bristles are clung to the middle of the inner side surface of the polishing belt (434), and synchronous wheels are symmetrically arranged at the end parts of the cleaning roller (4313).
8. The demolding device for large-caliber Kram tube production as claimed in claim 7, wherein: the middle part of the inner side surface of the polishing belt (434) is uniformly provided with sand paper and cleaning cloth, the sand paper and the cleaning cloth are arranged at intervals, the sand paper and the cleaning cloth are detachably arranged, and the end part of the inner side surface of the polishing belt (434) is provided with a synchronous belt which is matched with a synchronous wheel.
9. The demolding device for large-caliber Kramer pipe production according to claim 1, wherein: the extrusion assembly (435) comprises a second electric push rod (4351), a U-shaped plate (4352) and a compression roller (4353), wherein the second electric push rod (4351) is installed in the middle of the extrusion groove, the U-shaped plate (4352) is installed at the top end of the second electric push rod (4351) through a flange, and the compression roller (4353) is installed in the middle of the U-shaped plate (4352).
10. The demolding device for large-caliber Kramer pipe production according to claim 1, wherein: the smearing unit (44) comprises a nozzle (441), an annular plate (442) and flexible bristles (443), wherein the right side of the mounting frame (41) is provided with a third annular groove, the nozzle (441) is uniformly arranged in the third annular groove, the right side of the third annular groove is provided with a fourth annular groove, the annular plate (442) is arranged in the fourth annular groove, and the flexible bristles (443) are uniformly arranged on the inner side surface of the annular plate (442).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310791024.2A CN116787741A (en) | 2023-06-30 | 2023-06-30 | Demoulding equipment is used in production of heavy-calibre gram-pulling pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310791024.2A CN116787741A (en) | 2023-06-30 | 2023-06-30 | Demoulding equipment is used in production of heavy-calibre gram-pulling pipe |
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| Publication Number | Publication Date |
|---|---|
| CN116787741A true CN116787741A (en) | 2023-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310791024.2A Pending CN116787741A (en) | 2023-06-30 | 2023-06-30 | Demoulding equipment is used in production of heavy-calibre gram-pulling pipe |
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| CN (1) | CN116787741A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117681346A (en) * | 2024-01-31 | 2024-03-12 | 湖南科森高分子材料科技有限公司 | Low-smoke halogen-free flame-retardant polyolefin insulating material forming device and forming process thereof |
-
2023
- 2023-06-30 CN CN202310791024.2A patent/CN116787741A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117681346A (en) * | 2024-01-31 | 2024-03-12 | 湖南科森高分子材料科技有限公司 | Low-smoke halogen-free flame-retardant polyolefin insulating material forming device and forming process thereof |
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