CN116787512A - Slitting device for electrolytic copper foil - Google Patents
Slitting device for electrolytic copper foil Download PDFInfo
- Publication number
- CN116787512A CN116787512A CN202311093194.XA CN202311093194A CN116787512A CN 116787512 A CN116787512 A CN 116787512A CN 202311093194 A CN202311093194 A CN 202311093194A CN 116787512 A CN116787512 A CN 116787512A
- Authority
- CN
- China
- Prior art keywords
- push rod
- box body
- fixedly connected
- copper foil
- slitting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 239000011889 copper foil Substances 0.000 title claims abstract description 86
- 238000004804 winding Methods 0.000 claims abstract description 51
- 238000011084 recovery Methods 0.000 claims abstract description 10
- 238000006073 displacement reaction Methods 0.000 claims description 51
- 238000003825 pressing Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 239000010445 mica Substances 0.000 description 4
- 229910052618 mica group Inorganic materials 0.000 description 4
- 239000011810 insulating material Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 238000013528 artificial neural network Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 first box 1 Chemical compound 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
- B26D1/151—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/14—Means for treating work or cutting member to facilitate cutting by tensioning the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
- B26D7/2635—Means for adjusting the position of the cutting member for circular cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Nonmetal Cutting Devices (AREA)
Abstract
The invention discloses a slitting device for electrolytic copper foil, which relates to the technical field of slitting machines and comprises a first box body, a second box body, a base, a controller, an alarm lamp, a tensioning assembly, a slitting assembly, a winding assembly and a recovery assembly, wherein the base is arranged between the first box body and the second box body, the left side of the base is fixedly connected with the first box body, the right side of the base is fixedly connected with the second box body, a fourth sliding groove is arranged in the base, the slitting assembly is arranged between the first box body and the second box body, and the tensioning assembly, the slitting assembly and the winding assembly are arranged, so that the slitting device can meet the requirements of customers to slit copper foils with different widths when slitting, and can automatically reset blades and automatically adjust the tension when slitting to ensure that mistakes can not occur when slitting the copper foil, thereby achieving the effects of strong regulation and high accuracy.
Description
Technical Field
The invention relates to the technical field of splitting machines, in particular to a splitting device for electrolytic copper foil.
Background
Electrolytic copper foil is an important material for manufacturing Copper Clad Laminate (CCL), printed Circuit Board (PCB) and lithium ion battery, and is called as a 'neural network' for transmitting and communicating signals and power of electronic products in the current high-speed development of electronic information industry.
The slitting machine is mechanical equipment for dividing wide paper, mica tape or film into a plurality of narrow materials, is commonly used for paper making machines, wire and cable mica tapes and printing and packaging machines, and is mainly applied to: nonwoven fabrics, mica tapes, papers, insulating materials and various film materials, in particular for the slitting of narrow tapes (nonwoven fabrics, papers, insulating materials, mica tapes, films, etc.).
The electrolytic copper foil is subjected to a post-treatment process, a slitting machine is required to be used for slitting the electrolytic copper foil, the conventional slitting machine can only slit a fixed width when slitting the electrolytic copper foil, the width cannot be freely adjusted according to the requirements of customers, and when slitting, slender copper foil leftover materials can be scattered on the ground, personnel are required to clean after slitting is finished, so that the time for slitting the copper foil is shortened, the slitting efficiency is reduced, and therefore, the slitting device for the electrolytic copper foil with strong regulation and control and high slitting efficiency is very necessary.
Disclosure of Invention
The invention aims to provide a slitting device for electrolytic copper foil, which is used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an electrolytic copper foil is with cutting device, includes first box, second box, base, controller, warning light, tensioning assembly, cuts subassembly, rolling subassembly and recovery unit, base fixed connection is in the centre of first box and second box, the inside of base is equipped with the fourth spout, cut the centre that the subassembly located first box and second box, cut the subassembly and include third push rod, fourth push rod, fifth push rod, sixth push rod, first fixed block, fourth fixed block, fifth fixed block, driving roller, first slider, second slider, first laser displacement sensor, second laser displacement sensor, first branch cutting circle sword and second branch cutting circle sword.
The laser transmission device is characterized in that the third push rod is fixedly connected to the inside of the first box body, the fourth push rod is fixedly connected to the inside of the second box body, the fourth fixed block is connected to the output end of the third push rod through a bolt, the fifth fixed block is connected to the output end of the fourth push rod through a bolt, the fifth push rod is connected to the lower side of the fourth fixed block through a bolt, the sixth push rod is connected to the lower side of the fifth fixed block through a bolt, the first split circular knife is connected to the output end of the fifth push rod through a bolt, the second split circular knife is connected to the output end of the sixth push rod through a bolt, the first fixed block is fixedly connected to the middle of the first box body and the second box body, a first sliding groove is formed in the inside of the first fixed block, the upper ends of the first sliding block and the second sliding block are all connected to the inside of the first sliding groove, the lower side of the first sliding block is fixedly connected to the upper side of the output end of the fifth sliding block, the lower side of the second sliding block is fixedly connected to the upper side of the output end of the sixth sliding block, the first split circular knife is fixedly connected to the output end of the second sliding block, the first sliding block is fixedly connected to the second sliding block is connected to the second sliding block, the second sliding block is fixedly connected to the second sliding block and the second laser transmission device is fixedly connected to the two ends of the left roller.
The invention further discloses that the tensioning assembly is arranged between the first box body and the second box body, the tensioning assembly comprises a compression roller, a first tension sensor, a second tension sensor, a first push rod and a second push rod, the first push rod is fixedly connected to the inside of the first box body, the second push rod is fixedly connected to the inside of the second box body, the first tension sensor is arranged on the lower side of the first push rod and is fixedly connected with the output end of the first push rod, the second tension sensor is arranged on the lower side of the second push rod and is fixedly connected with the output end of the second push rod, the compression roller is arranged below the middle of the unreeling roller and the driving roller, the left end of the compression roller is connected with a first tension sensor bearing, and the right end of the compression roller is connected with a second tension sensor bearing.
The invention further describes that the winding component is arranged in the first box body and the second box body, the winding component comprises a second fixed block, a third fixed block, a seventh push rod, an eighth push rod, a third slide block, a fourth slide block, a first motor, a second motor, a first winding roller and a second winding roller, a first limit disc and a second limit disc, the second fixed block is arranged in the first box body, the third fixed block is arranged in the second box body, the lower side of the first fixed block is fixedly connected with a first weight sensor, the lower side of the first fixed block is fixedly connected with a second weight sensor, the inside of the second fixed block is provided with a third slide groove, the seventh push rod is fixedly connected with the upper side of the second fixed block, the eighth push rod is fixedly connected with the upper side of the third fixed block, the third slide block is slidably connected with the inside of the second slide groove, the fourth slide block is slidably connected with the inside the third slide groove, the left side of the third slide block is fixedly connected with the first output roller, the right side of the second push rod is fixedly connected with the first output roller, the first output roller is fixedly connected with the second push rod is fixedly connected with the first output roller, the output roller is fixedly connected with the second output roller, the output roller is fixedly connected with the output roller is connected with the first output roller, two second locating columns are fixedly connected to the right side of the second limiting disc.
The recovery assembly is arranged between the first box body and the second box body, and comprises a sixth fixed block, a ninth push rod, a pressure sensor, a third laser displacement sensor, a tenth push rod, a collecting box and a fifth slide block, wherein the sixth fixed block is arranged between the first box body and the second box body, the left side of the sixth fixed block is fixedly connected with the first box body, the right side of the sixth fixed block is fixedly connected with the second box body, the ninth push rod is fixedly connected with the upper side of the sixth fixed block, the output end penetrates through the sixth fixed block, the pressure sensor is fixedly connected with the output end of the ninth push rod, the lower side of the pressure sensor is fixedly connected with a pressing plate, the third laser displacement sensor is fixedly connected with the upper side of the pressing plate, the fifth slide block is slidably connected with the inside of the fourth slide groove, the collecting box is fixedly connected with the upper side of the fifth slide block, the tenth push rod is fixedly connected with the upper side of the base, and the output end of the tenth push rod is fixedly connected with the collecting box.
According to the invention, the alarm lamp is fixedly connected to the upper side of the first box body, the unreeling roller is arranged between the first box body and the second box body, the left end of the unreeling roller is connected with the first box body bearing, and the right end of the unreeling roller is connected with the second box body bearing.
The invention further discloses that the controller is fixedly connected to the front side of the first box body, a slitting system is arranged in the controller, and the slitting system comprises a control module and a detection module.
The invention further discloses a control module which is in signal connection with the alarm, the first push rod, the second push rod, the third push rod, the fourth push rod, the fifth push rod, the sixth push rod, the seventh push rod, the eighth push rod, the ninth push rod, the tenth push rod, the first motor and the second motor, and the detection module which is in signal connection with the first laser displacement sensor, the second laser displacement sensor, the third laser displacement sensor, the first weight sensor, the second weight sensor, the first tension sensor, the second tension sensor and the pressure sensor.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the tension assembly, the slitting assembly and the winding assembly are arranged, so that the slitting device can meet the requirements of customers when slitting copper foils with different widths, and can automatically reset the blade and automatically adjust the tension when slitting, thereby ensuring that no error occurs when slitting the copper foils, and achieving the effects of strong regulation and control and high accuracy;
through being provided with recovery unit, make and cut the device when cutting, can fall into the collecting box inside with a large amount of copper foil leftover bits, and constantly push down the copper foil through the clamp plate, can collect more copper foil leftover bits, can send the alarm when copper foil leftover bits collect full and remind personnel to empty the leftover bits of collecting box inside, need not personnel to clear up copper foil leftover bits at any time, reduced clearance leftover bits time, increased the time of cutting the copper foil, reached and cut efficient and effect that collection efficiency is high.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the construction of the tensioning, slitting and winding assemblies of the present invention;
FIG. 3 is a schematic view of the structure of the recovery assembly of the present invention;
FIG. 4 is a schematic view showing the internal structure of the first case of the present invention;
FIG. 5 is a partial cross-sectional view of a first securing block of the present invention;
in the figure: 1. a first case; 2. a second case; 3. a base; 4. a controller; 5. an alarm lamp; 6. an unreeling roller; 7. a first push rod; 8. a second push rod; 9. a third push rod; 10. a fourth push rod; 11. a fifth push rod; 12. a sixth push rod; 13. a seventh pushrod; 14. an eighth pushrod; 15. a third slider; 16. a fourth slider; 17. a collection box; 18. a fifth slider; 19. a ninth pushrod; 20. a tenth push rod; 21. a first fixed block; 22. a second fixed block; 23. a third fixed block; 24. a fourth fixed block; 25. a fifth fixed block; 26. a sixth fixed block; 27. a first split circular knife; 28. a second slitting circular knife; 29. a first laser displacement sensor; 30. a second laser displacement sensor; 31. a third laser displacement sensor; 32. a press roller; 33. a driving roller; 34. a first wind-up roll; 35. a second wind-up roll; 36. a first limit plate; 37. the second limiting disc; 38. a first motor; 39. a second motor; 40. a first tension sensor; 41. a second tension sensor; 42. a first slider; 43. a second slider; 44. a pressure sensor; 45. and (5) pressing plates.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides a slitting device for electrolytic copper foil, including first box 1, second box 2, base 3, controller 4, warning light 5, tensioning subassembly, slitting the subassembly, rolling subassembly and retrieve the subassembly, base 3 fixed connection is equipped with the fourth spout in the centre of first box 1 and second box 2, the inside of base 3, slitting the subassembly and locating the centre of first box 1 and second box 2, slitting the subassembly and including third push rod 9, fourth push rod 10, fifth push rod 11, sixth push rod 12, first fixed block 21, fourth fixed block 24, fifth fixed block 25, driving roller 33, first slider 42, second slider 43, first laser displacement sensor 29, second laser displacement sensor 30, first branch cut circular knife 27 and second branch cut circular knife 28.
The third push rod 9 is fixedly connected to the inside of the first box body 1, the fourth push rod 10 is fixedly connected to the inside of the second box body 2, the fourth fixing block 24 is connected to the output end of the third push rod 9 through a bolt, the fifth fixing block 25 is connected to the output end of the fourth push rod 10 through a bolt, the fifth push rod 11 is connected to the lower side of the fourth fixing block 24 through a bolt, the sixth push rod 12 is connected to the lower side of the fifth fixing block 25 through a bolt, the first slitting circular knife 27 is connected to the output end of the fifth push rod 11 through a bolt, the second slitting circular knife 28 is connected to the output end of the sixth push rod 12 through a bolt, the first fixing block 21 is fixedly connected to the middle of the first box body 1 and the second box body 2, a first sliding groove is formed in the inside of the first fixing block 21, the upper ends of the first sliding block 42 and the second sliding block 43 are not attached to the upper end of the first sliding block 42 in the first sliding groove, a sliding distance is reserved, the lower side of the first sliding block 42 is fixedly connected to the upper side of the output end of the fifth sliding block 11, the lower side of the second sliding block 27 is fixedly connected to the second sliding block 12, the lower side of the second sliding block is fixedly connected to the second sliding block 12 is connected to the second sliding block 2, the second sliding block 33 is fixedly connected to the second roller body 2, and the second roller body 2 is fixedly connected to the second roller body 2, and the second roller body 33 is fixedly connected to the left side of the second roller body 2.
The extension or retraction of the output end of the fifth push rod 11 can control the first circular dividing knife 27 to move left and right along the first sliding groove, the extension or retraction of the output end of the sixth push rod 12 can control the second circular dividing knife 28 to move left and right along the first sliding groove, the output end of the first laser displacement sensor 29 is aligned with the first box 1, the sliding distance of the first circular dividing knife 27 can be calculated by the length of the emitted laser, the output end of the second laser displacement sensor 30 is aligned with the second box 2, the sliding distance of the second circular dividing knife can be calculated by the length of the emitted laser, the extension or retraction of the output end of the third push rod 9 can control the fifth push rod 11 to move up and down, the first circular dividing knife 27 is indirectly controlled to move up and down, the extension or retraction of the output end of the fourth push rod 10 can control the sixth push rod 12 to move up and down, the second circular dividing knife 28 is indirectly controlled to move up and down, the first circular dividing knife 27 and the second circular dividing knife 28 are moved down into a state capable of cutting copper foil, and the first circular dividing knife 27 and the second circular dividing knife 28 are moved up and down into a state capable of cutting copper foil.
The tensioning assembly is arranged in the middle of the first box body 1 and the second box body 2, the tensioning assembly comprises a press roller 32, a first tension sensor 40, a second tension sensor 41, a first push rod 7 and a second push rod 8, the first push rod 7 is fixedly connected to the inside of the first box body 1, the second push rod 8 is fixedly connected to the inside of the second box body 2, the first tension sensor 40 is arranged on the lower side of the first push rod 7 and fixedly connected with the output end of the first push rod 7, the second tension sensor 41 is arranged on the lower side of the second push rod 8 and fixedly connected with the output end of the second push rod 8, the press roller 32 is arranged below the middle of the unreeling roller 6 and the driving roller 33, the left end of the press roller 32 is in bearing connection with the first tension sensor 40, and the right end of the press roller 32 is in bearing connection with the second tension sensor 41.
The principle of the first tension sensor 40 and the second tension sensor 41 is that the tension strain gauge and the compression strain gauge are connected together in a bridge manner, when external pressure is applied, the resistance of the strain gauge is changed, the change value is proportional to the applied tension, so that the tension of the compression roller 32 can be sensed, and the extension or retraction of the output end of the first push rod 7 and the output end of the second push rod 8 can control the compression roller 32 to move up and down.
The winding component is arranged in the first box body 1 and the second box body 2, and comprises a second fixed block 22, a third fixed block 23, a seventh push rod 13, an eighth push rod 14, a third slide block 15, a fourth slide block 16, a first motor 38, a second motor 39, a first winding roller 34, a second winding roller 35, a first limiting disc 36 and a second limiting disc 37, wherein the second fixed block 22 is arranged in the first box body 1, the third fixed block 23 is arranged in the second box body 2, the lower side of the first fixed block 21 is fixedly connected with a first weight sensor, a second chute is arranged in the first fixed block 21, the lower side of the second fixed block 22 is fixedly connected with a second weight sensor, a third chute is arranged in the second fixed block 22, the seventh push rod 13 is fixedly connected with the upper side of the second fixed block 22, the eighth push rod 14 is fixedly connected with the upper side of the third fixed block 23, the third slide block 15 is slidingly connected in the second slide groove, the fourth slide block 16 is slidingly connected in the third slide groove, the left side of the third slide block 15 is fixedly connected with the output end of the seventh push rod 13, the right side of the fourth slide block 16 is fixedly connected with the output end of the eighth push rod 14, the first motor 38 is fixedly connected on the upper side of the third slide block 15, the second motor 39 is fixedly connected on the upper side of the fourth slide block 16, the first winding roller 34 is arranged on the right side of the first motor 38, the second winding roller 35 is arranged on the left side of the second motor 39, the left end of the first winding roller 34 is fixedly connected with the output end of the first motor 38, the right end of the second winding roller 35 is fixedly connected with the output end of the second motor 39, the first limiting disc 36 is in bolt connection with the right end of the first winding roller 34, the second limiting disc 37 is in bolt connection with the left end of the second winding roller 35, the left side of the first limiting disc 36 is fixedly connected with two first positioning columns, two second positioning columns are fixedly connected to the right side of the second limiting disc 37.
The output end of the first motor 38 can drive the first winding roller 34 to rotate, the output end of the second motor 39 can drive the second winding roller 35 to rotate, the extension or retraction of the output end of the seventh push rod 13 can drive the first winding roller 34 to move left and right along the second sliding groove, the extension or retraction of the output end of the eighth push rod 14 can drive the second winding roller 35 to move left and right along the third sliding groove, the first positioning column and the second positioning column can limit the tube barrel, the first weight sensor can convert the weights of the first fixing block 21, the connecting structure, the tube and the wound copper foil into electric signals at the lower side of the first fixing block 21 and send the electric signals to the controller 4, the controller 4 subtracts the weights of the first fixing block 21, the connecting structure and the tube barrel from the total weight, so that the wound copper foil weight is obtained, the first weight sensor can detect the weight of the copper foil wound by the first winding roller 34, the second weight sensor is the same as the detection principle of the first weight sensor, and the second weight sensor can also detect the weight of the copper foil wound by the second winding roller 35.
The recovery assembly is arranged in the middle of the first box body 1 and the second box body 2, the recovery assembly comprises a sixth fixed block 26, a ninth push rod 19, a pressure sensor 44, a third laser displacement sensor 31, a tenth push rod 20, a collecting box 17 and a fifth sliding block 18, the sixth fixed block 26 is arranged in the middle of the first box body 1 and the second box body 2, the left side of the sixth fixed block 26 is fixedly connected with the first box body 1, the right side of the sixth fixed block 26 is fixedly connected with the second box body 2, the ninth push rod 19 is fixedly connected with the upper side of the sixth fixed block 26, the output end penetrates through the sixth fixed block 26, the pressure sensor 44 is fixedly connected with the output end of the ninth push rod 19, the lower side of the pressure sensor 44 is fixedly connected with a pressing plate 45, the third laser displacement sensor 31 is fixedly connected with the upper side of the pressing plate 45, the fifth sliding block 18 is slidably connected with the inside of the fourth sliding groove, the collecting box 17 is fixedly connected with the upper side of the fifth sliding block 18, the tenth push rod 20 is fixedly connected with the upper side of the base 3, and the output end of the eighth push rod 20 is fixedly connected with the collecting box 17.
The extension or retraction of the output end of the ninth push rod 19 can drive the pressing plate 45 to move up and down, the pressure sensor 44 can detect the pressure born by the pressing plate 45, the output end of the third laser displacement sensor 31 faces upwards, the third laser displacement sensor 31 can detect the distance between the pressing plate 45 and the sixth fixed block 26, the extension and retraction of the output end of the tenth push rod 20 can drive the collecting box 17 to move back and forth along the fourth chute, copper foil leftover materials in the collecting box 17 can be compacted through the downward movement of the pressing plate 45, the pressure sensor can judge whether the copper foil leftover materials are compacted through the pressure generated by the pressure plate in the compacting process, and the third laser displacement sensor can judge whether the leftover materials in the collecting box are full after the compacting through detecting the distance while the compacting.
Alarm lamp 5 fixed connection is in the upside of first box 1, and the centre of first box 1 and second box 2 is equipped with unreels roller 6, unreels roller 6's left end and first box 1 bearing connection, unreels roller 6's right-hand member and second box 2 bearing connection.
The controller 4 is fixedly connected to the front side of the first box body 1, a slitting system is arranged in the controller 4, and the slitting system comprises a control module and a detection module.
The control module is in signal connection with the alarm, the first push rod 7, the second push rod 8, the third push rod 9, the fourth push rod 10, the fifth push rod 11, the sixth push rod 12, the seventh push rod 13, the eighth push rod 14, the ninth push rod 19, the tenth push rod 20, the first motor 38 and the second motor 39, and the detection module is in signal connection with the first laser displacement sensor 29, the second laser displacement sensor 30, the third laser displacement sensor 31, the first weight sensor, the second weight sensor, the first tension sensor 40, the second tension sensor 41 and the pressure sensor 44.
The controller 4 is turned on, the detection module starts the first laser displacement sensor 29, the second laser displacement sensor 30, the third laser displacement sensor 31, the first weight sensor, the second weight sensor, the first tension sensor 40, the second tension sensor 41 and the pressure sensor 44, the fifth push rod 11, the sixth push rod 12, the seventh push rod 13 and the eighth push rod 14 are controlled by the control module to start, when the output end of the fifth push rod 11 is extended, the output end of the seventh push rod 13 is also extended by the length set by the first laser displacement sensor 29 before the output end is also extended, until the first laser displacement sensor 29 detects that the extended length of the output ends of the fifth push rod 11 and the seventh push rod 13 reaches the length set by the first laser displacement sensor 29 before the output end is extended, the fifth push rod 11 and the seventh push rod 13 stop being extended, when the output end of the sixth push rod 12 is extended, the output of the eighth push rod 14 is also extended by the length set by the second laser displacement sensor 30 before the output end is extended, the output end of the eighth push rod 14 is also extended, and the output of the laser displacement sensor 14 is stopped until the output end of the sixth push rod 12 is extended by the length set by the sixth push rod 14 is reached by the second laser displacement sensor 30 before the output end of the sixth push rod 12 is extended.
The control module controls the third push rod 9 and the fourth push rod 10 to start, the output end of the third push rod 9 stretches out to control the first slitting circular knife 27 to move downwards, the output end of the fourth push rod 10 stretches out to control the second slitting circular knife 28 to move downwards, when the third push rod 9 and the fourth push rod 10 stretch out completely, the cuts of the first slitting circular knife 27 and the second slitting circular knife 28 just contact with copper foils, the first limiting disc 36 and the second limiting disc 37 are opened, the pipe barrel is respectively provided with the first winding roller 34 and the second winding roller 35, the first limiting disc 36 and the second limiting disc 37 are arranged, the pipe barrel is positioned through the first positioning column and the second positioning column, the copper foils are pulled out from the transmission roller 33 to pass through the first slitting circular knife 27 and the second slitting circular knife 28 and are split into copper foils with two different widths, the copper foils with two different widths are respectively fixed on the two pipe barrels, and the middle leftover materials fall into the inside the collecting box 17.
The first push rod 7 and the second push rod 8 are controlled to be started by the control module, the first tension sensor 40 and the second tension sensor 41 detect the tension of the copper foil on the press roller 32, the tension of the copper foil on the press roller 32 is adjusted by the extension or retraction of the first push rod 7 and the second push rod 8 until the first tension sensor 40 and the second tension sensor 41 detect that the tension of the copper foil on the press roller 32 reaches the previously set value, and the extension or retraction of the first push rod 7 and the second push rod 8 is stopped.
The first motor 38 and the second motor 39 are started through the control module, the output ends of the first motor 38 and the second motor 39 rotate to drive the first winding roller 34 and the second winding roller 35 to wind copper foils with two different widths, when the first weight sensor detects that the copper foils wound on the first winding roller 34 reach the set weight, the first motor 38 and the second motor 39 are closed, redundant copper foils are cut, a tube on the first winding roller 34 is taken out, a new tube is reloaded and the copper foils are fixed, the first motor 38 and the second motor 39 are opened to continue winding, when the second weight sensor detects that the copper foils wound on the first winding roller 34 reach the set weight, the first motor 38 and the second motor 39 are closed, redundant copper foils are cut, the tube on the first winding roller 34 is taken out, and the new tube is reloaded and the copper foils are fixed.
When the first motor 38 and the second motor 39 are turned off, the ninth push rod 19 and the tenth push rod 20 are started through the control module, the output end of the tenth push rod 20 is completely extended, the collecting box 17 is pushed to be right below the pressing plate 45, the output end of the ninth push rod 19 is completely extended to drive the pressing plate 45 to move downwards to flatten copper foil downwards, when the pressure sensor 44 detects that the pressure reaches a set value in the pressing process, the output end of the ninth push rod 19 is retracted to drive the pressing plate 45 to move upwards, after multiple pressing processes, leftover materials in the collecting box 17 are higher and higher, until the third laser displacement sensor 31 detects that the pressing plate 45 stops pressing, the distance from the pressing plate 45 to the sixth fixing block 26 reaches the value set by the third laser displacement sensor 31 before, and the alarm lamp 5 sounds to remind a worker that the copper foil in the collecting box 17 needs to be emptied.
The method comprises the following steps:
s1: starting a power supply of the controller 4;
s2: adjusting the slitting distance and the winding distance according to the required width of the copper foil;
s3: the first winding roller 34 and the second winding roller 35 are provided with a pipe barrel and are limited by a first positioning column and a second positioning column;
s4: the copper foil is pulled to pass through a driving roller 33 and is divided into two copper foils with different widths and respectively fixed on two tubes;
s5: the first motor 38 and the second motor 39 are turned on to cut and roll the copper foil;
s6: automatically adjusting the tension of the copper foil on the press roller 32 according to the data detected by the tension sensor;
s7: resetting the first and second slitting circular knives 27 and 28 continuously according to the first and second laser displacement sensors 29 and 30;
s8: the first weight sensor and the second weight sensor respectively detect the weight of the copper foil on the first winding roller 34 and the second winding roller 35, and the first motor 38 and the second motor 39 are automatically turned off according to the detected weight;
s9: the copper foil is automatically pressed down when the first motor 38 and the second motor 39 are turned off, or a person observes that the copper foil is rapidly fully discharged out of the collecting box 17 by naked eyes, and the pressing plate 45 can be manually controlled to press down;
s10: taking down the copper foil to reach the tube barrel of the weight;
s11: and repeating the steps S3-S10 to continuously slit the copper foil.
Specifically, the slitting and distance adjusting method of S2 is as follows:
assuming that the first laser controller 4 sets the slit length to 40cm, the second laser controller 4 sets the slit length to 50cm, the output ends of the fifth push rod 11 and the seventh push rod 13 continue to extend rightward until the first laser displacement sensor 29 detects that the distance reaches 40cm, the output ends of the fifth push rod 11 and the seventh push rod 13 stop extending, the output ends of the sixth push rod 12 and the eighth push rod 14 continue to extend leftward until the second laser displacement sensor 30 detects that the distance reaches 50cm, and the sixth push rod 12 and the seventh push rod 13 stop extending.
Specifically, the automatic tension regulation and control method of S6 is as follows:
assuming that the standard value set by the first tension sensor 40 and the second tension sensor 41 is 50N, when the first sensor and the second sensor detect that the tension of the copper foil on the pressing roller 32 is lower than 50N, the output ends of the first push rod 7 and the second push rod 8 are extended downward, the copper foil is pressed until the tension reaches 50N, the first push rod 7 and the second push rod 8 stop extending, when the first sensor and the second sensor detect that the tension of the copper foil on the pressing roller 32 is greater than 50N, the output ends of the first push rod 7 and the second push rod 8 retract upward, the pressure of the copper foil on the counter pressing roller 32 is loosened slowly until the tension reaches 50N, and the first push rod 7 and the second push rod 8 stop retracting.
Specifically, the method for resetting the circular knife in S7 is as follows:
assuming that the first laser controller 4 sets the slitting length to 40cm, during the slitting process, when the first laser displacement sensor 29 detects that the slitting length is greater than 40cm, the output end of the fifth push rod 11 retracts to the left to drive the first slitting circular knife 27 to move until the first laser displacement sensor 29 detects that the slitting length is equal to 40cm, the fifth push rod 11 stops retracting, when the first laser displacement sensor 29 detects that the slitting length is less than 40cm, the output end of the fifth push rod 11 extends to the right to drive the first slitting circular knife 27 to move until the first laser displacement sensor 29 detects that the slitting length is equal to 40cm, the fifth push rod 11 stops extending, and the resetting method of the second slitting circular knife 28 is the same as that of the first slitting circular knife 27.
Specifically, the automatic stop winding method in S8 is as follows:
assuming that the winding weight set by the first weight sensor is 1kg, when the first weight sensor detects that the weight of the copper foil wound on the first winding roller 34 reaches 1kg, the first motor 38 and the second motor 39 are turned off to stop winding, and as long as any weight sensor detects that the weight reaches the set value, both the first motor 38 and the second motor 39 are turned off to stop winding.
Specifically, the method for recovering the copper foil in S9 is as follows:
assuming that the pressure set by the pressure sensor 44 is 50N, the distance set by the third laser displacement sensor 31 is 30cm, when the first motor 38 and the second motor 39 stop, the output end of the ninth push rod 19 stretches out to drive the pressing plate 45 to move downwards to press down the copper foil inside the collecting box 17, in the pressing process, the pressure sensor 44 detects that the pressure reaches 50N and stops pressing down, the output end of the ninth push rod 19 retracts to drive the pressing plate 45 to move upwards, after pressing down for a plurality of times, until the pressure sensor 44 detects that the pressure reaches 50N in the pressing down process, the third laser displacement sensor 31 detects that the distance is 30cm, the output end of the ninth push rod 19 retracts to drive the pressing plate 45 to move upwards, and meanwhile, the alarm lamp 5 sounds to remind a person to empty the copper foil inside the collecting box 17, and the copper foil inside the collecting box 17 reaches the top end of the collecting box 17 under the condition that the copper foil is pressed down for a plurality of times.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides an electrolytic copper foil is with cutting device, includes first box (1), second box (2), base (3), controller (4), warning light (5), tensioning assembly, cuts subassembly, rolling subassembly and recovery unit spare, its characterized in that: the base (3) is fixedly connected to the middle of the first box body (1) and the second box body (2), a fourth sliding groove is formed in the base (3), the slitting assembly is arranged in the middle of the first box body (1) and the second box body (2), and comprises a third push rod (9), a fourth push rod (10), a fifth push rod (11), a sixth push rod (12), a first fixed block (21), a fourth fixed block (24), a fifth fixed block (25), a driving roller (33), a first sliding block (42), a second sliding block (43), a first laser displacement sensor (29), a second laser displacement sensor (30), a first slitting circular knife (27) and a second slitting circular knife (28);
the third push rod (9) is fixedly connected to the inside of the first box body (1), the fourth push rod (10) is fixedly connected to the inside of the second box body (2), the fourth fixing block (24) is connected to the output end of the third push rod (9) through a bolt, the fifth fixing block (25) is connected to the output end of the fourth push rod (10) through a bolt, the fifth push rod (11) is connected to the lower side of the fourth fixing block (24) through a bolt, the sixth push rod (12) is connected to the lower side of the fifth fixing block (25) through a bolt, the first split circular knife (27) is connected to the output end of the fifth push rod (11) through a bolt, the second split circular knife (28) is connected to the output end of the sixth push rod (12) through a bolt, the first fixing block (21) is fixedly connected to the middle of the first box body (1) and the second box body (2), a first sliding groove is arranged in the inside of the first fixing block (21), the first sliding block (42) is connected to the upper side of the second sliding block (42) and the upper side of the second sliding block (43) are connected to the upper side of the first sliding block (42) through a sliding block (43) which is fixedly connected to the upper side of the second sliding block (43, the second laser displacement sensor (30) is fixedly connected to the right side of the second sliding block (43), the driving roller (33) is arranged between the first box body (1) and the second box body (2), and two ends of the driving roller (33) are respectively connected with the first box body (1) and the second box body (2) through bearings.
2. The slitting device for electrolytic copper foil according to claim 1, wherein: the tensioning assembly is arranged in the middle of the first box body (1) and the second box body (2), the tensioning assembly comprises a compression roller (32), a first tension sensor (40), a second tension sensor (41), a first push rod (7) and a second push rod (8), the first push rod (7) is fixedly connected to the inside of the first box body (1), the second push rod (8) is fixedly connected to the inside of the second box body (2), the first tension sensor (40) is arranged on the lower side of the first push rod (7) and fixedly connected with the output end of the first push rod (7), the second tension sensor (41) is arranged on the lower side of the second push rod (8) and fixedly connected with the output end of the second push rod (8), the compression roller (32) is arranged below the middle of the unreeling roller (6) and the transmission roller (33), the left end of the compression roller (32) is connected with a first tension sensor (40) bearing, and the right end of the compression roller (32) is connected with the second tension sensor (41) bearing.
3. The slitting device for electrolytic copper foil according to claim 2, wherein: the winding component is arranged in the first box body (1) and the second box body (2), the winding component comprises a second fixed block (22), a third fixed block (23), a seventh push rod (13), an eighth push rod (14), a third sliding block (15), a fourth sliding block (16), a first motor (38), a second motor (39), a first winding roller (34), a second winding roller (35), a first limiting disc (36) and a second limiting disc (37), the second fixed block (22) is arranged in the first box body (1), the third fixed block (23) is arranged in the second box body (2), a first weight sensor is fixedly connected to the lower side of the first fixed block (21), a second sliding groove is arranged in the first fixed block (21), a third sliding groove is formed in the second fixed block (22), the seventh push rod (13) is fixedly connected to the upper side of the second fixed block (22), the third sliding block is fixedly connected to the third sliding block (15), the third sliding block is fixedly connected to the upper side of the third sliding block (21), the third sliding block is fixedly connected to the third sliding block (15), the right side of fourth slider (16) and the output fixed connection of eighth push rod (14), first motor (38) fixed connection is in the upside of third slider (15), second motor (39) fixed connection is in the upside of fourth slider (16), the right side of first motor (38) is located to first wind-up roll (34), the left side of second motor (39) is located to second wind-up roll (35), the left end of first wind-up roll (34) and the output fixed connection of first motor (38), the right-hand member of second wind-up roll (35) and the output fixed connection of second motor (39), first limit dish (36) bolted connection is in the right-hand member of first wind-up roll (34), the left side fixedly connected with two first reference columns of second limit dish (37) in the left end of second wind-up roll (35), the right side fixedly connected with two second reference columns of second limit dish (37).
4. A slitting device for electrolytic copper foil according to claim 3, wherein: the recovery assembly is arranged in the middle of the first box body (1) and the second box body (2), the recovery assembly comprises a sixth fixed block (26), a ninth push rod (19), a pressure sensor (44), a third laser displacement sensor (31), a tenth push rod (20), a collecting box (17) and a fifth sliding block (18), the sixth fixed block (26) is arranged in the middle of the first box body (1) and the second box body (2), the left side of the sixth fixed block (26) is fixedly connected with the first box body (1), the right side of the sixth fixed block (26) is fixedly connected with the second box body (2), the ninth push rod (19) is fixedly connected with the upper side of the sixth fixed block (26) and the output end penetrates through the sixth fixed block (26), the pressure sensor (44) is fixedly connected with the output end of the ninth push rod (19), the lower side of the pressure sensor (44) is fixedly connected with a pressing plate (45), the third laser displacement sensor (31) is fixedly connected with the upper side of the pressing plate (45) and is fixedly connected with the fifth sliding box (17) and fixedly connected with the fifth sliding box (18).
5. The slitting device for electrolytic copper foil according to claim 4, wherein: alarm lamp (5) fixed connection is in the upside of first box (1), the centre of first box (1) and second box (2) is equipped with unreels roller (6), the left end and the first box (1) bearing of unreel roller (6) are connected, the right-hand member and the second box (2) bearing of unreel roller (6) are connected.
6. The slitting device for electrolytic copper foil according to claim 5, wherein: the controller (4) is fixedly connected to the front side of the first box body (1), a slitting system is arranged in the controller (4), and the slitting system comprises a control module and a detection module.
7. The slitting device for electrolytic copper foil according to claim 6, wherein: the control module is in signal connection with the alarm, the first push rod (7), the second push rod (8), the third push rod (9), the fourth push rod (10), the fifth push rod (11), the sixth push rod (12), the seventh push rod (13), the eighth push rod (14), the ninth push rod (19), the tenth push rod (20), the first motor (38) and the second motor (39), and the detection module is in signal connection with the first laser displacement sensor (29), the second laser displacement sensor (30), the third laser displacement sensor (31), the first weight sensor, the second weight sensor, the first tension sensor (40), the second tension sensor (41) and the pressure sensor (44).
8. The method of using the slitting device for electrolytic copper foil according to claim 7, wherein:
the method comprises the following steps:
s1: starting a power supply of the controller (4);
s2: adjusting the slitting distance and the winding distance according to the required width of the copper foil;
s3: the first winding roller (34) and the second winding roller (35) are provided with a pipe barrel and are limited by a first positioning column and a second positioning column;
s4: the copper foil is pulled to pass through a driving roller (33) and is divided into two copper foils with different widths and respectively fixed on two tubes;
s5: the first motor (38) and the second motor (39) are turned on to cut and roll the copper foil;
s6: automatically adjusting the tension of the copper foil on the press roller (32) according to the data detected by the tension sensor;
s7: resetting the first and second circular dividing cutters (27, 28) continuously according to the first and second laser displacement sensors (29, 30);
s8: the first weight sensor and the second weight sensor respectively detect the weight of the copper foil on the first winding roller (34) and the second winding roller (35), and the first motor (38) and the second motor (39) are automatically closed according to the detected weight;
s9: when the first motor (38) and the second motor (39) are closed, the copper foil is automatically pressed down, or a person observes that the copper foil is rapidly fully discharged out of the collecting box (17) by naked eyes, and the pressing plate (45) can be manually controlled to press down;
s10: taking down the copper foil to reach the tube barrel of the weight;
s11: and repeating the steps S3-S10 to continuously slit the copper foil.
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