CN114852763A - Ultrasonic splitting machine for wire harness adhesive tape - Google Patents

Ultrasonic splitting machine for wire harness adhesive tape Download PDF

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Publication number
CN114852763A
CN114852763A CN202210538624.3A CN202210538624A CN114852763A CN 114852763 A CN114852763 A CN 114852763A CN 202210538624 A CN202210538624 A CN 202210538624A CN 114852763 A CN114852763 A CN 114852763A
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CN
China
Prior art keywords
shaft
processing
cutter
roller
feeding mechanism
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Granted
Application number
CN202210538624.3A
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Chinese (zh)
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CN114852763B (en
Inventor
茆瑞龙
郭仁和
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YANCHENG XIEHE MACHINERY CO Ltd
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YANCHENG XIEHE MACHINERY CO Ltd
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Priority to CN202210538624.3A priority Critical patent/CN114852763B/en
Publication of CN114852763A publication Critical patent/CN114852763A/en
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Publication of CN114852763B publication Critical patent/CN114852763B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/02—Supporting web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/34—Apparatus for taking-out curl from webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0073—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0073—Details
    • B65H35/008—Arrangements or adaptations of cutting devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/37—Tapes
    • B65H2701/377—Adhesive tape
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention provides an ultrasonic splitting machine for a wire harness adhesive tape, which comprises a feeding mechanism and a processing mechanism, wherein the feeding mechanism comprises a compression roller, a through key air expansion shaft, an auxiliary cylinder, a feeding mechanism main body frame, a tension roller, a servo motor and a hydraulic lifting feeding mechanism, the processing mechanism comprises a processing mechanism main body frame, an ultrasonic splitting mechanism and a reel changing cutter mechanism, the reel changing cutter mechanism comprises an upper reel changing cutter mechanism, a lower reel changing cutter mechanism and an internal gear transmission set, the upper reel changing cutter mechanism and the lower reel changing cutter mechanism are transmitted through the internal gear transmission set, the winding mechanism comprises a winding shaft, a waste compression roller, a waste roller and a waste guiding and adjusting shaft, the wire harness adhesive tape is cut through ultrasonic waves, and the adhesive tape is split more smoothly when the adhesive tape is split at a high-temperature knife edge, and the problem that the adhesive tape is adhered to the knife edge to influence the sharpness of the split opening is avoided.

Description

Ultrasonic splitting machine for wire harness adhesive tape
Technical Field
The invention relates to the technical field of splitting machines, in particular to an ultrasonic splitting machine for a wire harness adhesive tape.
Background
A splitting machine is mechanical equipment for splitting wide paper, mica tapes or adhesive tapes into a plurality of narrow materials, is commonly used for paper making machinery, wire and cable mica tapes, adhesive tapes and printing and packaging machinery, and is mainly used for splitting a large-reel parent roll into products with different widths. With the continuous development and progress of scientific technology, the splitting machine is widely applied to a plurality of working fields, such as the splitting machine for processing adhesive tapes.
Current sticky tape cutting machine comprises a plurality of cutting blade and operation panel, is provided with the guide roll at the both ends of operation panel, and the sticky tape passes the guide roll slide at the cutting bed surface, install a plurality of blades of cutting on the operation panel, the blade has the drive of actuating mechanism to rotate, the sticky tape is gliding in-process on the operation panel cutting blade cuts the sticky tape, cut through cutting blade, after the cutting, the incision can have the burr, still need carry out burr processing once more, and long-time cutting, the sticky tape can bond on the edge of a knife, influence machining efficiency, need artifical cutting blade of aliging once more after the reloading cutting, the troublesome poeration, and the work efficiency is low.
Disclosure of Invention
In order to solve the technical problem, the invention provides the ultrasonic splitting machine for the wire harness adhesive tape, which is used for cutting the wire harness adhesive tape through ultrasonic waves, so that the split opening of the adhesive tape is smoother when the adhesive tape is split by a high-temperature knife edge, and the problem that the split opening is sharp due to the fact that the adhesive tape is bonded to the knife edge is avoided.
In order to achieve the purpose, the invention adopts the technical scheme that:
the utility model provides a pencil sticky tape ultrasonic wave cutting machine which characterized in that: the feeding mechanism comprises a compression roller, a through key air expansion shaft, an auxiliary cylinder, a feeding mechanism main body frame, a tension roller, a servo motor and a hydraulic lifting feeding mechanism, wherein the compression roller, the through key air expansion shaft, the auxiliary cylinder, the tension roller, the servo motor and the hydraulic lifting feeding mechanism are respectively fixed on the feeding mechanism main body frame;
the processing mechanism comprises a processing mechanism main body frame, an ultrasonic slitting mechanism and a reel changing cutter mechanism, the ultrasonic slitting mechanism and the reel changing cutter mechanism are respectively installed on the processing mechanism main body frame, the ultrasonic slitting mechanism comprises an air cooler, an ultrasonic slitting cutter, a chain synchronous transmission mechanism, an auxiliary lifting oil cylinder and a servo transmission mechanism, the ultrasonic slitting cutter is installed on the auxiliary lifting oil cylinder, a slide rail is arranged below the servo transmission mechanism, the servo transmission mechanism is installed on the slide rail in a sliding mode, the chain synchronous transmission mechanism is in transmission connection with the servo transmission mechanism, the cutter is installed on the servo transmission mechanism, the cutter abuts against the ultrasonic slitting cutter, the air cooler is installed right opposite to the ultrasonic slitting cutter, and the ultrasonic slitting cutter cuts along the length direction of a processing adhesive tape;
the coil changing cutter mechanism comprises an upper coil changing cutter mechanism, a lower coil changing cutter mechanism, a carrier roller auxiliary support and a connecting rod, the carrier roller auxiliary support is fixed on a main body frame of the processing mechanism, the connecting rod is fixed on the carrier roller auxiliary support, the upper coil changing cutter mechanism comprises an auxiliary support I, an auxiliary compression roller I, a finished product placing shaft I, a belt cutter synchronizing shaft I, an automatic lifting mechanism I, a guide post limiting structure I, a belt spring guide post I, a winding disc I and a belt motor transmission gear I, the auxiliary support I is rotatably installed on the main body frame of the processing mechanism and is in transmission connection with the connecting rod, the edge of the winding disc I is in a tooth shape, the auxiliary support I obliquely abuts against the edge of the winding disc I, the belt motor transmission gear I is meshed with the edge of the winding disc I, the belt cutter synchronizing shaft I is provided with a cutter, and the belt cutter synchronizing shaft I is installed on the main body frame of the processing mechanism through the automatic lifting mechanism I, the first guide post with the spring is used for limiting the first automatic lifting mechanism through a guide post limiting structure, and the first auxiliary compression roller and the first finished product placing shaft are respectively fixed on a main body frame of the machining mechanism;
the lower roll changing cutter mechanism comprises an auxiliary support II, an auxiliary press roller II, a finished product placing shaft II, a synchronous shaft II with a cutter, an automatic lifting mechanism II, a guide post limiting structure II, a guide post II with a spring and a rolling disc II, wherein the auxiliary support II is rotatably arranged on a main body rack of the processing mechanism and is in transmission connection with a connecting rod;
the upper roll changing cutter mechanism and the lower roll changing cutter mechanism are in transmission through the internal gear transmission set;
the winding mechanism comprises a winding shaft, the winding shaft comprises an upper winding shaft and a lower winding shaft, the upper winding shaft is positioned in front of a discharge port of the upper roll changing cutter mechanism, and the lower winding shaft is positioned in front of a discharge port of the lower roll changing cutter mechanism;
still including waste material pinch roller, waste material roller and waste material direction regulating spindle, the waste material roller passes through the waste material direction regulating spindle and installs in processing mechanism main part frame, the waste material pinch roller hugs closely in the surface of waste material roller.
As a further improvement of the invention: the feeding mechanism and the processing mechanism are respectively provided with a driving roller, and the processing rubber belt is conveyed through the driving of the driving rollers.
As a further improvement of the invention: the automatic cutting machine is characterized by further comprising a machining mechanism protective cover, wherein the machining mechanism protective cover is fixed on the machining mechanism main body rack, and the machining mechanism is installed in the machining mechanism protective cover.
As a further improvement of the invention: the feeding mechanism protective cover is fixed on the feeding mechanism main body rack, and the feeding mechanism is installed in the feeding mechanism protective cover.
As a further improvement of the invention: the feeding mechanism further comprises a base and a guide shaft, the guide shaft is movably mounted on the base, and the feeding mechanism main body frame is fixedly mounted along the length direction of the guide shaft.
As a further improvement of the invention: the feeding mechanism further comprises a pneumatic brake, and the pneumatic brake is installed on one side of the through key air expansion shaft.
As a further improvement of the invention: the processing mechanism further comprises an open width roller, the open width roller is installed on a frame of the main body of the processing mechanism, and the open width roller is located between the feeding mechanism and the ultrasonic slitting mechanism.
As a further improvement of the invention: the waste material roller is provided with two, installs respectively in the both sides of processing agency main part frame.
The invention comprises a feeding mechanism and a processing mechanism, wherein the feeding mechanism is used for conveying a processing adhesive tape on a raw material roll to the processing mechanism for processing and cutting, the processing mechanism comprises a main body frame of the processing mechanism, an ultrasonic slitting mechanism and a roll changing cutter mechanism, wherein the ultrasonic slitting mechanism and the roll changing cutter mechanism are both arranged on the main body frame of the processing mechanism, the ultrasonic separating mechanism comprises an air cooler, an ultrasonic slitting cutter, a chain synchronous transmission mechanism, an auxiliary lifting oil cylinder and a servo transmission mechanism, the roll changing cutter mechanism comprises an upper roll changing cutter mechanism and a lower roll changing cutter mechanism, the processing adhesive tape on the raw material roll is firstly flattened and wrinkle-removed by a compression roller, then is rectified and further flattened by a tension roller and is conveyed to the ultrasonic slitting mechanism, and the ultrasonic slitting cutter utilizes the high-frequency vibration of ultrasonic waves to cut along the length direction of the processing adhesive tape by the cutter, the cut section after cutting is effectively welded well through ultrasonic high-frequency vibration without burrs, the air cooler can cool the cut after cutting to ensure that the cut is rapidly cooled and can not be bonded on a driving roller, the height of the ultrasonic dividing cutter and the height of the cutter are adjusted through the arrangement of the height adjusting device and the chain synchronous driving mechanism, the roll diameter of the cut processed adhesive tape is adjusted, after the cut processed adhesive tape is cut by the ultrasonic dividing mechanism, the two processed adhesive tapes are respectively fed into the upper roll changing cutter mechanism and the lower roll changing cutter mechanism, the roll diameter of the processed adhesive tape is cut again through the upper roll changing cutter mechanism and the lower roll changing cutter mechanism, so that the processed adhesive tape of a large roll is divided into small rolls for convenient use, after the cut is finished, the processed adhesive tape is collected on the winding shaft mechanism, the processed adhesive tape from the upper roll changing cutter mechanism is collected on the upper winding shaft, the processing sticky tape that comes out from roll change cutter mechanism down is collected on rolling axle down, and the waste material that goes out more can be collected on the waste material roller, compresses tightly the waste material through waste material pinch roller, prevents loosely, can also adjust the height of waste material roller through waste material direction regulating spindle, is convenient for collect the waste material.
The feeding mechanism protective cover and the processing mechanism protective cover can prevent noise pollution and can also play a role in protecting the main body frame of the internal transmission mechanism processing mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the hydraulic lifting feeding mechanism pulls the adhesive tape of the raw material roll into the feeding mechanism main body, the adhesive tape enters the processing mechanism main body through the compression roller, the adhesive tape is flattened through the scutching roller, the adhesive tape is cut into a plurality of sections through the roll changing cutter mechanism and the ultrasonic cutting mechanism, waste materials on two sides are rolled out through the waste material compressing roller, the ultrasonic cutting utilizes the high-frequency vibration of ultrasonic to cut the materials, the cut surfaces of the materials can be effectively welded without burrs,
the processing adhesive tape of the large roll can be cut into small rolls through the arrangement of the upper roll changing cutter mechanism and the lower roll changing cutter mechanism, so that the use is convenient.
Drawings
FIG. 1 is a schematic view of the internal working structure of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a schematic illustration of the internal workings of the present invention;
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is a schematic view of the construction of the ultrasonic slitting mechanism of the present invention;
fig. 6 is a schematic structural view of a reel-changing cutter mechanism according to the present invention.
List of reference numbers:
1. a waste compaction roller; 2. two-sided scrap; 3. a scrap roll; 4. processing the adhesive tape; 5. a compression roller; 6. a raw material roll; 7. a through key air expansion shaft; 8. an auxiliary cylinder; 9. a feeding mechanism main body frame; 10. a tension roller; 11. an ultrasonic slitting mechanism; 11-1, an air cooler; 11-2, ultrasonic wave cutting knife; 11-3, cutting knife; 11-4, a chain synchronous transmission mechanism; 11-5, assisting a lifting oil cylinder; 11-6, a servo transmission mechanism; 12. the carrier roller is used for auxiliary support; 13. a machining mechanism main body frame; 14. a connecting rod; 15. a guide shaft; 16. an upper reel changing cutter mechanism; 16-1, auxiliary support I; 16-2, a first auxiliary pressing roller; 16-3, placing a first finished product placing shaft; 16-4, a synchronizing shaft I with a cutter; 16-5, a first automatic lifting mechanism; 16-6, a guide post limiting structure I; 16-7, a first guide post with a spring; 16-8, winding the first disc; 16-9, a first transmission gear with a motor; 17. a lower reel changing cutter mechanism; 17-1, and a second auxiliary support; 17-2, and a second auxiliary pressing roller; 17-3, placing a second finished product placing shaft; 17-4, a second synchronous shaft with a cutter; 17-5, a second automatic lifting mechanism; 17-6, a guide post limiting structure II; 17-7, a second guide post with a spring; 17-8, and a second winding disc; 18. processing a mechanism protective cover; 19. an opening roller; 20. pneumatic braking; 21. a feeding mechanism protective cover; 22. a wind-up shaft mechanism; 23. a servo motor; 24. a hydraulic lifting feeding mechanism; 25. the waste material direction regulating spindle.
Detailed Description
The invention is described in further detail below with reference to the following detailed description and accompanying drawings:
the ultrasonic splitting machine for the wire harness adhesive tape comprises a feeding mechanism and a processing mechanism, wherein the feeding mechanism comprises a compression roller 5, a through key air expansion shaft 7, an auxiliary cylinder 8, a feeding mechanism main body frame 9, a tension roller 10, a servo motor 23 and a hydraulic lifting feeding mechanism 24, the compression roller 5, the through key air expansion shaft 7, the auxiliary cylinder 8, the tension roller 10, the servo motor 23 and the hydraulic lifting feeding mechanism 24 are respectively fixed on the feeding mechanism main body frame 9, the through key air expansion shaft 7 is sleeved with a raw material roll 6, the auxiliary cylinder 8 is connected with the compression roller 5, the servo motor 23 is connected with the hydraulic lifting feeding mechanism 24, the processing adhesive tape 4 on the raw material roll 6 sequentially penetrates through the compression roller 5 and the tension roller 10 to be arranged, and enters the processing mechanism under the driving of the hydraulic lifting feeding mechanism 24;
the processing mechanism comprises a processing mechanism main body frame 13, an ultrasonic slitting mechanism 11 and a reel changing cutter mechanism, the ultrasonic slitting mechanism 11 and the reel changing cutter mechanism are respectively arranged on the processing mechanism main body frame 13, the ultrasonic slitting mechanism 11 comprises an air cooler 11-1, an ultrasonic slitting cutter 11-2, a cutter 11-3, a chain synchronous transmission mechanism 11-4, an auxiliary lifting oil cylinder 11-5 and a servo transmission mechanism 11-6, the ultrasonic slitting cutter 11-2 is arranged on the auxiliary lifting oil cylinder 11-5, a slide rail is arranged below the servo transmission mechanism 11-6, the servo transmission mechanism 11-6 is slidably arranged on the slide rail, the chain synchronous transmission mechanism 11-4 is in transmission connection with the servo transmission mechanism 11-6, and the cutter 11-3 is arranged on the servo transmission mechanism 11-6, the cutter 11-3 is abutted against the ultrasonic slitting cutter 11-2, the air cooler 11-1 is arranged right opposite to the ultrasonic slitting cutter 11-2, and the ultrasonic slitting cutter 11-2 cuts along the length direction of the processing adhesive tape 4;
the coil changing cutter mechanism comprises an upper coil changing cutter mechanism 16, a lower coil changing cutter mechanism 17, an auxiliary carrier roller support 12 and a connecting rod 14, the auxiliary carrier roller support 12 is fixed on a main body frame 13 of the processing mechanism, the connecting rod 14 is fixed on the auxiliary carrier roller support 12, the upper coil changing cutter mechanism 16 comprises an auxiliary support I16-1, an auxiliary press roller I16-2, a finished product placing shaft I16-3, a synchronous shaft I with a cutter 16-4, an automatic lifting mechanism I16-5, a guide column limiting structure I16-6, a guide column I with a spring 16-7, a winding disc I16-8 and a transmission gear I with a motor 16-9, the auxiliary support I16-1 is rotatably arranged on the main body frame 13 of the processing mechanism and is in transmission connection with the connecting rod 14, the edge of the winding disc I16-8 is in a tooth shape, the auxiliary support I16-1 obliquely abuts against the edge of a winding disc I16-8, a transmission gear I16-9 with a motor is meshed with the edge of the winding disc I16-8, a first cutter is mounted on a first synchronous shaft I16-4 with a cutter, the first synchronous shaft I16-4 with the cutter is mounted on a main body rack 13 of the machining mechanism through an automatic lifting mechanism I16-5, a first guide column I16-7 with a spring limits the automatic lifting mechanism I16-5 through a first guide column limiting structure I16-6, and an auxiliary press roller I16-2 and a first finished product placing shaft I16-3 are respectively fixed on the main body rack 13 of the machining mechanism;
the lower roll changing cutter mechanism 17 comprises an auxiliary support II 17-1, an auxiliary press roller II 17-2, a finished product placing shaft II 17-3, a belt cutter synchronizing shaft II 17-4, an automatic lifting mechanism II 17-5, a guide post limiting structure II 17-6, a belt spring guide post II 17-7 and a winding disc II 17-8, wherein the auxiliary support II 17-1 is rotatably arranged on a main body frame 13 of the processing mechanism and is in transmission connection with a connecting rod 14, the edge of the winding disc II 17-8 is toothed, the auxiliary support II 17-1 is obliquely abutted against the edge of the winding disc II 17-8, the belt cutter synchronizing shaft II 17-4 is provided with a cutter II, the belt cutter synchronizing shaft II 17-4 is arranged on the main body frame 13 of the processing mechanism through an automatic lifting mechanism II 17-5, the second guide post 17-7 with the spring limits the second automatic lifting mechanism 17-5 through a second guide post limiting structure 17-6, and the second auxiliary pressing roller 17-2 and the second finished product placing shaft 17-3 are respectively fixed on the main body frame 13 of the processing mechanism;
the upper reel changing cutter mechanism 16 and the lower reel changing cutter mechanism 17 are in transmission through the internal gear transmission set;
the winding device further comprises a winding shaft mechanism 22, wherein the winding shaft mechanism 22 comprises a winding shaft, the winding shaft comprises an upper winding shaft and a lower winding shaft, the upper winding shaft is positioned in front of a discharge port of the upper roll changing cutter mechanism 16, and the lower winding shaft is positioned in front of a discharge port of the lower roll changing cutter mechanism 17;
still including waste material pinch roller 1, waste material roller 3 and waste material direction regulating spindle 25, waste material roller 3 passes through waste material direction regulating spindle 25 to be installed on processing mechanism main part frame 13, waste material pinch roller 1 hugs closely in waste material roller 3's surface.
In the above structure: the invention provides an ultrasonic splitting machine for a wiring harness adhesive tape, which comprises a feeding mechanism and a processing mechanism, wherein the feeding mechanism is used for conveying a processing adhesive tape 4 on a raw material roll 6 to the processing mechanism for processing and cutting, the processing mechanism comprises a processing mechanism main body frame 13, an ultrasonic splitting mechanism 11 and a roll changing cutter 11-3 mechanism, the ultrasonic splitting mechanism 11 and the roll changing cutter mechanism are both arranged on the processing mechanism main body frame 13, the ultrasonic separating mechanism comprises an air cooler 11-1, an ultrasonic splitting cutter 11-2, a cutter 11-3, a chain synchronous transmission mechanism 11-4, an auxiliary lifting oil cylinder 11-5 and a servo transmission mechanism 11-6, the roll changing cutter 11-3 mechanism comprises an upper roll changing cutter mechanism 16 and a lower roll changing cutter mechanism 17,
the working principle of the invention is as follows:
the feeding mechanism comprises a feeding mechanism main body frame 9, a press roller 5, a through key air expansion shaft 7, an auxiliary cylinder 8, a tension roller 10, a servo motor 23 and a hydraulic lifting feeding mechanism 24 are respectively fixed on the feeding mechanism main body frame 9, the through key air expansion shaft 7 is used for tensioning and placing paper tubes to fix a raw material coil 6 without moving left and right, after the raw material coil 6 is fixed, the servo motor 23 and the auxiliary cylinder 8 are started, the hydraulic lifting feeding mechanism is used for driving, a processing adhesive tape 4 on the raw material coil 6 is pulled into the processing mechanism through the press roller 5 and the tension roller 10, the processing adhesive tape 4 sequentially passes through the press roller 5 and the tension roller 10 to be subjected to wrinkle removal, stretching and deviation correction through the press roller 5 and the tension roller 10, the processing adhesive tape 4 is conveyed into an ultrasonic slitting mechanism 11, an ultrasonic slitting knife 11-2 utilizes the high-frequency vibration of ultrasonic waves to perform cutting along the length direction of the processing adhesive tape 4 through a cutting knife 11-3, the cut section is effectively welded well through ultrasonic high-frequency vibration without burrs, the air cooler 11-1 can cool the cut opening after cutting, the cut opening is rapidly cooled and cannot be bonded on a transmission roller, the height of the ultrasonic slitting knife 11-2 and the height of the ultrasonic slitting knife 11-3 are adjusted through the arrangement of the height adjusting device and the chain synchronous transmission mechanism 11-4, and the winding diameter of the processed adhesive tape 4 is adjusted;
after the cutting by the ultrasonic slitting mechanism 11 is completed, the processing adhesive tape 4 divided into two pieces enters the upper reel changing cutter mechanism 16 and the lower reel changing cutter mechanism 17 respectively, the diameter of the processing adhesive tape 4 is cut again by the upper reel changing cutter mechanism 16 and the lower reel changing cutter mechanism 17, so that the processing adhesive tape 4 of a large reel is cut into small reels for convenient use, after the cutting is completed, the processing adhesive tape 4 is collected on the winding shaft mechanism 22, the processing adhesive tape 4 coming out of the upper reel changing cutter mechanism 16 is collected on the upper winding shaft, and the processing adhesive tape 4 coming out of the lower reel changing cutter mechanism 17 is collected on the lower winding shaft;
the waste material that exceeds can be collected on waste material roller 3, compresses tightly the waste material through waste material pinch roller 1, prevents loosely, can also adjust waste material roller 3's height through waste material direction regulating shaft 25, is convenient for collect the waste material.
In this embodiment: the feeding mechanism and the processing mechanism are respectively provided with a driving roller, and the processing rubber belt 4 is conveyed through the driving of the driving rollers.
The feeding mechanism and the processing mechanism are respectively provided with a driving roller in a rotating way for conveying the processing rubber belt 4.
In this embodiment: the automatic processing device is characterized by further comprising a processing mechanism protective cover 18, wherein the processing mechanism protective cover 18 is fixed on the processing mechanism main body rack 13, and the processing mechanism is installed in the processing mechanism protective cover 18.
The processing mechanism shields 18 are installed on both sides of the processing mechanism main body frame 13, and not only can prevent noise pollution, but also can protect internal transmission components and processing components.
In this embodiment: the automatic feeding mechanism is characterized by further comprising a feeding mechanism protective cover 21, wherein the feeding mechanism protective cover 21 is fixed on the feeding mechanism main body rack 9, and the feeding mechanism is installed in the feeding mechanism protective cover 21.
The feeding mechanism protective covers 21 are arranged on two sides of the feeding mechanism main body frame 9, so that noise pollution can be prevented, and the internal transmission components and feeding components can be protected.
In this embodiment: the feeding mechanism further comprises a base and a guide shaft 15, wherein the guide shaft 15 is movably mounted on the base, and the feeding mechanism main body frame 9 is fixedly mounted along the length direction of the guide shaft 15.
The feeding mechanism main body frame 9 is installed along the length direction of the guide shaft 15, the guide shaft 15 is movably installed on the base, the left and right displacement of the feeding mechanism can be adjusted by moving the guide shaft 15 left and right, the feeding mechanism is aligned with the machining mechanism, and the effect of correcting the deviation is achieved.
In this embodiment: the feeding mechanism further comprises a pneumatic brake 20, and the pneumatic brake 20 is installed on one side of the through key pneumatic expansion shaft 7.
And the pneumatic brake 20 is arranged on one side of the through key pneumatic expansion shaft 7 and is driven by a cylinder to control the stop and start of the feeding mechanism.
In this embodiment: the processing mechanism further comprises an open width roller 19, the open width roller 19 is installed on the main body rack 13 of the processing mechanism, and the open width roller 19 is located between the feeding mechanism and the ultrasonic slitting mechanism 11.
The scutching roll 19 is installed on the main body frame 13 of the processing mechanism and is positioned between the feeding mechanism and the ultrasonic slitting mechanism 11, and is used for removing wrinkles, stretching and burrs when the processing adhesive tape 4 is conveyed.
In this embodiment: the two waste rollers 3 are respectively arranged at two sides of the main frame 13 of the processing mechanism.
The waste material rollers 3 are respectively arranged at two sides of the main frame 13 of the processing mechanism and used for collecting the waste materials 2 at two sides.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, but any modifications or equivalent variations made according to the technical spirit of the present invention are within the scope of the present invention as claimed.

Claims (8)

1.一种线束胶带超声波分切机,其特征在于:包括进料机构和加工机构,所述进料机构包括压辊(5)、通键气涨轴(7)、辅助气缸(8)、进料机构主体机架(9)、张力辊(10)、伺服电机(23)以及液压举升上料机构(24),所述压辊(5)、通键气涨轴(7)、辅助气缸(8)、张力辊(10)、伺服电机(23)以及液压举升上料机构(24)分别固定在进料机构主体机架(9)上,所述通键气涨轴(7)上套接有原料卷(6),所述辅助气缸(8)连接压辊(5),所述伺服电机(23)连接液压举升上料机构(24),所述原料卷(6)上的加工胶带(4)依次穿过压辊(5)和张力辊(10)设置,在液压举升上料机构(24)的带动下进入加工机构,1. A wire harness tape ultrasonic slitting machine is characterized in that: comprising a feeding mechanism and a processing mechanism, and the feeding mechanism comprises a pressing roller (5), a through-key gas expansion shaft (7), an auxiliary cylinder (8), The main body frame (9) of the feeding mechanism, the tension roller (10), the servo motor (23) and the hydraulic lifting and feeding mechanism (24), the pressing roller (5), the air expansion shaft (7), the auxiliary The air cylinder (8), the tension roller (10), the servo motor (23) and the hydraulic lifting and feeding mechanism (24) are respectively fixed on the main frame (9) of the feeding mechanism, and the through-key air expansion shaft (7) A raw material roll (6) is connected to the upper sleeve, the auxiliary cylinder (8) is connected to a pressing roller (5), the servo motor (23) is connected to a hydraulic lifting and feeding mechanism (24), and the raw material roll (6) is connected to the upper sleeve. The processing tape (4) is set through the pressing roller (5) and the tension roller (10) in turn, and is driven into the processing mechanism by the hydraulic lifting and feeding mechanism (24), 所述加工机构包括加工机构主体机架(13)、超声波分切机构(11)以及换卷切刀机构,所述超声波分切机构(11)和换卷切刀机构分别安装在加工机构主体机架(13)上,所述超声波分切机构(11)包括冷风机(11-1)、超声波分切刀(11-2)、切刀(11-3)、链条同步传动机构(11-4)、辅助升降油缸(11-5)以及伺服传动机构(11-6),所述超声波分切刀(11-2)安装在辅助升降油缸(11-5)上,所述伺服传动机构(11-6)下方设置有滑轨,所述伺服传动机构(11-6)滑动安装在滑轨上,所述链条同步传动机构(11-4)传动连接伺服传动机构(11-6),所述切刀(11-3)安装在伺服传动机构(11-6)上,所述切刀(11-3)抵于超声波分切刀(11-2),所述冷风机(11-1)正对于超声波分切刀(11-2)安装,所述超声波分切刀(11-2)沿加工胶带(4)长度方向切割;所述换卷切刀机构包括上换卷切刀机构(16)和下换卷切刀机构(17),还包括托辊辅助支撑(12)和连杆(14),所述托辊辅助支撑(12)固定在加工机构主体机架(13)上,所述连杆(14)固定在托辊辅助支撑(12)上,所述上换卷切刀机构(16)包括辅助支撑一(16-1)、辅助压辊一(16-2)、成品放置轴一(16-3)、带切刀同步轴一(16-4)、自动升降机构一(16-5)、导向柱限位结构一(16-6)、带弹簧导向柱一(16-7)、收卷盘一(16-8)以及带电机传动齿轮一(16-9),所述辅助支撑一(16-1)转动安装在加工机构主体机架(13)上且与连杆(14)传动连接,所述收卷盘一(16-8)的边缘设置为齿状,所述辅助支撑一(16-1)倾斜抵于收卷盘一(16-8)的边缘,所述带电机传动齿轮一(16-9)与收卷盘一(16-8)的边缘啮合,所述带切刀同步轴一(16-4)上安装有切刀一,所述带切刀同步轴一(16-4)通过自动升降机构一(16-5)安装在加工机构主体机架(13)上,所述带弹簧导向柱一(16-7)通过导向柱限位结构一(16-6)对自动升降机构一(16-5)进行限位,所述辅助压辊一(16-2)和成品放置轴一(16-3)分别固定在加工机构主体机架(13)上;The processing mechanism comprises a main frame of the processing mechanism (13), an ultrasonic slitting mechanism (11) and a roll changing cutter mechanism, and the ultrasonic slitting mechanism (11) and the roll changing cutter mechanism are respectively installed on the main body of the processing mechanism. On the frame (13), the ultrasonic slitting mechanism (11) includes a cooling fan (11-1), an ultrasonic slitting knife (11-2), a cutting knife (11-3), a chain synchronous transmission mechanism (11-4) ), an auxiliary lift cylinder (11-5) and a servo transmission mechanism (11-6), the ultrasonic slitting knife (11-2) is installed on the auxiliary lift cylinder (11-5), and the servo transmission mechanism (11-2) is installed on the auxiliary lift cylinder (11-5). -6) A slide rail is provided below, the servo transmission mechanism (11-6) is slidably installed on the slide rail, and the chain synchronous transmission mechanism (11-4) is driven and connected to the servo transmission mechanism (11-6). The cutting knife (11-3) is installed on the servo transmission mechanism (11-6), the cutting knife (11-3) touches the ultrasonic slitting knife (11-2), and the cooling fan (11-1) is For the installation of the ultrasonic slitting knife (11-2), the ultrasonic slitting knife (11-2) cuts along the length direction of the processing tape (4); the roll changing cutter mechanism includes an upper roll changing cutter mechanism (16) and the lower roll changing cutter mechanism (17), further comprising an idler auxiliary support (12) and a connecting rod (14), the idler auxiliary support (12) is fixed on the main frame (13) of the processing mechanism, and the The connecting rod (14) is fixed on the auxiliary support (12) of the idler, and the upper-reeling cutter mechanism (16) includes an auxiliary support (16-1), an auxiliary pressing roller (16-2), a finished product placement shaft One (16-3), one synchronizing shaft with cutter (16-4), one automatic lifting mechanism (16-5), one guide column limit structure (16-6), one guide column with spring (16-7) ), a rewinding disc one (16-8) and a drive gear with a motor (16-9), the auxiliary support one (16-1) is rotatably installed on the main frame (13) of the processing mechanism and is connected with the connecting rod ( 14) Transmission connection, the edge of the first rewinding disc (16-8) is set to a tooth shape, the auxiliary support one (16-1) is inclined against the edge of the first rewinding disc (16-8), the The drive gear one (16-9) with the motor is engaged with the edge of the reel one (16-8), and the cutter one (16-4) is installed on the synchronizing shaft with the cutter, and the cutter is synchronized with the cutter. The shaft one (16-4) is installed on the main frame (13) of the processing mechanism through the automatic lifting mechanism one (16-5), and the guide column one (16-7) with the spring passes through the guide column limit structure one (16). -6) Limit the position of the automatic lifting mechanism 1 (16-5), and the auxiliary pressing roller 1 (16-2) and the finished product placement shaft 1 (16-3) are respectively fixed on the main frame (13) of the processing mechanism ; 所述下换卷切刀机构(17)包括辅助支撑二(17-1)、辅助压辊二(17-2)、成品放置轴二(17-3)、带切刀同步轴二(17-4)、自动升降机构二(17-5)、导向柱限位结构二(17-6)、带弹簧导向柱二(17-7)以及收卷盘二(17-8),所述辅助支撑二(17-1)转动安装在加工机构主体机架(13)上且与连杆(14)传动连接,所述收卷盘二(17-8)的边缘设置为齿状,所述辅助支撑二(17-1)倾斜抵于收卷盘二(17-8)的边缘,,所述带切刀同步轴二(17-4)上安装有切刀二,所述带切刀同步轴二(17-4)通过自动升降机构二(17-5)安装在加工机构主体机架(13)上,所述带弹簧导向柱二(17-7)通过导向柱限位结构二(17-6)对自动升降机构二(17-5)进行限位,所述辅助压辊二(17-2)和成品放置轴二(17-3)分别固定在加工机构主体机架(13)上;The lower roll-changing cutter mechanism (17) includes two auxiliary supports (17-1), two auxiliary pressing rollers (17-2), two finished product placement shafts (17-3), and two synchronous shafts with cutters (17-2). 4), automatic lifting mechanism two (17-5), guide column limit structure two (17-6), spring guide column two (17-7) and reel two (17-8), the auxiliary support The second (17-1) is rotatably mounted on the main frame (13) of the processing mechanism and is connected with the connecting rod (14) in a driving manner. The second (17-1) is inclined against the edge of the second winding disc (17-8), and the second synchronous shaft with cutter (17-4) is installed with the second cutter, and the second synchronous shaft with cutter is installed on the second (17-4). (17-4) The second automatic lifting mechanism (17-5) is installed on the main frame (13) of the processing mechanism, and the second (17-7) guide column with spring passes through the second guide column limit structure (17-6) ) to limit the position of the automatic lifting mechanism two (17-5), and the auxiliary pressing roller two (17-2) and the finished product placement shaft two (17-3) are respectively fixed on the main frame (13) of the processing mechanism; 还包括有内部齿轮传动组,所述上换卷切刀机构(16)和下换卷切刀机构(17)之间通过内部齿轮传动组传动;It also includes an internal gear transmission group, and the upper coil changing cutter mechanism (16) and the lower coil changing cutter mechanism (17) are driven by the internal gear transmission group; 还包括有收卷轴机构(22),所述收卷轴机构(22)包括收卷轴,所述收卷轴包括上收卷轴和下收卷轴,所述上收卷轴位于上换卷切刀机构(16)的出料口前方,所述下收卷轴位于下换卷切刀机构(17)的出料口前方;It also includes a reeling shaft mechanism (22), the reeling shaft mechanism (22) includes a reeling shaft, the reeling shaft includes an upper reeling shaft and a lower reeling shaft, and the upper reeling shaft is located on the upper rewinding cutter mechanism (16) In front of the discharge opening of the lower reel, the lower winding shaft is located in front of the discharge opening of the lower reel-changing cutter mechanism (17); 还包括有废料压紧辊(1)、废料辊(3)以及废料导向调节轴(25),所述废料辊(3)通过废料导向调节轴(25)安装在加工机构主体机架(13)上,所述废料压紧辊(1)紧贴于废料辊(3)的外表面。It also includes a waste pressing roller (1), a waste roller (3) and a waste guide adjusting shaft (25), and the waste roller (3) is installed on the main frame (13) of the processing mechanism through the waste guide adjusting shaft (25). The waste pressing roller (1) is in close contact with the outer surface of the waste roller (3). 2.根据权利要求1所述的一种线束胶带超声波分切机,其特征在于:所述进料机构和加工机构上分别安装有传动辊,所述加工胶带(4)通过传动辊传动输送。2 . The wire harness tape ultrasonic slitting machine according to claim 1 , wherein the feeding mechanism and the processing mechanism are respectively equipped with driving rollers, and the processing tape (4) is driven and conveyed by the driving rollers. 3 . 3.根据权利要求1所述的一种线束胶带超声波分切机,其特征在于:还包括有加工机构防护罩(18),所述加工机构防护罩(18)固定在加工机构主体机架(13)上,所述加工机构安装在加工机构防护罩(18)内。3. A wire harness tape ultrasonic slitting machine according to claim 1, characterized in that: it further comprises a processing mechanism protective cover (18), and the processing mechanism protective cover (18) is fixed on the processing mechanism main frame (18). 13), the processing mechanism is installed in the processing mechanism protective cover (18). 4.根据权利要求1所述的一种线束胶带超声波分切机,其特征在于:还包括有进料机构防护罩(21),所述进料机构防护罩(21)固定在进料机构主体机架(9)上,所述进料机构安装在进料机构防护罩(21)内。4. A wire harness tape ultrasonic slitting machine according to claim 1, characterized in that: further comprising a feeding mechanism protective cover (21), and the feeding mechanism protective cover (21) is fixed on the main body of the feeding mechanism On the frame (9), the feeding mechanism is installed in the protective cover (21) of the feeding mechanism. 5.根据权利要求1所述的一种线束胶带超声波分切机,其特征在于:所述进料机构还包括底座和导向轴(15),所述导向轴(15)活动安装在底座上,所述进料机构主体机架(9)沿导向轴(15)长度方向上固定安装。5. A wire harness tape ultrasonic slitting machine according to claim 1, characterized in that: the feeding mechanism further comprises a base and a guide shaft (15), and the guide shaft (15) is movably mounted on the base, The main frame (9) of the feeding mechanism is fixedly installed along the length direction of the guide shaft (15). 6.根据权利要求5所述的一种线束胶带超声波分切机,其特征在于:所述进料机构还包括气动刹车(20),所述气动刹车(20)安装在通键气涨轴(7)的一侧。6. A kind of wire harness tape ultrasonic slitting machine according to claim 5, it is characterized in that: described feeding mechanism also comprises pneumatic brake (20), and described pneumatic brake (20) is installed on the through-key air expansion shaft (20). 7) side. 7.根据权利要求1所述的一种线束胶带超声波分切机,其特征在于:所述加工机构还包括有开幅辊(19),所述开幅辊(19)安装在加工机构主体机架(13)上,所述开幅辊(19)位于进料机构与超声波分切机构(11)之间。7. A wire harness tape ultrasonic slitting machine according to claim 1, characterized in that: the processing mechanism further comprises an open-width roller (19), and the open-width roller (19) is installed on the main body of the processing mechanism On the frame (13), the opening roller (19) is located between the feeding mechanism and the ultrasonic slitting mechanism (11). 8.根据权利要求1所述的一种线束胶带超声波分切机,其特征在于:所述废料辊(3)设置有两个,分别安装在加工机构主体机架(13)的两侧。8 . The wire harness tape ultrasonic slitting machine according to claim 1 , wherein two waste rollers ( 3 ) are provided, which are respectively installed on both sides of the main frame ( 13 ) of the processing mechanism. 9 .
CN202210538624.3A 2022-05-18 2022-05-18 Wire harness adhesive tape ultrasonic cutting machine Active CN114852763B (en)

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CN215885777U (en) * 2021-07-29 2022-02-22 昆山昊锦源机电科技有限公司 Double-shaft exchange ultrasonic splitting machine
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EP0166884A1 (en) * 1982-08-09 1986-01-08 Dai Nippon Insatsu Kabushiki Kaisha Method and apparatus for splicing successive web rolls
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