CN116787035B - Gantry machining center equipment - Google Patents
Gantry machining center equipment Download PDFInfo
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- CN116787035B CN116787035B CN202311055586.7A CN202311055586A CN116787035B CN 116787035 B CN116787035 B CN 116787035B CN 202311055586 A CN202311055586 A CN 202311055586A CN 116787035 B CN116787035 B CN 116787035B
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- 210000001503 joint Anatomy 0.000 claims abstract description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 52
- 238000003825 pressing Methods 0.000 claims description 29
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 47
- 238000000034 method Methods 0.000 abstract description 11
- 238000003754 machining Methods 0.000 abstract description 8
- 238000009826 distribution Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 2
- 241000973497 Siphonognathus argyrophanes Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of gantry machining, and particularly provides gantry machining center equipment; the device comprises a column main body conveyor for intermittently conveying a column main body of a circular tube and a rib plate conveyor which is arranged in parallel with the column main body conveyor and used for intermittently conveying a reinforced rib plate, wherein a gantry frame is arranged across the column main body conveyor and the rib plate conveyor; the gantry frame is provided with a positioning shifting mechanism and a grabbing butt joint mechanism; the gantry machining center equipment provided by the invention can be matched with a welding mechanical arm for use, can replace manual work to finish automatic welding operation on the reinforced circular tube stand column, solves the problems that a reinforced rib plate is required to be manually aligned in the manual welding process, manual operation errors are large, manual welding clamping is laborious and unreliable, and greatly improves the welding machining efficiency and the stability and reliability of the welding quality of the reinforced circular tube stand column.
Description
Technical Field
The invention relates to the technical field of gantry machining, and particularly provides gantry machining center equipment.
Background
The gantry machining center equipment is a generic name of a type of machining equipment with a double-column and cross beam forming gate-type frame structure, the gantry machining center equipment provided by the invention is mainly used for carrying out welding forming machining on a reinforced circular tube column with a structure shown in fig. 11, and the reinforced circular tube column shown in fig. 11 is mainly composed of a circular tube column main body and a plurality of reinforced rib plates, wherein the circular tube column main body is composed of a disc-shaped fixed chassis and a circular tube column welded on the fixed chassis, bolt holes are generally distributed on the fixed chassis in a circumferential manner, so that the circular tube column main body can be directly fixed on a mounting base surface through foundation bolts, in addition, the reinforced rib plates are generally even in number and uniformly distributed around the circular tube column, and the reinforced rib plates are welded on the outer wall of the circular tube column and the end face of the fixed chassis.
When the reinforced circular tube column shown in fig. 11 is welded and formed, the welding and forming between the circular tube column and the fixed chassis are firstly required to be completed, then a plurality of reinforced rib plates are welded sequentially, manual welding is basically carried out by manpower in the existing processing process, and the following problems are obvious in the welding process of the reinforced rib plates, particularly: 1. the reinforcing rib plates are even in number and are required to be uniformly distributed in a circumferential range in principle, so that a state of one-to-one mutual abutting is formed, the strength stability of the reinforcing circular tube upright post structure is enhanced, the reinforcing rib plates are basically dependent on the experience of repeated manual welding operation in actual welding, the distribution position of each reinforcing rib plate is roughly determined through naked eyes and then welded, the reinforcing rib plates are required to be aligned and butted manually, and therefore, the artificial random error of welding forming is large, the integral forming quality of the reinforcing rib plates is influenced, and in addition, the reinforcing rib plates are simply and repeatedly operated when being welded manually, so that the reinforcing rib plates are quite boring.
2. In order to improve the welding strength of the welding contact position of the reinforcing rib plate and the circular tube column main body, the reinforcing rib plate and the circular tube column main body are required to be tightly attached in the welding process, and in the actual operation process, the manual force application is more laborious and inconvenient to operate, so that the reliability of the tightly attaching of the reinforcing rib plate cannot be ensured under more conditions in the manual welding process.
Disclosure of Invention
In order to solve the above problems, the present invention provides a gantry machining center apparatus for solving the problems mentioned in the background art.
In order to achieve the above purpose, the present invention is implemented by adopting the following technical scheme: the gantry machining center equipment comprises a column main body conveyor for intermittently conveying a column main body of a circular tube and a rib plate conveyor which is arranged in parallel with the column main body conveyor and used for intermittently conveying a reinforced rib plate, wherein a gantry frame is arranged across the column main body conveyor and the rib plate conveyor; a plurality of limit trays for vertical limit placement of the round pipe column main body are uniformly distributed and assembled on the conveying path of the column main body conveyor, and a plurality of limit grooves for vertical limit placement of the reinforcing rib plates are uniformly distributed and assembled on the conveying path of the rib plate conveyor; the gantry frame is provided with a positioning shifting mechanism and a grabbing butt joint mechanism; the positioning shifting mechanism is positioned right above one of the limit trays for intermittent suspension of conveying.
The positioning shifting mechanism comprises a rotating part which is vertically lifted, the rotating end of the rotating part is positioned at the lower end of the rotating part, the rotating central shaft of the rotating part is vertically arranged, the rotating end of the rotating part is provided with an inner support assembly, and the inner support assembly comprises an inner support part used for clamping the inner wall of the circular tube upright in the circular tube upright main body by an inner support and a pressing part used for pressing the top end of the circular tube upright by a pressing way; the grabbing butt-joint mechanism comprises a transverse moving assembly assembled on the gantry frame, the moving end of the transverse moving assembly moves relatively between the column main body conveyor and the rib plate conveyor, a lifting cylinder is vertically assembled at the moving end of the transverse moving assembly, a lifting plate is horizontally fixed at the output end of the lifting cylinder, a bearing frame is vertically and elastically installed at the bottom end of the lifting plate, grabbing execution assemblies used for clamping two sides of the rib plates and leaning assemblies used for laterally clamping the rib plates are assembled on the bearing frame, and the leaning assemblies are distributed between two side clamping ends of the grabbing execution assemblies.
Preferably, the bearing frame comprises a horizontal plate vertically and elastically connected to the bottom end of the lifting plate and a vertical plate fixed to the bottom end of the horizontal plate; the grabbing execution assembly is fixed at the bottom end of the horizontal plate, and the leaning assembly is assembled on the vertical plate.
Preferably, two L-shaped wing plates are arranged on one side of the vertical plate facing the positioning shifting mechanism, and the two L-shaped wing plates are oppositely arranged in the conveying direction of the column main body conveyor; the grabbing execution assembly comprises a driving cylinder vertically fixed at the bottom end of the horizontal plate, two pulling connecting rods and two side clamping pieces which are horizontally and oppositely arranged on the two L-shaped wing plates in one-to-one correspondence; the side clamping piece comprises a cube-shaped basic block, a plurality of clamping balls are movably embedded in the end face, facing the other side clamping piece, of the basic block, and a square guide rod in horizontal sliding fit with the L-shaped wing plate is fixed on the end face, facing away from the other side clamping piece, of the basic block; one ends of the two pulling connecting rods are hinged to the output ends of the driving connecting rods, and the other ends of the two pulling connecting rods are hinged to the foundation blocks of the two side clamping pieces in a one-to-one correspondence mode.
Preferably, the leaning assembly comprises a leaning clamping block positioned on one side of the vertical plate facing the positioning shifting mechanism, the leaning clamping block is provided with an inclined plane used for being attached to the inclined side of the reinforcing rib plate, a spline guide rod horizontally and slidably mounted on the vertical plate is fixed on the leaning clamping block, a side clamping spring is sleeved on the spline guide rod, and two ends of the side clamping spring are respectively fixed on the vertical plate and the leaning clamping block.
Preferably, the positioning shifting mechanism further comprises a lower pressing cylinder vertically fixed at the top end of the gantry frame, a spline guide post is installed at the output rod end of the lower pressing cylinder in a vertically sliding fit mode, the bottom end of the spline guide post is fixed at the top end of the rotating component, a compression spring is sleeved on the spline guide post, and two ends of the compression spring are respectively fixed at the output rod end of the lower pressing cylinder and the top end of the rotating component.
Preferably, the inner support assembly comprises a multi-wing sliding rail fixed at the rotating end of the rotating part, a plurality of sliding rails are uniformly distributed on the multi-wing sliding rail around the circumference of the central shaft of the rotating part, each sliding rail is correspondingly provided with an inner support rod in a sliding manner, and the center of the rotating end of the rotating part is fixedly provided with an inner support driving assembly for synchronously driving the plurality of inner support rods to clamp the inner wall of the circular pipe upright post; the inner stay bar is provided with a sliding foot which is in sliding fit with the sliding rail, and the sliding foot is provided with a pressing plate which is used for pressing the top end of the circular tube upright post in an integrated manner.
Preferably, the limit tray comprises a bottom plate for fixing, a limit circular ring is fixed on the bottom plate, and a support ring is rotatably installed in the limit circular ring through a bearing.
Preferably, the limit groove comprises a fixed plate for fixing and a square groove arranged on the fixed plate, one side opening end of the square groove is fixed on the fixed plate, and the other end of the square groove is subjected to flaring processing.
The technical scheme has the following advantages or beneficial effects: the invention provides gantry machining center equipment which can be used with a welding mechanical arm, can replace manual work to finish automatic welding operation of a reinforced circular pipe column, can respectively carry out intermittent alignment and conveying on a circular pipe column main body to be welded and a reinforced rib plate through a column main body conveyor and a rib plate conveyor, can carry out automatic central shaft positioning and welding shifting and replacing on the circular pipe column through a positioning shifting mechanism, can automatically finish butt joint conveying and welding clamping operation between the reinforced rib plate and the circular pipe column main body through a grabbing and butting mechanism, solves the problems that the reinforced rib plate is required to be manually aligned, manual operation errors are large, manual welding clamping is laborious and unreliable in the manual welding process, and greatly improves the welding efficiency and stability and reliability of the welding quality of the reinforced circular pipe column.
Drawings
The invention and its features, aspects and advantages will become more apparent from the detailed description of non-limiting embodiments with reference to the following drawings. Like numbers refer to like parts throughout the several views, and are not intended to scale, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is a schematic perspective view of a gantry machining center apparatus according to the present invention.
Fig. 2 is a front view of a gantry machining center apparatus provided by the present invention.
Fig. 3 is a schematic perspective view of the assembled relationship of the column body conveyor and the rib plate conveyor.
Fig. 4 is an enlarged partial schematic view at a in fig. 3.
Fig. 5 is a schematic perspective view of the assembly structure of the positioning shifting mechanism and the grabbing docking mechanism assembled together on the gantry frame at one view angle.
Fig. 6 is a partially enlarged schematic view at B in fig. 5.
Fig. 7 is a schematic perspective view of the assembled structure of fig. 5 at another view angle.
Fig. 8 is a partially enlarged schematic view at C in fig. 7.
Fig. 9 is a side view of the assembled structure of fig. 5.
Fig. 10 is a bottom view of the assembled structure of fig. 5.
Fig. 11 is a schematic structural view of a reinforced circular tube column.
In the figure: 1. a column main body conveyor; 11. a limit tray; 111. a bottom plate; 112. a limit circular ring; 113. a support ring; 2. rib plate conveyor; 21. a limit groove; 211. a fixing plate; 212. a square groove; 3. a gantry frame; 4. a positioning shifting mechanism; 41. a pressing cylinder; 42. a spline guide post; 43. a compression spring; 44. a rotating member; 45. an inner support assembly; 451. a multi-wing slide rail; 4511. a slide rail; 452. an inner stay; 4521. a sliding foot; 4522. a pressing plate; 453. an inner support driving assembly; 4531. an inner support motor; 4532. an inner support connecting rod; 5. grabbing a butt joint mechanism; 51. a traversing assembly; 511. an electric slide rail; 512. an electric slide block; 52. a lifting cylinder; 521. a cylinder frame; 53. a lifting plate; 54. a carrier; 541. a horizontal plate; 5411. a vertical guide rod; 5412. a vertical compression spring; 542. a vertical plate; 543. an L-shaped wing plate; 55. grabbing an execution component; 551. a driving cylinder; 552. a side clamping piece; 5521. a base block; 5522. square guide rod; 5523. clamping the ball; 553. pulling the connecting rod; 56. a reclining assembly; 561. leaning against the clamping block; 562. spline guide rod; 563. a side clamp spring; 6. reinforcing the round pipe upright post; 61. a circular tube column main body; 611. a fixed chassis; 612. a round tube column; 62. reinforcing rib plates.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order that those skilled in the art will better understand the present invention, the following description will be given in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, 2, 3 and 4, a gantry machining center apparatus includes a column main body conveyor 1 for intermittently conveying round tube column main bodies 61 and a rib conveyor 2 for intermittently conveying reinforcing ribs 62 provided in parallel with the column main body conveyor 1; in this embodiment, the column main body conveyor 1 and the rib plate conveyor 2 are both double chain conveyors and are assembled together on one conveyor frame, so that circulating conveyance can be performed. The upright body conveyor 1 is provided with a plurality of spacing trays 11 for vertical spacing placement of pipe upright body 61, and a plurality of spacing trays 11 evenly distributed sets up on the conveying chain length direction of upright body conveyor 1, and spacing tray 11 includes the bottom plate 111 through the bolt fastening between two conveying chains in upright body conveyor 1, and the welding has spacing ring 112 on the bottom plate 111, rotates through the bearing in the spacing ring 112 and installs the carrier ring 113. The rib plate conveyor 2 is provided with a plurality of limit grooves 21 for vertical limit placement of the reinforcing rib plates 62, the limit grooves 21 are uniformly distributed and arranged in the length direction of the conveying chains of the rib plate conveyor 2, each limit groove 21 comprises a fixed plate 211 fixed between two conveying chains in the rib plate conveyor 2 through bolts and a square groove 212 arranged on the fixed plate 211, one open end of each square groove 212 is welded on the fixed plate 211, the other end of each square groove 212 is subjected to flaring processing, and specifically, the flaring ends of the square grooves 212 are subjected to flare design on two sides of the width placement direction of the reinforcing rib plates 62 and are subjected to chamfering arrangement on two sides of the thickness placement direction, so that the reinforcing rib plates 62 are conveniently placed in the square grooves 212.
In the present embodiment, the column main body conveyor 1 and the rib plate conveyor 2 are both in an intermittent conveying mode, and the intermittent conveying distance of the column main body conveyor 1 is the distribution pitch of the plurality of limit trays 11, and the intermittent conveying distance of the rib plate conveyor 2 is the distribution pitch of the plurality of limit grooves 21; in addition, the limiting tray 11 and the limiting groove 21 in this embodiment are both set up for the reinforced circular tube column 6 with specific size structure as shown in fig. 11, and the limiting tray 11 only plays roles of placing and supporting and approximately limiting the reinforced rib plate 62 to the circular tube column main body 61 and the limiting groove 21, and does not need to have a function of clamping and positioning.
As shown in fig. 1, 2, 5, 7, 8, 9 and 10, a gantry frame 3 is provided across the pillar body conveyor 1 and the rib plate conveyor 2, and the gantry frame 3 is welded on the conveyor frame; the gantry frame 3 is provided with a positioning shifting mechanism 4, the positioning shifting mechanism 4 is positioned right above one of the limiting trays 11 which intermittently pauses the conveying, namely, in the intermittent pausing process of a plurality of limiting trays 11 along with the upright post main body conveyor 1, one limiting tray 11 is positioned right below the positioning shifting mechanism 4. The positioning shifting mechanism 4 comprises a lower pressing cylinder 41 vertically fixed at the top end of the gantry frame 3 through bolts, a spline guide post 42 is vertically arranged at the output rod end of the lower pressing cylinder 41 in a sliding fit manner, namely, at least one section of the output rod of the lower pressing cylinder 41, which is close to the end part, is of a circular tube structure in sliding fit with the spline guide post 42, a rotating part 44 is fixed at the bottom end of the spline guide post 42 through bolts, the rotating end of the rotating part 44 is positioned at the lower end of the rotating part, and a rotating central shaft is vertically arranged, in the embodiment, the rotating part 44 is an existing electric turntable capable of intermittently rotating according to a specified angle; the spline guide post 42 is sleeved with a compression spring 43, and two ends of the compression spring 43 are respectively fixed at the output rod end of the lower pressing cylinder 41 and the top end of the rotating part 44. The rotating end of the rotating part 44 is provided with an inner support assembly 45, the inner support assembly 45 comprises a multi-wing sliding rail 451 fixed at the rotating end of the rotating part 44 through bolts, four sliding rails 4511 are uniformly distributed on the multi-wing sliding rail 451 around the circumference of the central shaft of the rotating part 44, namely, the multi-wing sliding rail 451 is in a cross sliding rail 4511 structure, each sliding rail 4511 is correspondingly provided with an inner support rod 452 in a sliding manner, and the center of the rotating end of the rotating part 44 is fixedly provided with an inner support driving assembly 453 for synchronously driving the four inner support rods 452 to clamp the inner wall of the circular tube column 612; the inner stay 452 is provided with a sliding foot 4521 in sliding fit with the sliding rail 4511, and the sliding foot 4521 is integrally provided with a pressing plate 4522 for pressing the top end of the round tube column 612; the inner support driving assembly 453 comprises an inner support motor 4531 vertically fixed at the center of the bottom end of the rotating component 44 through bolts, the inner support motor 4531 is an existing self-locking stepping motor, four inner support connecting rods 4532 are evenly hinged to an output shaft of the inner support motor 4531, and the four inner support connecting rods 4532 are hinged to the four inner support rods 452 in a one-to-one correspondence mode. In the actual processing process, the positioning and shifting mechanism 4 is used for carrying out internal bracing clamping positioning on the circular tube column main body 61 intermittently conveyed to the position right below the circular tube column main body, and intermittently shifting the circular tube column main body 61 to rotate after the internal bracing clamping positioning is completed.
As shown in fig. 1, 2, 5, 6, 7, 9 and 10, the gantry frame 3 is provided with a grabbing docking mechanism 5, the grabbing docking mechanism 5 comprises a traversing component 51, the traversing component 51 is a sliding rail device of the existing electric structure, the traversing component comprises an electric sliding rail 511 fixed on the gantry frame 3 through bolts and an electric sliding block 512 matched and slidingly installed on the electric sliding rail 511, the electric sliding block 512 horizontally slides on the electric sliding rail 511 perpendicular to the conveying direction of the upright main body conveyor 1, the bottom end of the electric sliding block 512 is fixedly provided with a cylinder frame 521 through bolts, the cylinder frame 521 is vertically and fixedly provided with a lifting cylinder 52 through bolts, the output end of the lifting cylinder 52 is horizontally and fixedly provided with a lifting plate 53 through bolts, the bottom end of the lifting plate 53 is provided with a bearing frame 54, the bearing frame 54 is provided with grabbing execution components 55 used for clamping rib plates on two sides and tilting components 56 used for laterally clamping the rib plates, and the tilting components 56 are distributed between two side clamping ends of the grabbing execution components 55; the bearing frame 54 comprises a horizontal plate 541 and a vertical plate 542 integrally formed at the bottom end of the horizontal plate 541; the top end of the horizontal plate 541 is welded with four vertical guide rods 5411 which are vertically matched with the lifting plate 53 in a sliding manner, vertical compression springs 5412 are sleeved on the vertical guide rods 5411, and two ends of each vertical compression spring 5412 are respectively welded on the lifting plate 53 and the horizontal plate 541; two L-shaped wing plates 543 are arranged on one side of the vertical plate 542 facing the positioning shifting mechanism 4, the L-shaped wing plates 543 and the vertical plate 542 are integrally formed, and the two L-shaped wing plates 543 are oppositely arranged in the conveying direction of the column main body conveyor 1; the grabbing execution assembly 55 comprises a driving cylinder 551 vertically fixed at the bottom end of the horizontal plate 541 by bolts, two pulling connecting rods 553, and two side clamping pieces 552 which are horizontally and oppositely arranged on the two L-shaped wing plates 543 in a one-to-one correspondence manner; the side clamping piece 552 comprises a cube-shaped base block 5521, a plurality of clamping balls 5523 are movably embedded in the end face, facing the other side clamping piece 552, of the base block 5521, and a square guide rod 5522 in horizontal sliding fit with the L-shaped wing plate 543 is welded on the end face, facing away from the other side clamping piece 552, of the base block 5521; one end of each of the two pulling links 553 is hinged to the output end of the driving cylinder 551, and the other ends of the two pulling links 553 are hinged to the base blocks 5521 of the two side clamping pieces 552 in a one-to-one correspondence. The reclining assembly 56 comprises a reclining clamping block 561 positioned on one side of the vertical plate 542 facing the positioning shifting mechanism 4, wherein the reclining clamping block 561 is provided with a bevel for being abutted against the bevel edge of the reinforcing rib plate 62, namely, the bevel angle is consistent with the bevel angle of the reinforcing rib plate 62 to be welded, the reclining clamping block 561 is welded with a spline guide rod 562 which is horizontally and slidably arranged on the vertical plate 542, the spline guide rod 562 is sleeved with a side clamping spring 563, and two ends of the side clamping spring 563 are respectively welded on the vertical plate 542 and the reclining clamping block 561. The grabbing and abutting mechanism 5 is used for grabbing the reinforcing rib plates 62 from the rib plate conveyor 2, and transferring and conveying the reinforcing rib plates to the circular tube column main body 61 in the limit tray 11 located right below the locating and shifting mechanism 4 to achieve abutting and abutting.
It should be added that the gantry machining center apparatus provided by the present invention is specifically aimed at performing welding forming machining between the reinforcing rib plate 62 and the circular tube column main body 61 in the reinforced circular tube column 6 with the structure shown in fig. 11, so that the gantry frame 3 is also equipped with an existing welding mechanical arm for automatic welding machining.
In the actual welding process, the round tube column main body 61 can be welded and formed in advance, and can be placed on the limiting tray 11 one by manual or mechanical hands, so that the round tube column main body 61 is intermittently conveyed by the column main body conveyor 1; the reinforcing rib plates 62 can be placed in the limiting grooves 21 one by manual or mechanical hand, and the inclined edges of the reinforcing rib plates 62 are required to be guaranteed to face away from the positioning shifting mechanism 4 during placement, so that the reinforcing rib plates 62 are intermittently conveyed by the rib plate conveyor 2.
When the round tube column main body 61 positioned at the forefront position in the conveying direction is intermittently conveyed to the position right below the positioning shifting mechanism 4, the round tube column 612 of the round tube column main body 61 positioned at the lower position can be clamped by starting the positioning shifting mechanism 4, specifically, the lower pressing cylinder 41 is started to drive the integral structure of the assembly connection below the output rod of the round tube column main body 61 to move downwards, so that the four inner supporting rods 452 extend into the tube cavity of the round tube column 612, then, the inner supporting motor 4531 is started to drive the output shaft to drive the four inner supporting rods 4532 to rotate along with the round tube column main body, so that the four inner supporting rods 452 are pushed to slide outwards along the sliding rails 4511 through the four inner supporting rods 4532 one by one, so that the four inner supporting rods 452 clamp the inner wall of the round tube column 612, then, the four pressing plates 4522 are continuously pressed at the top tube mouth end of the round tube column 612 through the lower pressing cylinder 41, the spline guide posts 42 are pressed downwards to press the output rod of the cylinder 41 to shrink inwards, the compression springs 43 shrink synchronously, the round tube column main body 61 is clamped between the four pressing plates 4522 and the supporting rings 113 through the elasticity of the compression springs 43, and the supporting rings 113 can be clamped between the four supporting rings 113 and the supporting ring 113 in a rotary mode, and the supporting ring 113 can be fixed by the supporting ring 113 in a rotary mode, and the rotary mode can be realized. The circular tube column 612 realizes the positioning of the central shaft by the internal support clamping of the positioning shifting mechanism 4.
When the round tube column 612 completes the central axis positioning, the grabbing and conveying of the reinforcing rib plate 62 and the abutting and tightening operation between the round tube column 612 can be completed through the grabbing and abutting mechanism 5, specifically, the grabbing and executing assembly 55 is driven by the traversing assembly 51 to move to the position right above one reinforcing rib plate 62 conveyed by the rib plate conveyor 2, then the grabbing and executing assembly 55 is driven by the starting lifting cylinder 52 to move downwards, the reinforcing rib plate 62 is relatively moved between the two side clamping pieces 552, then the driving cylinder 551 is started to pull the two side clamping pieces 552 to move towards each other through the two pulling connecting rods 553, then the reinforcing rib plate 62 is clamped between the two side clamping pieces 552, then the lifting cylinder 52 is started again to drive the reinforcing rib plate 62 to be separated from the limiting groove 21 to complete the clamping and lifting, then the clamped reinforcing rib plate 62 is driven by the traversing assembly 51 to move to the round tube column main body 61 for completing the central axis positioning, so that the vertical edge of the reinforcing rib plate 62 contacts with the outer wall of the round tube column 612, then, the lifting cylinder 52 is started again to drive the reinforcing rib plate 62 to move downwards and contact with the end face of the fixed chassis 611, as the clamping balls 5523 which are in clamping contact with the surface of the reinforcing rib plate 62 can roll along the surface of the surface, the two side clamping pieces 552 move downwards along the surface of the two sides of the reinforcing rib plate 62, simultaneously the bearing frame 54, the grabbing execution assembly 55 and the leaning assembly 56 move downwards synchronously, the inclined surface of the leaning clamping block 561 contacts with the inclined edge of the reinforcing rib plate 62, then moves downwards continuously, the leaning clamping block 561 applies an inclined side clamping force to the reinforcing rib plate 62, the vertical component force thereof compresses the vertical compression spring 5412 to generate vertical pressure, the horizontal component force thereof forces the side clamping spring 563 to compress and generate lateral horizontal clamping force, then, in the precondition that the two side clips 552 keep the reinforcing rib plate 62 aligned, the welding contact position between the reinforcing rib plate 62 and the round tube column 612 and the fixing base plate 611 is further kept clamped, so that the welding strength and reliability of the welding contact position after welding forming can be improved. It should be noted that, the surface of the clamping ball 5523 is roughened, and the clamping ball 5523 is embedded in the base block 5521 to have a large rolling resistance, when the reinforcing rib 62 with a certain weight is clamped, the rolling resistance of the clamping ball 5523 can overcome the dead weight of the reinforcing rib 62 and realize clamping, and when the pressing cylinder 41 is started to drive the two side clamping pieces 552 to move downward, the pressing thrust can overcome the rolling resistance of the clamping ball 5523 so that the clamping ball 5523 can roll along the plate surface of the reinforcing rib 62.
When the butt joint of the reinforcing rib plate 62 is tightly attached through the grabbing butt joint mechanism 5, automatic welding can be completed through the welding mechanical arm, after welding is completed, the grabbing butt joint mechanism 5 is loosened and moved to the initial position, the rotary part 44 rotates the round tube stand column main body 61 by a fixed angle to enable the round tube stand column main body 61 to rotate to the next butt joint welding position, as shown in fig. 11, the reinforcing rib plate 62 which is uniformly distributed is contained in the reinforcing round tube stand column 6, therefore, the intermittent stirring angle of the rotary part 44 is 60 degrees, after stirring is completed, the reinforcing rib plate 62 is grabbed and butted again through the grabbing butt joint mechanism 5, and then welding forming of the single reinforcing round tube stand column 6 can be completed through six continuous operations.
In summary, the gantry machining center device provided by the invention can be used with a welding mechanical arm, and can replace manual work to complete automatic welding operation on the reinforced circular tube column 6, the circular tube column main body 61 and the reinforced rib plate 62 to be welded can be respectively and intermittently aligned and conveyed through the arranged column main body conveyor 1 and the rib plate conveyor 2, the circular tube column 612 can be automatically positioned by the arranged positioning shifting mechanism 4, and the welding shifting position is performed, and the butt joint conveying and the welding clamping operation between the reinforced rib plate 62 and the circular tube column main body 61 can be automatically completed through the arranged grabbing and butt joint mechanism 5, so that the problems of labor-consuming manual operation error and unreliable manual welding clamping in the manual welding process are solved, the welding machining efficiency is greatly improved, and the stability and reliability of the welding quality of the reinforced circular tube column 6 are improved.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the specific embodiments described above, wherein devices and structures not described in detail are to be understood as being implemented in a manner common in the art; any person skilled in the art will make many possible variations and modifications, or adaptations to equivalent embodiments without departing from the technical solution of the present invention, which do not affect the essential content of the present invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (5)
1. The utility model provides a longmen machining center equipment which characterized in that: comprises a column main body conveyor (1) for intermittently conveying a round column main body (61) and a rib plate conveyor (2) which is arranged in parallel with the column main body conveyor (1) and used for intermittently conveying a reinforcing rib plate (62), wherein a gantry frame (3) is arranged across the column main body conveyor (1) and the rib plate conveyor (2); a plurality of limiting trays (11) for vertically limiting and placing the round pipe upright post main bodies (61) are uniformly distributed and assembled on the conveying path of the upright post main body conveyor (1), and a plurality of limiting grooves (21) for vertically limiting and placing the reinforcing rib plates (62) are uniformly distributed and assembled on the conveying path of the rib plate conveyor (2); the gantry frame (3) is provided with a positioning shifting mechanism (4) and a grabbing butt joint mechanism (5); the positioning shifting mechanism (4) is positioned right above one of the limit trays (11) for intermittent suspension conveying;
the positioning shifting mechanism (4) comprises a rotating component (44) which is vertically lifted, the rotating end of the rotating component (44) is positioned at the lower end of the rotating component, a rotating central shaft is vertically arranged, an inner support assembly (45) is assembled at the rotating end of the rotating component (44), and the inner support assembly (45) comprises an inner support part for inner support and clamping of the inner wall of the circular tube column (612) in the circular tube column main body (61) and a pressing part for pressing down the top end of the circular tube column (612); the grabbing butt joint mechanism (5) comprises a traversing assembly (51) assembled on the gantry frame (3), the moving end of the traversing assembly (51) moves relatively between the upright post main body conveyor (1) and the rib plate conveyor (2), a lifting cylinder (52) is vertically assembled at the moving end of the traversing assembly (51), a lifting plate (53) is horizontally fixed at the output end of the lifting cylinder (52), a bearing frame (54) is vertically and elastically installed at the bottom end of the lifting plate (53), grabbing execution assemblies (55) used for clamping two sides of the rib plate and leaning assemblies (56) used for laterally clamping the rib plate are assembled on the bearing frame (54), and the leaning assemblies (56) are distributed between two side clamping ends of the grabbing execution assemblies (55);
the inner support assembly (45) comprises a multi-wing sliding rail (451) fixed at the rotating end of the rotating component (44), a plurality of sliding rails (4511) are uniformly distributed on the multi-wing sliding rail (451) around the circumference of the central shaft of the rotating component (44), inner support rods (452) are correspondingly arranged on each sliding rail (4511) in a sliding manner, and an inner support driving assembly (453) for synchronously driving the inner support rods (452) to clamp the inner wall of the circular tube column (612) is fixed at the center of the rotating end of the rotating component (44); a sliding foot (4521) which is in sliding fit with the sliding rail (4511) is arranged on the inner supporting rod (452), and a pressing plate (4522) for pressing the top end of the round tube upright post (612) is integrally formed on the sliding foot (4521);
two L-shaped wing plates (543) are arranged on one side of the vertical plate (542) facing the positioning shifting mechanism (4), and the two L-shaped wing plates (543) are oppositely arranged in the conveying direction of the upright post main body conveyor (1); the grabbing execution assembly (55) comprises a driving cylinder (551) vertically fixed at the bottom end of the horizontal plate (541), two pulling connecting rods (553) and two side clamping pieces (552) which are horizontally and oppositely arranged on the two L-shaped wing plates (543) in one-to-one correspondence; the side clamping piece (552) comprises a cube-shaped base block (5521), a plurality of clamping balls (5523) are movably embedded on the end face, facing the other side clamping piece (552), of the base block (5521), and a square guide rod (5522) in horizontal sliding fit with the L-shaped wing plate (543) is fixed on the end face, facing away from the other side clamping piece (552), of the base block (5521); one end of each of the two pulling connecting rods (553) is hinged to the output end of the driving cylinder (551), and the other ends of the two pulling connecting rods (553) are hinged to the base blocks (5521) of the two side clamping pieces (552) in a one-to-one correspondence manner;
the reclining assembly (56) comprises a reclining clamping block (561) positioned on one side of a vertical plate (542) facing the positioning shifting mechanism (4), the reclining clamping block (561) is provided with an inclined surface used for being clung to the inclined edge of a reinforcing rib plate (62), a spline guide rod (562) horizontally and slidably mounted on the vertical plate (542) is fixed on the reclining clamping block (561), a side clamping spring (563) is sleeved on the spline guide rod (562), and two ends of the side clamping spring (563) are respectively fixed on the vertical plate (542) and the reclining clamping block (561).
2. A gantry machining center apparatus according to claim 1, wherein: the bearing frame (54) comprises a horizontal plate (541) vertically and elastically connected to the bottom end of the lifting plate (53) and a vertical plate (542) fixed to the bottom end of the horizontal plate (541); the grabbing execution assembly (55) is fixed at the bottom end of the horizontal plate (541), and the leaning assembly (56) is assembled on the vertical plate (542).
3. A gantry machining center apparatus according to claim 1, wherein: the positioning shifting mechanism (4) further comprises a lower pressing cylinder (41) vertically fixed at the top end of the gantry frame (3), a spline guide post (42) is vertically arranged at the output rod end of the lower pressing cylinder (41) in a sliding fit mode, the bottom end of the spline guide post (42) is fixed at the top end of the rotating component (44), a compression spring (43) is sleeved on the spline guide post (42), and two ends of the compression spring (43) are respectively fixed at the output rod end of the lower pressing cylinder (41) and the top end of the rotating component (44).
4. A gantry machining center apparatus according to claim 1, wherein: the limiting tray (11) comprises a bottom plate (111) used for fixing, a limiting circular ring (112) is fixed on the bottom plate (111), and a supporting ring (113) is rotatably installed in the limiting circular ring (112) through a bearing.
5. A gantry machining center apparatus according to claim 1, wherein: the limiting groove (21) comprises a fixed plate (211) used for fixing and a square groove (212) arranged on the fixed plate (211), one side opening end of the square groove (212) is fixed on the fixed plate (211), and the other end of the square groove (212) is subjected to flaring processing.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311055586.7A CN116787035B (en) | 2023-08-22 | 2023-08-22 | Gantry machining center equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311055586.7A CN116787035B (en) | 2023-08-22 | 2023-08-22 | Gantry machining center equipment |
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| CN116787035A CN116787035A (en) | 2023-09-22 |
| CN116787035B true CN116787035B (en) | 2023-10-31 |
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| GB1037541A (en) * | 1962-02-05 | 1966-07-27 | Runtal Holding Co A G | Improvements in or relating to methods and apparatus for producing component parts for a radiator by welding |
| SU1530396A1 (en) * | 1987-10-26 | 1989-12-23 | Предприятие П/Я А-1944 | Clamping device |
| AT503648A4 (en) * | 2006-08-03 | 2007-12-15 | Tms Transport Und Montagesyste | Work station including at least one clamping frame at its side for positioning, holding and/or connecting number of components useful for production of vehicle bodies facilitates changing of workpiece type |
| CN101157171A (en) * | 2007-11-20 | 2008-04-09 | 南阳二机石油装备(集团)有限公司 | Circular pipe butt welding rapid positioning device and circular pipe butt welding method |
| CN103008828A (en) * | 2012-12-18 | 2013-04-03 | 中铁山桥集团有限公司 | Special-purpose automatic assembling and tack welding machine tool for plate type reinforcing rib plate units |
| CN103350286A (en) * | 2013-05-24 | 2013-10-16 | 广州永日电梯有限公司 | Welding device and method for elevator door plate, wall plate, end plate and reinforcing rib |
| CN218314494U (en) * | 2022-09-06 | 2023-01-17 | 济南领雕数控设备有限公司 | Single-arm machining center for stone machining |
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2023
- 2023-08-22 CN CN202311055586.7A patent/CN116787035B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB950945A (en) * | 1960-07-21 | 1964-03-04 | Chausson Usines Sa | Improvements in or relating to machines for soldering component parts, for example radiator parts, together |
| GB1037541A (en) * | 1962-02-05 | 1966-07-27 | Runtal Holding Co A G | Improvements in or relating to methods and apparatus for producing component parts for a radiator by welding |
| SU1530396A1 (en) * | 1987-10-26 | 1989-12-23 | Предприятие П/Я А-1944 | Clamping device |
| AT503648A4 (en) * | 2006-08-03 | 2007-12-15 | Tms Transport Und Montagesyste | Work station including at least one clamping frame at its side for positioning, holding and/or connecting number of components useful for production of vehicle bodies facilitates changing of workpiece type |
| CN101157171A (en) * | 2007-11-20 | 2008-04-09 | 南阳二机石油装备(集团)有限公司 | Circular pipe butt welding rapid positioning device and circular pipe butt welding method |
| CN103008828A (en) * | 2012-12-18 | 2013-04-03 | 中铁山桥集团有限公司 | Special-purpose automatic assembling and tack welding machine tool for plate type reinforcing rib plate units |
| CN103350286A (en) * | 2013-05-24 | 2013-10-16 | 广州永日电梯有限公司 | Welding device and method for elevator door plate, wall plate, end plate and reinforcing rib |
| CN218314494U (en) * | 2022-09-06 | 2023-01-17 | 济南领雕数控设备有限公司 | Single-arm machining center for stone machining |
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|---|---|
| CN116787035A (en) | 2023-09-22 |
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