Disclosure of Invention
Based on the above, it is necessary to provide an activated carbon regeneration and activation processing apparatus for solving the problems of the prior art.
In order to solve the problems in the prior art, the invention adopts the following technical scheme:
an activated carbon regeneration activation treatment processing device, comprising:
the workbench is arranged in a horizontal state;
the two fixing frames are symmetrically and fixedly arranged at the upper end of the workbench;
the reciprocating tilting moving mechanism comprises a driving motor and an activation disc, wherein the driving motor is fixedly connected with a fixing frame, and the activation disc can bear activated carbon and move under the action of the driving motor;
the cleaning mechanism is arranged between the two fixing frames and can remove the adhesive powder of the activated carbon on the activation disc;
the dust removing mechanism comprises a dryer and two dust collectors, wherein the dryer is arranged above the activation disc, the dryer can synchronously move along with the activation disc and dry adhesive powder, the two dust collectors are fixedly arranged at two ends of the activation disc, and the two dust collectors can store the adhesive powder brushed out by the cleaning mechanism.
The side wall of the activation disc, which is close to the two dust collectors, is provided with a plurality of ash leakage holes, and the chassis inside the activation disc is provided with a plurality of ash collecting grooves.
The reciprocating tilting moving mechanism comprises a driving gear, a forward screw, a reverse screw, a moving platform and two driven gears, wherein the driving gear is in key connection with the output end of the driving motor, the two driven gears are symmetrically arranged on two sides of the driving gear, the two driven gears are meshed with the driving gear simultaneously, the forward screw is in coaxial key connection with one driven gear, the reverse screw is in coaxial key connection with the other driven gear, the moving platform is arranged between the forward screw and the reverse screw in an inclined state, and can be in threaded connection with the forward screw and the reverse screw, and the moving platform is fixedly connected with the lower end of the activation disc.
The movable platform comprises two sliding blocks, the two sliding blocks are respectively in threaded connection with a forward screw rod and a reverse screw rod, one side of each sliding block, which is far away from the threads, is fixedly welded, the reciprocating tilting movement mechanism further comprises a swinging base, a swinging connecting rod, a reciprocating sliding table, a limiting bolt, a fixed bolt, an elastic pull rope and a movable bolt, the swinging base is fixedly arranged at the lower ends of the two sliding blocks, the swinging connecting rod is arranged at the lower end of the swinging base, the swinging connecting rod is hinged with the swinging base, the limiting bolt is in a horizontal state and penetrates through a hinging point of the swinging connecting rod and the swinging base, the reciprocating sliding table is arranged on one side, which is close to a driving motor, of the swinging connecting rod, the limiting bolt is fixedly connected with the reciprocating sliding table, the movable bolt is fixedly connected with the swinging connecting rod on one side, which is far away from the reciprocating sliding table, of the fixed bolt and the two sliding blocks, the elastic pull rope is fixedly sleeved on one end of the elastic pull rope, and the other end of the elastic pull rope is fixedly sleeved with the movable bolt.
The reciprocating tilting moving mechanism further comprises an offset pin shaft, two positioning bolts, two turning baffles, two first limiting shafts and four limiting supports, wherein the offset pin shaft is fixedly inserted into the lower end of the swinging connecting rod, each two of the four limiting supports are symmetrically arranged below the forward screw and the reverse screw, the two first limiting shafts are fixedly connected with the four limiting supports respectively at two ends, the two ends of the reciprocating sliding table are slidably connected with the two first limiting shafts respectively, the two turning baffles are symmetrically arranged below the reciprocating sliding table respectively, and the two turning baffles are fixedly connected with the workbench.
The cleaning mechanism comprises two linkage gears, two transfer gears, two linkage pin shafts, two power long shafts, two cleaning rolling brushes and two suspension brackets, wherein the two linkage gears are respectively arranged above the two driven gears, the two linkage gears are simultaneously meshed with the driving gears, the two linkage pin shafts are rotationally connected with the fixing frames through supports, the two linkage gears are respectively connected with the two linkage pin shafts in a key manner, the two transfer gears are respectively arranged on one side, far away from the fixing frames, of the two linkage gears, the two transfer gears are respectively connected with the two linkage pin shafts in a key manner, the two suspension brackets are respectively arranged on the side of the two transfer gears, two ends of the two suspension brackets are respectively fixedly connected with the two fixing frames, two ends of the power long shafts respectively penetrate through the two fixing frames and are rotationally connected with the two fixing frames, the two cleaning rolling brushes are respectively fixedly sleeved outside the two power long shafts, the two power gears are respectively fixedly sleeved with one ends, close to the fixing frames, of the two power long shafts, and the two power gears are respectively meshed with the two transfer gears.
The dust removing mechanism further comprises a bidirectional screw rod, a movable slide seat and two second limiting shafts, one end of the bidirectional screw rod is connected with the output end of the driving motor through a coupler, the other end of the bidirectional screw rod is rotationally connected with a fixing frame far away from the driving motor, the two second limiting shafts are symmetrically arranged on two sides of the bidirectional screw rod, the movable slide seat is in threaded connection with the bidirectional screw rod, two ends of the movable slide seat are simultaneously in sliding connection with the two second limiting shafts, and the dryer is fixedly arranged at the lower end of the movable slide seat.
The dust removing mechanism further comprises two filter screens which are respectively and fixedly arranged at the suction ports of the two dust collectors.
Compared with the prior art, the invention has the following beneficial effects:
the method comprises the following steps: the device has high integration level, can realize the activation treatment of the active carbon raw material by the forward rotation and the reverse rotation of the output end of the driving motor, can realize the repeated displacement of the activation disc and the self-cleaning of the cleaning rolling brush by only one power source of the driving motor, and realizes the multifunctional integration;
and two,: the device can realize reciprocating displacement of the activated carbon through the activation disc, and can generate a tilting motion when the activation disc is turned back each time, and the tilting motion can enable the activated carbon carried by the activation disc to move, so that the cleaning rolling brush can brush the surfaces of a plurality of activated carbons;
and thirdly,: the dryer in the device can not only purge the adhesive powder attached to the cleaning roller brush, but also intermittently contact the activated carbon, thereby avoiding the overload of the activated carbon during heating and avoiding the need of accurate temperature control.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1 to 8, an activated carbon regeneration activation treatment processing apparatus includes:
the workbench 1 is arranged in a horizontal state;
the two fixing frames 2 are symmetrically and fixedly arranged at the upper end of the workbench 1;
the reciprocating tilting moving mechanism 6 comprises a driving motor 7 and an activation disc 3, wherein the driving motor 7 is fixedly connected with a fixing frame 2, and the activation disc 3 can bear activated carbon and move under the action of the driving motor 7;
the cleaning mechanism 26 is arranged between the two fixing frames 2, and the cleaning mechanism 26 can remove the adhesive powder of the activated carbon on the activation disc 3;
the dust removing mechanism 34 comprises a dryer 35 and two dust collectors 39, wherein the dryer 35 is arranged above the activation disc 3, the dryer 35 can synchronously move along with the activation disc 3 and dry adhesive powder, the two dust collectors 39 are fixedly arranged at two ends of the activation disc 3, and the two dust collectors 39 can store the adhesive powder brushed by the cleaning mechanism 26.
The workbench 1 plays a bearing role, the two fixing frames 2 can limit the moving distance of the activated carbon, when the activated carbon is activated, the reciprocating tilting moving mechanism 6 operates and starts the driving motor 7, the driving motor 7 starts and drives the activated disc 3 carrying the activated carbon to reciprocate, in the reciprocating displacement process of the activated disc 3, the cleaning mechanism 26 can remove the adhesive powder attached to the surface of the activated carbon, the two dust collectors 39 can collect the removed powder, the powder is prevented from falling and attaching to the surface of the activated carbon, secondary pollution is caused to the activated carbon, the dryer 35 can not only remove the adhesive powder attached to the cleaning mechanism 26, but also heat the adhesive powder attached to the surface of the activated carbon, and the moving speed of the dryer 35 is higher than that of the activated disc 3, so that high-temperature overload is avoided. It should be noted that, in this process, the dryer 35 acts on the cleaning mechanism 26, the cleaning mechanism 26 can intercept the hot air of the dryer 35, the hot air with reduced wind force will not blow the activated carbon off the activation plate 3, and part of the activated carbon stirred by the cleaning mechanism 26 will be absorbed by the dust collector 39 after being separated from the activation plate 3.
In order to facilitate the removal of the adhesive powder, the accumulation of the adhesive powder on the inner wall of the activation disc 3 is avoided, the following features being provided in particular:
the side wall of the activation plate 3, which is close to the two dust collectors 39, is provided with a plurality of ash leakage holes 4, and the chassis inside the activation plate 3 is provided with a plurality of ash collecting grooves 5. When the device is operated, the activated carbon raw material is placed in the activation plate 3, then the activated carbon raw material is dried by the dryer 35, the adhesive powder attached to the surface of the activated carbon raw material is dehydrated, then the adhesive powder is cleaned by the cleaning mechanism 26, at the moment, the adhesive powder is collected by the dust collector 39 through the ash leakage holes 4, and the ash collecting groove 5 is used for improving the friction force at the bottom of the activation plate 3 so as to facilitate the separation of the adhesive powder and the activated carbon raw material.
In order to realize the reciprocating displacement of the activation disc 3 and realize various movement combinations through one power source integration, the following characteristics are specifically set:
the reciprocating tilting moving mechanism 6 comprises a driving gear 8, a forward screw rod 10, a reverse screw rod 11, a moving platform 12 and two driven gears 9, wherein the driving gear 8 is in key connection with the output end of the driving motor 7, the two driven gears 9 are symmetrically arranged on two sides of the driving gear 8, the two driven gears 9 are simultaneously meshed with the driving gear 8, the forward screw rod 10 is in coaxial key connection with one driven gear 9, the reverse screw rod 11 is in coaxial key connection with the other driven gear 9, the moving platform 12 is arranged between the forward screw rod 10 and the reverse screw rod 11 in an inclined state, the moving platform 12 can be in threaded connection with the forward screw rod 10 and the reverse screw rod 11, and the moving platform 12 is fixedly connected with the lower end of the activation disc 3. When the device operates, the driving motor 7 is started, the driving motor 7 starts to drive the driving gear 8 to rotate, the driving gear 8 rotates to drive the two driven gears 9 meshed with the driving gear 8 to rotate, the two driven gears 9 rotate to respectively drive the forward screw 10 and the reverse screw 11 connected with the driven gears to rotate, the moving platform 12 is respectively in threaded connection with the forward screw 10 and the reverse screw 11, and can respectively move away from the driving gear 8 and move close to the driving gear 8 along with the rotation of the forward screw 10 or the reverse screw 11.
In order to ensure that the moving platform 12 can move with the rotation of the forward screw 10 and the reverse screw 11, respectively, the following features are provided in particular:
the moving platform 12 comprises two sliding blocks 13, the two sliding blocks 13 are respectively in threaded connection with a forward screw rod 10 and a reverse screw rod 11, one side, far away from the threads, of the two sliding blocks 13 is fixedly welded, the reciprocating tilting moving mechanism 6 further comprises a swinging base 14, a swinging connecting rod 15, a reciprocating sliding table 20, a limiting bolt 21, a fixed bolt 17, an elastic pull rope 18 and a movable bolt 19, the swinging base 14 is fixedly arranged at the lower ends of the two sliding blocks 13, the swinging connecting rod 15 is arranged at the lower end of the swinging base 14, the swinging connecting rod 15 is hinged with the swinging base 14, the limiting bolt 21 horizontally penetrates through the hinging point of the swinging connecting rod 15 and the swinging base 14, the reciprocating sliding table 20 is arranged at one side, close to the driving motor 7, of the swinging connecting rod 15, the limiting bolt 21 is fixedly connected with the reciprocating sliding table 20, the movable bolt 19 is fixedly connected with one side, far away from the reciprocating sliding table 20, of the two sliding blocks 13, of the elastic pull rope 18 is fixedly sleeved with the fixed bolt 17, and the other end of the elastic pull rope is fixedly sleeved with the movable bolt 19. When the device operates, when the swinging connecting rod 15 deflects, the reciprocating sliding table 20 plays a bearing role, the swinging connecting rod 15 swings with the pivot of the limiting bolt 21, at the moment, the swinging connecting rod 15 drives the movable bolt 19 to move, the fixed bolt 17 keeps motionless, the movable bolt 19 drives the elastic pull rope 18 to move when moving, when the elastic pull rope 18 elastically deforms again due to moving, the elastic pull rope 18 counteracts the movable bolt 19, and at the moment, the swinging connecting rod 15 connected with the movable bolt 19 deflects to the other end.
In order to facilitate the movement of the reciprocating sliding table 20 and drive the two sliding blocks 13 to swing when moving to the tail end, the following characteristics are specifically set so that the two turning baffles 23 cannot be overturned during deflection:
the reciprocating tilting moving mechanism 6 further comprises an offset pin 16, two positioning pins 22, two turning baffles 23, two first limiting shafts 24 and four limiting supports 25, wherein the offset pin 16 is fixedly inserted into the lower end of the swinging connecting rod 15, the two positioning pins 22 are symmetrically arranged, the four limiting supports 25 are symmetrically arranged below the forward screw 10 and the reverse screw 11 in pairs, the two first limiting shafts 24 are fixedly connected with the four limiting supports 25 at two ends respectively, the two ends of the reciprocating sliding table 20 are slidably connected with the two first limiting shafts 24 respectively, the two turning baffles 23 are symmetrically arranged below the reciprocating sliding table 20 respectively, and the two turning baffles 23 are fixedly connected with the workbench 1. When the device operates, the reciprocating sliding table 20 is limited by the two first limiting shafts 24 in the moving process, then the shifting pin 16 is driven to abut against the direction changing baffle 23 when moving to the two ends, then the shifting pin 16 slides along the surface of the direction changing baffle 23, then the direction changing baffle 23 breaks the existing balance of the shifting pin 16, at the moment, the shifting pin 16 drives the swing connecting rod 15 fixedly connected with the shifting pin 16 to swing, at last the shifting pin 16 drives the swing connecting rod 15 to shift to the other side under the action of the elastic pull rope 18, at the moment, the elastic pull rope 18 drives the two sliding blocks 13 to move, and the two sliding blocks 13 drive the activation disc 3 to deflect. During this process, the two locating pins 22 prevent the two deflector plates 23 from being overstretched.
In order to clean the adhesive powder attached to the surface of the activated carbon, the following features are specifically provided:
the cleaning mechanism 26 comprises two linkage gears 27, two transfer gears 28, two linkage pin shafts 29, two power long shafts 31, two cleaning rolling brushes 32 and two suspension brackets 33, wherein the two linkage gears 27 are respectively arranged above the two driven gears 9, the two linkage gears 27 are simultaneously meshed with the driving gears 8, the two linkage pin shafts 29 are rotationally connected with the fixing frames 2 through supports, the two linkage gears 27 are respectively connected with the two linkage pin shafts 29 in a key way, the two transfer gears 28 are respectively arranged on one side, far away from the fixing frames 2, of the two linkage gears 27, the two transfer gears 28 are respectively connected with the two linkage pin shafts 29 in a key way, the two suspension brackets 33 are respectively arranged beside the two transfer gears 28, two ends of the two suspension brackets 33 are respectively fixedly connected with the two fixing frames 2, two ends of the power long shafts 31 are respectively connected with the two fixing frames 2 in a rotating way, the two cleaning rolling brushes 32 are respectively fixedly sleeved outside the two power long shafts 31, the two power gears 30 are respectively fixedly sleeved at one ends, close to the fixing frames 2, and the two power long shafts 31 are respectively meshed with the two transfer gears 30 respectively. When the device operates, the rotation of the driving gear 8 drives the two linkage gears 27 meshed with the driving gear 8 to rotate, the rotation of the two linkage gears 27 drives the two linkage pin shafts 29 fixedly connected with the driving gear 27 to rotate, the rotation of the two linkage pin shafts 29 drives the two transfer gears 28 fixedly connected with the driving gear 28 to rotate, the rotation of the two transfer gears 28 drives the two power gears 30 meshed with the driving gear 28 to rotate, the rotation of the two power gears 30 drives the two power long shafts 31 fixedly connected with the driving gear to rotate, the rotation of the two power long shafts 31 drives the two cleaning rolling brushes 32 fixedly connected with the driving gear to rotate, and the two cleaning rolling brushes 32 can remove adhesive powder attached to the surface of the activated carbon during rotation.
In order to clean the cleaning roller brush 32 and to avoid heating overload of the activated carbon and the adhesive powder, the following features are provided in particular:
the dust removing mechanism 34 further comprises a bidirectional screw rod 36, a movable sliding seat 37 and two second limiting shafts 38, one end of the bidirectional screw rod 36 is connected with the output end of the driving motor 7 through a coupler, the other end of the bidirectional screw rod is rotationally connected with the fixing frame 2 far away from the driving motor 7, the two second limiting shafts 38 are symmetrically arranged on two sides of the bidirectional screw rod 36, the movable sliding seat 37 is in threaded connection with the bidirectional screw rod 36, two ends of the movable sliding seat 37 are simultaneously in sliding connection with the two second limiting shafts 38, and the dryer 35 is fixedly arranged at the lower end of the movable sliding seat 37. When the device operates, the bidirectional screw rod 36 rotates along with the start of the driving motor 7, at this time, the moving slide seat 37 in threaded connection with the bidirectional screw rod 36 moves along the axial direction of the bidirectional screw rod 36, and the movement of the moving slide seat 37 also drives the dryer 35 to move. The bidirectional screw rod 36 is directly connected with the output end of the driving motor 7 through the coupler, so that the rotating speed of the bidirectional screw rod 36 is higher than the rotating speeds of the forward screw rod 10 and the reverse screw rod 11, and at the moment, the moving speed of the moving sliding seat 37 is higher than the moving speed of the activating disc 3, so that along with the starting of the driving motor 7, in the moving process of the dryer 35, hot air of the dryer 35 can ensure that activated carbon borne on the activating disc 3 can be heated and activated, and promote the drying of the adhesive, and on the other hand, the hot air of the dryer 35 with the moving speed higher than the moving speed of the activating disc 3 can blow away adhesive dust attached to bristles of the cleaning rolling brush 32, so that the cleaning rolling brush 32 can ensure the cleanliness of the bristles when contacting with the activated carbon borne on the activating disc 3, and can also ensure that the dryer 35 can not heat and overload the activated carbon and the adhesive when acting on the activated carbon and the adhesive.
In order to collect the cleaned binder powder and prevent it from adhering again to the surface of the activated carbon, the following features are provided in particular:
the dust removing mechanism 34 further includes two filter screens 40, and the two filter screens 40 are fixedly installed at the suction ports of the two dust collectors 39, respectively. When the device is operated, the dust collector 39 can suck the dried binder powder away when one end of the activation disc 3 is inclined close to the dust collector 39, so that the binder powder is prevented from adhering to the activated carbon again. During this process, the binder powder is sucked by the cleaner 39, and the filter screen 40 intercepts the light and dry activated carbon during the suction by the cleaner 39.
The working principle of the device is as follows: dust can be attached to the surfaces of granular products in the production process, and the granular products are different in types according to the products: such as ceramsites in construction waste, marble particles in decoration design, activated carbon for marine vessel cleaning, and the like, and the types of dust attached to the surfaces of the ceramsites are different: such as dust from the garbage in the construction of the site, dust from the residual plasticizer on the marble particle, dust from the adhesive used in the activated carbon activation process, etc. In order to ensure the cleanliness and integrity of the product, operators need to remove dust attached to the surface of the product in the final stage of the production process. It is known that dust adheres to the surface of the product due to the small amount of moisture contained in the dust during the production process, and the dust needs to be dried and removed at this time, and during the activated carbon activation process, the residual adhesive powder is usually removed by adopting the method. The driving motor 7 is started to drive the driving gear 8 to rotate, and then the driving gear 8 rotates to simultaneously drive the two driven gears 9 and the two linkage gears 27 meshed with the driving gear 8 to rotate. And the rotation of two driven gears 9 can drive forward screw rod 10 and reverse screw rod 11 to rotate, and in this process, two slider 13 can take turns with forward screw rod 10 and reverse screw rod 11 threaded connection to can drive the activation dish 3 and carry out reciprocating displacement, and two diversion baffles 23 are used for guiding offset round pin axle 16 and drive two slider 13 and carry out the skew, and the skew of two slider 13 can drive the activation dish 3 and carry out the skew, and the activated carbon that is born by the activation dish 3 can shake the aversion along with the skew of activation dish 3, ensure that all activated carbon can all be brushed by two cleaning round brush 32.
In the moving process of the activation disc 3, the two cleaning roller brushes 32 can brush the activated carbon carried on the activation disc 3, so that the adhesive powder attached to the surface of the activated carbon can be ensured to be brushed off, and the dryer 35 can also move under the action of the bidirectional screw rod 36. When the dryer 35 moves to the end of the bidirectional screw rod 36, under the action of the bidirectional screw rod 36, the dryer 35 moves reversely along the original route, the moving speed of the dryer 35 is faster than that of the activation disc 3, namely, hot air of the dryer 35 does not act on activated carbon for a long time, so that the activated carbon is prevented from being heated and overloaded, the dryer 35 with higher speed can clean the part of the cleaning rolling brush 32 which is not contacted with the activation disc 3, the adhesive is prevented from adhering to bristles of the cleaning rolling brush 32, the adhesive powder brushed away by the cleaning rolling brush 32, and the part of the adhesive powder blown away by the dryer 35 are prevented from adhering to the activated carbon again by the dust collector 39, and secondary pollution is avoided to the activated carbon.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.