CN116779225A - Anti-off-line probe communication cable and processing technology thereof - Google Patents
Anti-off-line probe communication cable and processing technology thereof Download PDFInfo
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- CN116779225A CN116779225A CN202310850989.4A CN202310850989A CN116779225A CN 116779225 A CN116779225 A CN 116779225A CN 202310850989 A CN202310850989 A CN 202310850989A CN 116779225 A CN116779225 A CN 116779225A
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- wire
- outer rubber
- copper ring
- cable
- communication cable
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- 239000000523 sample Substances 0.000 title claims abstract description 36
- 238000004891 communication Methods 0.000 title claims abstract description 27
- 238000005516 engineering process Methods 0.000 title abstract description 11
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 62
- 238000003825 pressing Methods 0.000 claims description 56
- 229920000742 Cotton Polymers 0.000 claims description 34
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000004927 fusion Effects 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000002788 crimping Methods 0.000 claims 2
- 230000010354 integration Effects 0.000 abstract 4
- 241000251468 Actinopterygii Species 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005457 optimization Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The invention provides an anti-drop line probe communication cable and a processing technology thereof, wherein the anti-drop line probe communication cable comprises a fuse box, a connecting terminal, an integration sleeve, a protecting terminal, a protecting sleeve and a wire core connecting sleeve; the connecting terminal is positioned at the input end of the wire rod and fixedly connected with the wire core; the safety box is positioned at one side of the connecting terminal, the integration sleeve is positioned at one side of the output end of the wire, and one end of the integration sleeve is connected with the wire; the protection terminal is positioned at the output end of the wire rod and fixedly connected with the wire core; the protective sleeve is positioned at the output end of the wire rod and is connected with the wire rod; the wire core connecting sleeve is positioned at the output end of the wire rod and is connected with the ejection wire core of the wire rod. According to the anti-drop line probe communication cable and the processing technology thereof, the fuse box is used for protecting the exposed wire core, the wire core is integrated and output by utilizing the integration sleeve, the wire cores with different functions are protected by utilizing different protection boxes, and different protection measures can be selected for different wires, so that the protection efficiency of the wire core is improved, and the loss and pollution of the wire core in the transportation process are reduced.
Description
Technical Field
The invention relates to a communication cable, in particular to an anti-drop probe communication cable and a processing technology thereof.
Background
At present, probes in electronic equipment are widely used, and can transmit long-distance signals, so the probes are applied to various exploration links and gradually enter daily production and life, for example, the traditional fishing work judges the position of a large-scale fish shoal through the experience of a shipman, and the probes are low in reliability and can be accompanied with great risks under the condition of being far away from land.
The fish probe is added in the fishing work at present, so that the judgment error can be reduced, the risk is reduced, the fish probe is thrown into water only when in navigation, the position of the fish shoal can be accurately positioned through the signal parameters sensed by the probe, and the capturing efficiency is improved. Meanwhile, in order to improve accuracy and exploration range, the communication cable used by the probe is often longer, and in addition, in the throwing process, the probe can bring great inertia and kinetic energy to the cable due to the weight of the probe, the wire core in the cable can easily fall off, and once the wire core falls off, the whole probe can be damaged.
In addition, under the ocean condition, the probe is variously blocked in water, the wire core is extremely easy to separate from the outer rubber of the wire core, and the use of the probe is seriously affected.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the utility model provides an anticreep line probe communication cable and processing technology thereof utilizes communication cable self structure to fix sinle silk and rubber layer, stabilizes its relative position, guarantees that the sinle silk can not break away from outer rubber in the use, simultaneously through processing technology's optimization, reduces fixed flow, reduces the fixed technology cost of sinle silk.
In order to solve the technical problems, the technical scheme of the invention is as follows: an anti-drop probe communication cable comprises outer rubber, a wire core and filling cotton wires; the wire core and the filling cotton wire are mutually wound and positioned in the outer rubber, the parts of the two ends of the cable, which are exposed out of the outer rubber, of the filling cotton wire and the wire core are exposed out of the outer rubber, the exposed parts of the filling cotton wire are reversely folded and attached to the surface of the outer rubber, and the exposed parts of the wire core are connected with an external connecting terminal;
a copper wire pressing ring is arranged on the outer rubber layer, wraps the filling cotton wires and is fixed with the outer rubber layer; the wire pressing copper ring is in a cylindrical shape, riveting connection sections are arranged at two ends of the wire pressing copper ring, the riveting connection sections are symmetrically distributed at two ends of the wire pressing copper ring and located on the outer surface of the wire pressing copper ring.
Furthermore, one end of the communication cable is provided with a protective jacket, and the protective jacket wraps the cable and is connected with the probe.
Further, the line pressing copper ring is connected with the outer rubber in a riveting mode.
Furthermore, the wire pressing copper ring is connected with the outer rubber by fusion welding, and the wire pressing copper ring is fixedly connected with the wire pressing copper ring by fusing the outer rubber at fixed points.
The processing technology of the anti-off-line probe communication cable comprises the following steps:
firstly, stripping wires, namely stripping wire cores and filling cotton wires at two ends of a cable from outer rubber, and exposing exposed parts of the wire cores and the filling cotton wires to expose the outer rubber;
reversely folding the exposed part of the filling cotton thread, and attaching the exposed part to the surface of the outer layer rubber;
thirdly, fixing, namely mounting the copper ring of the pressing line on the outer side of the filling cotton thread to be matched with the outer rubber layer;
fourthly, riveting, namely riveting the wire pressing copper ring to fix the wire pressing copper ring;
fifthly, trimming, namely trimming the excessive part of the excessive line pressing copper ring of the filling cotton line;
and sixthly, repeating the first to fifth steps on the other end of the cable to finish the processing of the cable.
Further, in the second step, the distance between the copper ring of the line pressing and the port of the outer rubber is 1.5-2mm.
Further, in the third step, the riveting cannot damage the outer layer rubber.
Further, in the third step, the riveting pressure is 5.5-6.5 tons, and the riveting pressure is 66+ -0.1 mm.
Further, in the third step, the tension born by the copper ring of the pressing line after riveting is not less than 9KG.
Further, in the third step, the distance between the copper ring of the pressing line and the rubber port of the outer layer after riveting is not more than 3mm; in the fifth step, the distance between the trimmed filling cotton thread and one side of the copper ring of the pressing line is not more than 1.5mm.
Further, in the fourth step, the cable and the wire pressing copper ring are fed into the heater by adopting a heating fusion welding operation, the heating temperature is 60-80 ℃, and the outer rubber of the cable is fused to be in contact with and fixed with the wire pressing copper ring, so that the wire pressing copper ring and the cable are fixedly connected.
Compared with the prior art, the anti-drop probe communication cable and the processing technology thereof provided by the invention have the advantages that the wire core in the outer rubber layer is tensioned through the reverse folding of the filling cotton wire wound by the wire core, and then the wire pressing copper ring is riveted on the surface of the outer rubber layer to fix the filling cotton wire, so that the relative positions of the wire core and the outer rubber layer are maintained, the two ends of the cable can be prevented from being separated from the outer rubber layer due to the fact that the wire core is pulled by the operation, the cable is made of the material, new materials are not added, the processing steps are synchronous with the original production steps, only one procedure of riveting is added, excessive burden is avoided in cost, and the processing and the use of the cable can be met on the premise of low cost.
Drawings
Fig. 1 shows a front view of the cable of the present invention.
Fig. 2 shows a front view at a cable port of the present invention.
Wherein: 1. outer rubber, a wire core, a filling cotton wire, a protective jacket and a wire pressing copper ring.
Detailed Description
As shown in the figure, the anti-drop probe communication cable comprises an outer rubber layer 1, a wire core 2 and a filling cotton wire 3; the wire core 2 and the filling cotton thread 3 are mutually wound and positioned in the outer rubber 1, the exposed parts of the outer rubber 1 are reversely folded and attached to the surface of the outer rubber at the two ends of the cable, and the exposed parts of the wire core 2 are connected with external connecting terminals;
a wire pressing copper ring 5 is arranged on the outer layer rubber, and the wire pressing copper ring 5 wraps the filling cotton wires and is fixed with the outer layer rubber; the wire pressing copper ring 5 is in a cylindrical shape, riveting connection sections are arranged at two ends of the wire pressing copper ring 5, the riveting connection sections are symmetrically distributed at two ends of the wire pressing copper ring 5 and located on the outer surface of the wire pressing copper ring 5.
Furthermore, one end of the communication cable is provided with a protective jacket 4, and the protective jacket 4 wraps the cable and is connected with the probe.
Further, the line pressing copper ring 5 is connected with the outer rubber layer 1 in a riveting mode.
Further, the line ball copper ring 5 be connected with outer rubber 1 adopts the fusion welding, through fixed point melting outer rubber 1, makes its and line ball copper ring 5 looks fixed connection, because rubber can slowly melt when meeting heat, therefore does not have fixed melting point, in the heating that lasts a period, will lead to outer rubber softening melting, and then glues together with line ball copper ring and glue, forms fixedly.
In one embodiment, a processing technology of the anti-drop probe communication cable comprises the following steps:
firstly, stripping wires, namely stripping wire cores 2 and filling cotton wires 3 at two ends of a cable from outer rubber 1, and exposing exposed parts of the wire cores 2 and the filling cotton wires 3 to expose the outer rubber 1;
reversely folding the exposed part of the filling cotton thread 3, and attaching the exposed part to the surface of the outer layer rubber 1;
thirdly, fixing, namely mounting the copper wire pressing ring 5 on the outer side of the filling cotton wire 3 and matching with the outer rubber 1;
fourthly, riveting, namely riveting the wire pressing copper ring 5 to fix the wire pressing copper ring 5;
fifthly, trimming, namely trimming the excessive part of the excessive pressing line copper ring 5 of the filling cotton thread 3;
and sixthly, repeating the first to fifth steps on the other end of the cable to finish the processing of the cable.
Further, in the second step, the distance between the copper wire pressing ring 5 and the port of the outer rubber 1 is 2mm.
Further, in the third step, the riveting cannot damage the outer layer rubber 1.
Further, in the third step, the riveting pressure was 6 tons and the riveting height was 66.+ -. 0.1mm.
Further, in the third step, the tension born by the copper wire ring 5 after riveting is not less than 9KG.
Further, in the third step, the distance between the wire pressing copper ring 5 and the port of the outer rubber layer 1 after riveting is 2.5mm.
Further, in the fifth step, the distance between the trimmed filling cotton thread 3 and one side of the copper wire pressing ring 5 is 1mm.
Further, in the fourth step, the cable and the wire pressing copper ring are fed into the heater by adopting a heating fusion welding operation, the heating temperature is 75 ℃, and the outer rubber of the cable is fused to be in contact with and fixed with the wire pressing copper ring, so that the wire pressing copper ring and the cable are fixedly connected.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the technical solution, and those skilled in the art should understand that modifications and equivalents may be made to the technical solution of the present invention without departing from the spirit and scope of the present invention, and all the modifications and equivalents are included in the scope of the claims of the present invention.
Claims (10)
1. The anti-off-line probe communication cable is characterized by comprising outer rubber, a wire core and filling cotton wires; the wire core and the filling cotton wire are mutually wound and positioned in the outer rubber, the parts of the two ends of the cable, which are exposed out of the outer rubber, of the filling cotton wire and the wire core are exposed out of the outer rubber, the exposed parts of the filling cotton wire are reversely folded and attached to the surface of the outer rubber, and the exposed parts of the wire core are connected with an external connecting terminal;
a copper wire pressing ring is arranged on the outer rubber layer, wraps the filling cotton wires and is fixed with the outer rubber layer; the wire pressing copper ring is in a cylindrical shape, riveting connection sections are arranged at two ends of the wire pressing copper ring, the riveting connection sections are symmetrically distributed at two ends of the wire pressing copper ring and located on the outer surface of the wire pressing copper ring.
2. The anti-drop probe communication cable of claim 1, wherein a protective jacket is provided at one end of the communication cable, the protective jacket surrounding the cable and simultaneously connecting the probe.
3. The anti-drop probe communication cable of claim 1, wherein the wire-pressing copper ring is in riveted connection with the outer rubber layer.
4. The anti-drop probe communication cable of claim 1, wherein the wire-pressing copper ring is connected with the outer rubber by fusion welding, and is fixedly connected with the wire-pressing copper ring by fusing the outer rubber at fixed points.
5. The process for manufacturing the anti-drop probe communication cable according to any one of claims 1 to 4, comprising the steps of:
firstly, stripping wires, namely stripping wire cores and filling cotton wires at two ends of a cable from outer rubber, and exposing exposed parts of the wire cores and the filling cotton wires to expose the outer rubber;
reversely folding the exposed part of the filling cotton thread, and attaching the exposed part to the surface of the outer layer rubber;
thirdly, fixing, namely mounting the copper ring of the pressing line on the outer side of the filling cotton thread to be matched with the outer rubber layer;
fourthly, riveting, namely riveting the wire pressing copper ring to fix the wire pressing copper ring;
fifthly, trimming, namely trimming the excessive part of the excessive line pressing copper ring of the filling cotton line;
and sixthly, repeating the first to fifth steps on the other end of the cable to finish the processing of the cable.
6. The process for manufacturing an anti-drop probe communication cable as claimed in claim 5, wherein in the second step, the distance between the copper wire pressing ring and the port of the outer rubber is 1.5-2mm.
7. The anti-drop probe communication cable of claim 5, wherein in the third step, the crimping pressure is 5.5-6.5 tons and the crimping height is 66±0.1mm.
8. The cable according to claim 5, wherein in the third step, the copper wire ring is subjected to a tension of not less than 9KG.
9. The anti-drop probe communication cable as claimed in claim 5, wherein in the third step, the distance between the riveted copper wire ring and the outer rubber port is not more than 3mm; in the fifth step, the distance between the trimmed filling cotton thread and one side of the copper ring of the pressing line is not more than 1.5mm.
10. The anti-drop probe communication cable as claimed in claim 5, wherein in the fourth step, a heating fusion welding operation is adopted to send the cable and the wire pressing copper ring into the heater, the heating temperature is 60-80 ℃, and the outer rubber of the cable is fused to be in contact with and fixed with the wire pressing copper ring, so that the wire pressing copper ring and the cable are fixedly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310850989.4A CN116779225A (en) | 2023-07-12 | 2023-07-12 | Anti-off-line probe communication cable and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310850989.4A CN116779225A (en) | 2023-07-12 | 2023-07-12 | Anti-off-line probe communication cable and processing technology thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116779225A true CN116779225A (en) | 2023-09-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310850989.4A Pending CN116779225A (en) | 2023-07-12 | 2023-07-12 | Anti-off-line probe communication cable and processing technology thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116779225A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004191397A (en) * | 2002-12-06 | 2004-07-08 | Sumitomo Electric Ind Ltd | Ferrule mounting structure for optical fiber |
| TWM317109U (en) * | 2007-03-16 | 2007-08-11 | Molex Inc | Cable connectors |
| CN202816472U (en) * | 2011-08-10 | 2013-03-20 | 住友电气工业株式会社 | Probe cable |
| CN202839045U (en) * | 2011-08-11 | 2013-03-27 | 住友电气工业株式会社 | Probe cable |
| CN103682803A (en) * | 2012-09-26 | 2014-03-26 | 富士康(昆山)电脑接插件有限公司 | Cable connector assembly and cable thereof |
| TWM485488U (en) * | 2014-02-11 | 2014-09-01 | Hon Hai Prec Ind Co Ltd | Cable assembly |
| CN112837853A (en) * | 2019-11-22 | 2021-05-25 | 深圳市理邦精密仪器股份有限公司 | Medical cable assembly, medical cable and manufacturing method thereof |
| CN215641013U (en) * | 2021-06-03 | 2022-01-25 | 上海瑞视仪表电子有限公司 | Connecting structure of eddy current probe coil and coaxial signal cable |
| CN219303390U (en) * | 2022-12-31 | 2023-07-04 | 深圳市中海通机器人有限公司 | New energy automobile charging cable automatic processing equipment |
-
2023
- 2023-07-12 CN CN202310850989.4A patent/CN116779225A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004191397A (en) * | 2002-12-06 | 2004-07-08 | Sumitomo Electric Ind Ltd | Ferrule mounting structure for optical fiber |
| TWM317109U (en) * | 2007-03-16 | 2007-08-11 | Molex Inc | Cable connectors |
| CN202816472U (en) * | 2011-08-10 | 2013-03-20 | 住友电气工业株式会社 | Probe cable |
| CN202839045U (en) * | 2011-08-11 | 2013-03-27 | 住友电气工业株式会社 | Probe cable |
| CN103682803A (en) * | 2012-09-26 | 2014-03-26 | 富士康(昆山)电脑接插件有限公司 | Cable connector assembly and cable thereof |
| TWM485488U (en) * | 2014-02-11 | 2014-09-01 | Hon Hai Prec Ind Co Ltd | Cable assembly |
| CN112837853A (en) * | 2019-11-22 | 2021-05-25 | 深圳市理邦精密仪器股份有限公司 | Medical cable assembly, medical cable and manufacturing method thereof |
| CN215641013U (en) * | 2021-06-03 | 2022-01-25 | 上海瑞视仪表电子有限公司 | Connecting structure of eddy current probe coil and coaxial signal cable |
| CN219303390U (en) * | 2022-12-31 | 2023-07-04 | 深圳市中海通机器人有限公司 | New energy automobile charging cable automatic processing equipment |
Non-Patent Citations (1)
| Title |
|---|
| 刘延顺;姜梅枝;刘法宪;高振华;王永祥;: "测井电缆头的可靠性设计及应用", 石油仪器, no. 02, 1 April 2018 (2018-04-01) * |
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