CN1167672A - Super thin stone sheet saw - Google Patents
Super thin stone sheet saw Download PDFInfo
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- CN1167672A CN1167672A CN 96107829 CN96107829A CN1167672A CN 1167672 A CN1167672 A CN 1167672A CN 96107829 CN96107829 CN 96107829 CN 96107829 A CN96107829 A CN 96107829A CN 1167672 A CN1167672 A CN 1167672A
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- saw
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- saw blade
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Abstract
A saw machine for producing ultra-thin stone sheets is composed of a machine base fixed over ground pit, a lower saw wheel attached to lawer end of the machine base and driven by motor via belt, an upper saw wheel installed to the machine base and supported by a guide column, a strainer, a lifting mehcanism, a water supply unit, a guide unit and saw web. Its auxiliary facilities indude tracks perpendicular to saw wheels, rotary wheels, carriage supported by tracks and rotary wheels for fixing and feeding raw stone, motors and speed variator boxs.
Description
A kind of stone saw, especially super thin stone sheet saw, what relate to is B23D band sawing machine technical field.
Early stage stone saw, the K-3M type of producing with former Soviet Union special Billy Si enginerring works, and " king " board that Italian Gregory company produces is the pendulum-type framework pit saw of representative, is commonly called as the sand saw.Because its horizontal reciprocating type structure, must be that efficient is low, noise is big, easy-to-discharge slag not, saw blade is changed frequent.Even what produce with West Germany's " Ka Erle-Maier " company is the circular saw machine bar cutter of representative with 177 types, still there is above-mentioned weak point.
The 1250 type wood working band sawing machines that China Shenyang band sawing machine factory produces are the improvement of stone saw, and base has been decided technical foundation.
Disclosed Chinese patent 91223714.7 on March 25th, 1992 " rectilinear biplate cutting belt stone sawing machine ".Disclose and between four columns, fixed two saw wheels, driven saw blade rotating saw stone.
On January 26th, 1994,92238071.6 " compound stone material band sawing machines " of bulletin disclosed the saw band that is pivoted with plural number between two upper and lower flywheels, and used the technology of the other end of cable wire with the weight traction.
Particularly April 12 nineteen ninety-five disclosed 93118901.2 " combined band-sawing machines ", it discloses the support of reinforced concrete structure; Belt wheel group up and down; The plural saw band of Dai Donging thus; Be pivoted with a degree of tightness between guide plate and adjust slide plate; Screw rod guiding cover screws togather with the lifting screw of elevating mechanism; Each group press roll group is fixed in respectively and is articulated with one and is technology such as piston that monomer is provided with and oil hydraulic cylinder.
Above-mentioned patented technology though than the sand saw, go a step further before the circular saw machine, in the sawing of ultra-thin plate, does not have breakthrough always.And be under raw material situation in short supply, to thirst for obtaining ultra-thin plate, to fail all the time to succeed, even have the people to think, the following large-area thin plate of sawing 5mm is impossible.
Purpose of the present invention, mainly provide a kind of can be below the large-area thickness 5mm of sawing, or even the super thin stone sheet saw of 3mm;
The super thin stone sheet saw that provided also is provided purpose of the present invention, can save planisher, thick in grinding machine, directly carry out the fine grinding polishing, and highly polished;
The super thin stone panel saw machines that provides a kind of automaticity higher also is provided purpose of the present invention;
The special-purpose saw blade that provides a kind of saw kerf small intensity high also is provided purpose of the present invention.
Above-mentioned purpose, mainly realize with following technical scheme:
The improvement of the present invention on 1250 worker's band sawing machine bases.Mainly by main frame, support, up and down saw wheel, driving, workbench, guide rail, guiding clip, strainer, water supply installation, elevating mechanism, saw blade, electric cabinet, protective cover etc. are formed the overall structure of super thin stone sheet saw.
With foundation bolt 21 firm supports 23, the support lower end is installed and is initiatively descended saw wheel 20, upper end that suit saw blade 3 between passive upper wheel 1, two saw wheel is installed on geosyncline, and strainer is installed, elevating mechanism, water supply guider 4 in support, add protective cover 2, connect motor 22, constitute main frame;
On the ground of main frame right side, with saw wheel vertical direction trapped orbit 16,18, hold up hull 14 by runner 15,17, the stake 8 that gets stuck is installed, material platform 13, setting 12 on hull, lever 31, by gearbox 33 transmission feeds, by gearbox 36 transmissions driving, the electrical appliance part of driving is by electric cabinet 34 controls by motor 38 by motor 35;
Being sleeved on the saw blade 3 between up and down saw wheel, is to press some recessed gutter channels, ash pit 40 at a side blow of slab 43, welds then stone cutter head 39 of gold in protuberance, and docking port 41 is welded as an endless belt saw blade.
Purpose of the present invention can reach by other measures:
Support upper wheel 1 by guide pillar, be motor-driven and manual dual control, two groups of worm gears in motor 29 drive stands 23, worm screw are through clutch and leading screw, the lifting of guide pillar transmission saw wheel, handwheel 6 is directly adjusted saw wheel by leading screw, guide pillar, balanced weight 26, by linking up with 25, stone roller bar 24 and spring promote guide pillar 23, tensioning saw blade.
On the wheel face of upper wheel 1 and following saw wheel 20, process the groove 2-12 bar of half garden shape, soft of the toughness of packing in the type groove of garden.
Close driving one side on protective cover 2, saw blade 3 exits installation guiding clip 4 and water clip 7, the clip 5 that leads is installed in the porch, and guiding clip 4 and water clip 7 can be adjusted lifting by motor 28 drive leading screws, leading arm.
Two groups of clutches in the main frame are respectively single-column and two bolt, in order to adjust the crooked of upper wheel.
Be installed in get stuck stake on 8 getting stuck hooked hand 9 can lifting.Spiral shell handle 10 is fastening by getting stuck.
The stake 8 that gets stuck is to be connected with hull 14 by support, base, and support slides between base, with handgrip 11 adjustings or fixing.
Runner one side of driving bottom be recessed take turns 15 with protruding rail 16 sliding-contacts, a side is flat wheel 17 and plate rail 18 sliding-contacts.
Accompanying drawing of the present invention and drawing are described as follows:
Fig. 1 is the overall structure front view of super thin stone sheet saw.
Fig. 2 is the saw blade strainer, guiding mechanism, the schematic diagram of water supply installation.
Fig. 3 is the transmission schematic diagram of main frame.
Fig. 4 is the structural representation of driving.
Fig. 5 is the shape organigram of saw blade.
Fig. 6 is the electrical schematic of main frame.
Fig. 7 is the electrical schematic of driving.
Below in conjunction with drawings and Examples the present invention is done further auspicious stating:
Build geosyncline with concrete and lay the foundations, with foundation bolt 21 firm main engine beds 23, in main engine bed lower end installation shaft bearing, power transmission shaft is installed initiatively saw wheel 20, by motor 22, by the V belt transmission on axle.Two groups of worm gears, worm screw and turn-screws and guide pillar are installed in the main engine bed, and the clutch of single-column and twin columns is housed, and guide pillar supports upper wheel 1, and motor 29 is by leading screw and the lifting of worm and gear transmission upper wheel, the clutch of single-column and twin columns can be adjusted the crooked of upper wheel.
Suit saw blade 3 between upper wheel 1 and following saw wheel 20.
Process wide 4mm on the wheel face of up and down saw wheel respectively, eight semi-round grooves of dark 3.7mm, the polyamine alicyclic ring shape bar of the 5mm that packs in the groove.
Guide pillar 43 is supporting the passive upper wheel 1 that is movably arranged on the main engine bed, be motor-driven and manual dual control, make the upper wheel lifting except that driving to guide pillar by motor 29 systems, also available handwheel 6 directly passes through leading screw, guide pillar is adjusted upper wheel, and with the balanced weight 26 of Different Weight, by link up with 25, stone roller bar 24, spring promote guide pillar 43 and upper wheel 1, tensioning saw blade.
In protective cover 2 close driving one sides, promptly guiding clip 4 and water clip 7 are installed in the exit of saw blade 3, and guiding clip 5 is installed at promptly close saw wheel place down, porch, below, and guiding clip 4 is to adjust lifting by motor 28 drive leading screws, leading arm.
The electrical equipment of host machine part is by 30 controls of main frame electric cabinet.
With the up and down saw wheel vertical direction, promptly with the saw blade parallel direction one side being installed is that protruding rail 16, one sides are the Crane Rail of plate rail 18, (8400 * 1060mm), recessedly take turns 15 by one group respectively accordingly, flat wheel 17 holds up hull 14, peace loading platform 13 in the track of hull, and stake 8 gets stuck, setting 12, be contained in jointly on the lever 31, lever one end connects gearbox 33, by motor 35 transmissions.In 2 stakes 8 that get stuck the hook hand 9 that gets stuck is installed respectively, fastening by spiral shell handle 10.The stake that gets stuck can move forward and backward in base together with support, by handgrip 11 location.At first on setting 12, transfer to the numeral of desired thickness, starter motor 35, by gearbox, the lever pushing stake that gets stuck is being with building stones to advance, and promptly obtains the thin plate of desired thickness after the sawing.
The quick walking of driving is by electromagnetic adjustable speed motor 38, and through vee-pulley, worm gear, gearbox 36 drive to and recessedly take turns 15, drive the driving forward-reverse.Control operation by rim brake 34.
The electrical equipment of traveled portion is by electric cabinet 37 controls.
Institute's cutting plate material is that receiver 27 is picked.
Saw blade is to use thick 1.05-1.25mm, wide 125 or 150mm, and long 8.3 meters band steel 42 is made, through cutting, tooth punching 40, butt joint 41, welding diamond segment 39 uses with the smooth back of riglet machine again.
Main frame electrical equipment principle, driving electrical equipment principle such as Fig. 6, Fig. 7 provides.
The key technical indexes is:
1, saw wheel diameter and width are 1250 * 140 millimeters
2, two saw wheel maximums distance between centers are 2200 millimeters
3, the saw blade maximum length is 8300 millimeters
4, the saw blade Breadth Maximum is 150 millimeters
5, the saw blade maximum ga(u)ge is 1.25 millimeters
6, the saw revolution is 600 rev/mins
7, the stepless time adjustment of driving pace is minimum 6.3 millimeters/minute
8, the saw wheel rising or falling speed is 300 millimeters/minute
9, track length is 8400 millimeters
10, main motor current 17 or 22KW
11, driving power of motor 2.2KW
12, the main engine bed size is 1500 * 1200 millimeters
13, main frame is high 3520 millimeters
14, driving frame size is 3000 * 900 * 500 millimeters
15,18 square metres of occupations of land are installed
5 meters of 16 setting height(from bottom)s
6 tons of 17 gross weights
The present invention according to above technical scheme and measure are implemented has following distinguishing feature:
1, being suitable for cutting hardness is following granite and the Dali of 6.5 degree Stone, the significantly thin plate of sawing any thickness more than 3 millimeters as required, spy Shi He the sawing famine not expect long 500-1500 millimeter, wide is 100-1000 millimeters, height is 300 * 1000 millimeters building stones.
2, since saw kerf less than 4 millimeters, plate production rate improves 2.5-3 doubly, Saved greatly raw material.
3, need not thick middle grinding machine, directly carry out the fine grinding polishing, reduced cost, Improved operating efficiency.
4, vibratility and behaviour's sound are little, good stability, again multi-functional, can replace Buhl saw, the diamond pit saw, circular saw machine, butt-splitting machine, waste material trimmer etc., The equipment of a tractor serves several purposes.
5, easy and simple to handle, safe and reliable.
Claims (9)
1, a kind of super thin stone sheet saw is that compositions such as elevating mechanism, saw blade, electric cabinet, protective cover is characterized in that by support, main frame, up and down saw wheel, driving, material platform, guide rail, guiding clip, strainer, water supply installation:
With foundation bolt 21 firm supports 23, the support lower end is installed and is initiatively descended saw wheel 20, upper end that suit saw blade 3 between passive upper wheel 1, two saw wheel is installed on geosyncline, and strainer is installed in support, elevating mechanism supplies water and guider, add protective cover 2, connect motor 22, constitute main frame;
Again on the ground on main frame right side, with saw wheel vertical direction trapped orbit 16,18, hold up hull 14 by runner 15,17, the stake 8 that gets stuck is installed, material platform 13, setting 12 on hull, lever 31, by gearbox 33 transmission feeds, whole by gearbox 36 transmissions driving by motor 38 again by motor 35, the electrical appliance part of driving is by electric cabinet 34 controls;
Be sleeved on the saw blade 3 between up and down saw wheel, be a side blow at slab 42 to extrude some recessed gutter channels be ash pit 40, protuberance welding diamond segment 39 is welded as the endless belt saw blade with docking port 41.
2, stone saw according to claim 1, it is characterized in that: the upper wheel 1 that is installed in support 23 upper ends and supports by guide pillar 43, be motor-driven and manual dual control, two groups of worm gears, worm screw in motor 29 drive stands 23, make saw wheel 1 lifting through clutch and turn-screw, guide pillar, handwheel 6 is directly adjusted guide pillar 43, tensioning saw blade by leading screw, guide pillar.
3, stone saw according to claim 1 is characterized in that: on the wheel face of upper wheel 1 and following saw wheel 20, and the groove of processing 2-12 bar half garden shape, soft of the toughness of packing in groove garden type.
4, stone saw according to claim 1, it is characterized in that: guiding clip 4 and water clip 7 are installed in the exit that close driving one side is a saw blade on protective cover 2, guiding clip 5 is installed in the porch, and guiding clip 4 and water clip 7 are adjusted lifting by motor 28 drive leading screws, leading arm.
5, stone saw according to claim 1 is characterized in that: two groups of clutches in the main frame are transmission single-column and twin columns guide pillar respectively, in order to adjust the crooked of upper wheel.
6, stone saw according to claim 1 is characterized in that: be installed in get stuck the getting stuck hooked hand 9 of stake on 8 can lifting, spiral shell handle 10 is fastening by getting stuck.
7, stone saw according to claim 1 is characterized in that: the stake 8 that gets stuck is to be connected with hull 14 with base by support, and handgrip 11 adjustings or fixing are used in can sliding of support and base.
8, stone saw according to claim 1 is characterized in that: handcar pendulum device 19 is eccentric shafts that rolling bearing is installed, and bearing and escapement gap be less than 0.5 millimeter, and escapement is connected by length pull bar and the car lock of waving, and operates rim brake during use.
9, stone saw according to claim 1 is characterized in that: the runner of driving bottom, a side be recessed take turns 15 with protruding rail 16 sliding-contacts, a side is flat wheel 17 and plate rail 18 sliding-contacts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96107829A CN1055263C (en) | 1996-06-12 | 1996-06-12 | Super thin stone sheet saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96107829A CN1055263C (en) | 1996-06-12 | 1996-06-12 | Super thin stone sheet saw |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1167672A true CN1167672A (en) | 1997-12-17 |
| CN1055263C CN1055263C (en) | 2000-08-09 |
Family
ID=5119792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN96107829A Expired - Fee Related CN1055263C (en) | 1996-06-12 | 1996-06-12 | Super thin stone sheet saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1055263C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817813A (en) * | 2014-03-11 | 2014-05-28 | 贵州华龙电子设备有限公司 | Internal circle cutter synchronous rotary manipulator |
| CN105873706A (en) * | 2013-12-30 | 2016-08-17 | Bp北美公司 | Sample preparation apparatus for direct numerical simulation of rock properties |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86202968U (en) * | 1986-05-19 | 1987-07-08 | 东北林业大学机械系 | Saw wheel surface wrapped with damping material |
| CN86210135U (en) * | 1986-12-17 | 1988-11-16 | 吉林省露水河林业局 | Vertical rotary band-sawing machine for working stone |
| CN87203305U (en) * | 1987-05-23 | 1988-02-17 | 庄河县水磨石机械厂 | Belt-type sawing machine for diamond cutting |
| CN2154156Y (en) * | 1992-10-21 | 1994-01-26 | 詹森泉 | Double stone band saw machine |
-
1996
- 1996-06-12 CN CN96107829A patent/CN1055263C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105873706A (en) * | 2013-12-30 | 2016-08-17 | Bp北美公司 | Sample preparation apparatus for direct numerical simulation of rock properties |
| CN105873706B (en) * | 2013-12-30 | 2018-07-06 | Bp北美公司 | Wire cutting machine equipment and the method for being cut into rock specimens |
| CN103817813A (en) * | 2014-03-11 | 2014-05-28 | 贵州华龙电子设备有限公司 | Internal circle cutter synchronous rotary manipulator |
| CN103817813B (en) * | 2014-03-11 | 2015-11-18 | 贵州华龙电子设备有限公司 | Inner circle cutting machine synchronous rotary manipulator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1055263C (en) | 2000-08-09 |
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Addressee: Bian Xiwu Document name: payment instructions |
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| CF01 | Termination of patent right due to non-payment of annual fee |