CN116765837B - Multi-channel and multi-layer cold and hot guide plate and welding equipment for machining same - Google Patents

Multi-channel and multi-layer cold and hot guide plate and welding equipment for machining same Download PDF

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Publication number
CN116765837B
CN116765837B CN202310780994.2A CN202310780994A CN116765837B CN 116765837 B CN116765837 B CN 116765837B CN 202310780994 A CN202310780994 A CN 202310780994A CN 116765837 B CN116765837 B CN 116765837B
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China
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rotating shaft
welding
channel
plate
pressing block
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CN202310780994.2A
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CN116765837A (en
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李兵
罗新华
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Dongguan Yuanyang Thermal Energy Technology Co ltd
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Dongguan Yuanyang Thermal Energy Technology Co ltd
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Abstract

The invention discloses a multi-channel and multi-layer cold and hot guide plate and welding equipment for machining the multi-channel and multi-layer cold and hot guide plate, and belongs to the field of welding equipment. A welding apparatus for multi-channel and multi-layer cold and hot guide plate machining, comprising: the base is provided with clamps arranged on two sides of the width direction of the base and respectively provided with oppositely arranged plates; the frame is arranged on the base, and the filling mechanism is partially positioned between the two plates; the grooving mechanism is horizontally connected to the frame in a sliding way and is arranged between the two plate members, and is used for forming a horizontal groove body on the end face of the plate member; a punching mechanism arranged outside the plate members for punching and compacting two plate members; and the welding mechanism is used for welding the joint of the plates.

Description

Multi-channel and multi-layer cold and hot guide plate and welding equipment for machining same
Technical Field
The invention relates to the field of welding equipment, in particular to a multi-channel and multi-layer cold and hot guide plate and welding equipment for processing the same.
Background
In some prior art, the conduction technology of multi-channel and multi-layer cold and hot guide plates comprises a flat plate or a bent aluminum plate, wherein irregular round holes or square holes are formed in the material, a plurality of supporting bodies are arranged between the holes so as to ensure that the strength of the product can be increased when the product is heated or cooled,
after the porous aluminum plate is cut, one end of the porous aluminum plate is compacted and then welded to form a welded body with a smooth surface. As shown in fig. 9, and prior to welding, the two plates are pressed together so that the plates are pointed, pointed before being welded. The sharp angle is deformed into a flat arc after the subsequent welding, so that the product meets the process standard of safe production, and the object can not be damaged when people take the object.
Then filling different types of working media, compacting and welding to form a welding body with a smooth surface,
in the prior art, there are still difficulties in processing and welding the above-mentioned channels, for example, forming a long and narrow channel on a blank plate requires high precision equipment, and the filling and sealing of the channel in the implementation guide plate involves multiple equipment and procedures, and requires transferring among the multiple equipment, so that the production efficiency and automation degree are required to be improved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a multi-channel and multi-layer cold and hot guide plate and welding equipment for processing the same.
The aim of the invention can be achieved by the following technical scheme:
a welding apparatus for multi-channel and multi-layer cold and hot guide plate machining, comprising:
a base, a base seat and a base seat,
clamps respectively arranged on two sides of the base in the width direction, and respectively clamp and fix two oppositely arranged plates;
a frame arranged on the base seat,
a filler mechanism partially positioned between the two plates;
the grooving mechanism is horizontally connected to the frame in a sliding way and is arranged between the two plate members, and is used for forming a horizontal groove body on the end face of the plate member;
a punching mechanism arranged outside the plate members for punching and compacting two plate members; and the welding mechanism is used for welding the joint of the plates.
Further, the slotting mechanism comprises a mounting frame, a sliding table, a first rotating shaft, a worm wheel, a worm, a second rotating shaft and a third rotating shaft which is symmetrically arranged along the middle part of the sliding table; two horizontal and parallel racks I are arranged on the upper end surface of the mounting frame,
the sliding table is connected to the mounting frame in a sliding manner; the first rotating shaft is arranged in parallel with the first rack, and the first rotating shaft is connected with the sliding table in a sliding manner; the second rotating shaft is horizontally arranged and is vertical to the first rotating shaft;
the second rotating shaft is rotationally connected with the sliding table;
the first rotating shaft is fixedly sleeved with a first bevel gear, the third rotating shaft is fixedly sleeved with a second bevel gear, and the first bevel gear is meshed with the second bevel gear; the end part of the rotating shaft III is fixedly sleeved with a milling cutter;
the worm is fixedly sleeved on the first rotating shaft, the worm wheel is fixedly sleeved on the second rotating shaft, and the worm wheel is meshed with the worm;
two ends of the second rotating shaft are fixedly provided with a first spur gear, and the first spur gear is meshed with the first racks respectively;
the end of the first rotating shaft is fixedly sleeved with a rolling brush, and the upper end of the mounting frame is provided with a chip removal groove.
Further, the packing mechanism comprises a box body and a plurality of piston rods, wherein a plurality of horizontal injection pipelines are arranged on the end face, close to the plate, of the box body, and the positions and the number of the injection pipelines are corresponding to the grooves formed on the plate by the milling cutter;
the piston rod is connected in the injection pipeline in a sliding way;
the stamping mechanism comprises a first pressing block and a driver for driving the first pressing block to move;
a first connecting rod is arranged between the piston rod and the first pressing block, one end of the first connecting rod is hinged with the piston rod, and the other end of the first connecting rod is hinged with the first pressing block;
the upper end of the box body is provided with a feeding channel, and the feeding channel is communicated with a plurality of injection pipelines in sequence.
Further, a vertical sliding rail is fixedly arranged on the rack, and a rack II which is vertically arranged is connected to the sliding rail in a sliding manner;
a gap is arranged between the end part of the first rack and the second rack, when the first spur gear moves into the gap, the first spur gear is disengaged from the first rack, the second rack is engaged with the first spur gear,
and the welding mechanism is fixedly connected with the second rack.
Further, the plate is detachably and fixedly connected to a clamp, and the clamp is connected to the upper end face of the base in a sliding manner;
the stamping mechanism is provided with a first pressing block, a second pressing block and a driver for respectively driving the first pressing block and the second pressing block, wherein the first pressing block is used for compacting the upper edge and the lower edge of the plate and the side edge far away from the filling mechanism, and the second pressing block is used for compacting the side edge, close to the filling mechanism, of the plate.
Further, an illuminating lamp is fixedly installed on the frame.
Further, a welding gun is movably connected to the end face, close to the plate, of the box body.
Further, the plate is made of aluminum.
Further, a collecting box is arranged below the chip removal groove.
The cold and hot guide plate is obtained by the processing of the equipment.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of a welding apparatus of the present application;
FIG. 2 is a schematic diagram of the relationship between the stamping mechanism and the base of the present application;
fig. 3 is a schematic structural diagram of the sliding table and the mounting frame of the present application;
FIG. 4 is an enlarged schematic view of a portion of FIG. 3A of the present application;
FIG. 5 is a schematic perspective view of a packing mechanism of the present application;
FIG. 6 is a schematic cross-sectional view of the packing mechanism of the present application;
FIG. 7 is a schematic diagram of the positional relationship between the first spur gear, the first rack and the second rack;
FIG. 8 is a front view and a sectional view of a cold and hot guide plate of the present application;
fig. 9 is a perspective view of the pressed and welded plate member.
The components corresponding to the reference numerals in the figures are as follows:
1. a base; 2. a frame; 3. a mounting frame; 4. a sliding table; 5. a plate member; 6. a first rack; 7. a case; 8. a push plate; 9. a feeding channel; 10. a connecting rod; 11. a first pressing block; 12. pressing a second block; 13. a welding mechanism; 14. a second rotating shaft; 15. a second rack; 16. a piston rod; 17. an injection conduit; 18. the method comprises the steps of carrying out a first treatment on the surface of the 19. A first rotating shaft; 20. the method comprises the steps of carrying out a first treatment on the surface of the 21. A spur gear I; 22. bevel gears I; 23. bevel gears II; 24. a punching mechanism; 25. the method comprises the steps of carrying out a first treatment on the surface of the 26. Milling cutter.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
FIGS. 1-7 disclose, in some embodiments of the invention, a welding apparatus for multi-channel and multi-layer cold and hot guide plate processing, comprising: the base 1 is provided with clamps respectively arranged at two sides of the width direction of the base 1, and two oppositely arranged plates 5 are respectively clamped and fixed; wherein the clamp can be slidingly coupled to the base 1, and in other embodiments, the stamping mechanism 24 can be provided directly, the plate 5 and the stamping mechanism 24 being connected by an elastic member,
a frame 2 arranged on the base 1, a filling mechanism, a part of which is positioned between the two plates 5; a grooving mechanism horizontally connected to the frame 2 in a sliding manner and arranged between the two plates 5, for forming a horizontal groove body on the end surface of the plates 5; a punching mechanism 24 arranged outside the plate members 5 for punching and compacting two of the plate members 5; and the welding mechanism is used for welding the joint of the plates.
As shown in fig. 8, in some embodiments of the present application, a multi-channel and multi-layer cold and hot guide plate is disclosed, where the multi-channel refers to a plate 5 having a plurality of channels therein, and two ends are closed, and the channels are filled with a medium that helps to dissipate heat.
A plurality of the plate members 5 are stacked layer by layer to form a multi-layer cold and hot guide plate assembly.
In other embodiments of the present application, a process route for processing the above-mentioned cold and hot guide plate is disclosed, and specifically, the process route may include the following steps:
firstly, arranging two opposite plates 5, and forming parallel groove bodies on opposite faces of the two plates 5;
then the two plates are spliced and aligned, so that the groove bodies on the plates are also aligned; when the two groove bodies are aligned, the channel except the above is formed;
then, by punching the plate 5 from both ends from the punching mechanism 24, the plate 5 is compacted and one end of the tank is closed while the other end of the tank is temporarily not closed;
welding the compacted outer edges of the two plates 5 while continuing to keep the other end of the tank body temporarily not closed;
filling filler from the other end of the tank body or the other end of the channel;
and then the other end of the channel is sealed by stamping and/or welding to form the multi-channel cold and hot guide plate.
In summary, in some embodiments of the present application, a welding apparatus is disclosed that can be processed to obtain a multi-channel cold-hot guide plate in combination with, or to implement, the process route described above.
The welding equipment comprises: a base 1, clamps arranged on both sides of the base 1 in the width direction, a frame 2 arranged on the base 1, a filler mechanism, a grooving mechanism, a punching mechanism 24 arranged on the outer side of the plate 5, and a welding mechanism mounted on the frame 2.
Further, the slotting mechanism comprises a mounting frame 3, a sliding table 4, a first rotating shaft 19, a worm wheel, a worm, a second rotating shaft 14 and two third rotating shafts symmetrically arranged along the middle part of the sliding table 4; two horizontal and parallel racks I6 are arranged on the upper end surface of the mounting frame 3,
the sliding table 4 is connected to the mounting frame 3 in a sliding manner; the first rotating shaft 19 is arranged in parallel with the first rack 6, and the first rotating shaft 19 is connected with the sliding table 4 in a sliding manner; the second rotating shaft 14 is horizontally arranged and is vertical to the first rotating shaft 19;
the second rotating shaft 14 is rotationally connected with the sliding table 4;
a bevel gear I22 is fixedly sleeved on the rotating shaft I19, a bevel gear II 23 is fixedly sleeved on the rotating shaft III, and the bevel gear I22 is meshed with the bevel gear II 23; the end part of the rotating shaft III is fixedly sleeved with a milling cutter 26;
the worm is fixedly sleeved on the first rotating shaft 19, the worm wheel is fixedly sleeved on the second rotating shaft 14, and the worm wheel is meshed with the worm;
two ends of the rotating shaft II 14 are fixedly provided with a first spur gear 21, and the two first spur gears 21 are respectively meshed with the two first racks 6;
the end of the first rotating shaft 19 is fixedly sleeved with a rolling brush, and the upper end of the mounting frame 3 is provided with a chip removal groove.
In the above-described embodiment, the grooving mechanism is used to perform the formation of the groove body, and milling grooving is performed by the milling cutter 26. Preferably, the grooving action can be associated with a horizontal movement of the tool, which can increase the degree of automation of the machining.
In this embodiment, the first rotating shaft 19 is connected to a rotating power source to realize rotation, and drives the first worm gear 22 to rotate. The worm drives the worm wheel to rotate, so that the rotating shaft II 14 is driven to rotate, the first spur gear 21 is driven, and the rack I6 is fixed on the mounting frame 3, so that the rotation of the first spur gear 21 drives the sliding table 4 to move along the horizontal direction, and meanwhile, the rotation of the first bevel gear 22 drives the second bevel gear 23 to rotate, so that the third rotating shaft and the milling cutter 26 thereon are driven to rotate. The milling cutter 26 is matched with the horizontal movement of the sliding table 4 in a rotating way, so that the groove body is machined.
The mounting frame 3 can slide up and down on the frame 2, and after one groove body is machined, the mounting frame 3 is driven to move upwards, and the next groove body is machined.
In addition, a rolling brush is arranged on the end part of the first rotating shaft 19, and can sweep the cuttings in the middle of the mounting frame 3 when rotating, so that the cuttings fall into the chip removal groove.
In addition to this, the roller brush can also be used to handle the joints between the plates 5. Specifically, after the milling cutter 26 slides out of the plate 5, the spur gear one 21 and the rack one 6 are not engaged any more at this time, and the slide table 4 slides in a direction away from the plate 5 so that the end of the roller brush is aligned with the side wall of the plate 5. After punching is performed, unexpected deformation may occur at the joint of the side walls of the plate 5 due to uneven stress and the like, so that the welding seam is uneven, the welding quality is affected, at the moment, the rotating shaft I19 is driven to rotate again, the rolling brush is driven to rotate, the joint is polished at the end part of the rolling brush, the welding plane is smoother, and the welding quality is improved.
Further, the packing mechanism comprises a box body 7 and a plurality of piston rods 16, a plurality of horizontal injection pipelines 17 are arranged on the end face, close to the plate, of the box body 7, and the positions and the number of the injection pipelines 17 are corresponding to those of grooves formed on the plate by the milling cutter 26;
the piston rod 16 is slidingly connected in an injection tube 17;
the stamping mechanism 24 comprises a first pressing block 11 and a driver for driving the first pressing block 11 to move;
a first connecting rod 10 is arranged between the piston rod 16 and the first pressing block 11, one end of the first connecting rod 10 is hinged with the piston rod 16, and the other end of the first connecting rod 10 is hinged with the first pressing block 11;
the upper end of the box body 7 is provided with a feeding channel 9, and the feeding channel 9 is sequentially communicated with a plurality of injection pipelines 17. In other embodiments, a vertical push plate 8 may be provided, which is in turn connected to a plurality of piston rods 16 and a connecting rod 10, to thereby drive a plurality of piston rods 16 simultaneously,
during processing, granular heat conducting materials are pressed into the injection pipeline 17 and the feeding channel 9 of the box body 7. When the plate 5 is impacted and extruded by the first pressing block 11 during punching, the first pressing block 11 moves to drive the first connecting rod 10 to move and further drive the piston rod 16 to move, so that the space in the injection pipeline 17 is increased, and the heat conducting material is further filled in the injection pipeline 17. After the stamping is finished, the pressing block is slowly away from the plate 5, and the connecting rod 10 is driven to move again, so that the connecting rod 10 drives the piston rod 16 to push in, and the heat conducting material in the injection pipeline 17 is pushed into the groove body.
Further, a vertical sliding rail is fixedly arranged on the frame 2, and a second rack 15 which is vertically arranged is connected to the sliding rail in a sliding manner;
a gap is arranged between the end of the first rack 6 and the second rack 15, when the first spur gear 21 moves into the gap, the first spur gear 21 is disengaged from the first rack 6, the second rack 15 is engaged with the first spur gear 21,
the welding mechanism is fixedly connected to the second rack 15.
In the slotting process, the slotting mechanism sequentially opens horizontal transverse slots from top to bottom, and when all slot bodies are processed, the mounting frame 3 and the sliding table 4 move to the lowest position;
then the sliding table 4 is driven to move towards the sliding rail, and when the sliding table moves to the limit position, the first spur gear 21 is separated from the first rack 6 and enters a gap, and is meshed with the second rack 15. At this time, the first rotating shaft 19 continuously rotates to drive the second rack 15 to slide upwards along the sliding rail, and at the same time, the welding gun on the second rack 15 starts to work and welds along the joint of the side walls of the two plates. Therefore, through the design, after the plate 5 is pressed, the rack two 15 can be automatically driven to slide along the sliding rail, so that the welding gun can move and weld at the same time.
Further, the plate 5 is detachably and fixedly connected to a clamp, and the clamp is slidably connected to the upper end surface of the base 1.
The stamping mechanism 24 is provided with a first pressing block 11, a second pressing block 12 and a driver for driving the first pressing block 11 and the second pressing block 12 respectively, wherein the first pressing block 11 is used for compacting the upper edge and the lower edge of the plate and the side edge far away from the filling mechanism, and the second pressing block 12 is used for compacting the side edge, close to the filling mechanism, of the plate. The first pressing block and the second pressing block can be driven independently, the first pressing block is punched first, and after the filling work of the filling mechanism is completed, the second pressing block is driven to punch. After the stamping is completed, in order to realize complete sealing, other parts between the plates can be further subjected to supplementary welding by manual or other welding processes.
Further, an illuminating lamp is fixedly installed on the frame 2.
Further, a welding gun is movably connected to the end face, close to the plate, of the box body 7.
Further, the plate is made of aluminum.
Further, a collecting box is arranged below the chip removal groove.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.

Claims (7)

1. Welding equipment for multi-channel and multi-layer cold and hot guide plate processing is characterized by comprising:
a base, a base seat and a base seat,
clamps respectively arranged on two sides of the base in the width direction, and respectively clamp and fix two oppositely arranged plates;
a frame disposed on the base;
a filler mechanism, part of which is positioned between the two plates;
a grooving mechanism arranged between the two plates for forming a horizontal groove on the end face of the plate; the slotting mechanism comprises a mounting frame, a sliding table, a first rotating shaft, a worm wheel, a worm, a second rotating shaft and a third rotating shaft which is symmetrically arranged along the middle part of the sliding table; two horizontal and parallel racks I are arranged on the upper end surface of the mounting frame,
the sliding table is connected to the mounting frame in a sliding manner; the first rotating shaft is arranged in parallel with the first rack, and the first rotating shaft is connected with the sliding table in a sliding manner; the second rotating shaft is horizontally arranged and is vertical to the first rotating shaft;
the second rotating shaft is rotationally connected with the sliding table;
the first rotating shaft is fixedly sleeved with a first bevel gear, the third rotating shaft is fixedly sleeved with a second bevel gear, and the first bevel gear is meshed with the second bevel gear; the end part of the rotating shaft III is fixedly sleeved with a milling cutter;
a punching mechanism arranged outside the plate members for punching and compacting two plate members; and
the welding mechanism is used for welding the joint of the plates;
the packing mechanism comprises a box body and a plurality of piston rods, wherein a plurality of horizontal injection pipelines are arranged on the end face, close to the plate, of the box body, and the positions and the number of the injection pipelines are corresponding to grooves formed in the plate by the milling cutter;
the piston rod is connected in the injection pipeline in a sliding way;
the stamping mechanism comprises a first pressing block and a driver for driving the first pressing block to move;
a first connecting rod is arranged between the piston rod and the first pressing block, one end of the first connecting rod is hinged with the piston rod, and the other end of the first connecting rod is hinged with the first pressing block;
the upper end of the box body is provided with a feeding channel which is communicated with a plurality of injection pipelines in sequence;
the worm is fixedly sleeved on the first rotating shaft, the worm wheel is fixedly sleeved on the second rotating shaft, and the worm wheel is meshed with the worm;
two ends of the second rotating shaft are fixedly provided with a first spur gear, and the first spur gear is meshed with the first racks respectively;
the end of the first rotating shaft is fixedly sleeved with a rolling brush, and the upper end of the mounting frame is provided with a chip removal groove;
a vertical sliding rail is fixedly arranged on the rack, and a rack II which is vertically arranged is connected to the sliding rail in a sliding manner;
a gap is arranged between the end part of the first rack and the second rack, when the first spur gear moves into the gap, the first spur gear is disengaged from the first rack, the second rack is engaged with the first spur gear,
and the welding mechanism is fixedly connected with the second rack.
2. The welding apparatus for multi-channel and multi-layer cold and hot guide plate processing according to claim 1, wherein,
the plate is detachably and fixedly connected to the clamp, and the clamp is connected to the upper end face of the base in a sliding manner;
the stamping mechanism is provided with a first pressing block, a second pressing block and a driver for respectively driving the first pressing block and the second pressing block, wherein the first pressing block is used for compacting the upper edge and the lower edge of the plate and the side edge far away from the filling mechanism, and the second pressing block is used for compacting the side edge, close to the filling mechanism, of the plate.
3. The welding device for multi-channel and multi-layer cold and hot guide plate processing according to claim 1, wherein the illumination lamp is fixedly installed on the frame.
4. The welding device for multi-channel and multi-layer cold and hot guide plate processing according to claim 1, wherein a welding gun is movably connected to the end surface of the box body, which is close to the plate.
5. The welding apparatus for multi-channel and multi-layered cold and hot guide plate manufacturing according to claim 1, wherein the plate member is made of aluminum.
6. The welding apparatus for multi-channel and multi-layered cold and hot guide plate processing according to claim 1, wherein a collecting tank is provided below the junk slots.
7. A cold and hot guide plate obtained by processing the multi-channel and multi-layer cold and hot guide plate processing using the welding apparatus according to any one of claims 1 to 6.
CN202310780994.2A 2023-06-28 2023-06-28 Multi-channel and multi-layer cold and hot guide plate and welding equipment for machining same Active CN116765837B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310780994.2A CN116765837B (en) 2023-06-28 2023-06-28 Multi-channel and multi-layer cold and hot guide plate and welding equipment for machining same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310780994.2A CN116765837B (en) 2023-06-28 2023-06-28 Multi-channel and multi-layer cold and hot guide plate and welding equipment for machining same

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CN116765837A CN116765837A (en) 2023-09-19
CN116765837B true CN116765837B (en) 2024-02-20

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204800114U (en) * 2015-07-20 2015-11-25 太原三众科技有限公司 But aluminum bus and multi -functional welding machine of negative and positive two poles of earth sharing are welded to electrolytic aluminum list gap
CN216829633U (en) * 2021-11-08 2022-06-28 湖北世昌机械有限公司 Lifting table for milling machine
CN218503650U (en) * 2022-09-14 2023-02-21 安徽兴健豪铝业有限公司 Aluminum product processing fixed-position welding device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204800114U (en) * 2015-07-20 2015-11-25 太原三众科技有限公司 But aluminum bus and multi -functional welding machine of negative and positive two poles of earth sharing are welded to electrolytic aluminum list gap
CN216829633U (en) * 2021-11-08 2022-06-28 湖北世昌机械有限公司 Lifting table for milling machine
CN218503650U (en) * 2022-09-14 2023-02-21 安徽兴健豪铝业有限公司 Aluminum product processing fixed-position welding device

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