CN116765356A - Die casting flash removing system and method - Google Patents
Die casting flash removing system and method Download PDFInfo
- Publication number
- CN116765356A CN116765356A CN202310641693.1A CN202310641693A CN116765356A CN 116765356 A CN116765356 A CN 116765356A CN 202310641693 A CN202310641693 A CN 202310641693A CN 116765356 A CN116765356 A CN 116765356A
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- CN
- China
- Prior art keywords
- die
- product body
- machine
- die casting
- cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004512 die casting Methods 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003801 milling Methods 0.000 claims abstract description 44
- 239000002893 slag Substances 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 239000011324 bead Substances 0.000 claims abstract description 7
- 239000003818 cinder Substances 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000009966 trimming Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 3
- 238000004080 punching Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000012805 post-processing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2076—Cutting-off equipment for sprues or ingates
Abstract
The invention discloses a die casting burr removing system and method, comprising a die casting machine positioned in the same workshop, wherein a first workpiece taking robot is arranged at the side of the die casting machine, one side of the first workpiece taking robot, which is far away from the die casting machine, is sequentially provided with an air cooling device, a product photoelectric detection device, a slag ladle edge cutter for cutting slag ladle, a sawing machine for removing a water gap, a fine punching edge cutter for removing burrs and a point milling machine for removing burrs, and one side of the point milling machine is provided with a second material taking robot and a conveying line for blanking. Through will be to getting rid of the cinder ladle, get rid of the mouth of a river, get rid of the burr and merge in a workshop, reduce the transport to get rid of the burr through fine blanking bead cutter and milling the accurate of some machine, reduce the manual work, improve and get rid of the burr efficiency.
Description
Technical Field
The invention relates to the technical field of automobile part die casting, in particular to a die casting flash removing system and a die casting flash removing method.
Background
For die castings of aluminum and magnesium products, the die castings after die casting usually have defects such as slag ladles, water gaps and burrs, the slag ladles are required to be removed in the die casting process according to the die casting process requirements of the products, the water gaps are required to be removed in a die casting workshop, and the burrs are required to be removed in a post-processing workshop. This has at least the following problems: the distance from the die casting workshop to the post-processing workshop is long, so that the cost is increased, in addition, slag ladle and burrs are manually removed, the burrs are removed, the labor of a production line is more, the burrs are removed, and the efficiency is low.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a die casting flash removing system and a die casting flash removing method, which improve flash removing efficiency and reduce cost.
In view of the purpose, the embodiment of the invention provides a die casting flash removing system, which comprises a die casting machine positioned in the same workshop, wherein a first workpiece taking robot is arranged beside the die casting machine, one side of the first workpiece taking robot, which is far away from the die casting machine, is sequentially provided with an air cooling device, a product photoelectric detection device, a slag ladle edge cutter for cutting slag ladle, a sawing machine for removing a water gap, a fine blanking edge cutter for removing flash, and a point milling machine for removing flash, and one side of the point milling machine is provided with a conveying line for blanking.
Further, the fine blanking edge cutter comprises an upper die seat, a lower die plate and a product profiling clamp for placing a product body, wherein the product body is of a hollow cylinder structure, and a die cutter mechanism is arranged on the periphery of the product body.
Further, the die cutter mechanism comprises an upper die cutter assembly positioned above the product body, a first side die cutter assembly and a second side die cutter assembly positioned at two sides of the product body.
Further, the upper die edge component comprises a plurality of upper film cutters fixed on the bottom surface of the upper die holder.
Further, the first side die-to-mouth assembly comprises a first side template and a plurality of first side cutters arranged on the first side template, wherein the first side cutters are aligned with the target burr positions of the side surface of the product body.
Further, the second side die-to-mouth assembly comprises a second side template and a plurality of second side cutters arranged on the second side template, wherein the second side cutters are aligned with the target burr positions of the side surface of the product body.
Further, an automatic air gun is arranged at the rear side of the product body and used for blowing off the cut burrs.
Further, the milling point machine comprises a workbench, the workbench is used for placing the product profiling clamp, the product body is placed on the product profiling clamp, a milling cutter pressing die is arranged above the product body, milling cutters arranged at intervals are arranged on the milling cutter pressing die, and the milling cutter pressing die is connected with a driving motor.
In addition, the invention provides a method for removing slag ladle flash of a die casting, which comprises the following steps of:
controlling a first pick-up robot to take out a product body from the die casting machine, and placing the product body on a slag ladle trimming machine for slag ladle removal;
controlling a first pick-up robot to put the product body after the slag ladle is removed into an air cooling device for air cooling;
controlling a first pick-up robot to move the air-cooled product body to a sawing machine for sawing a water gap;
controlling a first workpiece taking robot to move the product body after the water gap is sawed to a fine blanking edge cutter for removing burrs;
controlling a first workpiece taking robot to move the product body after the fine blanking of the burrs to a milling point machine for milling to remove the burrs;
and (5) controlling the product body with the burrs removed to be placed on a conveying line for blanking.
Further, before the first fetching robot is controlled to put the product body with the slag ladle removed into the air cooling device for air cooling, whether the product body is clamped by the first fetching robot or not is detected by the product photoelectric detection device.
The invention has the beneficial effects that: the embodiment of the invention provides a die casting burr removing system and method, comprising a die casting machine positioned in the same workshop, wherein a first workpiece taking robot is arranged beside the die casting machine, one side of the first workpiece taking robot, which is far away from the die casting machine, is sequentially provided with an air cooling device, a product photoelectric detection device, a slag ladle edge cutter for cutting slag ladle, a sawing machine for removing a water gap, a fine punching edge cutter for removing burrs and a point milling machine for removing burrs, and one side of the point milling machine is provided with a second material taking robot and a conveying line for blanking. Through will be to getting rid of the cinder ladle, get rid of the mouth of a river, get rid of the burr and merge in a workshop, reduce the transport to get rid of the burr through fine blanking bead cutter and milling the accurate of some machine, reduce the manual work, improve and get rid of the burr efficiency.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of a die casting flash removal system according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a fine blanking edge cutter of a die casting flash removing system according to an embodiment of the present invention;
fig. 3 is a schematic diagram of an internal structure of a fine blanking edge cutter of a die casting flash removing system according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a point milling machine of a die casting flash removing system according to an embodiment of the present invention;
fig. 5 is a step flowchart of a method for removing burrs of a die casting according to an embodiment of the present invention.
In the figure: 100. a product body; 1. a die casting machine; 2. a first pick-up robot; 3. an air cooling device; 4. a product photoelectric detection device; 5. slag removal and edge cutting machine; 6. sawing machine;
7. fine blanking edge cutter; 70. an upper die holder; 71. a lower template; 72. a product profiling clamp; 73. an upper die knife edge assembly; 730. a film feeding cutter; 74. a first side die-to-port assembly; 740. a first side template; 741. a first side cutter; 75. a second side die-to-port assembly; 750. a second sideform; 751. a second side cutter; 76. an automatic air gun;
8. a milling machine; 80. a work table; 81. pressing a die by a milling cutter; 82. a milling cutter; 9. and (5) conveying a line.
Detailed Description
The embodiment of the invention provides a die casting flash removing system and a die casting flash removing method, which improve flash removing efficiency and reduce cost.
In order to make the objects, features and advantages of the present invention more comprehensible, the technical solutions in the embodiments of the present invention are described in detail below with reference to the accompanying drawings, and it is apparent that the embodiments described below are only some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Embodiment one:
fig. 1 is a die casting removes system of spreading a margin, including being located the die casting machine 1 of same workshop the side of die casting machine 1 is equipped with first getting a robot 2, first getting a robot 2 is kept away from one side of die casting machine 1 has set gradually forced air cooling device 3, product photoelectric detection device 4, be used for excision slag ladle's slagging-off package bead cutter 5, be used for getting rid of the sawing machine 6 at mouth of a river, be used for getting rid of the fine blanking bead cutter 7 of spreading a margin, be used for getting rid of the milling point machine 8 of spreading a margin, one side of milling point machine 8 is provided with the transfer chain 9 that is used for the unloading.
Specifically, as shown in fig. 1, the slag ladle removal, water gap removal and flash removal are combined in a workshop, so that the carrying is reduced, the flash is precisely removed through the fine blanking edge cutter 7 and the milling point machine 8, the labor is reduced, and the flash removal efficiency is improved.
Further, the fine blanking edge cutter 7 includes an upper die holder 70, a lower die plate 71, and a product profiling fixture 72 for placing a product body 100, the product body 100 is a hollow cylinder structure, and a die cutter mechanism is disposed on the peripheral side of the product body 100.
Specifically, as shown in fig. 2, the fine blanking edge cutter 7 includes a product profiling jig 72, and the product profiling jig 72 is used for placing a product body 100, fixing the product body 100, and performing the accurate blanking of the flash by a die cutter mechanism.
Further, the die cutter mechanism includes an upper die cutter assembly 73 located above the product body 100, a first side die cutter assembly 74 and a second side die cutter assembly 85 located on both sides of the product body 100.
Specifically, the top surface burrs of the product body 100 are cut by the upper die edge assembly 73 located above the product body 100, and the burrs on both sides of the product body 100 are respectively die-cut by the first side die edge assembly 74 and the second side die edge assembly 85 located on both sides of the product body 100.
Further, the upper die blade assembly 73 includes a plurality of upper die cutters 730 fixed to the bottom surface of the upper die base 70.
Specifically, the punching is performed by a plurality of upper die cutters 730.
Further, the first side die-to-mouth assembly 74 includes a first side die plate 740 and a plurality of first side cutters 741 disposed on the first side die plate 740, the first side cutters 741 being aligned with the target flash locations on the side of the product body 100.
Specifically, the first side cutting blades 741 are pushed by the first side die plate 740 to cut the side of the product body 100.
Further, the second side die-to-mouth assembly 75 includes a second side die plate 750 and a plurality of second side cutters 751 disposed on the second side die plate 750, the second side cutters 751 being aligned with the target flash locations of the sides of the product body 100.
Specifically, the second side cutting blades 751 are pushed by the second side template 750 to cut the target burrs on the side of the product body 100.
Further, an automatic air gun 76 is provided at the rear side of the product body 100 for blowing off the cut burrs.
Specifically, the cut burrs are blown down into the scrap trolley by an automatic air gun 76.
Further, the milling machine 8 includes a workbench 80, the workbench 80 is used for placing the product profiling fixture 72, the product body 100 is placed on the product profiling fixture 72, a milling cutter pressing mold 81 is disposed above the product body 100, milling cutters 82 disposed at intervals are disposed on the milling cutter pressing mold 81, and the milling cutter pressing mold 81 is connected with a driving motor.
Specifically, the cutting blade is placed in a milling point machine 8 after cutting the blade in a die cutter mechanism, and the blade is removed by a milling cutter 82.
Embodiment two:
the slag ladle flash removing method for the die castings is characterized by comprising the following steps of:
step 101: controlling a first pick-up robot 2 to take out a product body 100 from the die casting machine 1, and placing the product body on a slag ladle trimming machine 4 for slag ladle removal; specifically, first, the product body 100 is taken out of the die casting machine 1 by the first pick-up robot 2 and placed on the ladle edge cutter 4 for ladle removal.
Step 102: controlling the first pick-up robot 2 to put the product body 100 with the slag ladle removed into the air cooling device 3 for air cooling;
then, the product body 100 with the slag ladle removed is placed into the air cooling device 3 for air cooling through the first pick-up robot 2, so that the product body 100 is cooled.
Step 103: controlling the first pick-up robot 2 to move the air-cooled product body 100 to the sawing machine 5 for sawing a water gap;
specifically, the first pick-up robot 2 moves the air-cooled product body 100 to the sawing machine 5 for sawing a water gap;
step 104: controlling the first picking robot 2 to move the product body 100 after water gap sawing to the fine blanking edge cutter 6 for burr removal;
specifically, after the water gap is finished, the first pick-up robot 2 is controlled to move the product body 100 after the water gap is sawed to the fine blanking edge cutter 6 to remove the burrs of the parting line.
Step 105: controlling the first workpiece taking robot 2 to move the product body 100 after the fine blanking of the burrs to the milling point machine 7 for removing the burrs by the milling cutter;
specifically, the product body 100 is moved to the milling machine 7 for removing the thimble mark flash.
Step 106: the product body 100 with the burrs removed is controlled to be placed on a conveying line 9 for blanking.
Specifically, the product body 100 after the flash is removed is clamped onto the conveying line 9 by the second robot for blanking.
Further, before the first pick-up robot 2 is controlled to put the product body 100 with the slag ladle removed into the air cooling device 3 for air cooling, the product photoelectric detection device 4 detects whether the product body 100 is clamped by the first pick-up robot 2.
In summary, the embodiment of the invention provides a die casting burr removing system and method, comprising a die casting machine positioned in the same workshop, wherein a first workpiece taking robot is arranged beside the die casting machine, one side of the first workpiece taking robot, which is far away from the die casting machine, is sequentially provided with an air cooling device, a product photoelectric detection device, a slag ladle edge cutter for cutting slag ladle, a sawing machine for removing a water gap, a fine blanking edge cutter for removing burrs and a point milling machine for removing burrs, and one side of the point milling machine is provided with a second material taking robot and a conveying line for blanking. Through will be to getting rid of the cinder ladle, get rid of the mouth of a river, get rid of the burr and merge in a workshop, reduce the transport to get rid of the burr through fine blanking bead cutter and milling the accurate of some machine, reduce the manual work, improve and get rid of the burr efficiency.
The above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a die casting removes and drapes over one's shoulders cutting edge system, its characterized in that, including die casting machine (1) that is located same workshop the side of die casting machine (1) is equipped with first getting a robot (2), first getting a robot (2) is kept away from one side of die casting machine (1) has set gradually forced air cooling device (3), product photoelectric detection device (4), be used for cutting off slagging-off package bead cutter (5) of cinder ladle, be used for getting rid of sawing machine (6) at mouth of a river, be used for getting rid of fine blanking bead cutter (7), be used for getting rid of the milling machine (8) of drapes over one's shoulders cutting edge, one side of milling machine (8) is provided with transfer chain (9) that are used for the unloading.
2. The die casting flash removing system according to claim 1, wherein the fine blanking and trimming machine (7) comprises an upper die holder (70), a lower die plate (71) and a product profiling clamp (72) for placing a product body (100), the product body (100) is of a hollow cylinder structure, and a die cutter mechanism is arranged on the periphery of the product body (100).
3. The die cast flash removal system of claim 2, wherein the die cutter mechanism includes an upper die cutter assembly (73) located above the product body (100), a first side die cutter assembly (74) and a second side die cutter assembly (85) located on either side of the product body (100).
4. The die casting flash removal system of claim 2, wherein,
the upper die edge assembly (73) comprises a plurality of upper film cutters (730) fixed on the bottom surface of the upper die holder (70).
5. The die cast flash removal system of claim 2, wherein the first side die-to-port assembly (74) includes a first side die plate (740) and a plurality of first side cutters (741) disposed on the first side die plate (740), the first side cutters (741) being aligned with target flash locations on the sides of the product body (100).
6. The die cast flash removal system of claim 2, wherein the second side die-to-port assembly (75) includes a second side die plate (650) and a plurality of second side cutters (751) disposed on the second side die plate (750), the second side cutters (751) being aligned with target flash locations of the sides of the product body (100).
7. Die cast flash removal system according to claim 1, characterized in that the rear side of the product body (100) is provided with an automatic air gun (76) for blowing off the flash after removal.
8. The die casting flash removal system according to claim 1, wherein the milling point machine (8) comprises a workbench (80), the workbench (80) is used for placing the product profiling clamp (72), the product profiling clamp (72) is provided with a milling cutter pressing die (81) above the product body (100), the milling cutter pressing die (81) is provided with milling cutters (82) arranged at intervals, and the milling cutter pressing die (81) is connected with a driving motor.
9. A method of flash removal of die castings, characterized in that the die casting flash removal system according to any one of claims 1 to 8 is used, comprising the steps of:
controlling a first pick-up robot (2) to take out a product body (100) from the die casting machine (1) and put the product body on a slag ladle trimming machine (4) for slag ladle removal;
controlling a first pick-up robot (2) to put the product body (100) after slag ladle removal into an air cooling device (3) for air cooling;
controlling the first pick-up robot (2) to move the air-cooled product body (100) to a sawing machine (5) for sawing a water gap;
controlling a first workpiece taking robot (2) to move a product body (100) after a water gap is sawed to a fine blanking edge cutter (6) for removing burrs;
controlling a first workpiece taking robot (2) to move the product body (100) after the fine blanking of the burrs to a milling point machine (7) for removing the burrs by a milling cutter;
and controlling the product body (100) with the burrs removed to be placed on a conveying line (9) for blanking.
10. The method for removing burrs of die castings according to claim 9, wherein before the first pick-up robot (2) is controlled to place the product body (100) after removing the slag ladle into the air cooling device (3) for air cooling, the product photoelectric detection device (4) is used for detecting whether the product body (100) is clamped by the first pick-up robot (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310641693.1A CN116765356A (en) | 2023-05-31 | 2023-05-31 | Die casting flash removing system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310641693.1A CN116765356A (en) | 2023-05-31 | 2023-05-31 | Die casting flash removing system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116765356A true CN116765356A (en) | 2023-09-19 |
Family
ID=88009125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310641693.1A Pending CN116765356A (en) | 2023-05-31 | 2023-05-31 | Die casting flash removing system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116765356A (en) |
-
2023
- 2023-05-31 CN CN202310641693.1A patent/CN116765356A/en active Pending
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