CN116749315B - Assembled hat beam die - Google Patents
Assembled hat beam die Download PDFInfo
- Publication number
- CN116749315B CN116749315B CN202310615968.4A CN202310615968A CN116749315B CN 116749315 B CN116749315 B CN 116749315B CN 202310615968 A CN202310615968 A CN 202310615968A CN 116749315 B CN116749315 B CN 116749315B
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- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 5
- 239000004567 concrete Substances 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000011065 in-situ storage Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an assembled hat beam die which comprises a bottom die, wherein the center of the upper surface of the bottom die is connected with a die core, the upper surface of the bottom die is provided with a mounting groove, a first connecting groove and two second connecting grooves, an outer die is detachably connected in the mounting groove, the outer die comprises two side dies and two end dies, the inner dies are arranged in the first connecting groove and the second connecting groove, two fixing mechanisms are arranged on the two side dies, the upper surface of the bottom die is provided with a beam body, the beam body is positioned between the outer die and the inner die, the beam body further comprises a plurality of main bars and a plurality of stirrups, the main bars are vertically arranged on two sides of the die core, and the stirrups are horizontally connected to the surfaces of the main bars, so that one-time pouring molding and integral die removing lifting of the assembled hat beam are facilitated.
Description
Technical Field
The invention relates to an assembled hat beam die.
Background
The assembled building has the characteristics of design standardization, product modularization, production industrialization, assembly mechanization, fine management and the like, and has great advantages in the aspects of energy conservation, emission reduction, environmental protection and the like. The assembly type construction is widely considered by students at home and abroad to have the characteristics of improving the production efficiency, improving the engineering quality, shortening the construction period, reducing the labor force and reducing the energy consumption.
The cap beam is a reinforced concrete structure for connecting pile foundations, in river and bank slope reinforcement engineering, a common sheet pile type shore protection structure is designed for reinforcing a bank slope, the sheet pile type shore protection structure consists of pile foundations and cap beams, in the prior art, the cap beams are constructed by adopting a cast-in-situ process, and the cast-in-situ beam caps have the problem of long construction time in the actual construction process, so the assembled beam caps are provided, along with the application of the assembled beam caps, the original cap beam structure is found to be smaller in size, concrete walls are arranged around a cavity of the assembled beam caps, and closed stirrup sleeves are arranged up and down, so that the problem of great difficulty is caused in one-time casting molding and integral demolding and lifting of the assembled cap beams.
Disclosure of Invention
The invention aims to provide an assembled hat beam die which can facilitate one-time pouring molding and integral demolding and lifting of an assembled hat beam.
The technical scheme for achieving the purpose is as follows: the utility model provides an assembled hat beam mould, includes the die block, the die core is connected in upper surface center department of die block, the upper surface of die block is equipped with mounting groove, first spread groove and two second spread grooves, mounting groove and first spread groove are "back" font, second spread groove intercommunication the mounting groove, the second spread groove shape is "n" shape, first spread groove is located the upper surface center department of die block, two the second spread groove is located respectively the both sides of first spread groove, the mounting groove is located the outside of first spread groove and two second spread grooves, can dismantle in the mounting groove and be connected with the external mold, the external mold includes two side forms and two end forms, "back" font, be equipped with the internal mold in first spread groove and the second spread groove, two all be equipped with two fixed establishment on the side forms, the upper surface of die block is equipped with the roof beam body, roof beam body is located between internal mold and the main stirrup, the main stirrup is a plurality of the both sides are in the main stirrups is in the horizontal arrangement, the horizontal stirrup is in a plurality of the main stirrups is still arranged to a plurality of the both sides.
Preferably: the internal mold comprises two internal upper molds, an internal core mold, a U-shaped groove and folding molds, wherein the internal core molds are detachably connected in the first connecting grooves, the two internal upper molds are detachably connected in the second connecting grooves to which the internal core molds belong respectively, the folding molds comprise a plurality of folding plates and hinges, the folding plates are connected through the hinges, the folding molds are located below the internal core mold and the two internal upper molds, a plurality of U-shaped grooves are formed in the lower surfaces of the internal core mold and the two internal upper molds, and one stirrup is arranged in each U-shaped groove.
Preferably: the fixing mechanism comprises a fixing seat, a screw rod, nuts, vertical rods and fixing grooves, wherein the outer surface of each side die is connected with two vertical rods, the two vertical rods are respectively located on two sides of each side die, one fixing groove is formed in each surface of each vertical rod in a penetrating mode, the surfaces of the fixing seat are movably connected with one end of the screw rod, the other ends of the screw rods are in threaded connection with the nuts, the surfaces of the screw rods are located in the corresponding fixing grooves, one surface of the fixing seat is in contact with one surface of the vertical rod, and the other surface of the vertical rod is in contact with the corresponding surface of the nut.
Preferably: the upper surface of two side forms is connected two spacing seats, two spacing seats are located respectively the both sides of side form, every all be equipped with a positioning mechanism in the spacing seat, positioning mechanism includes locating plate, T shape piece and screw thread section of thick bamboo, locating plate swing joint in the spacing seat, every the surface of locating plate all runs through and is equipped with a T shape groove, every swing joint in the T shape inslot one T shape piece, every the upper surface center department of T shape piece runs through and is connected with one screw thread section of thick bamboo.
Preferably: and the joint of the mold core and the bottom mold is provided with a chamfer angle.
Preferably: the lower end of the thread cylinder is positioned in the beam body.
Preferably: and reinforcing ribs are arranged on the surfaces of each side die and each end die.
Preferably: and lifting lugs are connected to the upper surfaces of the side dies and the end dies.
The invention has the technical effects that:
1) The device has the advantages that the bottom die, the outer die and the inner die are arranged, the folding die is arranged on the inner die, the assembly of the die can be conveniently carried out, the follow-up die removing work of the beam body is carried out, the folding die is folded when the die removing work is carried out, the stirrup is prevented from being damaged, the structural damage of the beam body is prevented, and the one-time pouring molding and the integral die removing lifting of the assembled cap beam are facilitated;
2) The chamfer is arranged at the joint of the mold core and the bottom mold, the chamfer is in an inverted eight-shaped chamfer angle, and the apparent mass defects such as beam body chamfer angle falling and the like caused by demolding and lifting can be avoided when demolding is avoided.
Drawings
FIG. 1 is an overall view of the present invention;
FIG. 2 is a view of the present invention with the securing mechanism removed entirely;
FIG. 3 is an overall interior view of the present invention;
FIG. 4 is an exploded view of the present invention as a whole;
FIG. 5 is an overall view of the bottom die of the present invention;
FIG. 6 is a view showing the structure of the bottom die and the beam body in the present invention;
FIG. 7 is an overall schematic of a folding die;
FIG. 8 is an enlarged view at A in FIG. 2;
fig. 9 is an enlarged view at B in fig. 5.
In the figure: 1. a bottom die; 101. a mounting groove; 102. a first connection groove; 103. a second connecting groove; 104. a mold core; 105. chamfering; 2. a side mold; 201. a limit seat; 3. end molding; 5. a beam body; 501. a main rib; 502. stirrups; 6. a fixing mechanism; 601. a fixing seat; 602. a screw; 603. a screw cap; 604. a vertical rod; 605. a fixing groove; 7. lifting lugs; 8. a folding die; 801. a folding plate; 802. a hinge; 9. an inner mold; 901. an inner upper die; 902. an inner core mold; 903. a U-shaped groove; 10. a positioning mechanism; 1001. a positioning plate; 1002. a T-shaped groove; 1003. a T-shaped block; 1004. a screw thread cylinder.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying positive importance.
The invention will be further described with reference to the accompanying drawings.
Referring to fig. 1-9, the assembled hat beam mold of the invention comprises a bottom mold 1, a mold core 104 is connected at the center of the upper surface of the bottom mold 1, an installation groove 101, a first connecting groove 102 and two second connecting grooves 103 are arranged on the upper surface of the bottom mold 1, the installation groove 101 and the first connecting groove 102 are in a shape of a Chinese character 'hui', the second connecting groove 103 is communicated with the installation groove 101, the second connecting groove 103 is in a shape of an 'n', the first connecting groove 102 is positioned at the center of the upper surface of the bottom mold 1, the two second connecting grooves 103 are respectively positioned at two sides of the first connecting groove 102, the installation groove 101 is positioned at the outer sides of the first connecting groove 102 and the two second connecting grooves 103, an outer mold is detachably connected in the installation groove 101, the outer mold comprises two side molds 2 and two end molds 3, the two side dies 2 and the two end dies 3 form a shape like a Chinese character 'hui', the side dies conveniently enter the mounting groove 101, the inner die 9 is arranged in the first connecting groove 102 and the second connecting groove 103, two fixing mechanisms 6 are arranged on the two side dies 2, the beam body 5 is arranged on the upper surface of the bottom die 1, the beam body 5 is positioned between the outer die and the inner die 9, a plurality of main ribs 501 and a plurality of stirrups 502 are further included in the beam body 5, the main ribs 501 are vertically arranged on two sides of the die core 104, the stirrups 502 are horizontally connected to the surfaces of the main ribs 501, the beam body 5 is cast in situ by concrete, after the cast-in-situ is completed, steam curing is carried out on the beam body 5 for at least 6 hours, and after the concrete strength of the beam body 5 reaches a certain strength, the beam body 5 is lifted for demoulding.
The inner mold 9 comprises two inner upper molds 901, inner core molds 902, U-shaped grooves 903 and folding molds 8, wherein the inner core molds 902 are detachably connected in the first connecting groove 102, the two inner upper molds 901 are detachably connected in the second connecting grooves 103 which belong to the inner core molds, the folding molds 8 comprise a plurality of folding plates 801 and hinges 802, the folding molds 801 are connected through the hinges 802, the folding molds 8 are positioned below the inner core molds 902 and the two inner upper molds 901, the plurality of U-shaped grooves 903 are formed in the lower surfaces of the inner core molds 902 and the two inner upper molds 901, a stirrup 502 is arranged in each U-shaped groove 903, the beam body 5 can be conveniently integrally formed through the inner mold 9, the stirrups 502 are prevented from being broken or bent, the lower ends of the folding molds 8 are contacted with the bottom mold 1, the upper ends of the folding molds 8 are contacted with the inner mold 9, the folding molds 8 are preferably welded through the hinges 802 in a splice mode through 6 sheets with the thickness of 5mm, and the length of 600mm after the folding molds 8 are folded is unfolded. The thickness of the folded folding die 8 can be freely removed from the spacing of the stirrups 502, thereby facilitating the removal of the folding die 8 from the cavity of the beam 5.
Of course, be equipped with fixed establishment 6 on side form 2, make things convenient for two side forms 2 to fix each other, of course, after two side forms 2 are fixed each other, two end forms 3 are also fixed between two side forms 2, fixed establishment 6 includes fixing base 601, screw 602, nut 603, montant 604 and fixed slot 605, two montants 604 are all connected to the surface of every side form 2, two montants 604 are located the both sides of side form 2 respectively, the surface of every montant 604 all runs through and is equipped with a fixed slot 605, the one end of fixing base 601's surface swing joint screw 602, screw 602's the other end threaded connection nut 603, screw 602's surface all is located two fixed slots 605 that correspond each other, the surface contact of fixing base 601 one of them montant 604, the surface of nut 603 contact another montant 604 that corresponds with it.
The upper surface of two side forms 2 is connected two spacing seat 201, two spacing seat 201 are located the both sides of side form 2 respectively, all be equipped with a positioning mechanism 10 in every spacing seat 201, positioning mechanism 10 includes locating plate 1001, T-shaped groove 1002, T-shaped piece 1003 and screw thread section of thick bamboo 1004, locating plate 1001 swing joint is in spacing seat 201, the surface of every locating plate 1001 all runs through and is equipped with a T-shaped groove 1002, a T-shaped piece 1003 of swing joint in every T-shaped groove 1002, the upper surface center department of every T-shaped piece 1003 runs through and is connected with a screw thread section of thick bamboo 1004, screw thread section of thick bamboo 1004 can conveniently hoist and mount beam body 5, of course, the lower extreme of screw thread section of thick bamboo 1004 is located beam body 5, the preferred choice adopts M20 for the specification of screw thread section of thick bamboo 1004, and the length of screw thread section of thick bamboo 1004 must not be less than 200mm (millimeter).
The preferred choice is that the joint of the mould core 104 and the bottom mould 1 is provided with the chamfer 105, the chamfer 105 is in an inverted eight-shaped chamfer angle, and the apparent mass defects of avoiding the beam body 5 from being lack of edges, falling angles and the like caused by demoulding and lifting can be avoided when demoulding.
Of course, in order to ensure the connection strength of the outer die, reinforcing ribs are arranged on the surfaces of each side die 2 and each end die 3 and used for reinforcing the overall strength of the whole outer die, and of course, the lifting lugs 7 are connected to the upper surfaces of each side die 2 and each end die 3 in a preferable mode, so that the lifting lugs are convenient to hoist and mount, and the die body is convenient to assemble and disassemble.
Working principle:
Installing an outer die in an installing groove 101 of a bottom die 1, wherein the outer die is provided with two side dies 2 and two end dies 3 for assembling, after the outer die enters the installing groove 101, two inner upper dies 901 and inner core dies 902 are respectively installed in a first installing groove 102 and two second installing grooves 103, gaps exist between the inner upper dies 901 and the inner core dies 902 and the bottom die 1, the gaps are fixed through a folding die 8, thus the assembly of the die is completed, meanwhile, a reinforcement cage is placed between the inner die 9 and the outer die, meanwhile, a fixing mechanism 6 is added between the two side dies, the two side dies 2 are fixed through rotating nuts 603, and the assembly of the die is completed at the moment;
Filling concrete into the inner mold 9 and the outer mold, wrapping the reinforcement cage by the concrete, vibrating the poured concrete by a vibrating rod after the concrete pouring is completed, mounting a threaded cylinder 1004 by a positioning mechanism, steam curing the threaded cylinder 1004 for six hours after the mounting of the threaded cylinder 1004 is completed, and demolding;
During demolding, the nut 603 is removed firstly, and the inner die 9 and the outer die are sequentially demolded after the screw 602 is pulled out, so that the operation is simple and convenient.
The above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (5)
1. The utility model provides an assembled hat beam mould, its characterized in that includes die block (1), die core (104) are connected in upper surface center department of die block (1), the upper surface of die block (1) is equipped with mounting groove (101), first spread groove (102) and two second spread grooves (103), mounting groove (101) and first spread groove (102) are "back" font, second spread groove (103) intercommunication mounting groove (101), second spread groove (103) shape is "n" shape, first spread groove (102) are located the upper surface center department of die block (1), two second spread groove (103) are located respectively the both sides of first spread groove (102), mounting groove (101) are located the outside of first spread groove (102) and two second spread groove (103), detachable connection has the external mold in mounting groove (101), the external mold includes two side forms (2) and two end forms (3), two side forms (2) are equipped with two end forms (103), two end forms (2) are equipped with two end forms (5) respectively in the die block (103), the beam body (5) is positioned between the outer die and the inner die (9), the beam body (5) also comprises a plurality of main reinforcements (501) and a plurality of stirrups (502), the main reinforcements (501) are vertically arranged on two sides of the die core (104), and the stirrups (502) are horizontally connected to the surfaces of the main reinforcements (501);
The inner die (9) comprises two inner upper dies (901), an inner core die (902), U-shaped grooves (903) and folding dies (8), wherein the inner core die (902) is detachably connected in the first connecting grooves (102), the two inner upper dies (901) are respectively detachably connected in the second connecting grooves (103) to which the inner core die belongs, the folding dies (8) comprise a plurality of folding plates (801) and hinges (802), the folding plates (801) are connected through the hinges (802), the folding dies (8) are positioned below the inner core die (902) and the two inner upper dies (901), a plurality of U-shaped grooves (903) are formed in the lower surfaces of the inner core die (902) and the two inner upper dies (901), and a stirrup (502) is arranged in each U-shaped groove (903);
The fixing mechanism (6) comprises a fixing seat (601), a screw rod (602), a nut (603), vertical rods (604) and fixing grooves (605), wherein the outer surface of each side die (2) is connected with two vertical rods (604), the two vertical rods (604) are respectively positioned on two sides of the side die (2), one fixing groove (605) is penetrated through the surface of each vertical rod (604), the surface of the fixing seat (601) is movably connected with one end of the screw rod (602), the other end of the screw rod (602) is in threaded connection with the nut (603), the surfaces of the screw rods (602) are respectively positioned in two mutually corresponding fixing grooves (605), the surfaces of the fixing seat (601) are in contact with the surfaces of one vertical rod (604), and the nuts (603) are in contact with the surfaces of the other vertical rods (604) corresponding to the fixing seat.
Two the upper surface connection two spacing seat (201) of side form (2), two spacing seat (201) are located respectively the both sides of side form (2), every all be equipped with a positioning mechanism (10) in spacing seat (201), positioning mechanism (10) are including locating plate (1001), T-shaped groove (1002), T-shaped piece (1003) and screw thread section of thick bamboo (1004), locating plate (1001) swing joint in spacing seat (201), every the surface of locating plate (1001) all runs through and is equipped with a T-shaped groove (1002), every swing joint in T-shaped groove (1002) a T-shaped piece (1003), every the upper surface center department of T-shaped piece (1003) runs through and is connected with one screw thread section of thick bamboo (1004).
2. A fabricated hat beam mold as claimed in claim 1, wherein: and chamfer angles (105) are arranged at the connecting positions of the mold cores (104) and the bottom mold (1).
3. A fabricated hat beam mold as claimed in claim 1, wherein: the lower end of the thread cylinder (1004) is positioned in the beam body (5).
4. A fabricated hat beam mold as claimed in claim 1, wherein: reinforcing ribs are arranged on the surfaces of the side dies (2) and the end dies (3).
5. A fabricated hat beam mold as claimed in claim 1, wherein: the upper surfaces of each side die (2) and each end die (3) are connected with lifting lugs (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310615968.4A CN116749315B (en) | 2023-05-29 | 2023-05-29 | Assembled hat beam die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310615968.4A CN116749315B (en) | 2023-05-29 | 2023-05-29 | Assembled hat beam die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116749315A CN116749315A (en) | 2023-09-15 |
| CN116749315B true CN116749315B (en) | 2024-05-17 |
Family
ID=87959900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310615968.4A Active CN116749315B (en) | 2023-05-29 | 2023-05-29 | Assembled hat beam die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116749315B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107447667A (en) * | 2017-08-22 | 2017-12-08 | 上海建工材料工程有限公司 | A kind of assembled bent cap mould and construction technology |
| CN218195875U (en) * | 2021-09-28 | 2023-01-03 | 北京好运达智创科技有限公司 | Die suitable for producing cover beams of different models |
| CN218405281U (en) * | 2022-08-18 | 2023-01-31 | 中交三航局第三工程有限公司 | Assembled hat beam |
-
2023
- 2023-05-29 CN CN202310615968.4A patent/CN116749315B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107447667A (en) * | 2017-08-22 | 2017-12-08 | 上海建工材料工程有限公司 | A kind of assembled bent cap mould and construction technology |
| CN218195875U (en) * | 2021-09-28 | 2023-01-03 | 北京好运达智创科技有限公司 | Die suitable for producing cover beams of different models |
| CN218405281U (en) * | 2022-08-18 | 2023-01-31 | 中交三航局第三工程有限公司 | Assembled hat beam |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116749315A (en) | 2023-09-15 |
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