CN116749051A - A combination wheel and its cutting equipment - Google Patents
A combination wheel and its cutting equipment Download PDFInfo
- Publication number
- CN116749051A CN116749051A CN202310903031.7A CN202310903031A CN116749051A CN 116749051 A CN116749051 A CN 116749051A CN 202310903031 A CN202310903031 A CN 202310903031A CN 116749051 A CN116749051 A CN 116749051A
- Authority
- CN
- China
- Prior art keywords
- wire
- wheel
- positioning mechanism
- diamond
- wire wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0633—Grinders for cutting-off using a cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0683—Accessories therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及金刚线切割设备领域，具体涉及一种组合轮及其切割设备，其中组合轮包括第一线轮、定位机构和金刚线，所述第一线轮外圆设置为沿轴线方向的贯通面，所述定位机构上并排设置有若干线槽，所述金刚线通过定位机构的线槽后缠绕在所述第一线轮贯通面上，所述定位机构与第一线轮能够沿所述第一线轮轴线方向相对运动，以调节金刚线在所述第一线轮上的位置。本申请可通过调节第一线轮和定位机构轴线方向的相对位置，来改变金刚线在第一线轮上的缠绕位置，使金刚线对第一线轮的磨损由线磨损转变为面磨损，延长了线轮的使用寿命。
The present invention relates to the field of diamond wire cutting equipment, and in particular to a combination wheel and cutting equipment thereof. The combination wheel includes a first wire wheel, a positioning mechanism and a diamond wire. The outer circle of the first wire wheel is arranged to penetrate along the axial direction. surface, the positioning mechanism is provided with several wire troughs side by side, and the diamond wire passes through the wire troughs of the positioning mechanism and is wound around the through surface of the first wire wheel. The positioning mechanism and the first wire wheel can move along the The first wire wheel moves relatively in the axis direction to adjust the position of the diamond wire on the first wire wheel. This application can change the winding position of the diamond wire on the first wire wheel by adjusting the relative position of the axis of the first wire wheel and the positioning mechanism, so that the wear of the diamond wire on the first wire wheel changes from line wear to surface wear. Extends the service life of the wire wheel.
Description
Technical Field
The application relates to the field of diamond wire cutting equipment, in particular to a combined wheel and cutting equipment thereof.
Background
In the existing diamond wire cutting equipment, a wire wheel device comprises a plurality of wire wheels, wire grooves are formed in the wire wheels, wear-resistant materials are generally arranged on the outer circle of a wire wheel body in a coating, sleeving, winding or other mode, and the wire grooves are formed in the wear-resistant materials, so that the reduction of the service life of the diamond wire caused by direct contact friction between the diamond wire and the wire wheel body is prevented. The diamond wire sequentially passes through the wire grooves on the wire wheel to form a plurality of cutting lines, the wire wheel drives the diamond wire to move during rotary movement, cutting operation is performed, and the functions of diamond wire positioning, cutting tension bearing and diamond wire movement driving are all completed by the grooved wire wheel.
As shown in fig. 1 and 2, the function of the grooved pulley 1 includes: firstly, the diamond wire 2 is wound in a wire groove 11, and the tension of the diamond wire 2 participating in cutting is born; second, the wire groove 11 has a positioning effect on the diamond wire 2, limiting the positions of the diamond wire 2 and the grooved wire wheel 1 in the axial direction. In the cutting process, the bottoms of the diamond wire 2 and the wire groove 11 are worn, the wearing surface is small, and the service life of the wire wheel is short.
Therefore, a technical scheme is needed at present to solve the technical problem that the wire wheel has short service life due to small abrasion surface caused by abrasion of the diamond wire and the wire groove bottom in the process of driving the diamond wire to cut.
Disclosure of Invention
The application aims at: aiming at the technical problems that the wire wheel with the wire slot is worn out by wires at the bottoms of the diamond wires and the wire slot in the process of driving the diamond wires to cut, and the wear surface is small, so that the service life of the wire wheel is short, the combined wheel and the cutting equipment thereof are provided.
In order to achieve the above purpose, the technical scheme adopted by the application is as follows:
the utility model provides a combination wheel, includes first reel, positioning mechanism and buddha's warrior attendant line, first reel excircle sets up to the through-plane along the axis direction, be provided with a plurality of wire casings side by side on the positioning mechanism, buddha's warrior attendant line twines behind the wire casing of positioning mechanism on the first reel through-plane, positioning mechanism and first reel can be followed first reel axis direction relative motion is in order to adjust buddha's warrior attendant line in the position on the first reel.
According to the combined wheel, the diamond wire in the combined wheel is wound on the through surface of the first wire wheel, and when the diamond wire passes through the positioning mechanism, the diamond wire is embedded into the wire groove of the positioning mechanism, and the wire groove is used for positioning the diamond wire;
the relative position of the positioning mechanism and the axial direction of the first wire wheel can be adjusted in the cutting process, and the winding position of the diamond wire on the first wire wheel is changed, so that the abrasion position of the diamond wire on the first wire wheel is changed, the purpose that the abrasion of the diamond wire to the first wire wheel is changed from wire abrasion to surface abrasion is achieved, and the service life of the first wire wheel is prolonged.
As a preferable scheme of the application, the first wire wheel comprises a wire wheel body, a wear-resistant layer is arranged on the wire wheel body, and the outer side of the wear-resistant layer is the through surface.
The cutting equipment comprises a frame, a trolley which is used for placing a cut object and can move, and further comprises a combined wheel, wherein the first wheel is arranged on the frame, and the positioning mechanism is arranged on the trolley.
According to the cutting equipment, the relative position of the positioning mechanism and the axial direction of the first wire wheel can be adjusted through the movement of the trolley in the cutting process, so that the winding position of the diamond wire on the first wire wheel is changed, the abrasion position of the diamond wire on the first wire wheel is changed, the purpose that the abrasion of the diamond wire on the first wire wheel is changed from wire abrasion to surface abrasion is achieved, and the service life of the first wire wheel is prolonged; according to the application, the positioning mechanism is arranged on the trolley, synchronous movement of the positioning mechanism and the cut object is realized by using the trolley, and relative movement of the positioning mechanism and the cut object in the axial direction of the first wire wheel is avoided.
In summary, due to the adoption of the technical scheme, the beneficial effects of the application are as follows:
according to the application, the winding position of the diamond wire on the first wire wheel can be changed by adjusting the relative positions of the first wire wheel and the axial direction of the positioning mechanism, so that the abrasion position of the diamond wire on the first wire wheel is changed, the abrasion of the diamond wire on the first wire wheel is changed from wire abrasion to surface abrasion, and the service life of the wire wheel is prolonged.
Drawings
FIG. 1 is a schematic view of a prior art wire wheel construction;
FIG. 2 is an enlarged view of region B of FIG. 1;
FIG. 3 is a schematic view of a composite wheel according to the present application;
FIG. 4 is a schematic view of the wear process of the first wire wheel of example 1;
FIG. 5 is a schematic view of the wear process of the first wire wheel of example 2;
FIG. 6 is a schematic view of the positioning mechanism in embodiment 1;
FIG. 7 is a schematic view of the positioning mechanism in embodiment 3;
the marks in the figure: the wire cutting machine comprises a 1-grooved wire wheel, a 11-wire groove, a 2-diamond wire, a 3-first wire wheel, a 31-wire wheel body, a 32-wear-resistant layer, a 4-positioning mechanism, a 41-wire groove, a 5-trolley, a 6-supporting frame and a 7-cut object.
Detailed Description
The present application will be described in detail with reference to the accompanying drawings.
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
Example 1
As shown in fig. 3, 4 and 6, the combined wheel of this embodiment includes a first wire wheel 3, a positioning mechanism 4 and a diamond wire 2, the outer circle of the first wire wheel 3 is set to be a through surface along the axis direction, a plurality of wire grooves 41 are arranged on the positioning mechanism 4 side by side, the diamond wire 2 is wound on the through surface of the first wire wheel 3 after passing through the wire grooves 41 of the positioning mechanism 4, and the positioning mechanism 4 and the first wire wheel 3 can move relatively along the axis direction of the first wire wheel 3 so as to adjust the position of the diamond wire 2 on the first wire wheel 3.
When the diamond wire 2 in the combined wheel is wound on the through surface of the first wire wheel 3 and passes through the positioning mechanism 4, the diamond wire 2 is embedded into the wire groove 41 of the positioning mechanism 4, and the wire groove 41 is used for positioning the diamond wire 2;
the relative position of the positioning mechanism 4 and the axis direction of the first wire wheel 3 can be adjusted in the cutting process, and the winding position of the diamond wire 2 on the first wire wheel 3 is changed, so that the abrasion position of the diamond wire 2 on the first wire wheel 3 is changed, the purpose that the abrasion of the diamond wire 2 to the first wire wheel 3 is changed from wire abrasion to surface abrasion is achieved, and the service life of the first wire wheel 3 is prolonged.
The positioning mechanism 4 is in a roller shape, a plurality of annular wire grooves 41 are arranged on the roller-shaped positioning mechanism 4, and particularly two supporting frames 6 can be oppositely arranged on the trolley 5 of the cutting equipment, and two ends of the positioning mechanism 4 are respectively connected with the two supporting frames 6.
Example 2
As shown in fig. 5, the difference between this embodiment and embodiment 1 is that the first reel 3 includes a reel body 31, a wear-resistant layer 32 is disposed on the reel body 31, and the wear-resistant layer 32 is outside the through surface.
In this embodiment, the first reel 3 is composed of the reel body 31 and the wear-resistant layer 32 on the surface thereof, and after the wear-resistant layer 32 is worn out to be unusable, the wear-resistant layer 32 can be replaced, thereby reducing the maintenance cost of the first reel 3.
Example 3
As shown in fig. 7, in this embodiment, the difference from embodiment 1 is that the positioning mechanism 4 is plate-shaped, and a plurality of vertical wire grooves 41 are provided in the plate-shaped positioning mechanism 4, and the positioning mechanism 4 is connected to the trolley 5.
Example 4
As shown in fig. 3, 6 and 7, the present embodiment provides a cutting apparatus comprising a frame and a carriage 5 for holding a cut object 7 and being movable, and further comprising a combination wheel as described in any one of embodiments 1 to 3, the first wheel 3 being provided on the frame, and the positioning mechanism 4 being provided on the carriage 5.
In the cutting process, the relative position of the positioning mechanism 4 and the axial direction of the first wire wheel 3 can be adjusted through the movement of the trolley 5, and the winding position of the diamond wire 2 on the first wire wheel 3 is changed, so that the abrasion position of the diamond wire 2 on the first wire wheel 3 is changed, the purpose that the abrasion of the diamond wire 2 on the first wire wheel 3 is changed from wire abrasion to surface abrasion is achieved, and the service life of the first wire wheel 3 is prolonged; the positioning mechanism 4 is arranged on the trolley 5, and the trolley 5 is utilized to realize synchronous movement of the positioning mechanism 4 and the cut object 7, so that the positioning mechanism 4 and the cut object 7 are prevented from generating relative movement in the axial direction of the first wire wheel 3.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.
Claims (3)
1. The utility model provides a combination wheel, its characterized in that includes first reel (3), positioning mechanism (4) and diamond wire (2), first reel (3) excircle sets up to the through-plane along the axis direction, be provided with a plurality of wire casing (41) side by side on positioning mechanism (4), diamond wire (2) are passed through twine behind wire casing (41) of positioning mechanism (4) on first reel (3) through-plane, positioning mechanism (4) can be followed with first reel (3) the relative motion of first reel (3) axis direction is in order to adjust the position of diamond wire (2) on first reel (3).
2. The combination wheel according to claim 1, wherein the first reel (3) comprises a reel body (31), a wear-resistant layer (32) is arranged on the reel body (31), and the wear-resistant layer (32) is arranged outside the through surface.
3. Cutting apparatus, characterized by comprising a frame and a trolley for placing the cut object and movable, and by a combination wheel according to any of claims 1-2, said first wheel (3) being arranged on said frame, said positioning means (4) being arranged on said trolley (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310903031.7A CN116749051A (en) | 2023-07-21 | 2023-07-21 | A combination wheel and its cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310903031.7A CN116749051A (en) | 2023-07-21 | 2023-07-21 | A combination wheel and its cutting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116749051A true CN116749051A (en) | 2023-09-15 |
Family
ID=87949786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310903031.7A Pending CN116749051A (en) | 2023-07-21 | 2023-07-21 | A combination wheel and its cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116749051A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117140315A (en) * | 2023-10-30 | 2023-12-01 | 四川盛杰机电设备有限责任公司 | Slotless reel control system and cutting equipment thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001121472A (en) * | 1999-10-26 | 2001-05-08 | Bridgestone Corp | Manufacturing method of elastic foam roller |
| WO2012163834A1 (en) * | 2011-05-27 | 2012-12-06 | Element Six Limited | Cutter constructions and method for making same |
| CN108582530A (en) * | 2018-06-21 | 2018-09-28 | 宜昌南玻硅材料有限公司 | A kind of wire storage device and wiring method for slicer |
| CN112809932A (en) * | 2021-03-26 | 2021-05-18 | 厦门品河机械制造有限公司 | Dynamic reciprocating inclined pressing type diamond wire multi-wire cutting machine and cutting method |
| CN217414524U (en) * | 2021-11-25 | 2022-09-13 | 晶海洋半导体材料（东海）有限公司 | Main roller device for cutting and diamond wire cutting machine |
| CN220296776U (en) * | 2023-07-21 | 2024-01-05 | 四川盛杰机电设备有限责任公司 | Combined wheel and cutting equipment thereof |
-
2023
- 2023-07-21 CN CN202310903031.7A patent/CN116749051A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001121472A (en) * | 1999-10-26 | 2001-05-08 | Bridgestone Corp | Manufacturing method of elastic foam roller |
| WO2012163834A1 (en) * | 2011-05-27 | 2012-12-06 | Element Six Limited | Cutter constructions and method for making same |
| CN108582530A (en) * | 2018-06-21 | 2018-09-28 | 宜昌南玻硅材料有限公司 | A kind of wire storage device and wiring method for slicer |
| CN112809932A (en) * | 2021-03-26 | 2021-05-18 | 厦门品河机械制造有限公司 | Dynamic reciprocating inclined pressing type diamond wire multi-wire cutting machine and cutting method |
| CN217414524U (en) * | 2021-11-25 | 2022-09-13 | 晶海洋半导体材料（东海）有限公司 | Main roller device for cutting and diamond wire cutting machine |
| CN220296776U (en) * | 2023-07-21 | 2024-01-05 | 四川盛杰机电设备有限责任公司 | Combined wheel and cutting equipment thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117140315A (en) * | 2023-10-30 | 2023-12-01 | 四川盛杰机电设备有限责任公司 | Slotless reel control system and cutting equipment thereof |
| CN117140315B (en) * | 2023-10-30 | 2024-01-30 | 四川盛杰机电设备有限责任公司 | A grooveless wire wheel control system and its cutting equipment |
| WO2025091984A1 (en) * | 2023-10-30 | 2025-05-08 | 四川盛杰机电设备有限责任公司 | Groove-free wire roller control system and cutting apparatus |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20230915 |
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| RJ01 | Rejection of invention patent application after publication |