CN116748573A - Manufacturing and detecting method for integrated lathe bed of five-axis horizontal machining center of leaf disc milling - Google Patents
Manufacturing and detecting method for integrated lathe bed of five-axis horizontal machining center of leaf disc milling Download PDFInfo
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- CN116748573A CN116748573A CN202310794648.XA CN202310794648A CN116748573A CN 116748573 A CN116748573 A CN 116748573A CN 202310794648 A CN202310794648 A CN 202310794648A CN 116748573 A CN116748573 A CN 116748573A
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- 238000003801 milling Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000003754 machining Methods 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims description 22
- 238000012958 reprocessing Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 239000004579 marble Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The invention discloses a manufacturing and detecting method of an integrated lathe bed of a five-axis horizontal machining center of a leaf disc mill, which comprises the following steps: the method for manufacturing the integrated machine tool of the five-axis horizontal type machining center of the leaf disc milling comprises the steps of fixing a machine tool on a five-face machining center of a gantry, machining a vertical transverse X-axis guide rail at the end part of the machine tool by using a right-angle milling head of the five-face machining center of the gantry, additionally installing an angle milling head on the right-angle milling head of the five-face machining center of the gantry, machining a horizontal longitudinal Z-axis guide rail at the upper end surface of the machine tool, enabling the X-axis guide rail and the Z-axis guide rail to finish machining on the same machine tool through the conventional component switching, guaranteeing machining precision, and meanwhile, detecting the integrated machine tool of the five-axis horizontal type machining center of the leaf disc milling by using a flat ruler as a reference coordinate system to detect the X-axis guide rail and the Z-axis guide rail, effectively measuring deviation and an included angle of the X-axis guide rail and the Z-axis guide rail after assembly by using a sliding plate and a sliding seat.
Description
Technical Field
The invention belongs to the technical field of numerical control machine tools, and particularly relates to a manufacturing and detecting method of an integrated lathe bed of a five-axis horizontal machining center of a leaf disc mill.
Background
The main lathe bed of the new product leaf disc milling five-axis horizontal machining center is designed into an integral welding lathe bed which is of an integral gantry frame structure, and the whole lathe bed is used for machining a transverse X-axis guide rail (moving a carriage) and a longitudinal Z-axis guide rail (moving a workbench) so as to ensure that the perpendicularity of the guide rail is 0.02mm. The structural design has the characteristics of high rigidity and high stability, but provides high technical requirements for single-piece processing, precision detection and precision detection of parts in an assembly state, the existing processing, assembly and detection methods are difficult to meet the requirements of the whole machine design precision, and the problem becomes a technical problem which needs to be solved by the technicians in the field, and the production assembly progress and the assembly quality of the machine tool are seriously influenced.
Disclosure of Invention
The invention aims at solving the problems that the machining and the assembly detection of the X axis and the Z axis of the traditional gantry machine tool are difficult to guarantee the precision aiming at the defects in the prior art.
In order to achieve the above object, the present invention provides a method for manufacturing an integrated bed of a five-axis horizontal machining center for leaf disc milling, comprising:
fixing the lathe bed on a gantry pentahedral machining center;
a right-angle milling head of a gantry five-face machining center is used for machining a vertical and transverse X-axis guide rail at the end part of the lathe bed;
and an angle milling head is additionally arranged on a right-angle milling head of the gantry five-face machining center, and a horizontal and longitudinal Z-axis guide rail is machined on the upper end surface of the lathe bed.
The invention also provides a detection method of the integrated lathe bed of the leaf disc milling five-axis horizontal machining center, which comprises the following steps:
one end of the lathe bed is provided with a horizontal and longitudinal Z-axis guide rail, and the other end of the lathe bed is provided with a vertical and transverse X-axis guide rail;
the leveling ruler is arranged on the lathe bed through a leveling base;
adjusting a leveling base to enable the leveling ruler to be horizontally arranged on the lathe bed;
aligning the longitudinal direction of the leveling rule by taking the Z-axis guide rail as a reference, so that the longitudinal direction of the leveling rule is parallel to the longitudinal direction of the Z-axis guide rail;
measuring the deviation of the parallelism between the transverse direction of the X-axis guide rail and the transverse direction of the flat ruler;
and measuring and calculating the perpendicularity deviation of the Z-axis guide rail and the X-axis guide rail according to the parallelism deviation.
Optionally, the method further comprises:
the flat ruler is a T-shaped square Dan Pingche;
the Z-axis guide rails are arranged in two, the two Z-axis guide rails are arranged on the lathe bed at intervals in parallel, and one end of the flat ruler is positioned between the two Z-axis guide rails
The X-axis guide rails are arranged at two, one X-axis guide rail is arranged at the rear lower end part of the lathe bed, and the other X-axis guide rail is arranged right above the lathe bed at intervals through a frame.
Optionally, the aligning ruler with the Z-axis guide rail as a reference includes:
the Z-axis guide rail is in a groove shape and comprises a flat bottom and a vertical wall vertical to the flat bottom;
the X-axis guide rail is in a groove shape and comprises a vertical bottom and a flat wall vertical to the vertical bottom;
placing a first gauge pushing tool of a first dial gauge on a Z-axis guide rail, and enabling one end of the first gauge pushing tool to be attached to the vertical wall close to one side of the flat ruler;
and translating the first push gauge and the first dial indicator along the Z-axis guide rail, and horizontally adjusting the flat ruler to be parallel to the longitudinal direction of the Z-axis guide rail according to the indication number of the first dial indicator.
Optionally, the measuring the deviation of parallelism of the transverse direction of the X-axis guide rail and the transverse direction of the flat rule includes:
placing a second push gauge of a second dial gauge on the X-axis guide rail, so that one end of the second push gauge is attached to the flat wall close to one side of the flat ruler;
translating a second push gauge and a second dial gauge along an X-axis guide rail, and observing and recording the indication change of the second dial gauge;
and judging the perpendicularity of the X-axis guide rail and the Z-axis guide rail according to the fluctuation of the second dial indicator.
Optionally, the method further comprises assembly detection, wherein the assembly detection comprises:
connecting the sliding seat on the Z-axis guide rail;
placing a fourth dial indicator on the sliding seat, wherein the gauge head of the fourth dial indicator is connected with the longitudinal side wall of the flat ruler;
sliding the sliding seat along the Z-axis guide rail to observe the fluctuation of the fourth dial indicator;
and the longitudinal direction of the fluctuation rechecking flat ruler according to the fourth dial indicator is parallel to the longitudinal direction of the Z-axis guide rail.
Optionally, the method further comprises:
connecting the sliding plate on the X-axis guide rail;
placing a third dial indicator on the sliding plate, wherein the gauge head of the third dial indicator is connected with the lateral side wall of the flat ruler;
sliding the sliding plate along the X-axis guide rail to observe the fluctuation of the third dial indicator;
and carrying out repair and reprocessing or assembly scraping adjustment on the X-axis guide rail base surface according to the fluctuation of the third dial indicator.
Optionally, the sliding seat is in a U shape.
Optionally, the adjusting the leveling base to horizontally set the leveling ruler on the lathe bed includes:
a plurality of leveling bases are arranged between the leveling ruler and the lathe bed;
a plurality of level gauges are arranged on the upper end surface of the flat ruler;
and respectively adjusting the leveling bases to the leveling rule level according to the leveling instruments.
Optionally, the leveling base is respectively arranged at the end part and the middle part of the leveling ruler, and the leveling instrument is correspondingly arranged with the leveling base.
The invention relates to an integrated lathe bed detection method for a five-axis horizontal machining center of a leaf disc mill, which has the beneficial effects that:
1. according to the manufacturing method of the blade disc milling five-axis horizontal machining center integrated lathe bed, the X-axis guide rail and the Z-axis guide rail can be machined on the same lathe by the same coordinate system through the conventional component transfer, and the machining precision is guaranteed.
2. The method for detecting the integrated lathe bed of the five-axis horizontal machining center of the leaf disc milling machine is convenient to use, and the flat ruler is used as a reference coordinate system to detect the X-axis guide rail and the Z-axis guide rail, so that the deviation and the included angle of the X-axis guide rail and the Z-axis guide rail are effectively measured.
3. The method for detecting the integrated lathe bed of the five-axis horizontal machining center by the leaf disc milling can also utilize the sliding plate and the sliding seat to measure the running deviation of the assembled X direction and Z direction, effectively ensure the detection precision and accuracy by detecting with the leveling rod with the same reference, and further save the flow time for confirming the reference by utilizing the leveling rod after leveling to continue detection.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular descriptions of exemplary embodiments of the invention as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the invention.
Fig. 1 shows a schematic connection diagram of angle heads of an integrated lathe bed manufacturing method of a five-axis horizontal machining center for leaf disc milling according to one embodiment of the invention.
Fig. 2 is a schematic diagram showing a state that a leveling base is adjusted to enable a leveling ruler to be horizontally arranged on a lathe bed according to an embodiment of the invention, wherein the leveling base is used for adjusting the detection method of the integrated lathe bed of the five-axis horizontal type machining center of the leaf disc mill.
Fig. 3 is a schematic diagram showing a state of measuring verticality of a Z axis and an X axis by using a method for detecting an integrated bed of a five-axis horizontal type machining center for leaf disc milling according to an embodiment of the present invention.
Fig. 4 is a schematic diagram showing an assembly detection state of a method for detecting an integrated bed of a five-axis horizontal machining center of a leaf disc mill according to an embodiment of the invention.
Reference numerals illustrate:
1. a right angle milling head; 2. connecting sleeves; 3. an angle head; 4. an X-axis guide rail; 5. a Z-axis guide rail; 6. a flat ruler; 7. a first dial gauge; 8. a second dial gauge; 9. a third dial gauge; 10. a fourth dial gauge; 11. a slide plate; 12. a slide; 13. leveling the base; 14. and (5) a level gauge.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the preferred embodiments of the present invention are described below, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
As shown in fig. 1, a method for manufacturing an integrated lathe bed of a five-axis horizontal machining center of a leaf disc mill includes:
fixing the lathe bed on a gantry pentahedral machining center;
a right-angle milling head 1 of a gantry five-face machining center is used for machining a vertical and transverse X-axis guide rail 4 at the end part of a lathe bed;
an angle milling head 3 is additionally arranged on a right angle milling head 1 of the gantry five-face machining center, and a horizontal and longitudinal Z-axis guide rail 5 is machined on the upper end face of the lathe bed.
Specifically, the X-axis guide rail 4 and the Z-axis guide rail 5 of the five-axis horizontal machining center for disc milling are machined at one time through the same gantry five-surface machining center, so that the mutual coordinate precision of the X-axis guide rail and the Z-axis guide rail is ensured.
Further, according to the machining requirements, the machine tool main shaft BT60 can be converted into the BT50 through the conversion sleeve, the X-axis guide rail 4 is machined, the vertical milling cutter is changed into a horizontal milling cutter through the connecting sleeve 2 and the angle head 3, and the Z-axis guide rail 5 is machined through the horizontal milling cutter.
As shown in fig. 2-3, the invention further provides a method for detecting an integrated lathe bed of a five-axis horizontal machining center of a leaf disc mill, which comprises the following steps:
one end of the lathe bed is provided with a horizontal and longitudinal Z-axis guide rail 5, and the other end of the lathe bed is provided with a vertical and transverse X-axis guide rail 4;
the leveling ruler 6 is arranged on the lathe bed through a leveling base 13;
the leveling base 13 is adjusted to enable the leveling rod 6 to be horizontally arranged on the lathe bed;
aligning the longitudinal direction of the leveling rod 6 by taking the Z-axis guide rail 5 as a reference, so that the longitudinal direction of the leveling rod 6 is parallel to the longitudinal direction of the Z-axis guide rail 5;
measuring the deviation of the parallelism of the transverse direction of the X-axis guide rail 4 and the transverse direction of the flat ruler 6;
and measuring and calculating the perpendicularity deviation of the Z-axis guide rail 5 and the X-axis guide rail 4 according to the parallelism deviation.
Specifically, the end faces of the flat rule 6 are perpendicular to each other, the perpendicularity of the Z-axis guide rail 5 and the X-axis guide rail 4 is measured by using the flat rule 6 as a coordinate reference, the flat rule 6 and the lathe bed are leveled before measurement, then the horizontal angle of the flat rule 6 is adjusted by using the Z-axis guide rail 5 as a reference, the longitudinal direction of the flat rule 6 is parallel to the longitudinal direction of the Z-axis guide rail 5, then the parallelism of the flat rule 6 and the X-axis guide rail 4 is measured, if the parallel is the parallel, the X-axis guide rail 4 is perpendicular to the Z-axis guide rail 5, otherwise, a deviation exists, and the deviation can be calculated by the parallelism of the flat rule 6 and the X-axis guide rail 4 and a trigonometric function.
In this embodiment, further comprising:
the flat ruler 6 is a T-shaped marble Dan Pingche;
the Z-axis guide rails 5 are arranged in two, the two Z-axis guide rails 5 are arranged on the lathe bed in parallel at intervals, and one end of the flat ruler 6 is positioned between the two Z-axis guide rails 5
Two X-axis guide rails 4 are arranged, one X-axis guide rail 4 is arranged at the rear lower end part of the lathe bed, and the other X-axis guide rail 4 is arranged right above the lathe bed at intervals through a frame.
Specifically, the T-shaped marble Dan Pingche is suitable for the double Z-axis guide rail 5, so that the perpendicularity of the X-axis guide rail 4 and the Z-axis guide rail 5 can be measured, and the parallelism of the two Z-axis guide rails 5 can be measured.
Further, the flat rule 6 may be rectangular, L-shaped, T-shaped, or the like as desired.
In the present embodiment, the longitudinal direction of the leveling rod 6 with reference to the Z-axis guide 5 includes:
the Z-axis guide rail 5 is in a groove shape and comprises a flat bottom and a vertical wall vertical to the flat bottom;
the X-axis guide rail 4 is in a groove shape and comprises a vertical bottom and a flat wall vertical to the vertical bottom;
placing a first push gauge of a first dial gauge 7 on the Z-axis guide rail 5, and enabling one end of the first push gauge to be attached to a vertical wall close to one side of the flat ruler 6;
the first push gauge and the first dial gauge 7 are translated along the Z-axis guide rail 5, and the flat ruler 6 is horizontally adjusted according to the indication number of the first dial gauge 7 until the longitudinal direction of the flat ruler 6 is parallel to the longitudinal direction of the Z-axis guide rail 5.
In particular, the longitudinal direction (width direction) of the leveling rod 6 is aligned by the translational sliding of the first dial gauge 7, wherein flat bottom and vertical walls, vertical bottom and flat walls are used to provide reference, and the specific groove-shaped section may be rectangular, right trapezoid or semi-open L-shape.
In the present embodiment, measuring the deviation of the parallelism of the lateral direction of the X-axis guide rail 4 from the lateral direction of the flat rule 6 includes:
placing a second push gauge of a second dial gauge 8 on the X-axis guide rail 4, so that one end of the second push gauge is attached to the flat wall on one side close to the flat ruler 6;
translating the second pusher and the second dial indicator 8 along the X-axis guide rail 4, and observing and recording the indication change of the second dial indicator 8;
and judging the perpendicularity of the X-axis guide rail 4 and the Z-axis guide rail 5 according to the fluctuation of the second dial indicator 8.
Specifically, the deviation between the longitudinal direction (length direction) of the flat ruler 6 and the X-axis guide rail 4 is measured by the translational sliding of the second micrometer 8, and the deviation is the deviation between the Z-axis guide rail 5 and the X-axis guide rail 4 because the longitudinal direction and the transverse direction of the flat ruler 6 are perpendicular to each other.
As shown in fig. 4, in the present embodiment, assembly detection is further included, and the assembly detection includes:
connecting the slide carriage 12 to the Z-axis guide rail 5;
placing a fourth dial indicator 10 on the sliding seat 12, wherein the gauge head of the fourth dial indicator 10 is connected with the longitudinal side wall of the flat ruler 6;
sliding the sliding seat 12 along the Z-axis guide rail 5 to observe the fluctuation of the fourth dial indicator 10;
the longitudinal direction of the fluctuated rechecking flat rule 6 according to the fourth dial gauge 10 is parallel to the longitudinal direction of the Z-axis guide rail 5.
In this embodiment, further comprising:
connecting the slide plate 11 to the X-axis guide rail 4;
placing a third dial indicator 9 on the sliding plate 11, wherein the gauge head of the third dial indicator 9 is connected with the lateral side wall of the flat ruler 6;
sliding the sliding plate 11 along the X-axis guide rail 4 to observe the fluctuation of the third dial indicator 9;
and (3) carrying out repair and reprocessing or assembly scraping adjustment on the base surface of the X-axis guide rail 4 according to the fluctuation of the third dial indicator 9.
Specifically, the carriage and the workbench are replaced by the slide plate 11 and the slide seat 12, and the precision detection of the Z-axis and X-axis movement is performed after the lathe bed, the workbench and the carriage are combined in the simulated assembly state.
Further, the side of the sliding plate 11, which is close to the flat ruler 6, is provided with a mounting part for fixing the third micrometer 9, so that the third micrometer 9 is convenient to be close to the flat ruler 6.
In the present embodiment, the slider 12 has a U-shape.
Specifically, the U-shaped avoidance leveling rod 6 can avoid the leveling rod 6, the leveling rod 6 is not required to be readjusted in the assembly state of the sliding seat 12 and the sliding plate 11, and the precision detection in the assembly state can be performed only by rechecking the precision of the leveling rod 6.
In the present embodiment, adjusting the leveling base 13 to set the leveling rod 6 horizontally on the bed includes:
a plurality of leveling bases 13 are arranged between the leveling ruler 6 and the lathe bed;
a plurality of level gauges 14 are arranged on the upper end surface of the leveling rod 6;
the leveling bases 13 are respectively adjusted to level the leveling rules 6 according to the leveling instruments 14.
Specifically, the leveling rod 6 is checked for leveling by the cooperation of the plurality of leveling instruments 14.
In the present embodiment, leveling bases 13 are provided at the end and middle of the leveling rod 6, respectively, and leveling gauges 14 are provided corresponding to the leveling bases 13.
When the detection method for the integrated lathe bed of the five-axis horizontal machining center of the leaf disc milling machine is used, the T-shaped marble leveling ruler is taken as an example, the main lathe bed of the novel leaf disc milling five-axis horizontal machining center is designed to be an integrated welding lathe bed which is in a gantry type frame structure, and the transverse X-axis guide rail 4 (carriage moving) and the longitudinal Z-axis guide rail 5 (workbench moving) are integrally machined on the lathe bed, so that the perpendicularity of the guide rails is 0.02mm. The finish machining adopts a planer pentahedron machining center to machine a transverse X-axis guide rail 4 by using a right-angle milling head 1, and machines a longitudinal Z-axis guide rail 5 by using the right-angle milling head 1 through a connecting sleeve 2/a connecting flange mounting angle head 3.
When in detection, the high-precision electronic level 14 is arranged on a special T-shaped marble leveling rod to level the marble leveling rod, then the Z-axis guide rail 5 is taken as a reference, the T-shaped marble Dan Pingche is aligned longitudinally, the X-axis guide rail 4 is taken as a reference, the T-shaped marble Dan Pingche is pushed transversely, and the verticality of the Z/X guide rail is detected.
The special tool sliding seat 12 is connected with the Z-axis sliding block, the special tool sliding plate 11 is connected with the X-axis sliding block, the detection meter pushing tool is combined on the sliding plate 11, the Z-axis and the X-axis are respectively moved, the meter detection precision is pushed along the T-shaped marble Dan Pingche, and the perpendicularity precision of the Z-axis and the X-axis after the lathe bed is combined with the workbench and the carriage in the simulated assembly state is detected and adjusted.
The foregoing description of embodiments of the invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described.
Claims (10)
1. The method for manufacturing the integrated lathe bed of the five-axis horizontal machining center of the leaf disc milling is characterized by comprising the following steps of:
fixing the lathe bed on a gantry pentahedral machining center;
a right-angle milling head of a gantry five-face machining center is used for machining a vertical and transverse X-axis guide rail at the end part of the lathe bed;
and an angle milling head is additionally arranged on a right-angle milling head of the gantry five-face machining center, and a horizontal and longitudinal Z-axis guide rail is machined on the upper end surface of the lathe bed.
2. The method for detecting the integrated lathe bed of the five-axis horizontal machining center of the leaf disc milling is characterized by comprising the following steps of:
one end of the lathe bed is provided with a horizontal and longitudinal Z-axis guide rail, and the other end of the lathe bed is provided with a vertical and transverse X-axis guide rail;
the leveling ruler is arranged on the lathe bed through a leveling base;
adjusting a leveling base to enable the leveling ruler to be horizontally arranged on the lathe bed;
aligning the longitudinal direction of the leveling rule by taking the Z-axis guide rail as a reference, so that the longitudinal direction of the leveling rule is parallel to the longitudinal direction of the Z-axis guide rail;
measuring the deviation of the parallelism between the transverse direction of the X-axis guide rail and the transverse direction of the flat ruler;
and measuring and calculating the perpendicularity deviation of the Z-axis guide rail and the X-axis guide rail according to the parallelism deviation.
3. The method for detecting the integrated bed of the five-axis horizontal machining center of the leaf disc mill according to claim 2, further comprising:
the flat ruler is a T-shaped square Dan Pingche;
the Z-axis guide rails are arranged in two, the two Z-axis guide rails are arranged on the lathe bed at intervals in parallel, and one end of the flat ruler is positioned between the two Z-axis guide rails
The X-axis guide rails are arranged at two, one X-axis guide rail is arranged at the rear lower end part of the lathe bed, and the other X-axis guide rail is arranged right above the lathe bed at intervals through a frame.
4. The method for detecting the integrated bed of the five-axis horizontal machining center for the leaf disc milling of claim 2, wherein the longitudinal direction of the leveling ruler with the Z-axis guide rail as a reference comprises:
the Z-axis guide rail is in a groove shape and comprises a flat bottom and a vertical wall vertical to the flat bottom;
the X-axis guide rail is in a groove shape and comprises a vertical bottom and a flat wall vertical to the vertical bottom;
placing a first gauge pushing tool of a first dial gauge on a Z-axis guide rail, and enabling one end of the first gauge pushing tool to be attached to the vertical wall close to one side of the flat ruler;
and translating the first push gauge and the first dial indicator along the Z-axis guide rail, and horizontally adjusting the flat ruler to be parallel to the longitudinal direction of the Z-axis guide rail according to the indication number of the first dial indicator.
5. The method for detecting the integrated bed of the five-axis horizontal machining center for the leaf disc milling of claim 4, wherein the measuring the deviation of the parallelism of the transverse direction of the X-axis guide rail and the transverse direction of the flat rule comprises:
placing a second push gauge of a second dial gauge on the X-axis guide rail, so that one end of the second push gauge is attached to the flat wall close to one side of the flat ruler;
translating a second push gauge and a second dial gauge along an X-axis guide rail, and observing and recording the indication change of the second dial gauge;
and judging the perpendicularity of the X-axis guide rail and the Z-axis guide rail according to the fluctuation of the second dial indicator.
6. The method for detecting an integrated bed of a five-axis horizontal machining center for leaf disc milling of claim 2, further comprising assembly detection, the assembly detection comprising:
connecting the sliding seat on the Z-axis guide rail;
placing a fourth dial indicator on the sliding seat, wherein the gauge head of the fourth dial indicator is connected with the longitudinal side wall of the flat ruler;
sliding the sliding seat along the Z-axis guide rail to observe the fluctuation of the fourth dial indicator;
and the longitudinal direction of the fluctuation rechecking flat ruler according to the fourth dial indicator is parallel to the longitudinal direction of the Z-axis guide rail.
7. The method for detecting the integrated bed of the five-axis horizontal machining center of the leaf disc mill according to claim 2, further comprising:
connecting the sliding plate on the X-axis guide rail;
placing a third dial indicator on the sliding plate, wherein the gauge head of the third dial indicator is connected with the lateral side wall of the flat ruler;
sliding the sliding plate along the X-axis guide rail to observe the fluctuation of the third dial indicator;
and carrying out repair and reprocessing or assembly scraping adjustment on the X-axis guide rail base surface according to the fluctuation of the third dial indicator.
8. The method for detecting the integrated bed of the five-axis horizontal machining center for the leaf disc milling of claim 6, wherein the sliding seat is U-shaped.
9. The method for inspecting an integrated bed of a five-axis horizontal machining center for a leaf disc mill according to claim 7, wherein adjusting the leveling base to horizontally set the leveling ruler on the bed comprises:
a plurality of leveling bases are arranged between the leveling ruler and the lathe bed;
a plurality of level gauges are arranged on the upper end surface of the flat ruler;
and respectively adjusting the leveling bases to the leveling rule level according to the leveling instruments.
10. The method for detecting the integrated lathe bed of the five-axis horizontal machining center of the leaf disc milling machine according to claim 9, wherein the leveling bases are respectively arranged at the end part and the middle part of the leveling ruler, and the leveling instrument is arranged corresponding to the leveling bases.
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| CN202310794648.XA CN116748573A (en) | 2023-06-30 | 2023-06-30 | Manufacturing and detecting method for integrated lathe bed of five-axis horizontal machining center of leaf disc milling |
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| CN202310794648.XA CN116748573A (en) | 2023-06-30 | 2023-06-30 | Manufacturing and detecting method for integrated lathe bed of five-axis horizontal machining center of leaf disc milling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123839A (en) * | 2023-10-26 | 2023-11-28 | 上海诺倬力机电科技有限公司 | Swing angle milling head angle adjusting method |
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2023
- 2023-06-30 CN CN202310794648.XA patent/CN116748573A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123839A (en) * | 2023-10-26 | 2023-11-28 | 上海诺倬力机电科技有限公司 | Swing angle milling head angle adjusting method |
| CN117123839B (en) * | 2023-10-26 | 2024-01-09 | 上海诺倬力机电科技有限公司 | Swing angle milling head angle adjusting method |
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