CN116747782A - Automatic powder coating batching equipment and using method thereof - Google Patents
Automatic powder coating batching equipment and using method thereof Download PDFInfo
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- CN116747782A CN116747782A CN202310811404.8A CN202310811404A CN116747782A CN 116747782 A CN116747782 A CN 116747782A CN 202310811404 A CN202310811404 A CN 202310811404A CN 116747782 A CN116747782 A CN 116747782A
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- batching
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- 238000000576 coating method Methods 0.000 title claims abstract description 85
- 239000011248 coating agent Substances 0.000 title claims abstract description 75
- 239000000843 powder Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 37
- 238000001179 sorption measurement Methods 0.000 claims abstract description 21
- 239000000428 dust Substances 0.000 claims abstract description 20
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 17
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 17
- 241001330002 Bambuseae Species 0.000 claims abstract description 17
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 17
- 239000011425 bamboo Substances 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000007790 scraping Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 41
- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 239000003973 paint Substances 0.000 claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims 2
- 238000002156 mixing Methods 0.000 abstract description 13
- 238000009434 installation Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/832—Flow control by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses automatic powder coating batching equipment and a using method thereof, the automatic powder coating batching equipment comprises a supporting cylinder, wherein a batching assembly is arranged at the top of the supporting cylinder, the batching assembly comprises a blanking pipe, a batching cylinder and a top plate, the top of the blanking pipe is fixedly connected with the batching cylinder, the top of the batching cylinder is clamped with the top plate, and a stirring mechanism is arranged in the batching cylinder; the stirring blade and the scraping plate can synchronously rotate, different positions of the powder coating are turned over and stirred, and rapid mixing of the coating is utilized; the roof shields the protection to batching section of thick bamboo top, reduces the spill of coating, and the adsorption plate can adsorb the processing fast to the dust, reduces the escape of dust, and unloading pipe and flourishing workbin can discharge and hold the coating after mixing.
Description
Technical Field
The invention relates to the technical field of powder coating processing, in particular to automatic powder coating batching equipment and a using method thereof.
Background
The powder coating is a solid powder synthetic resin coating composed of solid resin, pigment, filler, auxiliary agent and the like. Unlike common solvent-based paint and water-based paint, its dispersion medium is not solvent and water, but air. It has the characteristics of no solvent pollution, 100% film formation and low energy consumption.
In the prior art, for example, the Chinese patent number is: CN 214182925U's "an automatic feed proportioning system of thermoplastic powder coating", including mixing box and supporting legs, the bottom fixedly connected with supporting legs of mixing box, the right-hand member fixedly connected with controller of mixing box, the top fixedly connected with slide rail of mixing box, the outside sliding connection of slide rail has the end cover, the inboard intercommunication in top of end cover has the filling tube, the top fixedly connected with safety cover of end cover, the inboard fixedly connected with first motor of safety cover, the terminal fixedly connected with puddler of main shaft of first motor.
In the prior art, the problem that the coating adheres to the inner wall of the mixing box is solved through the scraping rod, but the coating needs to be manually added when entering the mixing box, and when the height of a feeding hole is higher, the operation is more troublesome, and the quantitative automatic feeding of different types of coatings in the mixing box is not easy to realize, so that the overall batching speed of the coating is influenced.
Disclosure of Invention
The invention aims to provide automatic powder coating batching equipment and a using method thereof, which are used for solving the problems that the powder coating automatic batching equipment and the using method thereof are troublesome to operate and are difficult to realize quantitative automatic feeding of different types of coatings in a mixing box when the coatings provided by the background art need to be manually added when entering the mixing box, and the overall batching speed of the coatings is influenced when the height of a feeding opening is higher.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic powder coating batching equipment comprises a supporting cylinder, wherein a batching assembly is arranged at the top of the supporting cylinder, the batching assembly comprises a blanking pipe, a batching cylinder and a top plate, the top of the blanking pipe is fixedly connected with the batching cylinder, the top of the batching cylinder is clamped with the top plate, a stirring mechanism is arranged inside the batching cylinder and comprises a first bevel gear, a stirring blade and a second bevel gear, one end of the first bevel gear is meshed with the second bevel gear, a connecting shaft is sleeved on the second bevel gear, the stirring blade is arranged below the connecting shaft, and a sleeve shaft is sleeved inside the stirring blade;
the feeding device comprises a feeding cylinder, a feeding mechanism, a baffle, connecting rods, flat gears, auxiliary shafts and motors, wherein the feeding mechanism is arranged on one side of the feeding cylinder and comprises a supporting plate, the flat gears and the auxiliary shafts, the top of the supporting plate is clamped with the feeding cylinder, the baffle is sleeved inside the feeding cylinder, the two ends of the baffle are fixedly connected with the connecting rods, the flat gears are sleeved on the connecting rods, the flat gears are four groups in total, each group of flat gears are two in vertical symmetry, the auxiliary shafts are arranged on one side of the flat gears, the top of each auxiliary shaft is overlapped with the supporting plate, and the motors are arranged below the auxiliary shafts.
Preferably, the auxiliary shaft bottom is fixedly connected with the output shaft of the motor III, the motor III bottom is connected with the support frame in a jogged mode, one side of the auxiliary shaft is provided with the driven shaft, a triangular belt is sleeved between the auxiliary shaft and the driven shaft, and the top of the driven shaft is fixedly connected with the supporting plate.
Preferably, the weight sensor is embedded in the supporting plate, a second motor is arranged on one side of the weight sensor, the second motor is embedded with the supporting plate, an output shaft of the second motor is fixedly connected with a flat gear positioned below the second motor, one side of the flat gear is sleeved with the supporting plate, and the flat gears positioned on the upper side and the lower side are connected in a meshed mode.
Preferably, the top plate is provided with a dust collection assembly, the dust collection assembly comprises an exhaust fan and an adsorption plate, the exhaust fan is connected with the top plate in a jogged mode, a connecting pipe is fixedly connected to one side of the exhaust fan, one end of the connecting pipe is fixedly connected with the adsorption plate, and the top of the adsorption plate is fixedly connected with the top plate.
Preferably, a driving assembly is arranged on one side of the batching barrel and comprises a first motor, a supporting seat and a cross beam, a frame is fixedly connected to one side of the supporting seat, the cross beam is fixedly connected to the top of the frame, and the first motor is fixedly connected to the top of the cross beam.
Preferably, the bottom of the cross beam is sleeved with a connecting shaft, the connecting shaft is rotationally connected with the cross beam, two sides of the connecting shaft are fixedly connected with cross shafts, and reinforcing strips are sleeved on the cross shafts.
The crossbeam internally mounted has the chain, and two drive shafts are connected to the chain, and one of them drive shaft and connecting axle fixed connection, and another drive shaft and the output shaft fixed connection of motor one utilize one of them drive shaft of motor one can drive and rotate, under the effect of chain, and another drive shaft also rotates, and then realizes the rotation regulation of connecting axle, and when the connecting axle rotated, the scraper blade can stir the processing to the coating.
Preferably, one end of the reinforcing strip is sleeved with a sleeve shaft, one end of the sleeve shaft is fixedly connected with a bevel gear I, and the sleeve shaft is rotationally connected with the reinforcing strip.
Preferably, the bottom of the connecting shaft is fixedly connected with a scraping plate, and the bottom of the scraping plate is in lap joint with the batching cylinder.
Preferably, one side of the frame is connected with the supporting cylinder in a clamping way, a material containing box is lapped inside the supporting cylinder, and the material containing box is connected with the supporting cylinder in a sliding way.
A method of using a powder coating automated dosing device comprising the steps of:
s1, monitoring the weight of powder coating in a material distributing cylinder by using a weight sensor, when the weight reaches a preset value, driving an auxiliary shaft and a driven shaft to rotate by a motor III so as to realize rotation adjustment of a supporting plate, moving the material distributing cylinder to the position above a top plate, and driving a baffle to turn by a motor II so as to send different coatings into the material distributing cylinder;
s2, continuously rotating the supporting plate, moving the fed material distributing cylinder to one side far away from the material distributing cylinder, moving the other material distributing cylinder to the position above the material distributing cylinder, and repeating the feeding step;
s3, driving the cross beam to rotate by the motor I, driving the scraping plate to rotate by the connecting shaft, scraping dust adhered to the inner wall of the batching barrel, and rotating by the connecting shaft, wherein the bevel gear II rotates along with the connecting shaft to drive the bevel gears I at two sides to rotate, and overturning the coating by using the stirring blade to stir the coating;
s4, in the stirring process, the dust moves upwards, the exhaust fan is communicated with the adsorption plate, and the dust can be adsorbed through adsorption holes formed in the bottom of the adsorption plate;
s5, after stirring, completing automatic batching of the powder coating, opening an electromagnetic valve on a blanking pipe at the moment, discharging the prepared coating, collecting the prepared coating in a material containing box, and taking the prepared coating out of a material taking opening on one side of a supporting cylinder after the material containing box is full, so as to replace the prepared coating.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the weight sensor can assist the quantitative storage of the paint by the distributing cylinder, so that the accurate proportioning of the paint is realized, the supporting plate and the baffle plate can be rotationally adjusted, the automatic discharging of the paint in the distributing cylinder is convenient, and the mechanization degree is higher;
2. according to the invention, the stirring blade and the scraping plate can synchronously rotate, different positions of the powder coating are turned over and stirred, the stirring strength of the coating is increased, and the rapid mixing of the coating is utilized, so that the duration of coating batching is shortened, and the adhesion of the coating on the inner wall of a batching cylinder is reduced;
3. according to the invention, the top plate shields and protects the top of the batching cylinder, so that the waste caused by spraying of the coating is avoided, the adsorption plate can rapidly adsorb dust, the escape of the dust is reduced, and the mixed coating can be discharged and contained by the discharging pipe and the containing box.
Drawings
FIG. 1 is a schematic diagram of a drive assembly of an automatic powder coating batching apparatus according to the present invention;
FIG. 2 is a schematic diagram showing the structural installation of a dispensing cartridge of an automatic powder coating dispensing device according to the present invention;
FIG. 3 is a schematic view of the installation of an auxiliary shaft structure of an automatic powder coating material dispensing device according to the present invention;
FIG. 4 is a schematic top structural installation of an automated powder coating batching apparatus according to the present invention;
FIG. 5 is a schematic diagram showing the structural installation of an exhaust fan of an automatic powder coating proportioning device according to the present invention;
FIG. 6 is a schematic view showing the installation of a scraper structure of an automatic powder coating proportioning device according to the present invention;
fig. 7 is a schematic view showing the structural installation of stirring blades of an automatic powder coating proportioning device.
In the figure:
1. a drive assembly; 11. a first motor; 12. a frame; 13. a support base; 14. a connecting shaft; 141. a horizontal axis; 142. reinforcing strips; 15. a cross beam; 2. a batching assembly; 21. discharging pipes; 22. a batching cylinder; 23. a top plate; 3. a support cylinder; 4. a material-containing box; 5. a support frame; 6. a blanking mechanism; 61. a support plate; 62. a material distributing cylinder; 63. a flat gear; 64. a second motor; 65. a driven shaft; 66. a third motor; 67. a weight sensor; 68. a baffle; 69. an auxiliary shaft; 7. a dust collection assembly; 71. an exhaust fan; 72. an adsorption plate; 8. a stirring mechanism; 81. bevel gears I; 82. a sleeve shaft; 83. stirring the leaves; 84. a scraper; 85. and a bevel gear II.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-7: the automatic powder coating batching equipment comprises a supporting cylinder 3, a batching assembly 2 is arranged at the top of the supporting cylinder 3, the batching assembly 2 comprises a blanking pipe 21, a batching cylinder 22 and a top plate 23, the top of the blanking pipe 21 is fixedly connected with the batching cylinder 22, the top of the batching cylinder 22 is clamped with the top plate 23, a stirring mechanism 8 is arranged in the batching cylinder 22, the stirring mechanism 8 comprises a first bevel gear 81, a stirring blade 83 and a second bevel gear 85, one end of the first bevel gear 81 is meshed with the second bevel gear 85, a connecting shaft 14 is sleeved on the second bevel gear 85, a stirring blade 83 is arranged below the connecting shaft 14, and a sleeve shaft 82 is sleeved inside the stirring blade 83;
the batching section of thick bamboo 22 one side is provided with feed mechanism 6, feed mechanism 6 includes backup pad 61, flat gear 63 and auxiliary shaft 69, backup pad 61 top block has branch feed cylinder 62, the inside baffle 68 that has cup jointed of branch feed cylinder 62, the equal rigid coupling in baffle 68 both ends has the connecting rod, cup jointed flat gear 63 on the connecting rod, flat gear 63 is four sets of altogether, and every group flat gear 63 is two of upper and lower symmetry setting, flat gear 63 one side is provided with auxiliary shaft 69, auxiliary shaft 69 top and backup pad 61 overlap joint, auxiliary shaft 69 below is provided with motor three 66.
The bottom of the auxiliary shaft 69 is fixedly connected with the output shaft of the motor III 66, the bottom of the motor III 66 is connected with the support frame 5 in a jogged mode, a driven shaft 65 is arranged on one side of the auxiliary shaft 69, a triangular belt is sleeved between the auxiliary shaft 69 and the driven shaft 65, the top of the driven shaft 65 is fixedly connected with the supporting plate 61, the driven shaft 65 is utilized to assist in rotating and adjusting the supporting plate 61, the positions of the two distributing cylinders 62 are conveniently changed, and position calibration before powder coating blanking is conveniently carried out.
The weight sensor 67 is embedded in the supporting plate 61, the motor II 64 is arranged on one side of the weight sensor 67, the motor II 64 is embedded in the supporting plate 61, an output shaft of the motor II 64 is fixedly connected with the flat gear 63 positioned below, one side of the flat gear 63 is sleeved with the supporting plate 61, the flat gears 63 positioned on the upper side and the lower side are in meshed connection, the turnover adjustment of the baffle 68 is conveniently driven by the motor II 64, and the powder coating blanking is assisted.
Be provided with dust collection subassembly 7 on roof 23, dust collection subassembly 7 includes air exhauster 71 and adsorption plate 72, and air exhauster 71 and roof 23 gomphosis are connected, and air exhauster 71 one side rigid coupling has the connecting pipe, and connecting pipe one end rigid coupling has adsorption plate 72, and adsorption plate 72 top rigid coupling has roof 23, has seted up the through-hole on the roof 23, the unloading of the coating of being convenient for, roof 23 is connected with batching section of thick bamboo 22, shields for batching section of thick bamboo 22 top, and the great powder coating of dynamics is flown out when avoiding stirring causes the waste of coating.
One side of the batching section of thick bamboo 22 is provided with drive assembly 1, and drive assembly 1 includes motor one 11, supporting seat 13 and crossbeam 15, and supporting seat 13 one side rigid coupling has frame 12, and frame 12 top rigid coupling has crossbeam 15, and crossbeam 15 top rigid coupling has motor one 11, utilizes motor one 11 to drive the rotation of connecting shaft 14, and then realizes the rotation regulation of scraper blade 84 and bevel gear two 85.
The bottom of the cross beam 15 is sleeved with a connecting shaft 14, the connecting shaft 14 is rotationally connected with the cross beam 15, both sides of the connecting shaft 14 are fixedly connected with cross shafts 141, and the cross shafts 141 are sleeved with reinforcing strips 142; one end of the reinforcing strip 142 is sleeved with a sleeve shaft 82, one end of the sleeve shaft 82 is fixedly connected with a bevel gear I81, and the sleeve shaft 82 is rotatably connected with the reinforcing strip 142. The upper end and the lower end of the reinforcing strip 142 are fixedly connected with annular structures which are respectively sleeved with the transverse shaft 141 and the sleeve shaft 82, so that the transverse shaft 141 and the sleeve shaft 82 can be supported and reinforced, and the stable use of the transverse shaft 141 and the sleeve shaft 82 is ensured.
A scraping plate 84 is fixedly connected to the bottom of the connecting shaft 14, and the bottom of the scraping plate 84 is overlapped with the batching barrel 22; frame 12 one side and support section of thick bamboo 3 block connection, support section of thick bamboo 3 inside overlap joint has flourishing workbin 4, sliding connection between flourishing workbin 4 and the support section of thick bamboo 3, scraper blade 84 bottom and batching section of thick bamboo 22 overlap joint can stir the inside powder coating of batching section of thick bamboo 22 at scraper blade 84 pivoted in-process to strike off the powder that adheres to on batching section of thick bamboo 22 inner wall, frame 12 can support section of thick bamboo 3 one side, support section of thick bamboo 3 can consolidate batching section of thick bamboo 22 bottom support, guarantees batching section of thick bamboo 22's stable installation and use.
Example two
A method of using a powder coating automated dosing device comprising the steps of:
step one, the weight sensor 67 is used for monitoring the weight of powder coating inside the material distributing cylinder 62, when the weight reaches a preset value, the motor III 66 drives the auxiliary shaft 69 and the driven shaft 65 to rotate, so that the rotation adjustment of the supporting plate 61 is realized, the material distributing cylinder 62 is moved above the top plate 23, the motor II 64 drives the baffle 68 to turn over, and different coatings can be sent into the material distributing cylinder 22.
Step two, continuing to rotate the supporting plate 61, moving the blanking-out material distributing cylinder 62 to a side far away from the material distributing cylinder 22, moving the other material distributing cylinder 62 to the position above the material distributing cylinder 22, and repeating the blanking step;
step three, a motor I11 drives a cross beam 15 to rotate, a connecting shaft 14 drives a scraping plate 84 to rotate, dust adhered to the inner wall of a batching barrel 22 is scraped, a bevel gear II 85 rotates along with the connecting shaft 14 when the connecting shaft 14 rotates, a bevel gear I81 on two sides is driven to rotate, and a stirring blade 83 is utilized to overturn the paint, so that stirring of the paint is realized;
step four, in the stirring process, the dust moves upwards, the exhaust fan 71 is communicated with the adsorption plate 72, and the dust can be adsorbed through adsorption holes formed in the bottom of the adsorption plate 72;
and fifthly, after the stirring is finished, completing automatic batching of the powder coating, opening an electromagnetic valve on a blanking pipe 21 at the moment, discharging the prepared coating, collecting the prepared coating in a material containing box 4, and taking the prepared coating out of a material taking opening on one side of a supporting cylinder 3 after the material containing box 4 is full, so as to replace the prepared coating.
The working principle of the device and the polishing method are as follows: firstly, the bottom of a connecting rod is overlapped with a weight sensor 67, different types of powder coatings can be conveyed into two material distribution cylinders 62 by using a feeding machine, when the amount of the powder coatings is increased, the pressure received by the weight sensor 67 is changed, signals are transmitted into external equipment, the weight of the powder coatings contained in the material distribution cylinders 62 can be monitored, when the weight reaches the standard, feeding can be stopped, the bottom of a driven shaft 65 is sleeved with a support frame 5, when an auxiliary shaft 69 is driven to rotate by a motor III 66, the driven shaft 65 is driven to rotate by a triangular belt, the support frame 5 supports the bottom of the driven shaft 65, the support plate 61 is driven to rotate and adjust, a motor II 64 drives a flat gear 63 positioned below to rotate, and then the flat gear 63 positioned above drives a baffle 68 to turn over 90 degrees, at the moment, the paint in the material distribution cylinders 62 falls, and the paint in the two material distribution cylinders 62 can be sequentially fed into a batching cylinder 22;
the crossbeam 15 internally mounted has the chain, two drive shafts are connected to the chain, one of them drive shaft and connecting axle 14 fixed connection, another drive shaft and the output shaft fixed connection of motor one 11, utilize motor one 11 to drive one of them drive shaft rotation, under the effect of chain, another drive shaft also rotates, and then realize the rotation regulation of connecting axle 14, when connecting axle 14 rotates, scraper blade 84 can stir the coating of below, bevel gear one 81 and stirring leaf 83 of bevel gear two 85 rotation drive both sides rotate, overturn the coating of being located the top, when bevel gear one 81 rotates, reinforcement strip 142 can support for cross axle 141 and sleeve 82, guarantee the steady rotation of sleeve 82, promote the mixing effect of coating inside batching section of thick bamboo 22.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. Powder coating automation batching equipment, including supporting a section of thick bamboo (3), its characterized in that: the automatic feeding device is characterized in that a batching assembly (2) is arranged at the top of the supporting cylinder (3), the batching assembly (2) comprises a blanking pipe (21), a batching cylinder (22) and a top plate (23), the top of the blanking pipe (21) is fixedly connected with the batching cylinder (22), the top of the batching cylinder (22) is clamped with the top plate (23), a stirring mechanism (8) is arranged inside the batching cylinder (22), the stirring mechanism (8) comprises a bevel gear I (81), a stirring blade (83) and a bevel gear II (85), one end of the bevel gear I (81) is meshed with the bevel gear II (85), a connecting shaft (14) is sleeved on the bevel gear II (85), a stirring blade (83) is arranged below the connecting shaft (14), and a sleeve shaft (82) is sleeved inside the stirring blade (83);
feed proportioning barrel (22) one side is provided with feed mechanism (6), feed mechanism (6) are including backup pad (61), flat gear (63) and auxiliary shaft (69), backup pad (61) top block has branch feed proportioning barrel (62), branch feed proportioning barrel (62) inside has cup jointed baffle (68), baffle (68) both ends all rigid coupling have the connecting rod, cup jointed flat gear (63) on the connecting rod, flat gear (63) are four groups altogether, and every group flat gear (63) are two of upper and lower symmetry setting, flat gear (63) one side is provided with auxiliary shaft (69), auxiliary shaft (69) top and backup pad (61) overlap joint, auxiliary shaft (69) below is provided with motor three (66).
2. An automated powder coating dispensing apparatus according to claim 1, wherein: the auxiliary shaft (69) bottom and the output shaft fixed connection of motor three (66), motor three (66) bottom and support frame (5) gomphosis are connected, auxiliary shaft (69) one side is provided with driven shaft (65), the V belt has been cup jointed between auxiliary shaft (69) and driven shaft (65), driven shaft (65) top fixedly connected with backup pad (61).
3. An automated powder coating dispensing apparatus according to claim 1, wherein: the utility model discloses a motor, including backup pad (61), motor (64), flat gear (63) are located in the output shaft of motor (64), the gomphosis has weight sensor (67) on backup pad (61), weight sensor (67) one side is provided with motor (64), motor (64) and backup pad (61) gomphosis, the output shaft of motor (64) and flat gear (63) fixed connection who is located the below, flat gear (63) one side cup joints with backup pad (61), are located upper and lower both sides between flat gear (63) meshing connection.
4. An automated powder coating dispensing apparatus according to claim 1, wherein: be provided with dust absorption subassembly (7) on roof (23), dust absorption subassembly (7) include air exhauster (71) and adsorption plate (72), air exhauster (71) are connected with roof (23) gomphosis, air exhauster (71) one side rigid coupling has the connecting pipe, and connecting pipe one end rigid coupling has adsorption plate (72), adsorption plate (72) top rigid coupling has roof (23).
5. An automated powder coating dispensing apparatus according to claim 1, wherein: the novel automatic feeding device is characterized in that a driving assembly (1) is arranged on one side of the batching barrel (22), the driving assembly (1) comprises a motor I (11), a supporting seat (13) and a cross beam (15), a frame (12) is fixedly connected to one side of the supporting seat (13), the cross beam (15) is fixedly connected to the top of the frame (12), and the motor I (11) is fixedly connected to the top of the cross beam (15).
6. An automated powder coating dispensing apparatus as recited in claim 5, wherein: the bottom of the cross beam (15) is sleeved with a connecting shaft (14), the connecting shaft (14) is rotationally connected with the cross beam (15), two sides of the connecting shaft (14) are fixedly connected with cross shafts (141), and the cross shafts (141) are sleeved with reinforcing strips (142).
7. An automated powder coating dispensing apparatus as recited in claim 6, wherein: the sleeve shaft (82) is sleeved at one end of the reinforcing strip (142), the bevel gear I (81) is fixedly connected to one end of the sleeve shaft (82), and the sleeve shaft (82) is rotationally connected with the reinforcing strip (142).
8. An automated powder coating dispensing apparatus according to claim 1, wherein: a scraping plate (84) is fixedly connected to the bottom of the connecting shaft (14), and the bottom of the scraping plate (84) is in lap joint with the batching barrel (22).
9. An automated powder coating dispensing apparatus as recited in claim 5, wherein: one side of the frame (12) is connected with the supporting cylinder (3) in a clamping way, a material containing box (4) is lapped inside the supporting cylinder (3), and the material containing box (4) is connected with the supporting cylinder (3) in a sliding way.
10. The application method of the powder coating automatic batching equipment is characterized by comprising the following steps of: use of an automated powder coating dosing device according to any one of claims 1-9, comprising the steps of:
s1, monitoring the weight of powder coating in a material distributing cylinder (62) by using a weight sensor (67), when the weight reaches a preset value, driving an auxiliary shaft (69) and a driven shaft (65) to rotate by a motor III (66), realizing rotation adjustment of a supporting plate (61), moving the material distributing cylinder (62) to the position above a top plate (23), driving a baffle (68) to turn over by a motor II (64), and conveying different coatings into a material distributing cylinder (22);
s2, continuing to rotate the supporting plate (61), moving the fed material distributing cylinder (62) to the side far away from the material distributing cylinder (22), moving the other material distributing cylinder (62) to the position above the material distributing cylinder (22), and repeating the feeding steps;
s3, a motor I (11) drives a cross beam (15) to rotate, a connecting shaft (14) drives a scraping plate (84) to rotate, dust adhered to the inner wall of a batching barrel (22) is scraped, when the connecting shaft (14) rotates, a bevel gear II (85) rotates along with the connecting shaft (14) to drive a bevel gear I (81) at two sides to rotate, and stirring blades (83) are utilized to overturn the paint, so that the paint is stirred;
s4, in the stirring process, the dust moves upwards, the exhaust fan (71) is communicated with the adsorption plate (72), and the dust can be adsorbed through adsorption holes formed in the bottom of the adsorption plate (72);
s5, after stirring, automatic batching of the powder coating is completed, at the moment, an electromagnetic valve on a blanking pipe (21) is opened, the prepared coating can be discharged, the prepared coating is collected in a material containing box (4), and the material containing box (4) can be taken out from a material taking opening on one side of a supporting cylinder (3) after being filled fully, and is replaced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310811404.8A CN116747782A (en) | 2023-07-04 | 2023-07-04 | Automatic powder coating batching equipment and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310811404.8A CN116747782A (en) | 2023-07-04 | 2023-07-04 | Automatic powder coating batching equipment and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116747782A true CN116747782A (en) | 2023-09-15 |
Family
ID=87949576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310811404.8A Pending CN116747782A (en) | 2023-07-04 | 2023-07-04 | Automatic powder coating batching equipment and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116747782A (en) |
-
2023
- 2023-07-04 CN CN202310811404.8A patent/CN116747782A/en active Pending
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