CN105289403A - Automatic glass isolation powder blending device and method - Google Patents

Automatic glass isolation powder blending device and method Download PDF

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Publication number
CN105289403A
CN105289403A CN201510671316.8A CN201510671316A CN105289403A CN 105289403 A CN105289403 A CN 105289403A CN 201510671316 A CN201510671316 A CN 201510671316A CN 105289403 A CN105289403 A CN 105289403A
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powder
bucket
water
power collecting
automatic
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CN201510671316.8A
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CN105289403B (en
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史智勇
林文
温荣翘
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Fujian Wanda Automobile Glass Industry Co Ltd
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Fujian Wanda Automobile Glass Industry Co Ltd
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Abstract

The invention relates to the field of glass processing equipment, in particular to a glass isolation powder processing device, and particularly discloses an automatic glass isolation powder blending device and an automatic powder blending method using the same. The automatic powder blending device comprises a powder storage barrel, a powder blending barrel, a discharging barrel, an external water supply device, a rack and a diaphragm pump. The powder storage barrel is further provided with a stirring supporting plate, a stirring motor, a stirring shaft and stirring blades. The discharging barrel is further provided with a rotating motor, a hollow rotating shaft and rotating blades. The diaphragm pump is communicated with the hollow part of the hollow rotating shaft. By means of the device and method, automatic powder blending and uniform stirring can be achieved, time and labor can be saved, rising dust can be prevented, and the situation that isolation powder absorbs moisture and becomes caked can be prevented; the blending ratio of the glass isolation powder to water is accurately controlled, so that more uniform powder blending is achieved; the powder water level of the powder blending barrel and the discharging barrel is monitored in real time, so that the requirement for continuous production is met, and overflow is prevented; automatic cleaning can be achieved, so that the situation that powder water blocks a pipeline after being dried is prevented.

Description

A kind of automatic powder mixing device and method of glass insulating powder
Technical field:
The present invention relates to glass processing device field, particularly relate to the processing unit (plant) of glass insulating powder, specifically a kind of glass insulating powder automatic powder mixing device and utilize this automatic powder mixing device to carry out the method for automatic powder mixing.
Background technology:
Laminated glass in process of production must ECDC sheet and dry curved two operations, in order to improve the optical quality of final products, generally before baking is curved, ready glass insulating powder is evenly attached on the surface of glass substrate, can separate the two panels glass substrate of laminated glass like this, when preventing from drying roll forming, two panels glass substrate sticks together.Wherein, glass insulating powder could use after needing to join powder, and traditional powder mode of joining is by manually to weigh to glass insulating powder, the stirring that adds water to scale, adopts the mode that tiffany filters and filtration limit, limit is stirred to carry out again.There is following shortcoming in this traditional powder mode of manually joining: ratio of dusting is inaccurate, it is uneven to stir, and join that powder is time-consuming, effort, easily causes dust to kick up, contaminated environment; Meanwhile, existing mixer capacity is little, and per tour needs batching once; Agitator stirs uneven, and powder easily sinks to the bottom; The equipment dead time is long, needs artificial cleanser conduit.
Summary of the invention:
Technical problem to be solved by this invention be for the manually mode of dusting of glass insulating powder in prior art exist join powder time-consuming, require great effort, stir the shortcomings such as uneven and equipment dead time is long, a kind of automatic powder mixing device of glass insulating powder is provided.
The present invention solves the technical scheme that its technical problem takes: a kind of automatic powder mixing device of glass insulating powder, comprise power collecting bucket, join powder bucket, discharge tank, outside water supply installation, frame and membrane pump, power collecting bucket, join powder bucket to be communicated with successively with discharge tank, outside water supply installation with join powder bucket and be connected, one piece of gripper shoe is fixed in the middle part level of frame, power collecting bucket to be arranged in frame and to be positioned at above gripper shoe, join powder bucket and discharge tank to be arranged in frame and to be positioned at below gripper shoe, membrane pump is fixedly installed on support plate upper surface, membrane pump can be delivered in discharge tank by joining the powder water that glass insulating powder and water in powder bucket obtains after mixing, it is characterized in that: described in join powder bucket and be also provided with stirring support plate, stirring motor, shaft and stirring vane, stir support plate and be fixedly mounted on the top open part of joining powder bucket, stirring motor is fixed on and stirs on support plate, shaft is fixedly connected with the rotating shaft of stirring motor and extend into downwards joins in powder bucket, stirring vane is fixed on stirring the tip of the axis, described discharge tank is also provided with rotary electric machine, hollow axle and moving blade, membrane pump is connected with the hollow space of hollow axle, rotary electric machine is fixing also can drive hollow axle to rotate together on the supporting plate, gripper shoe is run through on the top of hollow axle, discharge tank is goed deep in the bottom of hollow axle, and moving blade is arranged on the bottom of hollow axle.
Further, described power collecting bucket also comprises bung and multiple active grab, and multiple active grab is arranged on the external wall of upper portion top of power collecting bucket respectively.
Further, described automatic powder mixing device also comprises to be set up at power collecting bucket and the powder-supply system of joining between powder bucket, described powder-supply system comprises the upper switches assembly, charging box, lower switches assembly and the transition part that arrange successively downwards, and the end opening of transition part stretches into the open top of joining powder bucket; Upper switches assembly comprises top plate, two upper ralls and upper cylinder, the front end of top plate is between the bottom discharge mouth and its top feed mouth of charging box of power collecting bucket, the dual-side of top plate is positioned on two upper ralls, and the rear end of top plate is fixed on the piston-rod end of upper cylinder; Lower switches assembly comprises bottom plate, two lower guide and lower cylinder, the front end of bottom plate the bottom discharge mouth of charging box and transition part suitable for reading between, the dual-side of bottom plate is positioned in two lower guide, and the rear end of bottom plate is fixed on the piston-rod end of lower cylinder.
Preferably, described power collecting bucket comprises the circular cone tubular bottom of cylindric top and solid expanse, and the back cut diameter of circular cone tubular bottom is not less than the internal diameter on cylindric top, and the lower port diameter of circular cone tubular bottom is less than the back cut diameter of circular cone tubular bottom.
More preferably, cylindrically, the internal diameter of cylindric charging box is not less than the lower port diameter of the circular cone tubular bottom of power collecting bucket to described charging box; Described transition part is circular cone tubular, and the back cut diameter of circular cone tubular transition part is not less than the internal diameter of cylindric charging box, and the lower port diameter of circular cone tubular transition part is less than the back cut diameter of circular cone tubular transition part.
Further, described automatic powder mixing device sets up Weighing mechanism further, and described Weighing mechanism comprises weighing support and gravity measure device, and the front end of weighing support is fixed on the bottom outer wall of power collecting bucket, weighing support rear end is fixed on gravity measure device, and gravity measure device is fixing on the supporting plate.
Further, described automatic powder mixing device also comprises auxiliary powder adding device, it comprises support, adds powder cylinder and vibration cushion block, the bottom of support is fixing on the supporting plate, the top of support is fixed in frame, add the middle part that powder cylinder is arranged on support, vibration cushion block is fixed on the piston-rod end and the bottom outer wall of aligning power collecting bucket that add powder cylinder.
Further, stirring support plate is set up and joins powder level sensor, join powder level sensor and can detect the height of liquid level of joining the powder water that glass insulating powder and water in powder bucket obtain after mixing.
Further, be also installed with discharging support plate at the top open part of described discharge tank, discharging support plate is set up discharging level sensor, discharging level sensor can detect the height of liquid level of powder water in charging basket.
Further, set up multiple filtration sieve between membrane pump and hollow axle, multiple filtration sieve is connected with hollow axle.
Meanwhile, the present invention also provides a kind of and applies above-mentioned automatic powder mixing dress carries out automatic powder mixing method to glass insulating powder, it is characterized in that: comprise the following steps,
Step 1: the glass insulating powder adding powder to be joined in power collecting bucket;
Step 2: the glass insulating powder in power collecting bucket is entered and joins in powder bucket, then outside water supply installation adds water to joining in powder bucket, the axis of rotation of stirring motor while adding water, drives shaft to rotate together with stirring vane, thus glass insulating powder and water is mixed;
Step 3: membrane pump extracts joins powder water that glass insulating powder and water in powder bucket obtains after mixing and is delivered in discharge tank, rotary electric machine drives hollow axle to rotate together, and moving blade rotates together along with hollow axle thus stirs further the powder water in discharge tank.
Further, in step 1 after glass insulating powder adds power collecting bucket, the charging aperture at power collecting bucket top is closed.
Further, in step 2 when making the glass insulating powder in power collecting bucket enter to join in powder bucket, by the bottom outer wall of auxiliary powder adding device impact power collecting bucket set up.
Further, the Weighing mechanism by setting up in step 2 is weighed to entering the glass insulating powder of joining in powder bucket from power collecting bucket.
Further, the powder level sensor of joining by setting up in step 2 detects the height of liquid level of joining the powder water that glass insulating powder and water in powder bucket obtain after mixing, and when the liquid level of joining powder water in powder bucket is lower than setting minimum spacing, increases batching; When the liquid level of joining powder water in powder bucket is higher than setting the highest spacing, stop batching.
Further, the multiple filtration sieve by setting up between membrane pump and hollow axle in step 3 filters from the powder water of joining the extraction of powder bucket.
Further, the discharging level sensor by setting up in step 3 detects the height of liquid level of powder water in discharge tank, when powder water in discharge tank liquid level lower than setting minimum spacing time, increase charging; When powder water in discharge tank liquid level higher than setting the highest spacing time, stop charging.
Further, when needs are clean join powder bucket, discharge tank and connecting pipeline time, stop the glass insulating powder in power collecting bucket to enter in step 2 and join in powder bucket.
The present invention is owing to taking technique scheme, and it has following beneficial effect:
The automatic powder mixing device and method of a kind of glass insulating powder of the present invention, can automatically carry out joining powder, to stir and time saving and energy saving, and can prevent airborne dust and prevent the insulating powder moisture absorption from luming; Meanwhile, what realize accurately controlling glass insulating powder and water joins powder ratio, makes to join powder more even; Further, monitoring is in real time realized to the powder water height of liquid level of joining powder bucket and discharge tank, ensure that quantity-produced needs and can not overflow; Automated cleaning can also be realized, blocking pipeline after preventing powder water dry.
Accompanying drawing illustrates:
Fig. 1 is the axle side schematic diagram of the automatic powder mixing device of glass insulating powder of the present invention;
Fig. 2 is the front view of the automatic powder mixing device of glass insulating powder of the present invention;
Fig. 3 is the front view of power collecting bucket of the present invention and powder-supply system;
Fig. 4 is the axle side schematic diagram of power collecting bucket of the present invention and powder-supply system;
Fig. 5 is the structural representation of auxiliary powder adding device of the present invention;
Fig. 6 is structural representation of joining powder bucket of the present invention;
Fig. 7 is the structural representation of shaft of the present invention and stirring vane;
Fig. 8 is the partial schematic diagram of the automatic powder mixing device of glass insulating powder of the present invention;
Fig. 9 is the right view of Fig. 8;
Figure 10 is the structural representation of hollow axle of the present invention and moving blade.
Detailed description of the invention:
Below in conjunction with accompanying drawing, content of the present invention is described further.
As shown in Figure 1, the automatic powder mixing device of a kind of glass insulating powder of the present invention, for carrying out automatic powder mixing to glass insulating powder, it comprises power collecting bucket 1, join powder bucket 2, discharge tank 3 and outside water supply installation (not shown), power collecting bucket 1, join powder bucket 2 and be communicated with successively with discharge tank 3, outside water supply installation (not shown) with join powder bucket 2 and be connected, wherein, power collecting bucket 1 is for storing the glass insulating powder of powder to be joined, glass insulating powder in power collecting bucket 1 can enter joins in powder bucket 2, outside water supply installation can add appropriate water to joining in powder bucket 2, join powder bucket 2 for the glass insulating powder of inside and water being mixed, joining the powder water that glass insulating powder and water in powder bucket 2 obtains after mixing can enter in discharge tank 3, discharge tank 3 processes further and stores join the complete powder water of powder to from joining powder water that powder bucket 2 obtains, the powder water obtained in discharge tank 3 can directly be sprayed onto on the surface of glass substrate by spray gun etc., thus play compartmentation.
In fig. 1 and 2, described automatic powder mixing device also comprises frame 100 and membrane pump 200 particularly, and fix one piece of gripper shoe 101 in the middle part level of frame 100, power collecting bucket 1 to be arranged in frame 100 and to be positioned at above gripper shoe 101, join powder bucket 2 and discharge tank 3 to be arranged in frame 100 and to be positioned at below gripper shoe 101, membrane pump 200 is fixedly installed on gripper shoe 101 upper surface, and membrane pump 200 can be delivered to joining the powder water that glass insulating powder and water in powder bucket 2 obtains after mixing in discharge tank 3.
As shown in Figure 3 and Figure 4, described power collecting bucket 1 also comprises bung 13 and multiple active grab 14, and multiple active grab 14 is arranged on the external wall of upper portion top of power collecting bucket 1 respectively; After glass insulating powder is added into power collecting bucket 1, bung 13 lid is located at the charging aperture at power collecting bucket 1 top and makes it fix with multiple active grab 14, thus close the charging aperture at power collecting bucket 1 top, ensure that the power collecting bucket 1 after adding glass insulating powder is in air-tight state, airborne dust can be prevented and prevent the insulating powder moisture absorption from luming; When again needing to add glass insulating powder to power collecting bucket 1, unclamping active grab 14, taking down bung 13, can to equipped with glass insulating powder in power collecting bucket 1.
Particularly, described power collecting bucket 1 comprises the circular cone tubular bottom 12 of cylindric top 11 and solid expanse, the back cut diameter of circular cone tubular bottom 12 is not less than the internal diameter on cylindric top 11, the lower port diameter of circular cone tubular bottom 12 is less than the back cut diameter of circular cone tubular bottom 12, facilitates the glass insulating powder in power collecting bucket 1 to join in powder bucket 2 to falling into like this.
As shown in Figure 2, Figure 3 and Figure 4, described automatic powder mixing device also comprises to be set up at power collecting bucket 1 and the powder-supply system 4 of joining between powder bucket 2, described powder-supply system 4 is joined in powder bucket 2 for controllably being added by the glass insulating powder in power collecting bucket 1, it comprises the upper switches assembly 41, charging box 42, lower switches assembly 43 and the transition part 44 that arrange successively downwards, and the end opening of transition part 44 stretches into the open top of joining powder bucket 2, upper switches assembly 41 comprises top plate 411, two upper ralls 412 and upper cylinder 413, the front end of top plate 411 is positioned between the bottom discharge mouth (i.e. the end opening of circular cone tubular bottom 12) of power collecting bucket 1 and its top feed mouth of charging box 42, the dual-side of top plate 411 is positioned on two upper ralls 412, the rear end of top plate 411 is fixed on the piston-rod end of upper cylinder 413, the piston rod stretching motion of upper cylinder 413 thus drive top plate 411 to seesaw along two upper ralls 412, to open or close the passage between the bottom discharge mouth (i.e. the end opening of circular cone tubular bottom 12) of power collecting bucket 1 and its top feed mouth of charging box 42, and then the glass insulating powder controlled in power collecting bucket 1 enters or blocks and enters in charging box 42, lower switches assembly 43 comprises bottom plate 431, two lower guide 432 and lower cylinder 433, the front end of bottom plate 431 the bottom discharge mouth of charging box 42 and transition part 44 suitable for reading between, the dual-side of bottom plate 431 is positioned in two lower guide 432, the rear end of bottom plate 431 is fixed on the piston-rod end of lower cylinder 433, the piston rod stretching motion of lower cylinder 433 thus drive bottom plate 431 to seesaw along two lower guide 432, with open or close the bottom discharge mouth of charging box 42 and transition part 44 suitable for reading between passage, and then the glass insulating powder controlled in charging box 42 enters or blocks and enters transition part 44.
Wherein, cylindrically, the internal diameter of cylindric charging box 42 is not less than the lower port diameter of the circular cone tubular bottom 12 of power collecting bucket 1 to described charging box 42; Described transition part 44 is in circular cone tubular, and the back cut diameter of circular cone tubular transition part 44 is not less than the internal diameter of cylindric charging box 42, and the lower port diameter of circular cone tubular transition part 44 is less than the back cut diameter of circular cone tubular transition part 44; So also can so that the glass insulating powder in power collecting bucket 1 be joined in powder bucket 2 to falling into.
In figs. 3 and 4, in order to coordinate the work of powder-supply system 4 better, require to weigh to entering the glass insulating powder of joining powder bucket 2, the present invention also sets up Weighing mechanism 5 further, described Weighing mechanism 5 comprises weighing support 51 and gravity measure device 52, the front end of weighing support 51 is fixed on the bottom outer wall of power collecting bucket 1, weighing support 51 rear end is fixed on gravity measure device 52, gravity measure device 52 is fixed in gripper shoe 101, gravity measure device 52 carries out meter by the weight change of weighing support 51 pairs of power collecting buckets 1 and weighs, thus the concrete weight entering the glass insulating powder of joining powder bucket 2 can be calculated, convenient control enters the weight of the water of joining powder bucket 2, realize accurately controlling to join powder ratio, make to join powder more even.
As shown in Figure 2 and Figure 5, described automatic powder mixing device also comprises auxiliary powder adding device 6, glass insulating powder for auxiliary power collecting bucket 1 is more convenient to be entered in cylindric charging box 42, it comprises support 61, adds powder cylinder 62 and vibration cushion block 63, the bottom of support 61 is fixed in gripper shoe 101, the top of support 61 is fixed in frame 1, add the middle part that powder cylinder 62 is arranged on support 61, vibration cushion block 63 is fixed on the piston-rod end and the bottom outer wall (i.e. the outer wall of circular cone tubular bottom 12) of aligning power collecting bucket 1 that add powder cylinder 62; When the passage between the end opening of the circular cone tubular bottom 12 of power collecting bucket 1 and its top feed mouth of cylindric charging box 42 opened by upper switches assembly 41, glass insulating powder in power collecting bucket 1 enters in cylindric charging box 42, add the piston rod stretching motion of powder cylinder 62 thus make vibration cushion block 63 impact the outer wall of circular cone tubular bottom 12, and then enabling glass insulating powder fill full cylindric charging box 42.
As shown in Figure 6 and Figure 7, described powder bucket 2 of joining also is provided with stirring support plate 21, stirring motor 22, shaft 23 and stirring vane 24, stir support plate 21 and be fixedly mounted on the top open part of joining powder bucket 2, stirring motor 22 is fixed on and stirs on support plate 21, shaft 23 is fixedly connected with the rotating shaft of stirring motor 22 and extend into downwards joins in powder bucket 2, and stirring vane 24 is fixed on the end of shaft 23; When glass insulating powder is joined after in powder bucket 2, add water to joining in powder bucket 2, the axis of rotation of stirring motor 22 while adding water, drives shaft 23 to rotate together with stirring vane 24, thus glass insulating powder and water is mixed.Further, stirring support plate 21 is set up and joins powder level sensor 25, join powder level sensor 25 and can detect the height of liquid level of joining the powder water that glass insulating powder and water in powder bucket 2 obtain after mixing, when the liquid level of joining powder water in powder bucket 2 is lower than setting minimum spacing, increase batching; When the liquid level of joining powder water in powder bucket 2 is higher than setting the highest spacing, stop batching.
As shown in Fig. 8, Fig. 9 and Figure 10, described discharge tank 3 is also provided with rotary electric machine 31, hollow axle 32 and moving blade 33, membrane pump 200 is connected with the hollow space of hollow axle 32, rotary electric machine 31 is fixed in gripper shoe 101 and also hollow axle 32 can be driven to rotate together, gripper shoe 101 is run through on the top of hollow axle 32, discharge tank 3 is goed deep in the bottom of hollow axle 32, and moving blade 33 is arranged on the bottom of hollow axle 32; Like this, joining the powder water that glass insulating powder and water in powder bucket 2 obtains after mixing is transported in hollow axle 32 through membrane pump 200, and flow in discharge tank 3 by the hollow space of hollow axle 32, rotary electric machine 31 drives hollow axle 32 to rotate together simultaneously, and moving blade 33 rotates together along with hollow axle 32 thus stirs further the powder water in discharge tank 3.Wherein, rotary electric machine 31 drives hollow axle 32 to rotate together can be realized by modes such as the V belt translation between the motor shaft of rotary electric machine 31 and hollow axle 32 or Chain conveyer.Further, discharging support plate 34 is also installed with at the top open part of described discharge tank 3, discharging support plate 34 is set up discharging level sensor 35, discharging level sensor 35 can detect the height of liquid level of powder water in charging basket 3, when powder water in discharge tank 3 liquid level lower than setting minimum spacing time, increase charging; When powder water in discharge tank 3 liquid level higher than setting the highest spacing time, stop charging.
In Fig. 2, Fig. 8, Fig. 9 and Figure 10, multiple filtration sieve 7 is set up between membrane pump 200 and hollow axle 32, multiple filtration sieve 7 is connected with hollow axle 32, membrane pump 200 is delivered in multiple filtration sieve 7 by joining the powder water that glass insulating powder and water in powder bucket 2 obtains after mixing, through the filtration of multiple filtration sieve 7, powder water after filtration flows to the hollow space of hollow axle 32, and then flows in discharge tank 3 by the hollow space of hollow axle 32; Can may there is from joining the uneven part of mixing in powder water that powder bucket 2 extracts and filter out further like this, ensure that the powder water flow in discharge tank 3 all mixes.
Meanwhile, the present invention also provides a kind of automatic powder mixing device applying above-mentioned glass insulating powder to carry out the method for automatic powder mixing, and the method comprises the following steps:
Step 1: the glass insulating powder adding powder to be joined in power collecting bucket 1;
In order to ensure that the power collecting bucket 1 after adding glass insulating powder is in air-tight state, preventing airborne dust and preventing the insulating powder moisture absorption from luming, after glass insulating powder adds power collecting bucket 1, the charging aperture at power collecting bucket 1 top is closed;
Step 2: the glass insulating powder in power collecting bucket 1 is entered and joins in powder bucket 2, then outside water supply installation adds water to joining in powder bucket 2, the axis of rotation of stirring motor 22 while adding water, drives shaft 23 to rotate together with stirring vane 24, thus glass insulating powder and water is mixed;
Wherein, when making the glass insulating powder in power collecting bucket 1 enter to join in powder bucket 2, being impacted the bottom outer wall of power collecting bucket 1 by the auxiliary powder adding device 6 set up, the more convenient whereabouts of glass insulating powder can be made like this;
Wherein, can also be weighed to entering the glass insulating powder of joining in powder bucket 2 from power collecting bucket 1 by the Weighing mechanism 5 set up, according to the weight of the glass insulating powder of joining in powder bucket 2, control the weight entering the water of joining powder bucket 2, realize accurately controlling to join powder ratio, make to join powder more even;
Wherein, further by the powder level sensor 25 of joining set up, the height of liquid level of joining the powder water that glass insulating powder and water in powder bucket 2 obtain after mixing is detected, when the liquid level of joining powder water in powder bucket 2 is lower than setting minimum spacing, increase batching; When the liquid level of joining powder water in powder bucket 2 is higher than setting the highest spacing, stop batching;
Step 3: membrane pump 200 extracts joins powder water that glass insulating powder and water in powder bucket 2 obtains after mixing and is delivered in discharge tank 3, rotary electric machine 31 drives hollow axle 32 to rotate together, and moving blade 33 rotates together along with hollow axle 32 thus stirs further the powder water in discharge tank 3;
Preferably, filtered from the powder water of joining powder bucket 2 extraction by the multiple filtration sieve 7 set up between membrane pump 200 and hollow axle 32, ensure that the powder water flow in discharge tank 3 mixes;
Preferably, detected by the height of liquid level of powder water in discharging level sensor 35 pairs of discharge tanks 3 of setting up, when the liquid level of powder water in discharge tank 3 is lower than setting minimum spacing, increase charging; When powder water in discharge tank 3 liquid level higher than setting the highest spacing time, stop charging.
Further, when needs are clean join powder bucket 2, discharge tank 3 and connecting pipeline time, stop the glass insulating powder in power collecting bucket 1 to enter in step 2 and join in powder bucket 2; Join like this in powder bucket 2, discharge tank 3 and connecting pipeline and only have water, realize the automated cleaning of automatic powder mixing device, blocking pipeline after preventing powder water dry.
The automatic powder mixing device and method of above content to a kind of glass insulating powder of the present invention specifically describes; but the present invention is not by the limitation of detailed description of the invention content described above; the any improvement carried out according to technical essential of the present invention so all, equivalent modifications and replacement etc., all belong to the scope of protection of the invention.

Claims (18)

1. the automatic powder mixing device of a glass insulating powder, comprise power collecting bucket, join powder bucket, discharge tank, outside water supply installation, frame and membrane pump, power collecting bucket, join powder bucket to be communicated with successively with discharge tank, outside water supply installation with join powder bucket and be connected, one piece of gripper shoe is fixed in the middle part level of frame, power collecting bucket to be arranged in frame and to be positioned at above gripper shoe, join powder bucket and discharge tank to be arranged in frame and to be positioned at below gripper shoe, membrane pump is fixedly installed on support plate upper surface, membrane pump can be delivered in discharge tank by joining the powder water that glass insulating powder and water in powder bucket obtains after mixing, it is characterized in that: described in join powder bucket and be also provided with stirring support plate, stirring motor, shaft and stirring vane, stir support plate and be fixedly mounted on the top open part of joining powder bucket, stirring motor is fixed on and stirs on support plate, shaft is fixedly connected with the rotating shaft of stirring motor and extend into downwards joins in powder bucket, stirring vane is fixed on stirring the tip of the axis, described discharge tank is also provided with rotary electric machine, hollow axle and moving blade, membrane pump is connected with the hollow space of hollow axle, rotary electric machine is fixing also can drive hollow axle to rotate together on the supporting plate, gripper shoe is run through on the top of hollow axle, discharge tank is goed deep in the bottom of hollow axle, and moving blade is arranged on the bottom of hollow axle.
2. automatic powder mixing device according to claim 1, is characterized in that: described power collecting bucket also comprises bung and multiple active grab, and multiple active grab is arranged on the external wall of upper portion top of power collecting bucket respectively.
3. automatic powder mixing device according to claim 1, it is characterized in that: described automatic powder mixing device also comprises to be set up at power collecting bucket and the powder-supply system of joining between powder bucket, described powder-supply system comprises the upper switches assembly, charging box, lower switches assembly and the transition part that arrange successively downwards, and the end opening of transition part stretches into the open top of joining powder bucket; Upper switches assembly comprises top plate, two upper ralls and upper cylinder, the front end of top plate is between the bottom discharge mouth and its top feed mouth of charging box of power collecting bucket, the dual-side of top plate is positioned on two upper ralls, and the rear end of top plate is fixed on the piston-rod end of upper cylinder; Lower switches assembly comprises bottom plate, two lower guide and lower cylinder, the front end of bottom plate the bottom discharge mouth of charging box and transition part suitable for reading between, the dual-side of bottom plate is positioned in two lower guide, and the rear end of bottom plate is fixed on the piston-rod end of lower cylinder.
4. automatic powder mixing device according to claim 3, it is characterized in that: described power collecting bucket comprises the circular cone tubular bottom of cylindric top and solid expanse, the back cut diameter of circular cone tubular bottom is not less than the internal diameter on cylindric top, and the lower port diameter of circular cone tubular bottom is less than the back cut diameter of circular cone tubular bottom.
5. automatic powder mixing device according to claim 4, is characterized in that: cylindrically, the internal diameter of cylindric charging box is not less than the lower port diameter of the circular cone tubular bottom of power collecting bucket to described charging box; Described transition part is circular cone tubular, and the back cut diameter of circular cone tubular transition part is not less than the internal diameter of cylindric charging box, and the lower port diameter of circular cone tubular transition part is less than the back cut diameter of circular cone tubular transition part.
6. automatic powder mixing device according to claim 1, it is characterized in that: described automatic powder mixing device sets up Weighing mechanism further, described Weighing mechanism comprises weighing support and gravity measure device, the front end of weighing support is fixed on the bottom outer wall of power collecting bucket, weighing support rear end is fixed on gravity measure device, and gravity measure device is fixing on the supporting plate.
7. automatic powder mixing device according to claim 1, it is characterized in that: described automatic powder mixing device also comprises auxiliary powder adding device, it comprises support, adds powder cylinder and vibration cushion block, the bottom of support is fixing on the supporting plate, the top of support is fixed in frame, add the middle part that powder cylinder is arranged on support, vibration cushion block is fixed on the piston-rod end and the bottom outer wall of aligning power collecting bucket that add powder cylinder.
8. automatic powder mixing device according to claim 1, is characterized in that: set up on stirring support plate and join powder level sensor, join powder level sensor and can detect the height of liquid level of joining the powder water that glass insulating powder and water in powder bucket obtain after mixing.
9. automatic powder mixing device according to claim 1, it is characterized in that: be also installed with discharging support plate at the top open part of described discharge tank, discharging support plate is set up discharging level sensor, and discharging level sensor can detect the height of liquid level of powder water in charging basket.
10. automatic powder mixing device according to claim 1, is characterized in that: between membrane pump and hollow axle, set up multiple filtration sieve, and multiple filtration sieve is connected with hollow axle.
11. 1 kinds of application rights require that the dress of the automatic powder mixing described in 1-10 carries out the method for automatic powder mixing to glass insulating powder, it is characterized in that: comprise the following steps,
Step 1: the glass insulating powder adding powder to be joined in power collecting bucket;
Step 2: the glass insulating powder in power collecting bucket is entered and joins in powder bucket, then outside water supply installation adds water to joining in powder bucket, the axis of rotation of stirring motor while adding water, drives shaft to rotate together with stirring vane, thus glass insulating powder and water is mixed;
Step 3: membrane pump extracts joins powder water that glass insulating powder and water in powder bucket obtains after mixing and is delivered in discharge tank, rotary electric machine drives hollow axle to rotate together, and moving blade rotates together along with hollow axle thus stirs further the powder water in discharge tank.
The method of 12. automatic powder mixings according to claim 11, is characterized in that: in step 1 after glass insulating powder adds power collecting bucket, is closed by the charging aperture at power collecting bucket top.
The method of 13. automatic powder mixings according to claim 11, is characterized in that: in step 2 when making the glass insulating powder in power collecting bucket enter to join in powder bucket, by the bottom outer wall of auxiliary powder adding device impact power collecting bucket set up.
The method of 14. automatic powder mixings according to claim 11, is characterized in that: the Weighing mechanism by setting up in step 2 is weighed to entering the glass insulating powder of joining in powder bucket from power collecting bucket.
The method of 15. automatic powder mixings according to claim 11, it is characterized in that: the powder level sensor of joining by setting up in step 2 detects the height of liquid level of joining the powder water that glass insulating powder and water in powder bucket obtain after mixing, when the liquid level of joining powder water in powder bucket is lower than setting minimum spacing, increase batching; When the liquid level of joining powder water in powder bucket is higher than setting the highest spacing, stop batching.
The method of 16. automatic powder mixings according to claim 11, is characterized in that: the multiple filtration sieve by setting up between membrane pump and hollow axle in step 3 filters from the powder water of joining the extraction of powder bucket.
The method of 17. automatic powder mixings according to claim 11, it is characterized in that: the discharging level sensor by setting up in step 3 detects the height of liquid level of powder water in discharge tank, when powder water in discharge tank liquid level lower than setting minimum spacing time, increase charging; When powder water in discharge tank liquid level higher than setting the highest spacing time, stop charging.
The method of 18. automatic powder mixings according to claim 11, is characterized in that: when needs are clean join powder bucket, discharge tank and connecting pipeline time, stop the glass insulating powder in power collecting bucket to enter in step 2 and join in powder bucket.
CN201510671316.8A 2015-10-16 2015-10-16 A kind of automatic powder mixing device and method of glass insulating powder Active CN105289403B (en)

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Publication number Priority date Publication date Assignee Title
CN106268400A (en) * 2016-09-23 2017-01-04 中化重庆涪陵化工有限公司 Automatic batching system
CN110368870A (en) * 2019-02-28 2019-10-25 山东香怡尔智能科技集团有限公司 Intelligent bath of glass production filling all-in-one machine and its processing technology for making bath of glass

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US20080225635A1 (en) * 2004-11-15 2008-09-18 Margot Reichmann-Schurr Device for Adding a Powdery or Granulated Liquid-Soluble Polymer Flocculation Aid to a Liquid
CN203033784U (en) * 2013-01-31 2013-07-03 成都源创环保工程有限公司 Dosing device
CN103521110A (en) * 2013-09-29 2014-01-22 中冶华天工程技术有限公司 Mechanical mixing stirrer
CN203678332U (en) * 2013-11-30 2014-07-02 河南兴泰科技实业有限公司 Device for automatically quantitatively adding water and auxiliary materials
CN203886497U (en) * 2014-06-21 2014-10-22 昆山广万兴自动化设备有限公司 Raw material metering apparatus

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
US20080225635A1 (en) * 2004-11-15 2008-09-18 Margot Reichmann-Schurr Device for Adding a Powdery or Granulated Liquid-Soluble Polymer Flocculation Aid to a Liquid
CN203033784U (en) * 2013-01-31 2013-07-03 成都源创环保工程有限公司 Dosing device
CN103521110A (en) * 2013-09-29 2014-01-22 中冶华天工程技术有限公司 Mechanical mixing stirrer
CN203678332U (en) * 2013-11-30 2014-07-02 河南兴泰科技实业有限公司 Device for automatically quantitatively adding water and auxiliary materials
CN203886497U (en) * 2014-06-21 2014-10-22 昆山广万兴自动化设备有限公司 Raw material metering apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106268400A (en) * 2016-09-23 2017-01-04 中化重庆涪陵化工有限公司 Automatic batching system
CN110368870A (en) * 2019-02-28 2019-10-25 山东香怡尔智能科技集团有限公司 Intelligent bath of glass production filling all-in-one machine and its processing technology for making bath of glass

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