CN116741526A - Transformer coil winding device - Google Patents
Transformer coil winding device Download PDFInfo
- Publication number
- CN116741526A CN116741526A CN202310695096.7A CN202310695096A CN116741526A CN 116741526 A CN116741526 A CN 116741526A CN 202310695096 A CN202310695096 A CN 202310695096A CN 116741526 A CN116741526 A CN 116741526A
- Authority
- CN
- China
- Prior art keywords
- fixed
- sliding
- plate
- winding
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004804 winding Methods 0.000 title claims abstract description 58
- 238000009434 installation Methods 0.000 claims 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 57
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 47
- 229910052802 copper Inorganic materials 0.000 description 15
- 239000010949 copper Substances 0.000 description 15
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 241000276425 Xiphophorus maculatus Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the field of transformer devices, in particular to a transformer coil winding device, which comprises a frame, wherein a sliding rod and a screw rod are arranged on the frame, the screw rod is driven to rotate by a translation motor, a sliding table is further arranged above the frame, the screw rod penetrates through the sliding table and is in threaded connection with the sliding table, the sliding rod penetrates through the sliding table and is in sliding connection with the sliding table, supporting plates are symmetrically fixed on two sides of the sliding table, a plurality of supporting rods are fixed between the two supporting plates, a sliding plate is further arranged between the two supporting plates, the supporting rods penetrate through the sliding plate and are in sliding connection with the sliding plate, a plurality of winding springs are further fixed between the sliding plate and one of the supporting plates, a winding motor is further fixed on the sliding plate, and a rotating shaft is fixed at the output end of the winding motor and sleeved with a winding shaft in sliding connection with the rotating shaft. The device can ensure that the copper wire is wound on the iron core after being tightened, and the copper wire can be tightly wound on the iron core.
Description
[ field of technology ]
The invention relates to the field of transformer devices, in particular to a transformer coil winding device.
[ background Art ]
The transformer is a device for converting ac voltage, current and impedance, and when ac current is applied to the primary coil, ac magnetic flux is generated in the magnetic core, and voltage (or current) is induced in the secondary coil. The transformer consists of a base body, a magnetic core sleeved on the base body and a coil wound on the outer ring of the magnetic core, wherein the coil is provided with two or more windings, the winding connected with a power supply is called a primary coil, and the other windings are called secondary coils.
When the electronic transformer is produced, coils need to be wound on the transformer iron core, wherein the closely wound flat cables need to be even and compact, such as the patent application number: CN202221921832.3 discloses a dry-type transformer coil winding device, carry out rotatory wire winding through second motor drive coil roller to simultaneously through synchronous rotation of first motor drive wire winding body, make copper line inseparable winding on the coil roller, but this type of device is rotated through motor drive iron core and is wound wire, and synchronous through motor drive coil rotation, realize that the wire rod is even when peeling off from the coil, synchronous winding is on the iron core, but this type of winding device only can guarantee that the iron core is cylindric when, when the iron core is platy or oval form, motor drive iron core rotates, because the linear velocity on iron core surface is inconsistent, can't guarantee that the copper line is the state of tightening always, lead to the copper line can not closely wind on the iron core, the compactness after the copper line is wound is not fine assurance iron core.
The invention is researched and proposed for overcoming the defects of the prior art.
[ invention ]
The object of the present invention is to overcome the drawbacks of the prior art described above and to provide a transformer coil winding device.
The invention can be realized by the following technical scheme:
the invention discloses a winding device for a transformer coil, which comprises a frame, wherein a sliding rod and a screw rod are arranged on the frame, the screw rod is driven to rotate by a translation motor, a sliding table is further arranged above the frame, the screw rod penetrates through the sliding table and is in threaded connection with the sliding table, the sliding rod penetrates through the sliding table and is in sliding connection with the sliding table, supporting plates are symmetrically fixed on two sides of the sliding table, a plurality of supporting rods are fixed between the two supporting plates, a sliding plate is further arranged between the two supporting plates, the supporting rods penetrate through the sliding plate and are in sliding connection with the sliding plate, a plurality of winding springs are further fixed between the sliding plate and one supporting plate, a winding motor is further fixed on the sliding plate, a rotating shaft is fixedly connected with the output end of the winding motor, a winding shaft is sleeved on the rotating shaft, a push plate which is in rotating connection with the winding shaft is arranged on the winding shaft, a positioning telescopic rod is further fixed on the sliding plate, a limiting plate is further fixed on the tail end of the winding shaft, a vertical plate is further fixed on the limiting plate, a position of the vertical plate is further fixed on the position of the sliding plate, the vertical plate is corresponding to the position of the supporting plate, and the position of the limiting plate is fixed on the position of the vertical plate. Inserting iron core one end with the locating piece to start the location telescopic link, the location telescopic link is electric telescopic link, the extension after the location telescopic link starts, the push pedal removes, the push pedal drives the spool and removes, after the stopper inserted the iron core other end, the iron core is fixed between limiting plate and locating plate, fix the copper line end on the iron core back, through wire winding motor drive rotation axis, the spool rotates along with the rotation axis, the spool drives the iron core and rotates, and during the iron core rotates, through translation motor drive lead screw rotation, because the lead screw passes the slip table and with slip table threaded connection, during the lead screw rotates, the slip table moves in the lead screw direction, the iron core moves along with the slip table, can realize that the copper line is even winding on the iron core, and during the iron core winding copper line, through wire spring pulling slide, can realize that the copper line is winding on the iron core after being stretched state always, this device can guarantee that the copper line is wound on the iron core after being stretched, the iron core is oval form or when the iron core is flat, copper line can be inseparable winding on the iron core.
Preferably, the conveying device comprises a conveying motor fixed on a frame, a conveying wheel is fixed at the output end of the conveying motor, a connecting plate is further fixed on the frame, a mounting plate is further arranged between the connecting plate and the conveying wheel, a plurality of connecting shafts are fixed on the mounting plate, the connecting shafts penetrate through the connecting plate and are in sliding connection with the connecting plate, supporting blocks are fixed at the tail ends of the connecting shafts, a plurality of conveying springs are further fixed between the connecting plate and the mounting plate, mounting blocks are further fixed on two sides of the connecting plate, a conveying shaft is further fixed between the mounting blocks, and conveying rollers are arranged on the conveying shaft. Copper wire passes from between conveying roller and the delivery wheel, through the rotation of delivery motor drive delivery wheel, the delivery wheel drives the copper wire and removes, can realize taking out the copper wire from the copper wire reel with invariable speed, guarantees to take out linear velocity and iron core winding speed unanimity, guarantees that the copper wire is inseparable to be twined on the iron core.
Preferably, the positioning pipes are fixed on the frames at two sides of the conveying wheel. The copper wire passes the locating pipe and removes, fixes a position the copper wire through the locating pipe, realizes that the copper wire reaches the assigned position on the iron core.
Preferably, a cutting device is further fixed on the frame between the conveying device and the sliding plate, the cutting device comprises a cutting telescopic rod fixed on the frame, and a cutter is fixed at the tail end of the cutting telescopic rod. After the copper wire with the specified quantity is wound on the iron core, the cutting telescopic rod is started, the cutting telescopic rod stretches, the cutter moves, the copper wire is cut off through the cutter, the positioning telescopic rod is shortened, the limiting block is separated from the iron core, the iron core with the wound copper wire is taken down, and the next blank iron core is replaced.
Compared with the prior art, the invention has the following advantages:
the device can ensure that the copper wire is wound on the iron core after being tightened, and the copper wire can be tightly wound on the iron core when the iron core is elliptical or flat.
[ description of the drawings ]
The invention is described in further detail below with reference to the attached drawing figures, wherein:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
fig. 3 is a schematic view of an iron core wound with copper wire;
FIG. 4 is an enlarged view of FIG. 3 at B;
in the figure: 1. a frame; 2. a slide bar; 3. a screw rod; 4. a translation motor; 5. a sliding table; 6. a support plate; 7. a support rod; 8. a slide plate; 9. a wire winding spring; 10. a rotation shaft; 11. a wound motor; 12. a spool; 13. a push plate; 14. positioning a telescopic rod; 15. a limiting plate; 16. a limiting block; 17. a vertical plate; 18. a support shaft; 19. a positioning plate; 20. a positioning block; 21. a conveying device; 22. a conveying motor; 23. a conveying wheel; 24. a connecting plate; 25. a support block; 26. a connecting shaft; 27. a mounting plate; 28. a mounting block; 29. a conveying spring; 30. a conveying shaft; 31. a conveying roller; 32. copper wire; 33. a positioning tube; 34. a cutter; 35. cutting the telescopic rod; 36. an iron core;
[ detailed description ] of the invention
Embodiments of the present invention will be described in detail below with reference to the attached drawings:
example 1:
as shown in fig. 1 to 4, this embodiment discloses a winding device for a transformer coil, which comprises a frame 1, a slide bar 2 and a screw rod 3 are provided on the frame 1, the screw rod 3 is driven to rotate by a translation motor 4, a sliding table 5 is further provided above the frame 1, the screw rod 3 passes through the sliding table 5 and is connected with the sliding table 5 by threads, the slide bar 2 passes through the sliding table 5 and is connected with the sliding table 5 in a sliding manner, support plates 6 are symmetrically fixed on both sides of the sliding table 5, a plurality of support rods 7 are fixed between the two support plates 6, a sliding plate 8 is further provided between the two support plates 6, the support rods 7 pass through the sliding plate 8 and are connected with the sliding plate 8 in a sliding manner, a plurality of winding springs 9 are further fixed between the sliding plate 8 and the support plates 6 on the right side, a winding motor 11 is further fixed on the sliding plate 8, a rotating shaft 10 is fixed at the output end of the winding motor 11, a push plate 13 connected with the rotating shaft 10 in a sliding manner, a positioning telescopic rod 14 is further fixed on the sliding plate 12 by threads, a limiting block 15 is further fixed on the sliding plate 12, a limiting block 16 is further fixed on the sliding plate 16 corresponding to the sliding plate 17, and a positioning block 19 is further fixed on the sliding plate 19 corresponding to the position of the sliding plate 17. The positioning block 20 is inserted into one end of the iron core 36, the positioning telescopic rod 14 is started, the positioning telescopic rod 14 is an electric telescopic rod, the positioning telescopic rod 14 stretches after being started, the push plate 13 moves, the push plate 13 drives the winding shaft 12 to move, after the limiting block 16 is inserted into the other end of the iron core 36, the iron core 36 is fixed between the limiting plate 15 and the positioning plate 19, after the tail end of the copper wire 32 is fixed on the iron core 36, the winding shaft 10 is driven to rotate through the winding motor 11, the winding shaft 12 rotates along with the rotating shaft 10, the iron core 36 is driven to rotate by the winding shaft 12, and when the iron core 36 rotates, the screw rod 3 is driven to rotate through the translation motor 4, as the screw rod 3 passes through the sliding table 5 and is in threaded connection with the sliding table 5, when the screw rod 3 rotates, the sliding table 5 moves in the direction of the screw rod 3, the iron core 36 moves along with the sliding table 5, so that the copper wire 32 can be uniformly wound on the iron core 36, and when the iron core 36 is wound with the copper wire 32, the sliding plate 8 is pulled by the winding spring 9, the copper wire 32 is always wound on the iron core 36 after the copper wire 32 is in a tight state, the copper wire 32 is wound on the iron core 36, the copper wire 32 is ensured to be wound on the iron core 36, when the copper wire 32 is tightly wound on the iron core 36, and when the copper wire 32 is tightly wound.
The conveying device 21 comprises a conveying motor 22 fixed on the frame 1, conveying wheels 23 are fixed at the output end of the conveying motor 22, a connecting plate 24 is further fixed on the frame 1, a mounting plate 27 is further arranged between the connecting plate 24 and the conveying wheels 23, a plurality of connecting shafts 26 are fixed on the mounting plate 27, the connecting shafts 26 penetrate through the connecting plate 24 and are in sliding connection with the connecting plate 24, supporting blocks 25 are fixed at the tail ends of the connecting shafts 26, a plurality of conveying springs 29 are further fixed between the connecting plate 24 and the mounting plate 27, mounting blocks 28 are further fixed on two sides of the connecting plate 24, a conveying shaft 30 is further fixed between the two mounting blocks 28, and conveying rollers 31 are arranged on the conveying shaft 30. Copper wires 32 pass through the gap between the conveying roller 31 and the conveying wheel 23, the conveying wheel 23 is driven to rotate by the conveying motor 22, and the conveying wheel 23 drives the copper wires 32 to move, so that the copper wires 32 can be drawn out from the copper wires 32 in a constant linear speed, the drawing linear speed is ensured to be consistent with the winding speed of the iron core 36, and the copper wires 32 are ensured to be tightly wound on the iron core 36.
Wherein, the frame 1 on both sides of the conveying wheel 23 is fixed with a positioning tube 33. The copper wire 32 moves through the positioning tube 33, and the copper wire 32 is positioned through the positioning tube 33, so that the copper wire 32 reaches a specified position on the iron core 36.
Example 2:
the embodiment discloses a transformer coil winding device, on the basis of embodiment 1 structure and principle, still be fixed with cutting device on the frame 1 between this embodiment conveyor 21 and the slide 8, cutting device contains the cutting telescopic link 35 of fixing on frame 1, and the cutting telescopic link 35 end is fixed with cutter 34. After a specified amount of copper wire 32 is wound on the iron core 36, the cutting telescopic rod 35 is started, the cutting telescopic rod 35 is extended, the cutter 34 moves, the copper wire 32 is cut off by the cutter 34, the positioning telescopic rod 14 is shortened, the limiting block 16 is separated from the iron core 36, the iron core 36 wound with the copper wire 32 is taken off, and the next blank iron core 36 is replaced.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that various changes, modifications, substitutions and alterations can be made herein by those skilled in the art without departing from the technical principles of the present invention, and such changes, modifications, substitutions and alterations are also to be regarded as the scope of the invention.
Claims (4)
1. A transformer coil winding device comprising a frame, characterized in that: the machine frame is provided with a sliding rod and a screw rod, the screw rod is driven to rotate by a translation motor, a sliding table is further arranged above the machine frame, the screw rod penetrates through the sliding table and is in threaded connection with the sliding table, the sliding rod penetrates through the sliding table and is in sliding connection with the sliding table, the two sides of the sliding table are symmetrically fixed with supporting plates, a plurality of supporting rods are fixed between the two supporting plates, a sliding plate is further arranged between the two supporting plates, the supporting rods penetrate through the sliding plate and are in sliding connection with the sliding plate, a plurality of winding springs are further fixed between the sliding plate and one of the supporting plates, a winding motor is further fixed on the sliding plate, the winding motor comprises a winding motor, and is characterized in that a rotating shaft is fixed at the output end of the winding motor, a winding shaft connected with the rotating shaft in a sliding mode is sleeved on the rotating shaft, a push plate connected with the winding shaft in a rotating mode is arranged on the winding shaft, a positioning telescopic rod is further fixed on the slide plate, the tail end of the positioning telescopic rod is fixed with the push plate, a limiting plate is further fixed at the tail end of the winding shaft, a limiting block is arranged on the limiting plate, a vertical plate is further fixed on the slide plate, a supporting shaft is arranged at a position corresponding to the rotating shaft on the vertical plate, a positioning plate is fixed at the tail end of the supporting shaft, and a positioning block is fixed at a position corresponding to the limiting block on the positioning plate.
2. The transformer coil winding device of claim 1, wherein: still contain conveyor, conveyor contains the conveying motor who fixes in the frame, the conveying motor output is fixed with the delivery wheel, still be fixed with the connecting plate in the frame, still be provided with the mounting panel between connecting plate and the delivery wheel, be fixed with many connecting axles on the mounting panel, the connecting axle pass the connecting plate and with connecting plate sliding connection, the connecting axle end all is fixed with the supporting shoe, still be fixed with many conveying springs between connecting plate and the mounting panel, both sides still are fixed with the installation piece on the connecting plate, two still be fixed with the conveying axle between the installation piece, be provided with the conveying roller on the conveying axle.
3. The transformer coil winding device of claim 2, wherein: and positioning pipes are fixed on the frames at two sides of the conveying wheel.
4. The transformer coil winding device of claim 2, wherein: the cutting device comprises a cutting telescopic rod fixed on the frame, and a cutter is fixed at the tail end of the cutting telescopic rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310695096.7A CN116741526A (en) | 2023-06-13 | 2023-06-13 | Transformer coil winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310695096.7A CN116741526A (en) | 2023-06-13 | 2023-06-13 | Transformer coil winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116741526A true CN116741526A (en) | 2023-09-12 |
Family
ID=87902321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310695096.7A Pending CN116741526A (en) | 2023-06-13 | 2023-06-13 | Transformer coil winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116741526A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117198744A (en) * | 2023-10-13 | 2023-12-08 | 深圳市腾顺电源科技有限公司 | Automatic winding equipment for transformer coil |
-
2023
- 2023-06-13 CN CN202310695096.7A patent/CN116741526A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117198744A (en) * | 2023-10-13 | 2023-12-08 | 深圳市腾顺电源科技有限公司 | Automatic winding equipment for transformer coil |
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