CN116736761A - Unmanned on duty wireless monitoring remote control system of impeller feeder - Google Patents
Unmanned on duty wireless monitoring remote control system of impeller feeder Download PDFInfo
- Publication number
- CN116736761A CN116736761A CN202310598165.2A CN202310598165A CN116736761A CN 116736761 A CN116736761 A CN 116736761A CN 202310598165 A CN202310598165 A CN 202310598165A CN 116736761 A CN116736761 A CN 116736761A
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- fixedly connected
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- coal feeder
- wireless monitoring
- impeller
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 32
- 239000003245 coal Substances 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 9
- 238000010248 power generation Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The invention discloses an unmanned wireless monitoring remote control system of an impeller coal feeder, which comprises a base and a mounting plate, wherein a travelling mechanism is arranged at the bottom of the base, one end of the base is fixedly connected with a touch screen, a cavity is arranged in the base, a controller, a memory, a positioning module, a communication module and a power supply are arranged in the cavity, the top of the base is provided with a mounting groove, one end of the base is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a screw rod, and one end of the screw rod positioned in the mounting groove is in threaded sleeve connection with a driving block; the top fixedly connected with backup pad of base, one side of backup pad is equipped with the supporting groove. According to the invention, through the arrangement of the monitoring mechanism and the remote control mechanism, the impeller coal feeder can be remotely and automatically monitored in a remote manner, so that the labor cost is effectively reduced, and meanwhile, the impeller coal feeder can be timely and rapidly monitored, thereby effectively ensuring the operation safety of the impeller coal feeder.
Description
Technical Field
The invention relates to the technical field of monitoring and management of impeller coal feeders, in particular to an unattended wireless monitoring remote control system of an impeller coal feeder.
Background
The impeller coal feeder is an indispensable main device in a gap type coal ditch of a thermal power plant. It can walk along the longitudinal shaft of coal ditch or stop at one place to quantitatively, uniformly and continuously stir the coal on the coal conveying belt. The impeller coal feeder can be divided into upper transmission and lower transmission according to a transmission mode, can be divided into a bridge type and a door type according to a structural mode, and can be divided into a single side and a double side according to a feeding mode. The method is widely used in industries such as coal, mining, metallurgy, building materials, chemical industry and the like.
Because the working environment of the impeller coal feeder is very bad, and the running of equipment is caused by moisture and dust, the impeller coal feeder needs to be monitored by a camera when in use.
But current impeller feeder monitoring system is comparatively simple, generally carries out patrol monitoring through the manual work, not only extravagant manpower, can't be timely effectual monitor the impeller feeder simultaneously to influence the operational safety of impeller feeder.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to solve the problems that in the prior art, a monitoring system of an impeller coal feeder is simpler, patrol monitoring is generally carried out manually, manpower is wasted, and meanwhile, the impeller coal feeder cannot be monitored timely and effectively, and provides an unattended wireless monitoring remote control system of the impeller coal feeder.
2. Technical proposal
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the unmanned wireless monitoring remote control system for the impeller coal feeder comprises a base and a mounting plate, wherein a travelling mechanism is arranged at the bottom of the base, a touch screen is fixedly connected to one end of the base, a cavity is formed in the base, a controller, a memory, a positioning module, a communication module and a power supply are arranged in the cavity, a mounting groove is formed in the top of the base, a first motor is fixedly connected to one end of the base, a screw is fixedly connected to the output end of the first motor, and a driving block is sleeved on one end of the screw in the mounting groove through threads;
the top of the base is fixedly connected with a supporting plate, one side of the supporting plate is provided with a supporting groove, a supporting rod is fixedly connected in the supporting groove, a supporting block is sleeved on the supporting rod in a sliding manner, one end of the supporting block is fixedly connected with the mounting plate, the driving block is connected with the bottom of the mounting plate through a transmission rod, and two ends of the transmission rod are respectively connected with the driving block and the mounting plate in a rotating manner;
one end of the mounting plate is fixedly connected with a fixing plate, a distance sensor and a searchlight are fixedly connected onto the fixing plate, a second motor is fixedly connected onto the top of the mounting plate, the output end of the second motor is fixedly connected with a transverse plate, the top of the transverse plate is fixedly connected with a stand column, one side of the stand column is rotationally connected with an infrared camera through a rotating shaft, the bottom of the infrared camera is connected with the stand column through a telescopic cylinder, and two ends of the telescopic cylinder are rotationally connected with the infrared camera and the stand column respectively;
the infrared camera, the power supply, the positioning module and the output end of the distance sensor are all connected with the input end of the controller, the output end of the controller is respectively connected with the input ends of the memory, the running mechanism, the first motor, the second motor, the telescopic cylinder and the searchlight, and the input ends of the communication module and the touch screen are both connected with the input end of the controller in a two-way mode.
Preferably, the travelling mechanism is a crawler-type travelling mechanism.
Preferably, a charging connector is fixedly embedded at one end of the base, and the output end of the charging connector is connected with the input end of the power supply.
Preferably, the top of cavity is equipped with the maintenance mouth, be connected with the apron through the round pin axle rotation in the maintenance mouth, the one end that the apron kept away from the pivot passes through locking screw fixed connection with the maintenance mouth inner wall.
Preferably, a vent is arranged on the cover plate, and a dust screen is fixedly inserted in the vent.
Preferably, a sliding rod is fixedly connected in the mounting groove, and a sliding opening corresponding to the sliding rod is arranged on the driving block.
Preferably, the bottom of the transverse plate is fixedly connected with two guide rods which are symmetrically arranged, the bottom of the guide rod is fixedly connected with a guide block, and the top of the transverse plate is provided with an annular guide rail corresponding to the guide block.
Preferably, a plurality of steel balls are slidably connected in the annular guide rail, and the edges of the steel balls are in contact with the guide blocks.
Preferably, the top of the upright post is fixedly connected with a solar panel power generation assembly, and the output end of the solar panel power generation assembly is connected with the input end of the power supply.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) According to the invention, through the arrangement of the monitoring mechanism and the remote control mechanism, the impeller coal feeder can be remotely and automatically monitored in a remote manner, so that the labor cost is effectively reduced, and meanwhile, the impeller coal feeder can be timely and rapidly monitored, thereby effectively ensuring the operation safety of the impeller coal feeder.
(2) According to the invention, through the arrangement of the crawler-type travelling mechanism, the movement of the device can be facilitated, meanwhile, the positioning module can position the device, the communication module can receive control signals and send monitoring data, and the touch screen can be arranged to facilitate the input of control instructions.
(3) According to the invention, the sliding rod can prevent the driving block from shaking, the supporting rod and the supporting block are arranged to play a role in supporting the mounting plate by a certain conducting wire, meanwhile, the guide rod and the guide block are arranged to effectively prevent the transverse plate from shaking, and the steel balls can reduce the friction force between the guide block and the inner wall of the annular guide rail.
(4) According to the invention, the solar panel power generation assembly can generate solar power, and the searchlight can play an auxiliary lighting role, so that the arrangement of the distance sensor can prevent the device from colliding with a front object.
Drawings
FIG. 1 is a schematic diagram of an unattended wireless monitoring remote control system of an impeller coal feeder;
fig. 2 is a schematic diagram of a top view structure of an installation plate of an unattended wireless monitoring remote control system of an impeller coal feeder;
FIG. 3 is a schematic view of the structure at A in FIG. 1;
fig. 4 is a schematic diagram of a control system of an unattended wireless monitoring remote control system of an impeller coal feeder.
In the figure: 1 base, 2 mounting plates, 3 running mechanism, 4 touch screen, 5 cavity, 6 controller, 7 memory, 8 positioning module, 9 communication module, 10 power, 11 mounting groove, 12 first motor, 13 screw rods, 14 driving block, 15 backup pad, 16 supporting groove, 17 bracing piece, 18 supporting block, 19 transfer line, 20 fixed plate, 21 distance sensor, 22 searchlight, 23 second motor, 24 diaphragm, 25 stand, 26 pivot, 27 infrared camera, 28 telescopic cylinder, 29 charging connector, 30 round pin axle, 31 apron, 32 locking screw, 33 dust screen, 34 slide bar, 35 guide bar, 36 guide block, 37 steel ball, 38 solar panel power generation component.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1:
referring to fig. 1-4, an unmanned wireless monitoring remote control system of an impeller coal feeder comprises a base 1 and a mounting plate 2, wherein a travelling mechanism 3 is arranged at the bottom of the base 1 and used for driving a device to move, the travelling mechanism 3 is a crawler-type travelling mechanism, the stability of the travelling mechanism 3 is improved, one end of the base 1 is fixedly connected with a touch screen 4, a control instruction is conveniently input and monitoring data are displayed, a cavity 5 is arranged in the base 1, a maintenance port is arranged at the top of the cavity 5, a cover plate 31 is rotatably connected in the maintenance port through a pin shaft 30 and used for protecting a control element, and one end of the cover plate 31 far away from a rotating shaft 26 is fixedly connected with the inner wall of the maintenance port through a locking screw 32;
in the invention, a vent is arranged on a cover plate 31, a dustproof net 33 is fixedly inserted in the vent to play a role of dust prevention and heat dissipation, a controller 6, a memory 7, a positioning module 8, a communication module 9 and a power supply 10 are arranged in a cavity 5, a mounting groove 11 is arranged at the top of a base 1, one end of the base 1 is fixedly connected with a first motor 12 and used for driving a screw rod 13 to rotate, the output end of the first motor 12 is fixedly connected with the screw rod 13, one end of the screw rod 13 positioned in the mounting groove 11 is in threaded sleeve connection with a driving block 14 and used for driving the mounting plate 2 to move up and down, a slide rod 34 is fixedly connected in the mounting groove 11, and a slide opening corresponding to the slide rod 34 is arranged on the driving block 14;
according to the invention, the top of a base 1 is fixedly connected with a supporting plate 15, one side of the supporting plate 15 is provided with a supporting groove 16, a supporting rod 17 is fixedly connected in the supporting groove 16 and used for supporting a supporting block 18, the supporting rod 17 is sleeved with the supporting block 18 in a sliding manner, one end of the supporting block 18 is fixedly connected with a mounting plate 2 and used for supporting the mounting plate 2, a driving block 14 is connected with the bottom of the mounting plate 2 through a driving rod 19, and two ends of the driving rod 19 are respectively connected with the driving block 14 and the mounting plate 2 in a rotating manner and used for driving the mounting plate 2 to move up and down;
according to the invention, one end of a mounting plate 2 is fixedly connected with a fixing plate 20, a distance sensor 21 and a searchlight 22 are fixedly connected to the fixing plate 20, the functions of auxiliary illumination and detection of a front object are achieved, the top of the mounting plate 2 is fixedly connected with a second motor 23, the output end of the second motor 23 is fixedly connected with a transverse plate 24 for supporting a stand column 25, the bottom of the transverse plate 24 is fixedly connected with two guide rods 35 symmetrically arranged, the bottom of the guide rod 35 is fixedly connected with a guide block 36, the top of the transverse plate 24 is provided with a ring-shaped guide rail corresponding to the guide block 36, a plurality of steel balls 37 are connected in the ring-shaped guide rail in a sliding manner, the edges of the steel balls 37 are contacted with the guide block 36, and the friction force between the guide block 36 and the inner wall of the ring-shaped guide rail is reduced;
in the invention, a stand column 25 is fixedly connected to the top of a transverse plate 24, a solar panel power generation assembly 38 is fixedly connected to the top of the stand column 25, the output end of the solar panel power generation assembly 38 is connected with the input end of a power supply 10 for solar power generation, one side of the stand column 25 is rotationally connected with an infrared camera 27 through a rotating shaft 26 for monitoring an impeller coal feeder, the bottom of the infrared camera 27 is connected with the stand column 25 through a telescopic cylinder 28, and two ends of the telescopic cylinder 28 are respectively rotationally connected with the infrared camera 27 and the stand column 25 for adjusting the angle of the infrared camera 27;
in the invention, the output ends of an infrared camera 27, a power supply 10, a positioning module 8 and a distance sensor 21 are all connected with the input end of a controller 6 and used for sending monitoring signals to the controller 6, the output end of the controller 6 is respectively connected with the input ends of a memory 7, a travelling mechanism 3, a first motor 12, a second motor 23, a telescopic cylinder 28 and a searchlight 22 and used for controlling the travelling mechanism 3, the first motor 12, the second motor 23, the telescopic cylinder 28 and the searchlight 22, the input ends of a communication module 9 and a touch screen 4 are both connected with the input end of the controller 6 in a two-way manner, a charging connector 29 is fixedly embedded at one end of a base 1, and the output end of the charging connector 29 is connected with the input end of the power supply 10.
According to the invention, a remote control center sends a control signal, the running mechanism 3 is controlled to start through the controller 6, the driving device moves, then the impeller coal feeder is monitored through the infrared camera, meanwhile, the first motor 12 is started to drive the screw 13 to rotate, the mounting plate 2 is driven to move up and down through the transmission action of the driving block 14 and the transmission rod 19, the height of the infrared camera 27 is adjusted, the upright post 25 can be driven to rotate through the second motor 23, the direction of the infrared camera 27 is adjusted, the telescopic cylinder 28 is started to drive the infrared camera 27 to rotate, the angle of the infrared camera 27 is adjusted, and then the monitoring data is sent to the remote control center through the communication module 9.
According to the invention, through the arrangement of the monitoring mechanism and the remote control mechanism, the impeller coal feeder can be remotely and automatically monitored in a remote manner, so that the labor cost is effectively reduced, and meanwhile, the impeller coal feeder can be timely and rapidly monitored, thereby effectively ensuring the operation safety of the impeller coal feeder.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
1. The utility model provides an unmanned on duty wireless monitoring remote control system of impeller feeder, includes base (1) and mounting panel (2), its characterized in that, the bottom of base (1) is equipped with running gear (3), the one end fixedly connected with touch-sensitive screen (4) of base (1), be equipped with cavity (5) in base (1), be equipped with controller (6), memory (7), positioning module (8), communication module (9) and power (10) in cavity (5), the top of base (1) is equipped with mounting groove (11), the one end fixedly connected with first motor (12) of base (1), the output fixedly connected with screw rod (13) of first motor (12), the one end screw thread that screw rod (13) are located mounting groove (11) has cup jointed drive block (14);
the base is characterized in that a supporting plate (15) is fixedly connected to the top of the base (1), a supporting groove (16) is formed in one side of the supporting plate (15), a supporting rod (17) is fixedly connected to the supporting groove (16), a supporting block (18) is sleeved on the supporting rod (17) in a sliding mode, one end of the supporting block (18) is fixedly connected with the mounting plate (2), the driving block (14) is connected with the bottom of the mounting plate (2) through a transmission rod (19), and two ends of the transmission rod (19) are respectively connected with the driving block (14) and the mounting plate (2) in a rotating mode;
one end of the mounting plate (2) is fixedly connected with a fixing plate (20), a distance sensor (21) and a searchlight (22) are fixedly connected to the fixing plate (20), a second motor (23) is fixedly connected to the top of the mounting plate (2), a transverse plate (24) is fixedly connected to the output end of the second motor (23), an upright post (25) is fixedly connected to the top of the transverse plate (24), an infrared camera (27) is rotatably connected to one side of the upright post (25) through a rotating shaft (26), the bottom of the infrared camera (27) is connected with the upright post (25) through a telescopic cylinder (28), and two ends of the telescopic cylinder (28) are respectively rotatably connected with the infrared camera (27) and the upright post (25);
the infrared camera (27), the power (10), the output of positioning module (8) and distance sensor (21) all are connected with the input of controller (6), the output of controller (6) is connected with the input of memory (7), running gear (3), first motor (12), second motor (23), telescopic cylinder (28) and searchlight (22) respectively, the input of communication module (9) and touch-sensitive screen (4) all is connected with the input both-way of controller (6).
2. The unmanned wireless monitoring and remote controlling system of the impeller coal feeder according to claim 1, wherein the travelling mechanism (3) is a crawler-type travelling mechanism.
3. The unmanned wireless monitoring remote control system of the impeller coal feeder according to claim 1, wherein a charging connector (29) is fixedly embedded at one end of the base (1), and the output end of the charging connector (29) is connected with the input end of the power supply (10).
4. The unmanned wireless monitoring remote control system of the impeller coal feeder according to claim 1, wherein a maintenance port is arranged at the top of the cavity (5), a cover plate (31) is rotatably connected in the maintenance port through a pin shaft (30), and one end of the cover plate (31) far away from the rotating shaft (26) is fixedly connected with the inner wall of the maintenance port through a locking screw (32).
5. The unmanned wireless monitoring and remote controlling system for the impeller coal feeder according to claim 4, wherein a vent is arranged on the cover plate (31), and a dust screen (33) is fixedly inserted in the vent.
6. The unmanned wireless monitoring and remote controlling system for the impeller coal feeder according to claim 1, wherein a slide bar (34) is fixedly connected in the mounting groove (11), and a slide opening corresponding to the slide bar (34) is arranged on the driving block (14).
7. The unmanned wireless monitoring and remote controlling system for the impeller coal feeder according to claim 1, wherein two guide rods (35) which are symmetrically arranged are fixedly connected to the bottom of the transverse plate (24), guide blocks (36) are fixedly connected to the bottom of the guide rods (35), and annular guide rails corresponding to the guide blocks (36) are arranged on the top of the transverse plate (24).
8. The unmanned wireless monitoring and remote controlling system of the impeller coal feeder according to claim 7, wherein a plurality of steel balls (37) are slidably connected in the annular guide rail, and the edges of the steel balls (37) are in contact with the guide blocks (36).
9. The unmanned wireless monitoring and remote controlling system of the impeller coal feeder according to claim 1, wherein the top of the upright post (25) is fixedly connected with a solar panel power generation assembly (38), and the output end of the solar panel power generation assembly (38) is connected with the input end of the power supply (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310598165.2A CN116736761A (en) | 2023-05-25 | 2023-05-25 | Unmanned on duty wireless monitoring remote control system of impeller feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310598165.2A CN116736761A (en) | 2023-05-25 | 2023-05-25 | Unmanned on duty wireless monitoring remote control system of impeller feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116736761A true CN116736761A (en) | 2023-09-12 |
Family
ID=87907153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310598165.2A Pending CN116736761A (en) | 2023-05-25 | 2023-05-25 | Unmanned on duty wireless monitoring remote control system of impeller feeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116736761A (en) |
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2023
- 2023-05-25 CN CN202310598165.2A patent/CN116736761A/en active Pending
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